9.4Table of maximum machine speeds..................................................110
9.5Table: Maximum presser foot stroke...................................... ... ... .....110
2Operating manual 969 - 00.0 - 08/2014
About this manual
1About this manual
Please contact us if you find any discrepancies or have any
suggestions, 6.4 Customer Service, page 77.
The operating manual is to be regarded as part of the product and
must be stored in a readily accessible location. Be sure to read
the manual completely before using the product for the first time.
If you pass the product on to someone else, please be sure to
give them the operating manual.
1.1 Scope
This manual describes the intended use and the set-up of the
special sewing machine 969.
1.2 For whom is this operating manual
intended?
The operating manual is intended for the following persons:
•Operators:
This group of persons is familiar with the machine and has
access to the operating manual. Especially Chapter 5: Operation is important for this group of persons.
•Technicians:
This group has the appropriate technical training qualifying
them for performing maintenance on the sewing machine or
repairing malfunctions. Especially Chapter 6 Installation
is important for this group of persons. A service manual will
be provided separately.
Also observe the information in Chapter 3 Safety Information
with regard to the minimum qualifications required and other
requirements placed on the operating personnel.
1.3 Representation conventions – symbols and
characters
Various information in this operating manual is represented or
highlighted by the following characters in order to facilitate easy
and quick understanding:
Correct setting
Indicates proper setting.
Operating manual 969 - 00.0 - 08/20143
About this manual
1.
2.
...
Malfunctions
Lists the malfunctions that can occur if the setting is incorrect.
Process steps during operation
(preparing the machine and sewing with the machine)
Steps to be performed for servicing, maintenance, and
installation
Steps to be performed via the software control panel
The individual steps are numbered:
1. First step
2. Second step
The steps must always be performed in the specified sequence.
Result of performing the task
Changes to machine or display
Attention
Special attention must be paid to this information when performing
the process step.
Additional information
Additional information, such as alternative operating options.
Order
Indicates what work must be performed before or after configuring
settings.
References
Indicates a reference to another section of text.
SafetyImportant warnings for the machine operator are specially desig-
nated. Since safety is of special importance, the safety symbols,
safety levels and associate keywords are specially descri b e d in
Chapter 3 Safety Information.
4Operating manual 969 - 00.0 - 08/2014
About this manual
OrientationIf an illustration does not provide any explicit orientation infor-
mation then "right" or "left" are alwa ys with respect to the p osition
of the operator.
1.4 Other documents
This equipment includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of these
components is described in each manufacturer's manual.
1.5 Liability
All information in this operating manual has been compiled with
consideration to the state of the art, and applicable standards and
regulations.
The manufacturer cannot be held liable for damages resulting
from:
• Breakage or other damage occurring during transport
• Failure to observe the operating manual
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved replacement parts
1.5.1Transport
Dürkopp Adler cannot be held liable for breakage and transport
damages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This applies
even if the packaging is undamaged.
Leave machines, equipment and packaging material in the
condition in which they were found when the damage was
discovered. This will ensure any claims against the transport
company.
Report all other complains to Dürkopp Adler immediately after
receiving the product.
Operating manual 969 - 00.0 - 08/20145
About this manual
1.5.2Proper use
The Dürkopp Adler 969 machine is intended for sewing heavy to
very heavy material (max. material thickness is 20 mm). Heavy
and very heavy material require a needle strength of 120-280 Nm.
The machine is intended only for use with dry material. The
material must not contain any hard objects.
The stitching is produced using core spun threads, polyester
fibers, or cotton threads.
The sewing machine is intended for industrial use.
The machine may only be set up and operated in dry conditions
in well-maintained premises. If you operate the machine in rooms
that are not dry and are not maintained then additional measures
as per the EN 60204-31:1999 standard may need to be taken.
Only authorized/trained personnel may operate the machine.
The manufacturer cannot be held liable for damages resulting from
improper use.
WARNING
Risk of electric shock, crushing and punctures!
Improper use can result in in jury.
Be sure to observe all instructions in the manual.
ATTENTION
Improper use can result in material damage.
Be sure to observe all instructions in the manual.
6Operating manual 969 - 00.0 - 08/2014
Technical Specifications
2Technical Specifications
2.1 Characteristics
The Dürkopp Adler 969 is an extra heavy-duty arm sewing
machine for double lockstitches.
Upper machine section
•Single-needle double lockstitch
2.2 Declaration of conformity
The machine complies with the EU regulations specified in the
declaration of conformity or in the declaration of incorporation.
Operating manual 969 - 00.0 - 08/20147
Technical Specifications
2.3 Technical data
Workplace-specific emission value as per DIN EN ISO 10821:
Lc = 74 dB (A) ± 0.83 dB (A) using the following parameters:
Length/width/height [mm]700/250/420
Weight [kg]100/145
Voltage [V/Hz]230/(50/60)
Power consumption [kVA]375
8Operating manual 969 - 00.0 - 08/2014
Technical Specifications
The table shows the configurable range of the machine's
parameters. The actual values for stitch co unt/min. or presser foot
stroke must be adjusted through a practical sewing test to suit the
properties of the material and thread. Improper parameter values
can be determined through increased noise or needle heating and
thread burn-out.
2.4 Additional equipment
A flexible system of additional equipment allows the special sewing
machine to be optimally equipped for any application at low cost.
= Standard equipment
= Optional expansion
Order numberAdditional equipment
9780 000108WE-8 maintenance unit for additional pneumatic
equipment
0797 003031Pneumatic connection package for connecting
frames with maintenance unit
9822 510003Halogen sewing lamp for upper sewing machine
lamp
9880 867103Single-diode sewing lamp with attachments
9880 967001Integrated diode sewing lamp
9850 001089Power supply for integrated sewing lamp and
single-diode sewing lamp
969190180
969190382
9850 867001Circuit board for oil monitoring
0967 590014Set for electro-pneumatic reverse sewing
0967 590024Electro-pneumatic top-down needle cooler
0967 590034Thread clamp with thread wiper function
(Set FK)
Operating manual 969 - 00.0 - 08/20149
Technical Specifications
Order numberAdditional equipment
N800 080040Edge stop, right, with roller, vertical pivot
N800 080041Combined roller and straight stop, right, vertical
pivot, vertically adjustable
N800 080042Edge stop, right, vertical pivot
N800 080022Ruler, for mounting on base plate
9835 901005MemoDongle, external storage for data transfer
and the DAC classic control unit
9850 001211Dongle connector, USB to dongle interface
9081 300002Tool set for H-type
MG56 400094Folding frame
Table plate 1160 x 600 mm with pedal (MG 56-2)
MG58 400534Frame with cutout
Table plate 1160 x 600 mm with pedal (MG 58-3)
969190180
969190382
Visit our website for more information:
www.duerkopp-adler.com
10Operating manual 969 - 00.0 - 08/2014
Safety information
3Safety information
This section contains basic information for your safety. Read the
information carefully before setting up, programming, maintaining,
or operating the machine. Make sure to follow the information
included in this section. Failure to follow these instructions can
lead to severe injuries and damage to property.
3.1 General safety information
Only authorized personnel should use the machine. Anyone working on the machine should read the operating manual first.
The machine should only be used as described in this manual.
The operating manual should be available at the machine's location at all times.
Also observe the safety information and operating manual provided by the drive motor's manufacturer.
Observe the generally applicable safety and accident prevention
regulations and the legal regulations concerning industrial safety
and environmental protection.
All warnings on the machine should be kept in legible condition at
all times and should not be removed. Missing or damaged labels
should be replaced immediately.
The machine must be deactivated either by pressing the power
switch or removing the power cable from the socket when performing the following work:
•Threading
•Replacing the needle or other sewing tools
•Leaving the workplace
•Performing maintenance or repairs
When using the machine, inspect it for externally visible signs of
damage. Stop working if you notice any changes to the machine.
Operating manual 969 - 00.0 - 08/201411
Safety information
Report any changes to your supervisor. A damaged machine must
no longer be used.
Machines or machine parts whose working life has expired must
no longer be used.
They must be properly disposed of according to legal regulations.
The machine may only be set up by qualified technicians.
Maintenance work and repairs may only be carried out by qualified
technicians.
Safety equipment must not be removed or disabled. If this hinders
repair, safety equipment must be immediately reinstalled and
reactivated once repairs are complete.
Electrical equipment may only be serviced by qualified electricians.
The power cable must be fitted with a power plug approved for
use in the respective country where the machine is used Only
qualified electricians may attach plugs to power cables.
Working on live components and equipment is prohibited. Exceptions are defined in the DIN VDE 0105 standard.
Incorrect or defective replacement parts can negatively affect
safety and damage the machine. Make sure you only use original
replacement parts from the manufacturer.
12Operating manual 969 - 00.0 - 08/2014
Safety information
3.2 Signal words and symbols used in safety
information
Safety information is outlined by colored bars.
Signal words indicate the degree of risk:
Signal wordDegree of risk
DANGERWill result in serious injury or death.
WARNINGCan result in serious injury or death.
ATTENTIONCan result in minor or moderate injury.
NOTECan result in property damage.
The following symbols indicate the type of risk to personnel:
Signal wordType of risk
General risk
Risk of electric shock
Risk of puncture injuries from pointed objects
Risk of crushing
Operating manual 969 - 00.0 - 08/201413
Safety information
Examples of safety information layout in manual:
DANGER
Type and source of risk
Consequences of non-observance
Measures for avoiding the risk
This is what a warning looks like for a hazard that
will result in serious injury or even death if ignored.
WARNING
Type and source of risk
Consequences of non-observance
Measures for avoiding the risk
This is what a warning looks like for a hazard that
can result in serious injury or even death if ignored.
WARNING
Type and source of risk
Consequences of non-observance
Measures for avoiding the risk
This is what a warning looks like for a hazard that
can result in moderate or light injury if ignored.
NOTE
Type and source of risk
Consequences of non-observance
Measures for avoiding the risk
This is what a hazard note looks like for a hazard that can
result in property damage if the note is not observed.
ENVIRONMENTAL PROTECTION
Type and source of risk
Consequences of non-observance
Measures for avoiding the risk
This is what an environmental protection note looks
like for a hazard that could result in environmental
damage if the note is not observed.
14Operating manual 969 - 00.0 - 08/2014
Machine Description
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
⑳
(1) - Hand lever
(2) - Adjusting wheel for the increased sewing foot stroke
(3) - Adjusting wheel for the normal sewing foot stroke
(4) - Adjusting wheel for the sewing foot pressure
(5) - Bobbin winder for the hook thread
(6) - Thread tensioners
(7) - Electroni c ha ndwheel
(8) - Keypad on the machine arm
(9) - Thread clamp
(10) - Sewing foot with needle
(11) - Hook
(12) - Cover
(13) - Locking lever for the machine head in the working position
(14) - Stitch adjustment lever
(15) - Adjusting wheel fo r the larger stitch length
(16) - Adjusting wheel for shorter stitch length
(17) - Sight glass for the oil level
(18) - Handwheel
(19) - OP 1000 control panel
(20) - Thread reel holders
(9) - DAC control unit
(10) - Main power switch
(11) - Switch for the sewing lamp
Machine Description
16Operating manual 969 - 00.0 - 08/2014
Machine Description
Function key assignment
Fig. 3: Function keys
KeyFunction
Reverse sewing key (2)When this key (2) is activated, the machine sews in reverse.
Needle positioning
key (3)
Start and end bar tack
key (4)
Stitch length key (5)When this key (5) is selected, the machine sews with the larger
When this key(3) is activated, the needle moves to a specific
position. This position is individually defined by the setting of the
parameters.
The machine is supplied configured so that activating key (3) will
raise the needle.
There are two needle positions that can be defined via the
control unit, one for the position when stopping during sewing of
the seam and one for the position after ending the seam
Needle positioning, page 33).
(
You can use key (3) to manually switch from one position to the
other.
The key (4) disables the basic setting for sewing the start and
end bartacks. When reverse sewing is set then the key (4)
suppresses further reverse sewing. If reverse sewing is nit
enables then pressing the key (4) will initiate another reverse
sewing. For information on the general settings for sewing start
and end bartacks read the
basic/classic control unit.
stitch length set on the upper stitch adjusting wheel.
Operating Manual for the DAC
Key for the additional
thread tension (6)
Key for an additional
function associated with
optional equipment (7)
Operating manual 969 - 00.0 - 08/201417
The key (6) switches on the additional thread tension.
Using the machine's electronic control unit, this key can be
assigned to activate any optional equipment. For example,
a needle cooler.
Machine Description
18Operating manual 969 - 00.0 - 08/2014
Operation
(1) - Indicator lamp on machine arm
(2) - Indicator lamp on the controller
(3) - Main power switch
(4) - Switch for the sewing lamp
①
②
③
④
5Operation
5.1 Switching power supply on and off
Fig. 4: Switching power supply on and off
To switch power on:
1. Turn the power switch (3) to the I position.
Indicator lamps (1) and (2) illuminate.
To switch power off:
1. Turn the power switch (3) to the 0 position.
Indicator lamps (1) and (2) turn off.
Operating manual 969 - 00.0 - 08/201419
Operation
5.2 Inserting and replacing needle
WARNING
Risk of injury from needle and moving parts.
Turn the sewing machine off before replacing the
needle.
Do not touch the tip of the needle.
Order
After switching to a different needle size, adjust the distance
between the hook and the needle ( Service manual).
ATTENTION
Damage to the machine, needle breakage, or thread dam-
age is possible due to incorrect distance between the needle and hook tip.
Check the distance to the hook tip after inserting a new needle
with a different size. Reset distance if necessary.
Incorrectly setting the needle height can damage the
machine.
Checking needle height is absolutely necessary when changing the needle for another system.
Incorrectly setting the allowance for clearance be tween
needle and hook tip can result in the following defects:
After inserting a thinner needle:
•Missing stitches
•Thread damage
After inserting a thicker needle:
•Damage to the hook tip
•Damage to the needle
20Operating manual 969 - 00.0 - 08/2014
Operation
(1) - Needle bar
(2) - Fastening screws
(3) - Needle
(4) - Groove for the needle
④
③
②
①
Changing
the needle
Incorrectly setting needle bar height can result in the following malfunctions:
After inser ting a shorter needle:
•Damage to the hook tip
•Damage to the needle
After inserting a longer needle:
•Damage to the hook tip
•Damage to the needle
ATTENTION
Incorrect alignment of the needle can damage the
machine.
Make sure the hook tip does not come into contact with the
needle.
Fig. 5: Changing the needle
1. Turn handwheel until the needle (3) is at top dead center.
2. Loosen the screws (2).
3. Pull the needle (3) down and out.
4. Insert the new needle.
Operating manual 969 - 00.0 - 08/201421
5. Important: Align the needle so the groove in the needle shaft
6. Tighten the screws (2).
(4) is facing the hook and is parallel to the hook tip's direction
of movement.
Operation
5.3 Threading the needle
WARNING
Risk of injury from needle and moving parts.
Turn off the sewing machine before threading the
thread.
5.3.1Threading thread in reel holder
ATTENTION
An incorrect tube height causes the thread to wind onto
the needle tube resulting in irregular needle thread tension. This can result in an uneven seam and uneven thread
lengths after cutting!
Check that the tube height is set correctly.
On all submodels, the thread is fed through the machine from a
reel on a reel holder.
22Operating manual 969 - 00.0 - 08/2014
Operation
①
②
③
④
⑤
⑥
(1) - Thread guide
(2) - Hole in the pre- tensioner
(3) - Hole in the tube
(4) - Nut
(5) - Bobbin
(6) - Tube
10-15 mm
10-15 mm
Fig. 6: Threading thread in reel holder
1. Slide reel on bobbin (5)
2. Release the nut (4).
3. Important: Adjust the height of the tube (6) according to the
illustration, so that it projects 10 to 15 mm above the thread
bobbin.
4. Turn the tube so that the opening in the tube (3) faces the
thread guide (1).
5. Tighten the nut (4).
6. Feed the thread into the pipe (6), through the opening (3),
through the thread guide (1) and into the opening on the pretensioner (2).
Operating manual 969 - 00.0 - 08/201423
5.3.2Threading thread in machine
(1) - Hand lever for lifting presser foot
(2) - Positioning key
①
②
Fig. 7: Threading thread in machine
Operation
1. Lift presser foot with hand lever (1).
2. Use the positioning key (2) to set the upper needle position,
Needle positioning, page 33.
(5) - Thread guide
(6) - Balancing spring arm
(7) - Preliminary tensione r
(8) - Thread guide
①
②
③
④
⑤
⑥
⑦
⑧
Fig. 8: Threading – part 1
4. Guide thread through the pre-tensioner (7).
5. Guide thread through guides (8)and (1).
6. Feed the thread counter-clockwise over the auxiliary tensioner (2).
7. Feed the thread clockwise over th e main tensioner (3).
8. Feed the thread into the thread guide (5): Feed the thread
clockwise and run around the axle of the balancing spring (4)
until the balancing spring arm( 6) turns and the thread moves
behind the thread guide (5).