DURKOPP ADLER 755, 756 Additional Instructions

755/756
Additional Instructions
Tape feeder
IMPORTANT
KEEP FOR FUTURE REFERENCE
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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
Table of Contents
1 General information ................................................................... 3
2 Tape feeder ................................................................................. 4
2.1 Assembling and connecting the tape feeder ................................ 4
2.2 Setting the height of the tape feeder ............................................9
2.3 Aligning the tape roll holder ........................................................ 10
2.4 Inserting the reinforcement strip ................................................. 11
2.5 Setting up the tape feeder in the software.................................. 13
Additional Instructions 755/756 - 00.0 - 10/2018 1
Table of Contents
2 Additional Instructions 755/756 - 00.0 - 10/2018
General information

1 General information

Components of the kit
Check whether the scope of delivery for kit 0755 590904 VES is correct prior to installation.
Part number Quantity Designation
0755 512454 1 Toothed belt drive
0755 512444 1 Tape feeder
0217 000775 2 Tension spring
9202 002097 2 Cylinder-head bolt M4x16
9205 101877 2 Threaded pin M4x8
9202 002537 2 Cylinder-head bolt M5x35
9330 000097 6 Washer
9202 002487 4 Cylinder-head bolt M5x12
0755 512514 1 Guide carrier
0755 590914 1 Roll holder
9710 063411 2 Magnet valve
0798 120401 1 Cord clip
0755 512613 1 Suction pipe
0755 400990 1 Bracket
0755 591714 1 Dual SM card
0791 755700 EN 1 Additional Instructions
Additional Instructions 755/756 - 00.0 - 10/2018 3

2 Tape feeder

① ②

2.1 Assembling and connecting the tape feeder

Fig. 1: Assembling and connecting the tape feeder (1)
Tape feeder
(1) - Pneumatic hose (2) - Pneumatic hose
To assemble and connect the tape feeder:
1. Connect pneumatic hoses (1) and (2) to the tape feeder.
• blue: Cut tape (finish cutting)
• red: Cut tape (start cutting)
2. Use the connecting piece to connect pneumatic hose (3) with the transparent hose of the tape feeder.
• gray: Press on/loosen tape
3. Remove the fabric sliding plate.
4. Swivel up the machine head.
(3) - Pneumatic hose
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Tape feeder
Fig. 2: Assembling and connecting the tape feeder (2)
(1) - Pneumatic hose (2) - Pneumatic hose (3) - Pneumatic hose (4) - Screws
5. Insert the tape feeder.
6. Tighten screws (4) and (5).
7. Use clips to assemble pneumatic hoses (1), (2) and (3) to the plate (6).
Important
Make sure pneumatic hoses (1), (2) and (3) do NOT rest on the machine head centering device (7) when you fold down the machine head.
8. Guide pneumatic hoses (1), (2) and (3) under the machine head and fix them in place at the existing cables using cable ties.
(5) - Screws (6) - Plate (7) - Machine head centering device
Additional Instructions 755/756 - 00.0 - 10/2018 5
Fig. 3: Assembling and connecting the tape feeder (3)
(8) - Guide rail (9) - Cable
9. Assemble the guide rail (8).
10. Connect the cable (9) with the plug.
Fig. 4: Assembling and connecting the tape feeder (4)
Tape feeder
(1) - Pneumatic hose (2) - Pneumatic hose (3) - Pneumatic hose
11. Assemble the circuit board (10) and connect it to the control using the CAN cables (12).
12. Assemble the valves (11) on top of the valve block.
(10) - Circuit board (11) - Valves (12) - CAN cables
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Tape feeder
13. Connect pneumatic hoses (1), (2) and (3) at the magnet valve block.
•blue(1): Y103 - 2
• red (2): Y103 - 4
• blanking plug: Y104 - 2
•gray(3): Y104 - 4
Fig. 5: Assembling and connecting the tape feeder (5)
(13) - Pneumatic hose (14) - Tape roll holder
14. Assemble the tape roll holder (14).
15. Fit the pneumatic hose (13) for the tape puller and lay it below the machine.
16. Use cable ties and clips to fix the pneumatic hose (13) in place.
Additional Instructions 755/756 - 00.0 - 10/2018 7
Fig. 6: Assembling and connecting the tape feeder (6)
(13) - Pneumatic hose (15) - Y-connection
Tape feeder
17. Remove the valve cover.
18. Swivel up the machine head.
19. Lay the pneumatic hose (13) through the machine arm from below.
20. Use a Y-connection (15) to connect the pneumatic hose (13) to a hose of valve X814.
21. Place the valve cover.
22. Swivel down the machine head.
8 Additional Instructions 755/756 - 00.0 - 10/2018
Tape feeder

2.2 Setting the height of the tape feeder

Proper setting
The upper edge of the tape feeder must be flush with the fabric sliding plate.
Fig. 7: Setting the height of the tape feeder
(1) - Screws (2) - Screws
To set the height of the tape feeder:
1. Remove the fabric sliding plate.
2. Swivel up the machine head.
3. Loosen screws (1) and (2).
4. Turn the threaded pins (3) to set the height.
• To set the tape feeder higher: Reduce the screw-in depth of
the threaded pins (3)
• Set the tape feeder lower: Increase the screw-in depth of
the threaded pins (3)
5. Tighten the screws (1). Make sure that the set height of the tape feeder does not shift.
6. Tighten the screws (2).
(3) - Threaded pins
Additional Instructions 755/756 - 00.0 - 10/2018 9

2.3 Aligning the tape roll holder

Fig. 8: Aligning the tape roll holder
Tape feeder
(1) - Plate (2) - Screws (3) - Tape roll holder
1. Align the tape roll holder (3) at the stand using the plate (1) and the screws (2). Make sure there is enough clearance between the tape roll holder (3) and the pedal fastening. Make sure that the tape roll holder (3) is attached in the center below the guide rail (5). The reinforcement tape must run straight from the tape roll holder (3) into the guide rail (5).
2. Position the advancing device (4) below the guide rail (5). Make sure the loose reinforcement tape is not obstructed by the advancing device (4).
(4) - Advancing device (5) - Guide rail
10 Additional Instructions 755/756 - 00.0 - 10/2018
Tape feeder

2.4 Inserting the reinforcement strip

Fig. 9: Inserting the reinforcement strip (1)
(1) - Guide (2) - Tape monitor (3) - Advancing device
To insert the reinforcement strip:
1. Pull the knurled screw (6) and the disk (5) off to the side.
2. Insert the tape roll. Follow the tape puling direction.
3. Place the disk (5) and tighten it using the knurled screw (6). Ensure that the disk (5) clamps the tape roll securely.
4. Feed the reinforcement strip (4) from bottom to top through the advanc­ing device (3).
5. Insert the reinforcement strip (4) into the guide (1) behind the tape monitor (2).
(4) - Reinforcement strip (5) - Washer (6) - Knurled screw
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Fig. 10: Inserting the reinforcement strip (2)
Tape feeder
(7) - Knurled screws (8) - Suction pipe
6. Feed the reinforcement strip (4) into the guide (9).
7. Push up the hook (8) and the reinforcement strip (4) until the reinforce­ment strip (4) juts out through the cutout in the fabric sliding plate.
Information
You can use the knurled screws (7) to adjust the guide (9) to the width of the reinforcement strip (4).
Replacing the suction pipe
Fig. 11: Replacing the suction pi p e
(9) - Hook (10) - Guide
To allow for an easier insertion of the reinforcement strip, you can replace the suction pipe (8) with the flat suction pipe that is included in the kit.
12 Additional Instructions 755/756 - 00.0 - 10/2018
Tape feeder
8. Switch on the machine.
9. Press the button.
The reinforcement strip (4) is cut to the correct length.

2.5 Setting up the tape feeder in the software

Fig. 12: Setting up the tape feeder in the software (1)
To set up the tape feeder in the software:
1. Open the menu Service > Machine configuration and press
the button.
The tape feeder is switched on.
Fig. 13: Setting up the tape feeder in the software (2)
2. Open the menu Program parameters > Automatic tape feeder to set the tape length at seam beginning and seam end
as well as the transport clamp speed during transport
(Operating Instructions).
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Tape feeder
14 Additional Instructions 755/756 - 00.0 - 10/2018
DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com
Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany
© Dürkopp Adler AG - Additional Instructions - 0791 755700 EN - 00.0 - 10/2018
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