DuraVent PelletVent Pro User Manual

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Installation Instructions
Venting System for Pellet, Corn, Oil, and Biofuel appliances.
PelletVent Pro
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A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE
TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO
COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE
THAT DOUBLE WALL PELLETVENT PRO BE INSTALLED ONLY IN
NOTE:
Read through all of these instructions before beginning your installation. Failure to install as described in this instruction will void the manufacturer’s warranty, and may have an effect on your homeowner’s insurance and UL listing status. Keep these instructions for future reference. This booklet also contains instructions for installing a venting system within an existing masonry chimney, and for installations passing through a cathedral
ceiling.
Dear Customer, Installer, or End User:
We welcome any comments regarding matters pertaining to our DuraVent products. We welcome any ideas, input or complaints and I’ll make sure that someone responds directly back to you. Send your emails to: president@duravent.com
If you are searching for tech support or product information, please phone us at 800-835-4429. Or email us at: techsupport@duravent.com
LISTED
MH8381
MH14420
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VENTING SYSTEM FOR PELLET, CORN, OIL, AND BIOFUEL APPLIANCES.
For the most up-to-date installation instructions, see www.duravent.com
CONTENTS
Clearances, Vent Listing, Installation Notes, Lubricants & Gaskets . . . . 4
Sealants, Fuel Selection, Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tools Needed, Permits, General Installation Instructions . . . . . . . . . . . . . . .6
Installation into Masonry Fireplaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation Through Side of Masonry Chimney . . . . . . . . . . . . . . . . . . . . . .17
Installation in a Cathedral Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning and Maintenance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PelletVent Pro
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CLEARANCES AND APPLICATIONS
Dura-Vent’s PelletVent Pro is listed by Underwriters Laboratories as vent for listed appliances that burn oil, pellet, corn, and other biofuels. PelletVent Pro is also listed as a masonry reliner with the minimum clearance is 0” from vent to masonry, and 0” clearance from the masonry to nearby combustibles. Never ll any required clearance space with insulation or any other materials. Combustible materials include (but are not limited to) lumber, plywood, sheetrock, plaster and lath, furniture, curtains, electrical wiring, and building insulation of any kind.
In the United States and Canada the minimum clearance to combustibles from PelletVent Pro is 1” for oil, pellet, corn or other biofuel applications.
VENT LISTING
PelletVent Pro is listed by Underwriters Laboratories (listing numbers MH8381 & MH14420) to the American standard UL 641 Type L Low Temperature Venting Systems, and is also listed to the Canadian standards ULC S609 Standard for Low Temperature Vents Type L and ULC/ORD-C441 Standard for Pellet Vents .
INSTALLATION NOTES
Proper planning for your PelletVent Pro installation will result in greater safety, efciency, and convenience, saving both time and money. Use only authorized Dura-Vent PelletVent, CornVent, and PelletVent Pro biofuel listed parts. Do not install damaged parts.
1. WARNING: When passing through ceilings and walls, make sure all combustible materials
and building insulation products are a minimum of 1” from the vent pipe
2. For horizontal terminations, make sure NFPA 211 rules are followed for minimum distance from windows and openings.
3. Do not mix and match with other manufacturer’s products or improvised solutions.
4. Practice good workmanship. Sloppy work could jeopardize your PelletVent Pro installation.
5. Never use a vent with an inside diameter that is smaller than the appliance ue outlet.
6. Multistory: Where PelletVent Pro passes through the ceiling, use Dura-Vent Firestop/ Support assembly.
7. PelletVent Pro placement: When deciding the location of your stove and vent, try to minimize the alteration and reframing of structural components of the building.
8. Sections of pipe are connected to each other by pushing them rmly together and twisting. Screws are not required. However, if screws are desired, use 1/4”-long sheet metal screws. Important! Do not penetrate the inner liner with screws.
9. Never install single-wall pipe to freestanding pellet stoves. Single-wall pipe may be connected to a replace insert, provided it is inside the replace, and the replace has completely sealed surroundings.
10. Do not connect Type B Gas Vent pipe with aluminum liners to pellet appliances.
LUBRICANTS & GASKETS
PelletVent Pro utilizes an internal O-ring gasket on the outside of the inner liner in the female end of the Pipe Section. These gaskets are lubricated and help seal Pipe Sections as they are connected together. If your O-ring gasket is missing or it becomes unseated during connection, you must replace and
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lubricate the new O-ring gasket. Replacement gaskets and silicone lubricants are available to order from the PVP catalog or our website at duravent.com.
SEALANTS
PelletVent Pro does not require additional sealant to be used at pipe joints, but in certain circumstances sealant may be used if desired. Seal the inner liner overlap at the male end of pipe for best results (Figure 6) Note: 500ºF RTV silicone sealant is required on the following component connections:
• Connecting PelletVent Pro biofuel (with gaskets) to PelletVent Pro (without gasket) or another PelletVent or CornVent.
• Connecting Appliance Adapter or any other part when connecting to the appliance outlet
• When using the Adjustable Length section.
FUEL SELECTION, BEST PRACTICES
PelletVent Pro is a multi-fuel venting system approved for burning wood pellets, corn, and other approved biofuels, plus, oil and kerosene. Be sure to follow the recommendations of the appliance manufacturer for the burning of corn or other types of biofuel. A major reason for accelerated vent corrosion from burning corn is due to acidic condensate forming in the system. The moisture content of corn contributes signicantly to condensate in the vent. The lower the moisture content of the corn, the less condensate you are likely to have in the vent. While corn with a moisture content of 15% may be allowed in the appliance, using a fuel with lower moisture content will help reduce condensate formation.
Vent Runs: Condensate is more likely to form in longer vents because the exhaust temperature cools further away from the appliance. If the exhaust cools to a certain point, moisture in the exhaust condenses in the vent, which can lead to accelerated vent corrosion. Keep the vent for corn­burning appliances short wherever possible to maintain hot ue gas temperatures and keep moisture suspended in the exhaust. If a longer horizontal vent or taller vertical vent is needed, it is recommended that the vent run inside the building envelope or inside a chase enclosure to minimize the vent’s exposure to cold temperatures. When terminating a corn burning system horizontally a stainless steel outer Pipe Section and the Round Horizontal Termination Cap are required. Be sure to follow all other applicable building codes and maintain all minimum clearances in enclosures. Appliance Operation: Regardless of the fuel you choose always operate your appliance in accordance with the appliance manufacturer’s recommendations. If you burn corn, operating the appliance at its lowest setting has a greater chance for condensate to form in the vent due to the low exhaust temperature. In order to help reduce condensate from forming inside the vent system, operate the appliance at higher temperatures when colder weather is encountered. Higher operation settings provide for warmer ue temperatures, which help to keep moisture suspended in the ue gases. Inspection and Maintenance: When burning corn, be sure to inspect the appliance and vent often to determine if there has been any corrosion or damage to the system. Be sure to keep the venting system clean, including the tee cap (if applicable). The ash that results from burning corn can trap condensate in the tee cap and inside the vent, hastening
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corrosion to the system if left unchecked. Using pelletized fuel does not eliminate the need for inspection and cleaning. Lesser quality pellets create more soot accumulation and can clog venting sooner than the cleaner burning pellets. While it is not necessary to clean out liquid fuel burning systems with a brush, all other systems should be visually inspected monthly during the heating season, and cleaned at least once a year
TOOLS AND EQUIPMENT YOU MAY NEED
Eye Protection Gloves Screwdriver Hammer High-Temperature Waterproof (RTV) Sealant Tape Measure Saber or Keyhole Saw Level and Plumb bob
PERMITS
Contact your local building department or re ofcials regarding any needed permits, restrictions, and installation inspection requirements in your area.
GENERAL INSTALLATION INSTRUCTIONS
PelletVent Pro is listed with a minimum 1” clearance to combustibles
1. Follow the stove/appliance manufacturer’s
instructions. A. Choose an appliance that is listed by a recognized testing laboratory.
B. Connect only one ue per appliance. C. Only burn fuels approved for use by your
appliance manufacturer.
PELLET VENT PRO PIPE
Figure 1
D. Follow the appliance manufacturer’s
instructions and safety manual for maximum efciency and safety. Over ring can damage the appliance and vent.
2. If the vent exit is on top of the stove
(Figure 1): A. Place the appliance according to the manufacturer’s instructions. B. Drop a plumb bob to the center of the appliance ue outlet and mark center point on
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the ceiling (Figure 2). At your marked center point, cut and frame a square hole in the ceiling for installation of the Ceiling Support or Firestop Spacer (Figure 3). Refer to Table 1 for the dimensions of the hole. C. Connect Pipe Adapter or Increaser Adapter to stove: Due to the variety of different stove collars, the Pipe Adapter will need high­temperature non-hardening sealant in order to achieve a leak-free connection. . D. Connect Pipe Sections. Attach PelletVent Pro Pipe Sections by pushing male and female ends of pipe together and twisting until pipe is in locked position (Figure 4). PelletVent
Figure 2
PELLETVENT PRO
COMPONENT
3" & 4" CEIL ING SUPPO RT /
FIRES TOP SPACER
3" & 4" CATHEDR AL CEILI NG
SUPPO RT BOX
3" & 4" WALL THIMBL E
3" & 4" CAS WALL TH IMBLE
3" & 4" WALL THIMBL E AIR
INTAKE K IT
FRAMING DIMENSIONS
7" X 7"
10 ¾" X 10 ¾"
7 ½" x 7 ½"
9" X 9"
Table 1
Figure 3
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Figure 4
Figure 5
Figure 6 Figure 7
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Pro pipe sections do not require any sealant; however in certain instances high temp silicone sealant may be used. Seal connection where the inner liners overlap for best results (Figure 5). Screws are not needed, but 1/4” screws can be used if desired, however, be sure you do not penetrate the inner liner. E. When the pipe passes through the Ceiling Support Firestop Spacer at ceiling, tighten bolt and clamp around pipe. Where the vent passes through additional oors and ceilings, always install a Ceiling Support Firestop Spacer.
F. ALWAYS MAINTAIN AT LEAST 1” CLEARANCE FROM COMBUSTIBLE MATERIALS TO THE VENT PIPE. G. When the PelletVent Pro enters the attic,
install an Attic Insulation Shield around the vent (Figure 6). This will prevent insulation and debris from collecting near the vent pipe. Use (4) nails or wood screws to secure the base of the Attic Insulation Shield to the framed opening. Adjust the height of the Attic Insulation Shield by sliding the top cylindrical shield over the one from the base. Ensure that the top of the Shield is above the level of building insulation. Secure the Shield in place with at least two (2) sheet metal screws through the side of the cylindrical shield. Attach collar around pipe, then lower to the top of the Attic Insulation shield. H. After lining up for the hole in roof, using the same method as 2. (B), cut either a round or square hole in the roof (Figure 7). Always cut the hole with the proper clearance to the vent pipe. Install the upper edge and sides of Flashing under the roong materials and nail to the roof along the upper edge and sides (Figure 8). Do not nail across the lower edge. Seal all nail heads with non-hardening waterproof sealant.
I. To nish, apply non-hardening waterproof
Figure 8
Figure 9
sealant where the Storm Collar will meet the vent and Flashing; slide Storm Collar down until it rests upon the Roof Flashing (Figure 9). Holding the base of Cap, rmly twist lock your Vertical Termination Cap onto, supported Pipe Section protruding through the roof line.
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PELLET VENT PRO PIPE
Figure 10
3. If the ue exits on back of stove and an
interior installation is desired (Figure 10): A. Place the appliance according to the manufacturer’s instructions. B. Connect the Tee Adapter or combine Tee with Cleanout and Pipe Adapter then seal and secure the Pipe Adapter to the back of the stove. C. Continue to assemble Pipe Sections as described in Step 2.
4. If the ue exit is on the back of stove, and
an exterior vertical installation or partial vertical
Figure 11
installation is desired (Figure 11): A. Place the appliance according to manufacturer’s instructions. B. Cut and frame a square opening in the wall as specied in Table 1. PelletVent Pro can be installed with the standard Wall Thimble, Wall Thimble Air Intake Kit , or CAS Wall Thimble for through the wall installations. If the CAS Wall Thimble is used, refer to the PelletVent Pro CAS Installation Instructions for direction on how to install the Combustion Air System (CAS). The Wall Thimble Air Intake Kit allows combustion air to be drawn through the framed Thimble opening, eliminating the need to cut another opening in wall. The small ex provided with this kit allows connection to the Pellet Stove combustion air inlet. Note that when installing the Wall Thimble Air Intake Kit, the pipe will not be centered within the framed opening. Loosely assemble both halves of the Wall Thimble onto Pipe Section.
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Figure 12
Connect the exible hose with clamp to the exterior half of the Wall Thimble. Guide the ex through the opening in black interior half of Wall Thimble, gently pull the ex towards appliance (Figure 12), and if necessary trim excess ex to required length with snips. Secure ex to combustion air inlet of the stove with clamp provided. Only connect metal ex to the appliance; do not substitute or install plastic ex. The cover plate comes installed on the lower left corner of the thimble with intake guard pointing downward to deect rain. If it is desired to rotate thimble and air inlet to another corner, remove the (2) screws on the inlet guard and re-attach over air inlet at new location. Secure black interior half of the Wall Thimble to the interior wall, and the unpainted exterior half are to be secured to the exterior wall on both styles of thimbles (Figure
13). The Wall Thimbles adjust to t walls from 4”-8” thick. For installation in thicker walls an extension tube may be eld fabricated. WARNING: Do NOT install any insulation or other material within the Wall Thimble itself. Doing so can create a re hazard. The Wall Thimble requires the created air
Figure 13
Figure 14
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Figure 15
clearance from the pipe in order to make a safe installation. However, building insulation may be installed around the outside of the Wall Thimble. C. Connect a Pipe Adapter and Pipe Section together then seal connection to rear exhaust outlet. Attach a Single Tee with Clean out adapter or a Double Tee with Clean-Out Adapter, and proceed attaching Pipe Sections up the wall. Installing a Double Tee with Cleanout Adapter on the exterior of wall, allows brushing of the Horizontal Vent run through to appliance (Figure 14). D. Attach Wall Strap just above the tee. Wall Straps must be placed every 8-feet along an exterior vertical run (Figure 15). If your exterior vertical run terminates horizontally before penetrating the rooine, install at least one Wall Strap on the Pipe Section before 90 Degree Elbow and Horizontal Cap (Figure 16). Under no circumstances can a Vertical Cap be installed adjacent to vertical wall. PelletVent Pro offers xed and Adjustable Wall Straps to maintain a 1”-3” clearance, as desired. If Assemble Pipe Sections in the same manner described in Step 2 of the general instructions. E. Seal the exterior section of the Wall Thimble to the wall with non-hardening waterproof sealant. As an option, you may also seal the gap between the pipe and Wall Thimble with sealant.
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Figure 16
5. If the ue exit is on back of the stove, and
a horizontal through-the-wall installation is desired (Figure 13): A. Place the appliance according to manufacturer’s instructions. B. Connect the Appliance Adapter and sufcient Pipe Sections the seal and secure to back of stove. Horizontal Pipe sections must penetrate Wall Thimble and extend at least 6”
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Figure 17
beyond the exterior wall after Horizontal Cap is attached. If you are burning Corn you must use a Round Horizontal Cap. Pipe Sections exposed to exhaust gases between wall and Cap must have a Stainless Steel outer liner. The Round Horizontal Cap can be swiveled to be directed away from nearby objects (fence, plants, etc.), but must still be pointing in a generally downward direction. Important: Horizontal Caps must be pointed in a downward direction to insure rain and snow do not enter the cap, and cause potential damage to the appliance. C. Follow the below listed NFPA 211 rule for distance of exit terminal from windows and openings: NFPA 211 (2006 ed.) Section 10.4 Termination:
10.4.5 (1) The exit terminal of a mechanical draft system other than a direct vent appliance (sealed combustion system appliance) shall be located in accordance with the following: (a) Not less than 3 ft (.91m) above any forced
air inlet located within 10 ft. (3m).
(b) Not less than 4 ft. (1.2m) below, 4 ft.
(1.2m) horizontally from or 1 ft. (305mm) above any door, window or gravity air inlet into any building
PELLET VENT PRO PIPE
(c) Not less than 2 ft. (0.61m) from an
adjacent building and not less than 7 ft. (2.1m) above grade when located
adjacent to public walkways. If using the Wall Thimble Air Intake Kit, the installation may be considered a direct vent system, as dened by NFPA 211. Check with local building ofcials for clarication. If so, the clearances for the exit terminal are as follows: For an appliance with an input of 10,000 Btu/h (2930 W) or less, the vent terminal shall be located at least 6" from any opening into a building. For an appliance with an input of greater than 10,000 Btu/h but less than 50,000 Btu/h (14650 W), the vent terminal shall be located not less than 9" from any opening into a building. For an appliance with an input over 50,000 Btu/h (14650 W), the vent terminal shall be located not less than 12" away from any building opening. The bottom of the vent terminal and air intake must be located a minimum of 12" above grade.
6. If it is desired to attach to an existing
6”-8” DuraTech, DuraPlus or DuraPlus HTC chimney, either roof supported or ceiling supported (Figure 17): A. Remove any existing connector pipe,
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adapter or connector going into the ceiling support box. B. Visually inspect with a ashlight the condition of the interior of the chimney for cleanliness and structural integrity. All evidence of soot and creosote must be removed from the existing chimney system. If you doubt your ability to accomplish this, contact a certied chimney sweep. Do not use chemical cleaners, as these can possibly damage the inside of the chimney. Do any required maintenance on the existing chimney system at this time. C. Install a DVL/DuraBlack Chimney Adapter ­product stock numbers (6”) 8674, (7”) 8774, or (8”) 8874 - in the existing Ceiling Support Box. Note that the DVL/DuraBlack Chimney Adapter only connects to Dura-Vent chimney systems.
D. Connect the appropriate size Chimney Adapter to the DVL/DuraBlack Chimney Adapter. E. Connect the appliance to the Chimney Adapter using an Appliance Adapter, lengths of pipe as required, and an Adjustable Length pipe. Slide the Adjustable Length down over the top pipe section, position the installation vertically plumb, then slip the Adjustable Length up and twist lock it to the Chimney Adapter. Once all the components are rmly seated and properly aligned, carefully drill three 1/8” diameter holes through the outer sleeve only in the center of the slots located at the bottom of the Adjustable Length pipe. Do not penetrate the inner liner. Use (3) 1/4” length sheet metal screws to secure the Adjustable Length pipe.
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Figure 18 Figure 19
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INSTALLATION INTO A MASONRY
PELLET VENT PRO
FIREPLACE
1. Have the masonry chimney inspected
by a certied chimney sweep or installer to determine its structural condition.
2. Carefully read the pellet stove or insert installation instructions.
3. Measure and record the dimensions as shown in (Figure 18).
4. Use dimension “A” to determine total pipe requirements. Add 12 additional inches to ensure the termination is an adequate distance above the rooine.
5. The gross pipe required will be dimension “A” plus 12 inches. Five feet of this will be Flex Pipe. The remainder will be rigid pipe. For each joint, subtract 1-1/2 inches to allow for the overlap. You may need extra pipe, or an
PELLET VENT PRO VERTICAL CAP
adjustable length pipe section to achieve the correct height.
6. Assemble the rst rigid Pipe Section to the Flex Pipe, ensuring that the “UP” arrows shown on the pipe labels are, in fact, pointing up. Push the sections together and twist to lock. Screws are not required for a rm lock, however, should it be desired to use them, use stainless steel sheet metal screws 1/4-inch long - do not penetrate the inner liner of the pipe.
7. Repeat this process for the remainder of the pipe sections, and lower the assembly down the chimney as shown in (Figure 19). Lower it below its normal position in order
Figure 20
RIGID PIPE
Figure 21
Figure 22
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Figure 23
Figure 25
Figure 24
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to connect the Flex Pipe to the pipe on the appliance. It may be necessary to tie a line to the top section, to pull it back up later.
8. In making the connection at the appliance, congurations other than the one shown in (Figure 20) may be made. It may be necessary to contact the manufacturer of the unit to determine exactly what may or may not be done to make the correct connection. Some typical arrangements are shown in (Figures 21 and 22). An Appliance Adapter or Increaser Adapter may be needed, depending on the exit size of the stove or insert collar.
9. If a Tee or Tee Adapter is necessary to make the connection, as shown in (Figure 22), the Tee has a removable Clean out Adapter on its base to enable cleaning. The Tee Support Bracket to hold the Tee to the rear of the appliance is mandatory. If it is desired to mount the Tee Support to the rear of the stove, obtain approval from the manufacturer of the stove before drilling, tapping, or performing any other alterations to the appliance.
10. Connect the appliance to the coupling on the bottom of the Flex Pipe, by twisting to the locked position. Push the appliance into the replace to its nal resting place. Go to the top of the chimney and pull the vent system up to its desired height.
11. For support at the termination of the PelletVent, use a Tall Cone Flashing, and a Storm Collar. This will require 14 inches of pipe above the top of the masonry chimney. Pull the pipe up through the ashing to the desired height. Mark location of the Storm Collar. Slip the Storm Collar down over the pipe and afx it to the pipe with a 1/4”-long stainless steel sheet metal screw (Figures 23 & 24). The Storm Collar will then support the entire vent system. Install the Cap. Seal the joint at the Storm Collar, and any other joints or seams which may appear suspect. (Figure
Figure 26
25) shows a Tall Cone Flashing modied to t a chimney where the tile liner protrudes above the masonry, as another alternate termination technique. This completes the masonry installation.
INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY
1. Set the appliance in its nal location and
mark the center of the hole where the pipe is to penetrate the masonry chimney. Ensure that you comply with the manufacturer’s specications in regards to clearance and distances from combustible surfaces.
2. The PelletVent Pro system is assembled essentially the same as previously described for installation in an existing masonry chimney with the exceptions listed: A. No Flex Pipe is required, unless the masonry chimney has an offset. If an offset exists, then a Flex Pipe will be needed from
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Figure 27
the offset down to opening in masonry. B. A Tee Section is installed at the bottom end of the vertical pipe (Figure 26). C. A Reduction Collar or a Trim Collar is required to go around the pipe section that passes through the masonry to give it a nished look.
3. It will be necessary to break out the masonry around the location of the pipe center line mark to a diameter of at least 4 inches for 3 inch pipe, and at least 5 inches in diameter for 4 inch pipe.
4. Install the Tee on the bottom of the vertical pipe system and lower it down the chimney until the center of the branch of the Tee is level with the center of the hole in the masonry. Connect horizontal pipe section to the Tee branch.
5. Holding the pipe at the proper elevation, install the Storm Collar and Cap, as described in Step 11 for the replace installation.
6. Connect the horizontal Pipe Section through the masonry to the Tee by pushing it through the hole in the masonry, and lining it up with the branch of the Tee. Then insert Pipe Section into the Tee, while twisting to lock it.
7. Once the horizontal Pipe Section is in place, the space between the pipe and the masonry may be lled with high temperature grout, if desired (Figure 27).
8. Install the Reduction Collar or Trim Collar
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over rough opening, then 90° Elbow, and the required vertical Pipe Sections down to the appliance. An Adjustable Pipe length will probably be needed, as well as an Appliance Adapter or Increaser Adapter.
9. Conduct a nal inspection of the entire job, and review the manufacturer’s operating and installation instructions once more, before ring the appliance.
INSTALLATION IN A CATHEDRAL CEILING
1. Mark a line on the side of the Cathedral
Ceiling Support Box to correspond to the line of the roof pitch, as shown in (Figure 28). Allow for the Support Box to protrude below the low side of the nished ceiling a minimum of 2 inches.
2. Position the appliance at its proper location on the oor. Pay close attention to the manufacturer’s installation instructions regarding the clearance to combustibles, etc. Position appliance so Support Box will not interfere with roof rafters or other structural framing.
3. Run a plumb line from the center of the ue exit on the stove to the ceiling. Mark the point on the ceiling where the plumb line intersects. This represents the center of the support box. Drill a small hole through the ceiling at this point, so it can be located from the top of the roof.
4. From the roof, locate and mark the outline of the Support Box.
5. Remove shingles or other roof covering as necessary to cut the rectangular hole for the Support Box. Cut the hole 1/8-inch larger than the dimensions of the Support Box (Figure
29). The rectangular hole should be centered on the small hole which you drilled through the ceiling to mark the location. Again, verify that you are not cutting through rafters or framing
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Figure 28
Figure 29
Figure 30
Figure 31
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Figure 32
Figure 33
Figure 34
members.
6.
Run the Support Box through the roof as shown in (Figure 30), and place it so that the bottom of the Support Box protrudes at least 2 inches below the low side of your opening in the nished ceiling (Figure 31). Align the Support Box vertically and horizontally with a level. Temporarily tack the Support Box in place through the inside walls and into the roof sheathing.
7. If the Support Box protrudes the rooine use tin snips to cut from the top corners down to the roof line, and fold the resulting ap over the roof sheathing (Figure 32). Before nailing it to the roof, run a bead of non-hardening sealant around the outside top edges of the Support Box so as to make a seal between the box and the roof. Clean out any combustible material or debris from inside the Support Box.
8. Place the Support Clamp, included with Support Box, loosely around Pipe Sections running through hole in Support Box (Figure
33).
9. Connect the necessary amount of Pipe Sections to reach the stove and extend at least 12-inches above the roof before attaching Termination Cap (Figure 32).
10. After all PelletVent Pro Pipe Sections and components are assembled and connected down to the appliance seal and secure the Appliance Adapter to stove. Using a level, make slight adjustments in the position of the appliance until the pipe is truly vertical. Tighten the bolts in the Support Clamp (Figure 33). Note that the overall length of the PelletVent Pro system can be no longer than 42 feet.
11. Slip Roof Flashing over the supported Pipe Section(s) protruding through the roof. Apply sealant to underside of Roof Flashing along upper edge and sides. Secure the base of Roof Flashing to the roof with roong nails (Figure 34). Ensure that the roong material overlaps the top edge of the Roof Flashing.
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CLEANING AND MAINTENANCE
1. Have your system cleaned by a certied
chimney sweep if you have doubts about your ability to clean it. Use a plastic or exible steel brush. Do not use a stiff brush that will scratch the stainless steel liner of your system.
2. PelletVent Pro systems must be installed so that access is provided for inspection and cleaning.
3. The system should be inspected at least once every month during the heating season.
4. Do not use chemical cleaners. They can damage the vent pipe.
5. To increase the life PelletVent Pro, coat all exterior metal parts with high temperature, rustproof paint. This is highly recommended, particularly in areas near the ocean.
6. In case of a chimney re, close all appliance draft openings shut off appliance and call your Fire Department. Do not use the appliance or vent until it has been inspected for possible damage and silicone gaskets replaced.
7. Dura-Vent is not responsible for ue by­products that might discolor roofs or walls.
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M&G DURAVENT WARRANTY
M&G DuraVent, Inc. (“DuraVent”) provides this limited lifetime warranty for all of its products to the original purchaser, with the exception of Ventinox (lifetime), DuraBlack (ve years) and all Termination Caps (ve years). Subject to the limitations set forth below, DuraVent warrants that its products will be free from substantial defects in material or manufacturing, if properly installed, maintained and used. This Warranty is non-transferable with the exception of Ventinox which is transferable from the original homeowner to the buyer of the home for a period of ten (10) years. This warranty does not cover normal wear and tear, smoke damage or damage caused by chimney res, acts of God, or any produc t that was: (1) purchased other than from an authorized DuraVent dealer, retailer or distributor; (2) modied or altered; (3) improperly serviced, inspected or cleaned; or (4) subject to negligence or any use not in accordance with the printed materials provided with the product as determined by DuraVent. This limited lifetime warrant y applies only to par ts manufactured by DuraVent.
DuraVent provides the following warranties for its products: One Hundred Percent (100%) of the purchase price or MSRP at time of purchase, whichever is lower, for 15 years from the date of purchase, and Fift y Percent (50%) thereafter, except for the following limitations: Ventinox liner and components in wood, oil, wood pellet, and gas installations are warranted at One Hundred Percent (100%) for the lifetime of the original homeowner; Ventinox 316 liner and components for coal burning installations which are warranted One Hundred Percent (100%) for ten years; all Termination Caps and DuraBlack® are warranted at One Hundred Percent (100%) for ve years, and at Ten Percent (10%) thereafter.
All warranty obligations of DuraVent shall be limited to repair or replacement of the defective product pursuant to the terms and conditions applicable to each product line. These remedies shall constitute DuraVent’s sole obligation and sole remedy under this limited warranty. This warranty provides no cash surrender value. The terms and conditions of this limited lifetime warranty may not be modied, altered or waived by any action, inaction or representation, whether oral or in writing, except upon the express, written authority of an executive ocer of DuraVent.
VENTI NOX WAR RANTY CON DITIONS Liner and Component warranties contained herein are subject to the following conditions: (1) The Liner and Components must be installed according to DV’s installation instructions; (2) The Liner and Components are used only to line or reline chimneys venting residential appliances for which the liner was intended; and (3) documented annual inspection of the Liner and Components and maintenance as deemed necessary, beginning one year after the date of installation and continuing throughout the warranty period, by a Nationally Certied Chimney Sweep or VENTINOX® installer. The Liner and Components warranty is further subject to compliance with the following requirements throughout the warranty period: The chimney must have a chimney cap and chemical chimney cleaners must not be used when cleaning the Liner or Components. Plastic-bristle ue cleaning brushes are recommended. Corn, biofuels, driftwood or other wood containing salt, preservative-treated lumber, plastic and household trash or garbage, or wood pellets containing such materials must not be burned in the appliance or replace. In case of a chimney re, the chimney must be inspected and approved by a certied Chimney Sweep before reuse. After each annual inspection, maintenance, and cleaning, the certied Chimney Sweep must ll out and date the appropriate section of the warranty card provided with the chimney liner.
LIMITATIONS ON INTERNET SALES: Notwithstanding any other terms or conditions of this limited lifetime warranty, DuraVent provides no warranty for the following specic products if such products are both: (a) purchased from an Internet seller; and (b) not installed by a qualied professional installer: DuraTech®, DuraPlus HTC®, PelletVent Pro®, FasnSeal®, and DuraVent’s relining products including DuraLiner®, DuraFlex® 304, DuraFlex® 316, DuraFlex® Pro, DuraFlex® SW, and Ventinox®. For purposes of this warranty, a trained professional installer is dened as one of the following: licensed contractors with prior chimney installation experience, CSIA Certied Chimney Sweeps, NFI Certied Specialists, or WETT Certied Professionals.
DuraVent reserves the right to inspec t defective produc t to determine if it qualies for replacement under the terms of this limited lifetime warranty. All warranty claims must be submitted with proof of purchase. Labor and installation costs are not covered under this warranty. To obtain warranty service contact DuraVent promptly at DuraVent Warranty Service, 902 Aldridge Rd., Vacaville CA 95688, or call 800-835-4429.
WHERE LAWFUL, DuraVent DISCLAIMS ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL DuraVent BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR SPECIAL DAMAGES OR DIRECT OR INDIRECT LOSS OF ANY KIND, INCLUDING BUT NOT LIMITED TO PROPERTY DAMAGE AND PERSONAL INJURY. DuraVent’S ENTIRE LIABILITY IS LIMITED TO THE PURCHASE PRICE OF THIS PRODUCT. SOME STATES DO NOT ALLOW LIMITATIONS ON IMPLIED WARRANTIES, OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANT Y GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
For the most up-to-date installation instructions, see www. duravent.com REV 7.20.2010
M&G DuraVent, Inc. PO B ox 1510 Vacaville CA 95696-1510 Manufactured in Vacaville CA and Albany NY
Customer Service Support 800-835-4429 707-446-4740 FAX www.duravent.com
PelletVent Pro is a registered trademark of the M&G DuraVent, Inc. All rights reserved. Made in the USA. M&G DuraVent is a member of M&G Group. ©2011
L550 04/2011
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