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512/5
32
Operating Instructions
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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright.
Any reuse of these contents , including extracts, is prohibited without the
prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
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Table of Contents
1 About these instructions.................................. ..................................5
1.1 For whom are these instructions intended? ..........................................5
1.2 Representation conventions – symbols and characters........................6
1.3 Other documents............ ..................................... ..................................7
1.4 Liability ..................................................................................................8
2 Safety....................................................................................................9
2.1 Basic safety instructions........................................................................9
2.2 Signal words and symbols used in warnings.......................................10
3 Operation ...........................................................................................15
3.1 Threading needle thread.....................................................................15
3.2 Setting the needle thread tension........................................................16
3.3 Setting the thread regulator.................................................................17
3.4 Winding the hook thread .....................................................................18
3.5 Replacing the bobbin ...........................................................................20
3.6 Setting the hook thread tension...........................................................22
3.7 Changing the needle ...........................................................................23
3.8 Adjusting the button mount of the button clamp (Class 532)...............25
3.9 Shank shaper (optional) ......................................................................27
3.10 Sewing.................................................................................................28
4 Programming.....................................................................................29
4.1 Control panel.......................................................................................29
4.2 Switching on the machine ...................................................................30
4.3 Referencing the machine....................................................................31
4.4 Selecting the seam appearance..........................................................31
4.5 Scaling the axes..................................................................................31
4.5.1 Scaling the X axis (software version up to M2.10) ............ .. ................31
4.5.2 Scaling the X axis (from software version M2.14)...............................32
4.5.3 Scaling the Y axis (software version up to M2.10) ............ .. ................32
4.5.4 Scaling the Y axis (from software version M2.14)...............................32
4.5.5 Recalculate the button hole clearance (class 532)
(software version up to M2.08)............................................................32
4.5.6 Recalculate the button hole clearance (class 532)
(from software version M2.10).............................................................33
4.5.7 Recalculate the bartack dim ens i o ns (cl a ss 512)
(software version up to M2.10)............................................................33
4.5.8 Recalculate the bartack dim ens i o ns (cl a ss 512)
(from software version M2.14).............................................................34
4.6 Setting the speed ................................................................................34
4.7 Checking the seam appearance..........................................................34
4.8 Changing the seam appearance .........................................................35
4.9 Bobbin winding....................................................................................35
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Table of Contents
4.10 Sewing.................................................................................................36
4.11 Counter................................................................................................36
4.12 Pausing sewing...................................................................................37
4.13 Disabling standard seam appearances ...............................................37
4.14 Saving seam appearances..................................................................38
4.14.1 Assigning the memory buttons............................................................38
4.14.2 Sewing with the memory buttons ........................................................39
4.14.3 Deleting the memory button assignments...........................................39
4.15 Saving seam appearance sequences .................................................40
4.16 Sewing with a seam appearance sequence........................................41
4.17 Deleting a seam appearance sequence..............................................41
4.18 Finishing sewing..................................................................................42
4.19 Editing parameters in memory ............................................................42
4.19.1 Editing parameters at the M1 level......................................................42
4.19.2 Editing parameters at the M2 level......................................................43
4.20 Resetting parameters to factory defaults.............................................44
4.21 Externally editing seam appearances .................................................45
4.22 Working with a USB stick ....................................................................47
4.23 Loading software from a USB stick.....................................................50
4.23.1 Loading the main program ..................................................................50
4.23.2 Loading seam appearances................................................................51
4.23.3 Setting parameter U085 (Class 532)...................................................51
4.23.4 Checking the software version ............................................................52
4.24 Seam appearances .............................................................................53
4.24.1 Standard seam appearances for class 512.........................................53
4.24.2 Standard seam images for class 532..................................................57
5 Maintenance.......................................................................................59
5.1 Cleaning ..............................................................................................60
5.2 Lubricating...........................................................................................62
5.2.1 Checking the oil level ..........................................................................63
5.2.2 Lubricating with greas e.......................................................................65
6 Setup ..................................................................................................69
6.1 Checking the scope of delivery ...........................................................69
6.2 Removing the transport securing devices ...........................................70
6.3 Assembly.............................................................................................70
6.3.1 Checking the table plate......................................................................70
6.3.2 Assembling the frame..........................................................................71
6.3.3 Completing the table plate........................................... ... .....................72
6.3.4 Mounting the upper section support....................................................74
6.3.5 Setting the working height...................................................................75
6.3.6 Mounting upper machine section ........................................................76
6.3.7 Fitting the oil collection reservoir.........................................................77
6.3.8 Electrical connection ...........................................................................78
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6.3.9 Checking the mains voltage................................................................78
6.3.10 Connecting the cables to the controller ...............................................78
6.3.11 Mounting the hood...............................................................................79
6.3.12 Fitting the eye protection..................................................................... 80
6.4 Fitting the button container (class 532)...............................................81
6.5 Sewing test..........................................................................................82
7 Decommissioning .............................................................................83
8 Disposal .............................................................................................85
9 Troubleshooting................................................................................87
9.1 Customer Service................................................................................87
9.2 Messages of the software ...................................................................87
9.3 Errors in sewing process.....................................................................91
10 Technical data ...................................................................................93
11 Appendix............................................................................................95
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Table of Contents
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About these instructions
1 About these instructions
These instructions have been prepared with utmost care.
They contain information and notes intended to ensure long-term
and reliable operation.
Should you notice any discrepancies or if you have improvement
requests, then we would be glad to receive your feedback through
Customer Service ( S. 39).
Consider the instructions part of the product and store them in a
place where they are readily avai l able.
1.1 For whom are these instructions intended?
These instructions are intended for:
Service Instructions are supplied separately.
With regard to minimum qualification and other requiremen ts to be
met by personnel, please also follow the chapter Safe ty( S. 7).
• Operators:
This group is familiar with the machine and has access to
the instructions. Specifically, chapter
Operation ( S. 15) is important for the operators.
•Specialists:
This group has the appropriate technical training for performing maintenance or repairing malfunctions. Specifically, the
chapter Setup ( S. 69) is important for specialists.
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About these instructions
1.
2.
...
•
1.2 Representation conventions – symbols and characters
Various information in these instructions is represented or highlighted by the following characters in order to facilitate easy and
quick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect setting.
Cover
Specifies which covers must be disassembled in order to access
the components to be set.
Steps to be performed when operating the machine (sewing
and equipping)
Steps to be performed for service, maintenance, and
installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
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About these instructions
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
References
Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically
marked. Since safety is of particular importance, hazard symbols,
levels of danger and their signal words are described separately
in the chapter Safety ( S. 7).
Location
information
If no other clear location information is used in a figure, indications
of right or left are always from the user's point of view.
1.3 Other documents
The machine includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with
applicable European and national regulations. The proper use of
the built-in components is described in the corresponding manufacturer's instructions.
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About these instructions
1.4 Liability
All information and notes in these instructions have been compiled
in accordance with the latest technology and the applicable standards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting
from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport
damages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This also
applies if the packaging is not damaged.
Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered.
This will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
receiving the product.
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Safety
2 Safety
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the machine.
Make sure to follow the information included in the safety instructions. Failure to do so can result in serious injury and property
damage.
2.1 Basic safety instructions
The machine may only be used as described in these instructions.
The instructions should be available at the machine's location at
all times.
Work on live components and equipment is prohibited.
Exceptions are defined in the DIN VDE 0105.
For the following work, switch off the machine at the main switch
or disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstation
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the
machine. Only use original parts from the manufacturer.
Transport Use a lifting c arriage or forklift to transpor t the machine. Raise the
machine max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the
relevant country. The power plug may only be assembled to the
power cable by qualified specialists.
Obligations
of the operator
Operating Instructions 512/532 - 05.0 - 04/2018 9
Follow the country-specific safety and accident prevention regulations and the legal regulations concerning industrial safety and
the protection of the environment.
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Safety
All the warnings and safety signs on the machine must always be
in legible condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements
to be met by
the personnel
Only qualified specialists may:
• set up the machine / put the machine in operation
• perform maintenance work and repairs
• perform work on electrical equipment
Only authorized persons may work on the machine and must first
have understood these instructions.
Operation Check the machine during operating for any externally visible
damage. Stop working if you notice any changes to the machine.
Report any changes to your supervisor. Do not use a damaged
machine any further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is
essential to remove or deactivate safety equipment for a repair
operation, it must be assembled and put back into operation
immediately afterward.
2.2 Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color
scheme is based on the severity of the danger. Signal words
indicate the severity of the danger.
Signal words Signal words and the hazard they describe:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
10 Operating Instructions 512/532 - 05.0 - 04/2018
If ignored, fatal or serious injury can result
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Safety
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbols The following symbols indicate the type of danger to personnel:
Symbol Type of danger
General
Electric shock
Puncture
Crushing
Environmental damage
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Examples Examples of the layout of warnings in the text:
DANGER
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
This is what a warning looks like for a hazard that will result
in serious injury or even death if ignored.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in serious or even fatal injury if ignored.
Safety
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in moderate or minor injury if the warning is ignored.
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Safety
NOTICE
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in property damage if ignored.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in environmental damage if ignored.
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Safety
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Operation
①
②
3 Operation
3.1 Threading needle thread
CAUTION
Risk of injury due to sharp and moving parts!
Punctures and crushing are possible.
Only thread the needle thread with the machine
switched off.
To thread the needle thread:
1. Plug the thread reels onto the thread reel holders and feed
the needle and hook threads through the unwinding bracket.
The unwinding bracket must stand horizontally above the
thread reels.
2. Thread the needle thread as shown in the following figure.
Fig. 1: Threading needle thread
(1) -
Silicone lubricator (optional)
3. Pull the needle thread approx. 4 cm through the needle after
threading. This ensures reliable sewing-on.
4. When using silicone oil, also thread the needle thread through
the optional silicone oiler (1).
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(2) - Guide
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Operation
①②
3.2 Setting the needle thread tension
Fig. 2: Setting the needle thread tension
(1) - Preliminary tensioner (2) - Preliminary tensioner
Preliminary tension of the needle thread
With an open primary tensioner (2) a small amount of residual
tension of the needle thread is required. The residual tension is
generated by the preliminary tensioner (1).
The preliminary tension also affects the length of the cut needle
thread end (starting thread for the next seam).
To set the preliminary needle thread tension:
1. Turn the preliminary tensioner (1) clockwise (– direction) for
a shorter starting thread.
2. Turn the preliminary tensioner (1) counterclockwise
(+ direction) for a longer starting thread.
Primary tension of the needle thread
To set the primary needle thread tension:
1. Set the primary tension of the needle thread (2) to be as low
as possible.
The thread interlacing should be exactly in the middle of the
material being sewn. With thin sewn material, excessive
thread tension can lead to undesired ruffing and thread breakages.
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Operation
①
②
③
Opening the needle thread tensioner
The primary tensioner (2) is automatically opened during thread
cutting.
3.3 Setting the thread regulator
CAUTION
Risk of injury due to sharp parts!
Cutting is possible.
Only thread the needle thread with the machine
switched off.
Fig. 3: Setting the thread regulator
(1) - Thread regulator
(2) - Thread tensioning spring
The thread regulator (1) regulates the amount of needle thread
required for forming the stitch. An optimum sewing result is only
possible when the thread regulator is exactly adjusted.
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(3) - Screw
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Operation
③④ ⑤
①②
⑥
With the correct setting the needle thread loop must slide over the
thickest part of the hook at low tension.
To set the needle thread regulator:
1. Loosen the screw (3).
2. Adjust the position of the thread regulator (1).
Thread regulator to the left = larger amount of needle thread
Thread regulator to the right = smaller amount of needle thread
3. Tighten the screw (3).
Adjustment note:
When the maximum thread quantity is required then the thread
tension spring (2) must be pulled approx. 0.5 mm down from its
upper end position. This occurs when the needle thread loop
passes the maximum hook diameter.
3.4 Winding the hook thread
Fig. 4: Winding the hook thread
(1) - Thread clamp
(2) - Bobbin
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(3) - Winder shaft
To wind the hook thread:
1. Fit the bobbin (2) on the bobbin shaft (3).
2. Pull the thread through the guide (5) and around the
tensioner (6).
(4) - Bobbin lever
(5) - Guide
(6) - Tensioner
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Operation
3. Wind the thread counterclockwise approx. 5 x around the bob-
bin core (2).
4. Press the bobbin lever (4) into the bobbin.
5. Start sewing.
The bobbin winder stops automatically when the configured
bobbin filling length has been reached (see Service
manual).
6. Tear off the thread at the thread clamp (1) after winding.
Note
If the thread must be wound without sewing then the thread winding
mode can be set in the controller.
See chapter bobbin winding ( S. 35).
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3.5 Replacing the bobbin
②③ ⑥②
⑦
⑤
④
①
CAUTION
Risk of injury due to sharp and moving parts!
Cutting or chrusing are possible.
Only replace the bobbin with the machine
switched off.
Fig. 5: Replacing the bobbin
Operation
(1) - Bobbin housin g flap
(2) - Bobbin hous in g up per section
(3) - Hook cover
(4) - Hole
Remove the empty bobbin
To remove the empty bobbin:
1. Pull the hook cover (3) downwards.
2. Lift the bobbin housing flap (1).
3. Remove the bobbin housing upper section (2) with the
bobbin (6).
4. Remove the empty bobbin from the bobbin housing upper
section (2).
(5) - Tension spring
(6) - Bobbing
(7) - Bobbin housin g slot
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Operation
Insert a full bobbin
To insert a full bobbin:
1. Insert the full bobbin into the bobbin housing upper section (2).
2. Feed the hook thread through the bobbin housing slot (7)
under the tensioning spring (5) into the hole (4).
3. Pull the hook thread approx. 2.5 cm out of the bobbin housing
upper (2).
The bobbin must rotate in the direction of the arrow when
pulling out the hook thread.
4. Insert the bobbin housing upper (2).
5. Close the hook cover (3).
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3.6 Setting the hook thread tension
①
②
③
CAUTION
Risk of injury due to sharp and moving parts!
Cutting or crushing are possible.
Only set the hook thread tensioner with the
machine switched off.
Fig. 6: Setting the hook thread tension
Operation
(1) - Tension spring
(2) - Regulating screw
The required hook thread tension must be generated by the tensioning spring (1). The bobbin housing upper section (3) should
slowly fall under its own weight when held by the threaded hook
thread.
Adjusting the tensioning spring
To adjust the tensioning spring:
1. Remove the bobbin housing upper section (3) with the bobbin.
2. Adjust the tensioning spring (1) via the adjustment screw (2)
until the correct tension is set.
3. Insert the bobbin housing upper section (3).
22 Operating Instructions 512/532 - 05.0 - 04/2018
(3) - Bobbin hous in g upper section
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Operation
①②
③
3.7 Changing the needle
CAUTION
Risk of injury due to sharp and moving parts!
Cutting and crushing are possible.
Only change the needle with the machine
switched off.
Fig. 7: Changing the needle
(1) - Groove
(2) - Screw
To change the needle:
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1. Loosen the screw (2) and remove the needle.
2. Insert the new needle into the hole in the needle bar (3) as
far as it will go, taking care to ensure that the groove in the
needle (1) faces the hook tip.
3. Tighten the screw (2).
4. Always adjust the clearance between the hook and the needle
after changing to a different needle thickness
( Service Instructions).
(3) - Needle bar
Page 26
Otherwise the following errors can occur:
• Changing to a thinner needle:
Missing stitches, thread damage
• Changing to a thicker needle: Damage to the hook tip,
damage to the needle
Operation
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Operation
①④
②③
3.8 Adjusting the button mount of the button clamp (Class 532)
CAUTION
Risk of injury due to sharp and moving parts!
Cutting and crushing are possible.
Only adjust the button mount of the bu tton clam p
with the machine switched off.
Fig. 8: Adjusting the button mount – standard clamp
(1) - Button mount, left
(2) - Lever
(3) - Knurled screw
(4) - Button mount, right
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Fig. 9: Adjusting the button mount – optional clamp
② ③
④①
Operation
(1) - Button mount, left
(2) - Lever
The button should be able to slide lightly into the button mount
and be easy to align.
However, the button must be securely clamped so that it cannot
twist when the sewing material is inserted.
The lever (2) regulates the size of the opening in the button mount.
To adjust the button mount:
1. Switch on the machine.
2. Press the Ready button.
Clamp raises, pedal ready for sewing.
3. Press the Ready button.
Clamp remains raised, pedal is disabled.
26 Operating Instructions 512/532 - 05.0 - 04/2018
4. Loosen the knurled screw (3).
5. Open the button amount to the correct distance using the
lever (2).
6. Insert the button.
(3) - Knurled screw
(4) - Button mount, right
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Operation
①
③
②
④
7. Tighten the knurled screw (3).
8. Remove the button.
9. Adjust the button mount so that the button is securely held,
by loosening the knurled nut (3) and lightly adjusting the
lever (2).
3.9 Shank shaper (optional)
Fig. 10: Shank shaper
(1) - Adjustment screw
(2) - Pivot lever
The button clamp can be optionally equipped with a shank
shaper (3).
Pivoting the shank shaper in/out
To pivot the shank shaper in or out:
1. Manually swing the pivoting lever (2) with shank shaper (3)
in and out, with the button clamp raised.
Setting the shank length
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To set the shank length:
1. Turn the adjusting screw (1):
• Clockwise = Shank becomes longer.
• Counterclockwise = Shank becomes shorter.
(3) - Shank shaper
(4) - Screw
Page 30
Operation
Adjusting the position of the shank shaper
The position of the shank shaper (3) can be adjusted to suit
different button diameters.
To adjust the position of the shank shaper:
1. Loosen the screw (4).
2. Adjust the shank shaper in the Y direction.
3. Tighten the screw (4).
3.10 Sewing
Operating and function sequence when sewing:
Sewing process Operation / Explanation
Starting situation
before sewing
Sewing • Insert the material to be sewn
Interrupting the sewing
process in the middle
of the sewing cycle
Continuing the sewing
process in the middle
of the sewing cycle
Pedal in the rest position. Sewing machine is
at a standstill. Needle raised, clamp raised.
The Ready button LED illuminates.
• Press the pedal forwards to the 1
The clamp lowers.
• Release the pedal.
The clamp raises.
• Position the sewing material.
• Briefly press the pedal fully forwards.
The sewing machine sews at the configured
speed.
Press the Reset button or press the pedal
backwards.
The sewing machine stops. The clamps
remain lowered.
Press the pedal briefly fully forwards or press
the Reset button.
st
position.
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Programming
①
②
③
④
⑤
⑦⑧ ⑨⑩⑥
⑫
⑪
4 Programming
4.1 Control panel
Fig. 11: Control panel
Control panel buttons:
Button / LED Pos. Function
(1) USB button with LED
Save/load seam appearances to/from a USB stick.
(2) Needle thread clamp button with LED
Clamps the needle thread on the first stitch.
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LED on = Needle thread clamp on
LED off = Needle thread clamp off
(3) Memory button
Perform memory functions.
(4) Reset button
Delete an error and restore settings.
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Button / LED Pos. Function
(5) Ready button with LED
Switch between programming and sewing mode.
LED on = sewing mode
LED off = programming mode
(6) Error LED
LED on = error
(7) Program display
Display parameters.
(8) +/– Program buttons
Change parameters and navigate forwards / backwards.
(9) Function display
Display values for selected functions / programs.
(10) +/– Function buttons
Change values of functions / programs.
Programming
(11) Select button
Select different functions. The respective function LED illuminates.
(12) Seam appearance memory
Save the seam appearance.
4.2 Switching on the machine
To switch on the machine:
1. Main power switch ON.
The last seam appearance sewn is loaded and the seam
appearance number is shown in the Program display.
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Programming
4.3 Referencing the machine
1. Press the Ready button.
The button LED illuminates.
2. Press the Ready button.
The button LED goes out.
4.4 Selecting the seam appearance
NOTICE
Property damage may occur!
Damage to the needle if the size of the seam appearance
does not match the clamping foot.
Check the clamping foot and adjust if necessary.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
1. Press the +/
number is shown in the Function display.
– Function buttons until the seam appearance
4.5 Scaling the axes
Important
Changes to the axes only take effect temporarily. For information
on making permanent changes and relocating the seam appearance, see chapter saving seam appearances ( S. 38).
4.5.1 Scaling the X axis (software version up to M2.10)
1. Press the Select button until the X axis symbol LED illuminates.
2. Press the +/– Function buttons until the desired X axis value
is reached. 100 % corresponds to the specified dimensions
of the selected seam appearance.
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Programming
4.5.2 Scaling the X axis (from software version M2.14)
From software version M2.14 the seam appearance can be changed directly at the control panel, by 0.1 mm step s.
A percentage conversion is no longer required.
4.5.3 Scaling the Y axis (software version up to M2.10)
1. Press the Select button until the Y axis symbol LED illuminates.
2. Press the +/– Function buttons until the desired Y axis value
is reached. 100 % corresponds to the specified dimensions
of the selected seam appearance.
4.5.4 Scaling the Y axis (from software version M2.14)
From software version M2.14 the seam appearance can be changed directly at the control panel, by 0.1 mm step s.
A percentage conversion is no longer required.
4.5.5 Recalculate the button hole clearance
(class 532) (software version up to M2.08)
The button hole clearance is preset to 3.4 mm (3.4 mm = 100 %).
The button hole clearance can be set by changing the percentage
value.
Button hole
clearance [mm]
1 29 2.9 85 4.8 141
1.1 32 3 88 4.9 144
1.2 35 3.1 91 5 147
1.3 38 3.2 94 5.1 150
1.4 41 3.3 97 5.2 153
1.5 44 3.4 100 5.3 156
1.6 47 3.5 103 5.4 159
1.7 50 3.6 106 5.5 162
1.8 53 3.7 109 5.6 165
1.9 56 3.8 112 5.7 168
32 Operating Instructions 512/532 - 05.0 - 04/2018
Value [%]
Button hole
clearance [mm]
Value [%]
Button hole
clearance [mm]
Value [%]
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Programming
Button hole
clearance [mm]
2 59 3.9 115 5.8 171
2.1 62 4 118 5.9 174
2.2 65 4.1 121 6 176
2.3 68 4.2 124 6.1 179
2.4 71 4.3 126 6.2 182
2.5 74 4.4 129 6.3 185
2.6 76 4.5 132 6.4 188
2.7 79 4.6 135 6.5 191
2.8 82 4.7 138
Value [%]
Button hole
clearance [mm]
Value [%]
Button hole
clearance [mm]
4.5.6 Recalculate the button hole clearance
(class 532) (from software version M2.10)
The button hole clearance is preset to 3.4 mm. From software
version M2.10 the seam appearance can be changed directly at
the control panel, by 0.1 mm steps.
A percentage conversion is no longer required.
4.5.7 Recalculate the bartack dimensions (class 512)
(software version up to M2.10)
The following formula is used for converting the preset dimensions
to the desired dimensions:
Value to be set =
(100 % : preset dimension) * desired value
Value [%]
Example Preset dimension in the X direction = 16 mm
Desired value in the X direction = 10 mm
Value to be set = (100 % :
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16 mm) * 10 mm = 62.5 %
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Programming
4.5.8 Recalculate the bartack dimensions (class 512)
(from software version M2.14)
From software version M2.14 the seam appearance can be changed directly at the control panel, by 0.1 mm step s.
A percentage conversion is no longer required.
4.6 Setting the speed
Important
Changes to the speed only take effect temporarily. For information
on making permanent changes see chapter Saving seam
appearances ( S. 38).
1. Press the Select button until the Speed symbol LED illuminates.
2. Press the +/– Function buttons until the desired speed is
reached.
4.7 Checking the seam appearance
1. Press the Select button until the Seam appearance form
symbol LED illuminates.
The Program display shows the current seam appearance
form.
2. Press the Ready button to confirm the seam appearance.
The Ready button LED illuminates.
3. Press the foot pedal forwards.
The clamp lowers.
4. Press the +/– Function buttons to sew 1 stitch respectively.
The Function display shows the current number of stitches.
5. Press the Reset button.
The clamp raises.
6. Press the Select button until the Seam appearance form
symbol LED illuminates.
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Programming
4.8 Changing the seam appearance
1. Press the Select button until the Pattern Number symbol
LED illuminates.
2. Press the +/– Function buttons until the desired seam appearance number is shown in the Function display.
3. Press the Ready button.
4.9 Bobbin winding
Prerequisite:
• Needle removed.
• Needle thread not threaded.
1. Press the Ready button.
The button LED illuminates.
2. Press the Ready button.
The button LED goes out.
3. Press the Select button until the Bobbin symbol LED illuminates.
4. Press the Ready button.
The button LED illuminates, the clamp lowers.
5. Press the pedal forwards.
The bobbin winding process starts.
6. Press the pedal fully forwards to stop the bobbin winding process.
7. Press the Ready button.
The button LED goes out, the clamp raises.
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Programming
4.10 Sewing
Prerequisite:
• Machine is in sewing mode, Ready button LED illuminates.
• Needle is fitted.
• Needle thread is threaded.
• Seam appearance is selected.
To sew:
1. Insert the material to be sewn.
2. Press the foot pedal forwards to the first position.
The clamp lowers.
The clamp raises when the pedal is released.
3. Briefly press the foot pedal fully forwards.
Sewing process starts. The clamp raises automatically at
the end of sewing.
4.11 Counter
The counter can be used as an item counter (parameter number
U020) or as a counter with an automatic stop (parameter number
U076).
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
1. Press the Select button until the Counter symbol LED illuminates.
2. Press the Reset button to set the counter to 0.
3. Press the +/– Function buttons to select the cycle number.
Each end of sewing decrements the counter by 1.
A message is shown in the display when the cycle number is
reached.
4. Insert a new bobbin.
5. Press the Reset button.
Counter is reset.
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Programming
4.12 Pausing sewing
To pause the sewing:
1. Press the Reset button or press the pedal backwards.
Sewing process paused, display shows error message E-
50.
2. Press the Reset button or press the pedal forwards to continue
sewing.
4.13 Disabling standard seam appearances
Standard seam appearances can be disabled so that they are no
longer displayed.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To disable standard seam appearances:
1. Press the Memory button and button P1 in quick succession.
The Program display shows the seam appearance number,
the Function shows 0 or 1:
0 = Seam appearance is displayed.
1 = Seam appearance is disabled.
2. Press the +/– Function buttons to select a different seam
appearance.
3. Press the Ready button to confirm the seam appearance.
4. Press the +/– Function buttons to select between 0 and 1.
5. Press the Ready button to confirm the value.
6. Press the Memory button.
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Programming
4.14 Saving seam appearances
Standard seam appearances can be stored under the seam appearance buttons P1 to P5, with a total of 50 memory locations
available.
The memory locations are called up via the +/– Function buttons,
the memory locations up to number 25 can also be called up using
single seam appearance buttons and combinations of these.
Sewing appearance memory button combinations
Memory
number
Button
combination
P1 P1 P8 P1 + P4 P15 P4 + P5 P22 P2 + P3 + P4
P2 P2 P9 P1 + P5 P16 P1 + P2 + P3 P23 P2 + P3 + P5
P3 P3 P10 P2 + P3 P17 P1 + P2 + P4 P24 P2 + P4 + P5
P4 P4 P11 P2 + P4 P18 P1 + P2 + P5 P25 P3 + P4 + P5
P5 P5 P12 P2 + P5 P19 P1 + P3 + P4
P6 P1 + P2 P13 P3 + P4 P20 P1 + P3 + P5
P7 P1 + P3 P14 P3 + P5 P21 P1 + P4 + P5
Memory
number
Button
combination
Memory
number
Button
combination
Memory
number
Button
combination
4.14.1 Assigning the memory buttons
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To assign the memory buttons:
1. Press the Memory button and button P2 in quick succession.
2. Press the +/– Program buttons to select a memory location.
3. Press the Ready button to confirm the memory location.
4. Select a seam appearance ( S. 31).
5. Scale the axes ( S. 31).
6. Set the speed ( S. 34).
7. Relocating the sewing appearance position:
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Programming
• Press the Select button until the
X axis symbol LED flashes.
• Press the +/– Function buttons and set the values: –5/+5.
• Press the Select button until the
Y axis symbol LED flashes.
• Press the +/– Function buttons and set the values: –4 /
+4.
8. Press the Ready button to confirm the settings.
9. Press the Memory button to exit the memory mode.
10. Check the seam appearance ( S. 34).
4.14.2 Sewing with the memory buttons
To sew with the memory buttons:
1. Press the desired seam appearance memory button (or button
combination).
2. Press the Ready button.
3. Check the seam appearance form.
4. Sew with the selected seam appearance.
4.14.3 Deleting the memory button assignments
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To delete the memory button assignments:
1. Press the Memory button and button P2 at the same time.
2. Press the +/– Program buttons to select a memory location.
3. Press the Ready button to confirm the memory location.
4. Set ---- in the lower display via the buttons +/–.
5. Press the Ready button to confirm the deletion.
6. Press the Memory button to exit the memory mode.
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Programming
4.15 Saving seam appearance sequences
In addition to the seam appearances stored in memory locations
P1 ~ P50, the sewing machine also allows the use of seam
appearances stored in memory locations C01 ~ C25.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To save seam appearance sequences:
1. Press the Memory button and button P3 at the same time.
2. Press the +/– Program buttons to select a memory location
(C01 ~ C25).
3. Press the Ready button to save the seam appearance
sequence.
st
4. Press the +/– Function buttons to sew the 1
rance.
5. Press the +/– Function buttons to sew the 2nd seam appearance.
6. Press the +/– Function buttons to sew the 3rd seam appearance.
7. Press the +/– Function buttons to sew the 4th seam appearance.
8. Press the Ready button to confirm the seam appearance
sequence.
The Program shows the memory location, the Function
display shows the number of seam appearances.
9. Press the Memory button to exit the memory mode.
seam appea-
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Programming
4.16 Sewing with a seam appearance sequence
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To sew with a seam appearance sequence:
1. Press the +/– Function buttons to select a seam appearance.
2. Press the Ready button to confirm the seam appearance
sequence.
The Program display shows the seam appearance
sequence, e. g. <1.1>,
The Function display shows the seam appearance number.
3. Briefly press the pedal fully forwards.
The seam appearance is sewn. At the end of sewing, the
Program display shows the next seam appearance
sequence, e. g. <1.2>, the Function display shows the next
seam appearance number etc.
4. To switch between seam appearances in a sequence, press
the +/– Program buttons and select the desired seam appe-
arance.
4.17 Deleting a seam appearance sequence
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To delete a seam appearance sequence:
1. Press the Memory button and button P3 at the same time.
2. Press the +/– Program buttons to select a seam appearance
sequence (C01 ~ C25).
3. Press the Ready button to confirm the seam appearance
sequence.
4. Set ---- in the lower display via the buttons +/–.
5. Press the Ready button to confirm the deletion.
6. Press the Memory button to exit the memory mode.
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Programming
4.18 Finishing sewing
CAUTION
Risk of injury due to sharp and moving parts!
Cutting or crushing are possible.
Do not reach under the raised clamp.
1. Press the Ready button.
The button LED illuminates. The controller is in the sewing
mode.
2. Main power switch OFF.
Note
If the sewing machine is switched off without pressing the Ready
button then any changed values are not saved.
4.19 Editing parameters in memory
4.19.1 Editing parameters at the M1 level
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To edit parameters at the M1 level:
1. Press and hold the Memory button for 3 s.
The controller beeps once, the button LED lights up.
The Program display shows the parameter number, the
Function display shows the parameter value.
2. Press the +/– Program buttons to select a different parameter.
3. Press the Ready button to confirm the parameter.
The button LED illuminates.
4. Press the +/– Function buttons to change values.
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Programming
5. Press the Reset button to return a changed value to the original value.
6. Press the Ready button to save a change.
The button LED goes out.
7. Press the Memory button.
The button LED goes out.
4.19.2 Editing parameters at the M2 level
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To edit parameters at the M2 level:
1. Press and hold the Memory button for 6 s.
The controller beeps twice, the button LED lights up.
The Program display shows the parameter number, the
Function display shows the parameter value.
2. Press the +/– Program buttons to select a different parameter.
3. Press the Ready button to confirm the parameter.
The button LED illuminates.
4. Press the +/– Function buttons to change values.
5. Press the Reset button to return a changed value to the original value.
6. Press the Ready button to save a change.
The button LED goes out.
7. Press the Memory button.
The button LED goes out.
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Programming
4.20 Resetting parameters to factory defaults
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To reset parameters to factory defaults:
1. Press and hold the Memory button for 6 s.
The button LED illuminates.
2. Use the +/– Program buttons to set parameter number U098.
3. Press the Ready button.
4. Use the +/– Function buttons to enter a function value of 1.
5. Press the Select button.
The controller beeps once. If the controller beeps three
times then the reset was not successful.
6. For Class 532 set the parameter U085.
Setting parameter U085 (Class 532)
With the button sewing machine, parameter U085 must also be
adjusted after resetting the parameters to factory defaults.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To set parameter U085:
1. Press and hold the Memory button for 6 s.
The button LED illuminates.
2. Use the +/– Program buttons to set parameter number U085.
3. Press the Ready button.
4. Use the +/– Function buttons to enter a function value of 1.
Press the Select button.
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Programming
4.21 Externally editing seam appearances
NOTICE
Property damage may occur!
Damage to the clamp if the sewing field size does not match
the clamp feet.
Check the clamping foot and adjust if necessary.
Seam appearances can externally created and edited on a PC,
e.g. using MS Excel or a text editor.
Each line represents a stitch coordinate in the X and Y directions.
The seam appearance has a maximum size of 400 x 3 00 x 1/10 mm.
Negative values and comma-separated values must not be entered.
Information
The operator does not need to perform any calculations in order
to center the seam appearance. The machine automatically centers the seam appearance in the middle of the sewing field. To
subsequently relocate the seam appearance, see chapter saving
seam appearances ( S. 38).
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Programming
①
②
①
②
Fig. 12: Sample stitch appearance coordinates in MS Excel or a
text editor
(1) - Starting point/first stitch (2) - End point/last stitch
Fig. 13: Seam appearance example
(1) - Starting point/first stitch (2) - End point/last stitch
To externally edit seam appearances:
1. Enter the stitch appearance coordinates in MS Excel or a text
editor.
The coordinates are accurate to 0.1 mm and are separated
by a comma.
Important
In a text editor, the last coordinate line must be actively terminated
with a line break so that the cursor is in the next empty line.
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Programming
2. Save the file:
• File name: HSR2000 ~ HSR2099
• File format: .CSV
3. Store the file on a USB stick.
Information
It is also possible to create seam appearances using DA-CAD
5000 and save these as CSV files.
4.22 Working with a USB stick
Up to 10 custom seam appearances can be loaded into the
controller via a USB stick.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To work with a USB stick:
1. Plug the USB stick into the USB port on the controller.
The controller beeps briefly.
2. Press the USB button.
The button LED illuminates, the Program display shows
parameter number U01.
3. Press the +/– Program and select a memory location
(U01 ~ U10).
4. Press the Ready button.
The Function display shows values from 1 to 4:
• 1: Load seam appearance from USB stick.
• 2: Save seam appearance to USB stick.
• 3: Delete seam appearance from controller.
• 4: Edit seam appearance.
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Programming
Loading a seam appearance into the controller from the
USB stick : Value 1
To load a seam appearance into the controller:
1. Use the +/– Function buttons to set a value of 1.
2. Press the Select button and select the desired seam appearance file (HSR2000.csv ~ HSR2099.csv).
3. Press the Select button to load the seam appearance from
the USB stick.
The Function display shows the value ok,the controller
beeps and the seam appearance is now saved.
4. Press the Reset button twice.
Saving a seam appearance from the controller to the USB
stick: Va lue 2
To save a seam appearance from the controller to the USB stick:
1. Use the +/– Function buttons to set a value of 2.
2. Press the Select button to save the seam appearance to the
USB stick (HSW2001.csv = U01 ~ HSW2010.csv = U10).
3. Press the Select button to confirm the save operation.
The Function display shows the value ok,the controller
beeps and the seam appearance is now saved.
4. Press the Reset button twice.
Deleting a seam appearance from the controller: Value 3
To delete a seam appearance from the controller:
1. Use the +/– Function buttons to set a value of 3.
2. Press the Select button.
3. Press the Reset button to confirm the deletion.
Function display shows “----”.
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Programming
Editing a seam appearance / contour test: Value 4
Fig. 14: Editing a seam appearance
To edit a seam appearance or perform a contour test:
1. Use the +/– Function buttons to set a value of 4.
2. Press the Select button.
The Program display shows 1 for the first stitch, the Func-
tion display shows the value for the X axis, the X axis sym-
bol LED illuminates.
3. Use the +/– Function buttons to set the coordi nates of the
st
stitch for the X axis.
1
4. Press the Select button.
The Y axis symbol LED illuminates, the Function display
shows the value for the Y axis.
5. Use the +/– Function buttons to set the coordi nates of the
st
stitch for the Y axis.
1
6. Use the +/– Program buttons to select the next stitch.
7. Repeat steps 3 to 5 for all further stitches.
8. Press the Ready button to save the edited seam appearance.
9. Press the Reset button.
The button LED goes out.
10. Press the USB button.
The button LED goes out.
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Programming
4.23 Loading software from a USB stick
NOTICE
Property damage may occur!
Interrupting the copy process can damage the machine.
Never pull out the USB during the copy process.
Only pull out the USB after the specified copying time.
When a new software version is available, this can be downloaded
from www.duerkopp-adler.com and loaded into the controller via
a USB stick.
Important
The following files must be stored on the USB stick:
• FUYSTS.BT
• LEEYSTS.BT1
•BT1mot
•BT1PAT
4.23.1 Loading the main program
To load the main program:
1. Switch on the controller.
2. Plug in the USB stick.
3. Press the USB button and wait approx. 3 seconds.
4. Press the Memory button.
5. Use the +/– Function buttons to set a value of 5 in the Fun-
ction display.
6. Press the Select button.
The download into the controller starts.
Important
The download is finished when no more values are shown in the
Function display. You must now wait at least 25 seconds before
continuing, otherwise the controller can be damaged!
7. Switch off the controller.
8. Pull out the USB stick.
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Programming
4.23.2 Loading seam appearances
To load seam appearances:
1. Switch on the controller.
The current software version is briefly shown in the display.
2. Plug in the USB stick.
3. Press the USB button and wait approx. 3 seconds.
4. Press the Memory button.
5. Press the P5 button.
The download into the controller starts. Duration is approx.
4min.
6. Press the Reset button.
7. Pull out the USB stick.
The software transfer is complete.
4.23.3 Setting parameter U085 (Class 532)
With the button sewing machine, the parameter U085 must be set
after loading new software.
Prerequisite:
• Machine is in programming mode, Ready button LED is off.
To set parameter U085:
1. Press and hold the Memory button for 6 s.
The button LED illuminates.
2. Use the +/– Program buttons to set parameter number U085.
3. Press the Ready button.
4. Use the +/– Function buttons to enter a function value of 1.
5. Press the Select button.
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4.23.4 Checking the software version
To check the software version:
1. Press and hold the Memory button for 6 s.
The controller beeps twice, the button LED lights up.
2. Press the +/– Program buttons and select parameter U097.
3. Press the Ready button.
The current software versions are displayed:
• M X.XX = Main program
• P X.XX = Control panel
• T X.XX = Servo motors
• A X.XX = Seam appearances
4. Press the +/– Function buttons and check the respective software version.
5. Press the Ready button.
6. Press the Memory button.
The button LED goes out.
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Programming
4.24 Seam appearances
4.24.1 Standard seam appearances for class 512
No. Stitch diagram
1 42 16 x 2
2 10 x 2
3 16 x 2.5
4 24 x 3
5 28 10 x 2
6 16 x 2
7 36 10 x 2
8 16 x 2.5
9 56 24 x 3
10 64 24 x 3
11 21 6 x 2.5
12 28 6 x 2.5
Number of
stitches
Size (mm) X x Y
13 36 6 x 2.5
14 14 8 x 2
15 21 8 x 2
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No. Stitch diagram
16 28 8 x 2
17 21 10 x 0.1
18 28 10 x 0.1
19 25 x 0.1
20 36 25 x 0.1
21 41 25 x 0.1
22 44 35 x 0.1
Number of
stitches
Size (mm) X x Y
23 28 4 x 20
24 36
25 42
26 56
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No. Stitch diagram
27 18 0.1 x 20
28 21 0.1 x 10
29 0.1 x 20
30 28 0.1 x 20
31 52 10 x 7
32 63 12 x 7
33 24 10 x 6
34 31 12 x 6
35 48 7 x 10
Number of
stitches
Size (mm) X x Y
36 48 7 x 10
37 90 24 x 3
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Programming
No. Stitch diagram
38 28 8 x 2
39 28 Ø 12
40 48
41 29 2.5 x 20
42 39 2.5 x 25
43 45 2.5 x 25
44 58 2.5 x 30
45 75 2.5 x 30
Number of
stitches
Size (mm) X x Y
46 42 2.5 x 30
47 91 Ø 8
48 99
49 148
50 164
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4.24.2 Standard seam images for class 532
No.
1 / 34 6 - 6 3.4 x 3.4 18 / 44 6 3.4 x 0
2 / 35 8 - 8 19 / 45 8
3 10 - 10 20 10
4 12 - 12 21 12
5 / 36 6 - 6 3.4 x 3.4 22 16
6 / 37 8 - 8 23 / 46 6 0 x 3.4
7 10 - 10 24 10
8 12 - 12 25 12
9 / 38 6 - 6 3.4 x 3.4 26 / 47 6 - 6 3.4 x 3.4
10 / 39 8 - 8 27 10 - 10
11 10 - 10 28 / 48 6 - 6 3.4 x 3.4
12 / 40 6 - 6 3.4 x 3.4 29 10 - 10
13 / 41 8 - 8 30 / 49 5 - 5 - 5 3 x 2.5
14 10 - 10 31 8 - 8 - 8
Stitch
pattern
Stitch distribution
Size
(mm)
X x Y
No.
Stitch
pattern
Stitch distribution
Size
(mm)
X x Y
15 / 42 6 - 6 3.4 x 3.4 32 / 50 5 - 5 - 5 3 x 2.5
16 / 43 8 - 8 33 8 - 8 - 8
17 10 - 10
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Maintenance
5 Maintenance
WARNING
Risk of injury from sharp parts!
Punctures and cutting possible.
Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
WARNING
Risk of injury from moving parts!
Crushing possible.
Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
This chapter describes maintenance work that needs to be carried
out on a regular basis to extend the service life of the machine
and achieve the desired seam quality.
Advanced maintenance work may only be carried out by qualified
specialists ( Service Instructions).
Work to be carried out Operating hours
8 40 160 1000
Removing lint and thread remnants
Clearing the fan screen at the control box
Refilling oil
Lubricating the sewing automat
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5.1 Cleaning
WARNING
Risk of injury from flying particles!
Flying particles can enter the eyes, causing injury.
Wear safety goggles.
Hold the compressed air gun so that the particles
do not fly close to people.
Make sure no particles fly into the oil pan.
NOTICE
Property damage from soiling!
Lint and thread remnants can impair the operation of the
machine.
Clean the machine as described.
NOTICE
Maintenance
Property damage from solvent-based cleaners!
Solvent-based cleaners will damage paintwork.
Use only solvent-free substances for cleaning.
Lint and thread remnants should be removed after every 8 hours
of operation using a compressed air gun or a brush. When sewing
very fluffy material, the machine should be cleaned more frequently.
A clean sewing machine provides protection from faults.
Points that need to be cleaned particularly thoroughly:
• Area under the throat plate (1)
• Area around the hook (2)
• Bobbin housing and interior
• Thread cutter
• Area around the needle
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Maintenance
①②
Fig. 15: Cleaning and checking
(1) - Under side of throat plate (2) - Hook
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Maintenance
5.2 Lubricating
CAUTION
Risk of injury from contact with oil!
Oil can cause a rash if it comes into contact with
skin.
Avoid skin contact with oil.
If oil has come into contact with your skin, wash
the affected areas thoroughly.
NOTICE
Property damage from incorrect oil!
Incorrect oil types can result in damage to the machine.
Only use oil that complies with the data in the instructions.
CAUTION
Risk of environmental damage from oil!
Oil is a pollutant and must not enter the sewage
system or the soil.
Carefully collect up used oil.
Dispose of used oil and oily machine parts in
accordance with national regulations.
The machine is equipped with a central oil-wick lubrication system.
The bearings are supplied from the oil reservoir.
For topping off the oil reservoir, use only lubricating oil DA 10 or
oil of equivalent quality with the following specifications:
• Viscosity at 40 °C:10 mm2/s
• Flash point: 150 °C
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Maintenance
①
②
You can order the lubricating oil from our sales offices using the
following part numbers.
Container Part no.
250 ml 9047 000011
1 l 9047 000012
2 l 9047 000013
5 l 9047 000014
5.2.1 Checking the oil level
Checking the oil level of the hook
The sewing automat is equipped with an oil-wick lubrication system. The hook is supplied from the oil reservoir (1).
Fig. 16: Refilling oil (1)
(1) - Oil r eservoir (2) - Oil filler opening
Proper setting
The oil level in the oil reservoir (1) must not drop below the lower
red marking or be above the upper red marking.
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Maintenance
④
③
⑤
To lubricate the hook:
1. Fill oil through the oil filler opening (2) up to the upper red
marking.
Checking the oil level of the gear
Fig. 17: Refilling oil (2)
(3) - Oil filler opening (4) - Screw
To lubricate the gear:
1. Unscrew the screw (4) from the oil filler opening at the back
of the machine.
2. Fill oil through the oil filler opening (3).
For lubricating the gear maximum 110 ml are necessary.
Fig. 18: Refilling oil (3)
(5) - Oil gauge glass
When oil splashes at the oil gauge glass during operation
enough oil is filled in.
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Maintenance
①
②
③
5.2.2 Lubricating with grease
Allowing the machine to operate at peak efficiency requires that
its moving parts be lubricated sufficiently.
Lubrication points on the rear of the machine
Fig. 19: Lubrication (1)
(1) - Cam disk
(2) - Fleece
To lubricate the rear of the machine:
1. Apply an adequate amount of grease to the fleece (2) to lubricate the outer side of the cam disk (1).
2. Apply a small amount of grease to the joints (3) to ensure they
remain flexible.
(3) - Joints
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Fig. 20: Lubrication (2)
④
⑥
⑤
Maintenance
(4) - Roller
(5) - Guide groove
3. Apply a small amount of grease to the inner guide groove (5)
and the roller (4) from the outside.
4. Apply a small amount of grease to the joints (6).
(6) - Joints
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Maintenance
⑦
⑧
⑨
⑩
Lubrication points on the machine head
Fig. 21: Lubrication (3)
(7) - Thread lever guide
(8) - Groove
To lubricate the machine head:
1. Apply grease to cross head backside (9) and the
connectors (10).
2. Lubricate the groove (8).
3. Lubricate the thread lever guide (7).
(9) - Cros s head backside
(10)- Connectors
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Maintenance
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Setup
6Setup
WARNING
Risk of injury!
Crushing is possible.
The machine may only be set up by trained
specialists.
Wear safety gloves and safety shoes when
unpacking and setting up.
6.1 Checking the scope of delivery
The scope of delivery depends on your specific order.
1. Check the scope of delivery for completeness.
The following description applies to a machine whose components
are entirely supplied by Dürkopp Adler.
• Upper section
Accessory pack containing:
• Thread stands
• Protective cover
• Fastening material
Controller parts set:
• Main switch
• Control panel
• Controller
Additional equipment:
• Frame with table plate, drawer and rods
• Pedal
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Setup
6.2 Removing the transport securing devices
1. Remove the following transport securing devices:
• Lashing straps and wooden blocks from the upper
machine section
• Lashing straps and wooden blocks from the table plate
• Lashing straps and wooden blocks from the frame.
6.3 Assembly
6.3.1 Checking the table plate
CAUTION
Risk of injury from a self-manufactured table
plate of insufficient load-bearing capacity!
Crushing is possible.
Ensure that the table plate has sufficient load-
bearing capacity and strength.
The cutouts in self-manufactured table plates
must conform to the dimensions specified in the
drawing (see Appendix).
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Setup
②③
①
6.3.2 Assembling the frame
Fig. 22: Assembling the frame
(1) - Adjusting screw
(2) - Pedal
To assemble the frame:
1. Turn the adjusting screw (1) to ensure that the frame stands
securely. The frame must stand with all 4 feet on the floor.
2. Screw the pedal (2) to the frame brace (3).
3. Slide the pedal (2) so that it sits in the middle of the frame
brace (3). The frame brace (3) has elongated holes to allow
alignment.
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(3) - Frame brace
Page 74
6.3.3 Completing the table plate
④
⑤
①
②
③
Fig. 23: Completing the table plate (1)
Setup
(1) - Conne ction cable
(2) - Conne ction cable
(3) - Main switch
To complete the table plate:
1. Place the table plate (4) inverted on a working surface.
2. Screw the main power switch (3) to the left of the underside
of the table plate.
3. Fasten the cables (1) and (2) to the control cabinet (5) on the
table plate, using cable fastening nails and strain-relief
clamps.
(4) - Table plate
(5) - Cont rol cabinet
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Setup
①
②
Fig. 24: Completing the table plate (2)
(1) - Scre ws (2) - Control cabinet
4. Place the control cabinet (2) on the underside of the table
plate.
5. Screw the control cabinet (2) to the underside of the table
plate using 3 screws (1), washers, retaining rings and nuts.
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Setup
①
②
6.3.4 Mounting the upper section support
Fig. 25: Mounting the upper section support
(1) - Upper section support (2) - Hole
To mount the upper section support:
1. Insert the upper section support (1) into the hole (2) in the
table plate.
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Setup
①
②
6.3.5 Setting the working height
Fig. 26: Setting the working height
(1) - Scale (2) - Scre ws
The working height can be adjusted between 750 mm and 950 mm
(measured to the upper edge of the table plate). The frame height
should correspond to the physical characteristics of the operating
personnel.
To set the working height:
1. Loosen the screws (2) on both of the frame bars.
2. T o avoid jamming, slide the table plate in or out evenly at both
sides.
The scales (1) on the outer sides of the bars serve as an
adjustment aid.
3. Tighten both screws (2).
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6.3.6 Mounting upper machine section
①
②
④
③
⑤
Fig. 27: Mounting upper machine section
Setup
(1) - Retainer
(2) - Retainer
(3) - Sewing machine
To mount the upper machine section:
1. Place the sewing machine (3) on the table plate.
2. Fasten the sewing mach ine (3) at the left and right using the
retainers ( 1) and (2). Screw the retainers in place using the
screws (4), hanger (5) and nuts.
(4) - Screw
(5) - Hanger
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Setup
③
④
⑤
⑥
①
②
6.3.7 Fitting the oil collection reservoir
Fig. 28: Fitting the oil collection reservoir
(1) - Screw
(2) - Retainer
(3) - Oil line
(4) - Rubber mount (in the oil collec-
tion tray)
To fit the oil collection reservoir:
1. Insert the retainer (2) into the hole in the table plate (6) and
screw in place using 3 screws (1).
2. Screw the oil collection reservoir (5) into the retainer (2).
3. Pug the oil line (3) into the oil collection reservoir (5).
4. Plug the rubber mounts (4) into the table plate (6).
(5) - Oil collection reservoir
(6) - Table plate
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Setup
6.3.8 Electrical connection
DANGER
Risk of injury from electricity!
Unprotected contact with electricity can result in
serious injuries or death.
Work on the electrical system must ONLY be
performed by qualified electricians or
appropriately trained and authorized personnel.
ALWAYS unplug the power plug before working
on the electrical equipment.
6.3.9 Checking the mains voltage
The voltage specified on the controller type plate must agree with
the mains voltage used.
6.3.10 Connecting the cables to the controller
Fig. 29: Connecting the cables to the controller
To connect the cables to the controller:
1. Connect the cables.
All cables are labelled appropriately.
2. Lay the cables to the control cabinet and bundle together with
cable ties.
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Setup
①
②
3. Connect the cable plugs.
4. Screw the equipotential bonding cables on the control cabinet
to the positions marked with earthing symbols.
6.3.11 Mounting the hood
Fig. 30: Mounting the hood
(1) - Hood (2) - Screws
To mount the hood:
1. Screw the hood (1) to the upper section using 4 screws (2).
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6.3.12 Fitting the eye protection
①
②
Fig. 31: Fitting the eye protection
(1) - Scre ws (2) - Eye protection
To fit the eye protection:
1. Screw the eye protection (2) to the upper section using
2 screws (1).
Setup
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Setup
①
②
③
6.4 Fitting the button container (class 532)
Fig. 32: Fitting the button container (class 532)
(1) - Screw
(2) - Retainer
To fit the button container:
1. Screw the retainer (2) to the table plate.
2. Plug the button container (3) into the retainer (2) and secure
with a screw (1).
(3) - Butt on container
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Setup
6.5 Sewing test
Perform a sewing test after completing the installation work.
CAUTION
Risk of injury due to sharp and moving parts!
Cutting or crushing are possible.
Only thread the needle and hook threads with the
sewing machine switched off.
To perform a sewing test:
1. Insert the mains plug.
2. Main power switch OFF.
3. Thread the bobbin thread.
4. Main power switch ON.
5. Fill the bobbin at medium speed.
6. Main power switch OFF.
7. Thread the needle and hook threads.
8. Select the material to be sewn.
9. Start the sewing test at low speed and then continuously
increase the speed.
10. Check that the seams conform to the desired requirements.
If not, see chapter setting the needle thread
tension ( S. 16).
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Decommissioning
7 Decommissioning
WARNING
Risk of injury from a lack of care!
Serious injuries may occur.
ONLY clean the machine when it is switched off.
Allow ONLY trained personnel to disconnect the
machine.
CAUTION
Risk of injury from contact with oil!
Oil can cause a rash if it comes into contact with
skin.
Avoid skin contact with oil.
If oil has come into contact with your skin, wash
the affected areas thoroughly.
To decommission the machine:
1. Switch off the machine.
2. Unplug the power plug.
3. If applicable, disconnect the machine from the compressed
air supply.
4. Remove residual oil from the oil pan using a cloth.
5. Cover the control panel to protect it from soiling.
6. Cover the control to protect it from soiling.
7. Cover the entire machine if possible to protect it from contamination and damage.
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Decommissioning
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Disposal
8 Disposal
CAUTION
Risk of environmental damage from improper
disposal!
Improper disposal of the machine can result in
serious environmental damage.
ALWAYS comply with the national regulations
regarding disposal.
The machine must not be disposed of in the normal household
waste.
The machine must be disposed of in a suitable manner in accordance with all applicable national regulations.
When disposing of the machine, be aware that it consists of a
range of different materials (steel, plastic, electronic components,
etc.). Follow the national regulations when disposing these
materials.
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Disposal
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Troubleshooting
9 Troubleshooting
9.1 Customer Service
Contact for repairs and issues with the machine:
Dürkopp Adler AG
Potsdamer Str. 190
33719 Bielefeld, Germany
Tel. +49 (0) 180 5 383 756
Fax +49 (0) 521 925 2594
Email: service@duerkopp-adler.com
Internet: www.duerkopp-adler.com
9.2 Messages of the software
Please contact customer service if an error occurs that is not
described here. Do not attempt to correct the error yourse l f. .
Error message Description Possible cause Remedy
E 8 Table data error Table data could not be read • Save the table data anew.
E10Seam
appearance
number error
E 3 0 Needle bar
position raised
error
E 4 0 Needle field
area error
Operating Instructions 512/532 - 05.0 - 04/2018 87
The selected seam
appearance is not stored in
ROM or has been disabled.
Seam appearance “0”
Needle bar is not in the
upper position
Needle field area error
exceeded
• Press the Reset button to
confirm the seam
appearance number.
• Check the connections.
• Rotate the needle bar to
the upper dead point.
• Press the Reset button.
• Check the X/Y scaling.
Page 90
Error message Description Possible cause Remedy
Troubleshooting
E 4 2 Enlargement
error
E45Seam
appearance
data error
E 5 0 Pause Reset button pressed while
E 3 0 2 Supper section
error
E 3 0 5 Thread cutter
position error
E 3 0 6 Thread catcher
position error
E 3 3 2 Clamp foot
position error
E 5 0 1 Data read error Data not present or stored in
E 5 0 2 USB read error MOT file faulty • Store the data anew on
Sewing length is beyond
10 mm
Seam appearance data
could not be accepted
sewing.
Sewing machine stopped.
Upper section is tilted over. • Tilt the upper section
Thread cutter knife not in the
home position
Thread catcher not in the
home position
Clamp foot not in the home
position
the wrong format
• Press the Reset button.
• Check the seam
appearance and the X/Y
scaling.
• Press the Reset button.
• Check the ROM.
• Press the Reset button.
• Trigger the thread cutter.
• Start the sewing process
anew.
back into place.
• Main power switch OFF.
• Check the sensor.
• Main power switch OFF.
• Check the sensor.
• Main power switch OFF.
• Check the sensor.
• Store the data anew on
the USB stick.
the USB stick.
E 5 0 3 SUM read error CHECKSUM data in MOT
file faulty
E 5 0 4 Endblock error No Endblock in the MOT file • Store the Endblock file
E 5 0 5 USB read error USB stick not found • Main power switch OFF.
E 5 0 6 USB read error Reading from U01 ~ U10 not
possible.
88 Operating Instructions 512/532 - 05.0 - 04/2018
• Store the CHECKSUM
file anew on the USB
stick.
anew on the USB stick.
• Main power switch ON.
• Plug in the USB stick
again.
• Main power switch OFF.
• Main power switch ON.
• Plug in the USB stick
again.
Page 91
Troubleshooting
Error message Description Possible cause Remedy
E 5 0 7 Own seam
appearances
read error
E 5 0 8 Own seam
appearances file
error
E 5 0 9 Own seam
appearances file
error
E 5 1 0 Own seam
appearances file
error
E 5 1 1 USB write error File with the same name
E 5 1 2 USB read error Data cannot be loaded from
E 5 1 3 USB write error Data cannot be copied to the
E 5 5 0 Data write error Flash memory transfer error • Main power switch OFF.
Read error U01 ~ U10 • Download data again.
Read error U01 ~ U10 • Check the file type.
Read error U01 ~ U10 • Check the file type.
Read error U01 ~ U10 • Check the file type.
• Store the data anew on
the USB stick.
already present
the USB stick
USB stick.
• Delete or rename the file.
• Check the USB stick.
• Plug in the USB stick
again.
• Check the USB stick.
• Plug in the USB stick
again.
• Repeat the procedure.
• Replace the mainboard.
E 5 5 1 Internal process
error
E770375Motor signal
error
E 7 3 6 Motor rotation
error
E 7 3 7 Z phase error Z signal no longer changes • Check the motor /
E 7 3 8 Z phase error Z signal inaccurate / encoder
Operating Instructions 512/532 - 05.0 - 04/2018 89
Software error • Main power switch OFF.
• Repeat the procedure.
• Replace the mainboard.
• Replace the software.
Encoder / motor has no
signal
Motor stops after a certain
time / encoder has no signal
has no signal
• Check the motor /
encoder.
• Check the motor /
encoder.
encoder.
• Check the motor /
encoder.
Page 92
Error message Description Possible cause Remedy
Troubleshooting
E 9 0 7 X axis search
error
E 9 0 8 Y axis search
error
E 9 1 0 Clamp foot
search error
E 9 1 1 Clamp foot
motor error
E 9 1 2 Internal error – • Notify DA Service
E 9 1 3 Thread catcher
search error
E 9 1 4 Thread catcher
motor error
X axis sensor not responding • Main power switch OFF.
• Check the sensor.
Y axis sensor not responding • Main power switch OFF.
• Check the sensor.
Clamp foot sensor not
responding
Clamp foot motor not
running correctly
Thread catcher sensor not
responding
Thread catcher motor not
running correctly
• Main power switch OFF.
• Check the sensor.
• Main power switch OFF.
• Check the motor and
connections.
• Main power switch OFF.
• Check the sensor.
• Main power switch OFF.
• Check the motor and
connections.
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Troubleshooting
9.3 Errors in sewing process
Error Possible causes Remedial action
Unthreading
at seam
beginning
Thread
breaking
Needle thread tension is
too firm
Needle thread and hook
thread have not been
threaded correctly
Needle is bent or
sharp-edged
Needle is not inserted
correctly into the needle
bar
The thread used is
unsuitable
Thread tensions are too
tight for the thread used
Thread-guiding parts, such
as thread tube, thread
guide or thread take-up
disk, are sharp-edged
Throat plate, hook or
spread have been
damaged by the needle
Check needle thread
tension
Check threading path
Replace the needle
Insert the needle correctly
into the needle bar
Use recommended thread
Check thread tensions
Check threading path
Have parts reworked by
qualified specialists
Operating Instructions 512/532 - 05.0 - 04/2018 91
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Troubleshooting
Error Possible causes Remedial action
Missing
stitches
Loose stitches Thread tensions are not
Needle thread and hook
thread have not been
threaded correctly
Needle is blunt or bent Replace the needle
Needle is not inserted
correctly into the needle
bar
The needle thickness used
is unsuitable
The reel stand is installed
incorrectly
Thread tensions are
too tight
Throat plate, hook or
spread have been
damaged by the needle
adjusted to the sewing
material, the sewing
material thickness or the
thread used
Needle thread and hook
thread have not been
threaded correctly
Check threading path
Insert the needle correctly
into the needle bar
Use recommended needle
thickness
Check the assembly of
the reel stand
Check thread tensions
Have parts reworked by
qualified specialists
Check thread tensions
Check threading path
Needle
breakage
92 Operating Instructions 512/532 - 05.0 - 04/2018
Needle thickness is
unsuitable for the sewing
material or the thread
Use recommended needle
thickness
Page 95
Technical data
10 Technical data
Data and characteristic values
Technical data Unit
512-211-01
Type of stitches 301
Hook type Oscillating hook
Number of needles 1
Needle system 134 | DPx5 135x17 |
512-212-01
532-211-01
DPx17
Stitch length [mm] Depends on seam appear-
ance (0.1 mm - 10 mm)
Speed maximum
Speed on delivery
Sewing field size [mm] max. in X
Number of standard patterns 50 33
Number of storable modified patterns 50
Number of sequences 25
Number of seam appearances per
sequence
Soft start Can be switched in and out
Mains voltage [V] 230
Mains frequency [Hz] 50/60
Length [mm] 660
[min
[min
-1
]
-1
]
direction: 40
max. in Y
direction: 30
3000
2700
max. in X
direction: 8.0
max. in Y
direction: 4.0
30
Depens on
seam appearance (0.1 mm
- 6.8 mm)
max. in X
direction: 10
max. in Y
direction: 10
Operating Instructions 512/532 - 05.0 - 04/2018 93
Page 96
Technical data Unit
512-211-01
Width [mm] 230
Height [mm] 430
Weight [kg] 69
Technical data
512-212-01
532-211-01
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Appendix
11 Appendix
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Appendix
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Page 99
Page 100
DÜRKOPP ADLER AG
Potsdamer Straße 190
33719 Bielefeld
GERMANY
Phone +49 (0) 521 / 925-00
E-mail service@duerkopp-adler.com
www.duerkopp-adler.com
Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany
© Dürkopp Adler AG - Original Instructions - 0791 512740 EN - 05.0 - 04/2018
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