Dura Trel 11136 Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS
TOOLS NEEDED:
Drill with #2 Phillips Bit or Phillips Screwdriver 7/16” Wrenches or Sockets File
BENCH SEAT ASSEMBLY (Refer to Upper portion of Drawing 1)
On a flat non-abrasive surface lay out the three 1 ½ x 5 ½ x 60” seat rails with screw pilot holes facing upwards (seat rails will have pilot holes in the center of the rails for center brace). Place the two seat brackets on rails as shown; fasten brackets to rails using ¾” screws. Apply glue to the inside edges of the two 7/8 x 1 ½" molded end caps on the push onto the ends of the seat brace. Lay the center brace over pilot holes in center of seat rails and fasten with 2” screws. Apply glue to the inside edges of the two 7/8 x 1 ½ x 16 ¾" seat end caps and push
them onto the ends of the seat assembly making sure the edges
are flush. (Note: do not slide caps from ends.) Set aside.
BENCH BACK ASSEMBLY
(Refer to Lower portion of Drawing 1) (Make 2)
Lay one of the 1 ½ x 5 ½ x 60” bench back rails with screw pilot holes facing up. Lay two of the 4” brackets over the pilot holes and fasten with ¾” screws. Apply glue to the 7/8 x 1 ½ x 5 ½" end caps and push
one
on each end of the rail. Set aside.
BENCH LEGS AND SUPPORT ASSEMBLY (Refer to Drawing 2)
Apply glue to the inside edges of the 1 ½ x 5 5/8" angled end caps and push 22" bench supports; do the same with the 1 ½ x 5 ½" end caps and push
onto the front angled end of the
them onto the back ends of the bench supports. Lay out one of the1 ½ x 5 ½ x 22” bench supports; with angled end toward the front. Place one of the 1 ½ x 5 ½ x 18” front leg pieces on top of the bench support with the angled end and place one of the 1 ½ x 5 ½ x 34" back legs on the straight end of the bench support. Line up the bolt holes and fasten with the 3 ½” bolts, washers and nylock nut as shown. Bolt heads should be on the side of the bench support that does not have the legs. (Note: Draw bolts up snug, but do not over tighten.)
For opposite side; place the legs on the opposite side of the bench support. Fasten with 3 ½” bolts.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
SEAT ATTACHMENT (Refer to Drawing 3)
Lay the bench seat assembly from Drawing 1on the edge of a table or workbench. Place the bench leg/support assemblies into the brackets as shown (make sure the bench support pieces face the outside of completed bench). Fasten each side with 2 ¼” bolts, washers and nylock nuts (bolt head should face the outside of the completed bench).
Apply glue to the end caps for the bottom of legs, using the 5 5/8” angled end caps for front legs and 5 ½” end caps for back legs. (Note: If the Bench is being attached to a Pier or Deck with Bench
Anchor Kit, DO NOT apply End Caps to bottoms of legs.)
SEAT BACK ATTACHMENT
(Refer to Drawing 4)
Please pay close atten
tion to order of placement.
Using one of the seat back assemblies from Drawing 1, slide the brackets over the lower part of the bench back legs. Line up the bolt holes and fasten using 2 ¼" bolts, washers and nylock nuts. Apply glue to two of the 7/8 x 1 ½ x 4" end caps and place above the lower seat rail. Make sure the end caps are tight against the brackets of the lower seat back assembly. Place the second seat back assembly above the ends, line up bolt holes and fasten as above. Apply glue carefully to the 3/8 x 1 ½ x 2" end caps from hardware bag and place on top of the back legs.
*Upon completion of bench be sure to file or sand any
sharp edges on the end caps to prevent cuts and scrapes.*
If you encounter missing or defective parts, please contact manufacturer direct at toll free #
below.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
#11136 park/pier bench
PARTS CONTAINED:
PACKING LIST
QTY. PART NO.
3 41555-60001 1½ x 5½ x 60” SEAT RAIL 2 41555-60002 1½ x 5½ x 60” BACK RAIL 2 41555-34001 1½ x 5½ x 34” ANGLED BACK LEG 2 41555-16000 1½ x 5½ x 16” FRONT LEG 2 41555-22500 1½ x 5½ x 22½" BENCH SUPPORT 1 4TBCK-14500L 14½” LEFT BRACKET
1 4TBCK-14500R 14½” RIGHT BRACKET
4 4TBCK-04000 4” SEAT BACK BRACKET 1 47815-15750
2 5ECAP-16750 4 5ECAP-05580 8 5ECAP-05500 1 7GLUE-4OZCN 4 oz PVC GLUE CAN
Hardware Bag Includes:
4 5ECAP-04000 2 5ECAP-02000 2 5ECAP-7815E
40 7HDWR-06034 ¾” SCREW
6 7HDWR-06200 2" SCREW 8 7HDWR-14350 ¼ x 3 ½" BOLT
8 7HDWR-14225 ¼ x 2 ¼” BOLT 16 7HDWR-14NUT ¼” NYLOCK NUT 32 7HDWR-14WSH ¼” FLAT WASHER
1 PARK/PIER BENCH INSTRUCTIONS
If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.
x 1½ x 15¾" SEAT BRACE x 1½ x 16¾" SEAT END CAP x 1½ x 5” ANGLED END CAP x 1½ x 5½" END CAP
x 1½ x 4” SEAT BACK END CAP x 1 ½ x 2” TOP SEAT BACK END CAP x 1 ½" END CAPS
NOTE: Some parts may be packed inside of others.
PART DESCRIPTION
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
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