Dura Trel 11126 Assembly Instructions Manual

TOOLS NEEDED:
Drill with #2 Phillips Bit, ¼" and 3/32" Drill Bits 2 - 7/16” Wrenches or Sockets File
# 11126 6' PICNIC TABLE
W/ UNATTACHED BENCHES
ASSEMBLY INSTRUCTIONS
TABLE ASSEMBLY
TABLETOP ASSEMBLY
(Refer to Drawing 1)
On a flat, non-abrasive surface lay out the five tabletop rails found in Box 2 as shown. Rails with wood inserts should be the center rail and the 2 outer rails; leave a 1/8” gap between rails. Set the four Brac
kets over pilot holes, making sure brackets are offset as shown. Fasten brackets to tabletop rails using ¾” screws. Apply glue to the inside edges of the 7/8 x 1 ½” molded end caps and push onto the ends of tabletop center brace. Lay the brace over pilot holes in center of tabletop rails and fasten using 2” Screws. Apply glue to the inside edges of the 7/8 x 1 ½ x 28” end caps and push
onto the ends of tabletop assembly, make sure
edges are flush. Do not slide end caps on from ends of tabletop.
LEG ATTACHMENT AND TABLE FINISHING (Refer to Drawing 2) (Make 2)
Loosely bolt two legs together, using 3 ½” bolts, washers and nylock nuts (make sure pilot holes for brackets are at the same end).
Place one set of legs into the bracket slots; line up pilot holes and fasten legs to tabletop using 2 ¼” bolts, washers and nylock nuts as shown. Repeat for opposite side.
Remove bottom nylock nut on one leg and slide bolt through the hole on diagonal brace, replace nut and tighten snugly. Repeat for opposite side. Overlap the two diagonal braces in the center of table, drill two 3/32" pilot holes through the diagonal braces and into center brace. Fasten with 2" screws to the center tabletop brace.
Apply glue to the inside edges of the 7/8 x 1 ½ x 7 ¼" angled end caps and
push
onto the bottoms of each
table leg.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
BENCH ASSEMBLY
SEAT ASSEMBLY (Refer to Drawing 3) (Make 2)
Lay out two of the bench rails found in Box 1as shown, leaving a 1/8” gap between rails. Set the two brackets over pilot holes and fasten brackets to bench rails using ¾” screws. Apply glue to the 7/8 x 1 ½” molded end caps and push onto ends of center bench brace. Lay the brace over the pilot holes in center of rails and fasten using 2” screws.
LEG ATTACHMENT AND FINISHING (Refer to Bench Drawing 4)
Set one of the bench legs with pilot holes into bracket as shown, place a second leg on the inside of the bracket and loosely fasten bracket with 4" bolts, washers and nylock nuts. Set the angled bench brace in place on inside of legs, slide two washers in between legs and fasten with 4" bolt, washers and nylock nuts. Repeat for opposite end of bench.
Join the diagonal bench braces, so they are overlapping in center, drill two 3/32" holes through the diagonal braces and into the center brace. Fasten using 2" screws.
Apply glue to the 7/8 x 1 ½ x 11 1/8” end caps and
push
onto both ends of bench.
Tighten all bolts snugly. Apply glue to the eight 7 ¼” angled end caps and push
onto the bottom of each leg.
*Upon completion of table be sure to file or sand any
sharp edges on the end caps to prevent cuts and scrapes.*
If you encounter missing or defective parts, please contact manufacturer direct at toll
free # below.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
PACKING LIST
#11126 6'
table w/ benches
PARTS CONTAINED:
QTY. PART # PART DESCRIPTION
2 41555-72002W 1½ x 5½ x 72" TABLE RAIL (w/wood inserts) 1 2 41555-72002 1½ x 5½ x 72" TABLE RAIL 1 1 41555-72003W 1½ x 5½ x 72" CENTER TABLE RAIL w/ (wood inserts) 1 8 41555-15750 1½ x 5½ x 15¾" BENCH LEG 1 4 4TBCK-12750 12¾" TABLE BRACKET 1 4 4TBCK-10250 10¼" BENCH BRACKET 1 1 47815-27000
2 47815-10250 2 57815-26500 4 57815-24750 2 5ECAP-28000 4 5ECAP-11180 4 5ECAP-07250 8 5ECAP-06000 1 7GLUE-4OZCN 4 oz PVC GLUE CAN 1
Hardware Bag Includes: 1
6 7CAPS-7815E
72 7HDWR-06034 ¾" SCREW 24 7HDWR-06200 2" SCREW
8 7HDWR-14225 ¼ x 2¼" BOLT 4 7HDWR-14350 ¼ x 3½" BOLT
12 7HDWR-14400 ¼ x 4" BOLT 52 7HDWR-14WSH ¼” WASHER 24 7HDWR-14NUT ¼” NYLOCK NUT
6’ TABLE W/ BENCHES INSTRUCTIONS
4 41555-72004W W 1½ x 5½ x 72" BENCH RAIL (w/ wood inserts) 2 4 41555-34000 W 1½ x 5½ x 34" TABLE LEG 2
If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
x 1½ x 27" TABLE CROSS BRACE x 1½ x 10¼" BENCH CROSS BRACE x 1½ x 26½" TABLE ANGLE BRACE x 1½ x 24¾" BENCH ANGLE BRACE x 1½ x 28" TABLE END CAP x 1½ x 11" BENCH END CAP x 1½ x 7¼" TABLE LEG END CAP x 1½ x 6" BENCH LEG END CAP
x 1½" END CAP
NOTE: Some parts may be packed inside of others.
BOX #
1 1 1 1 1 1 1 1
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