Durapac DTJ-2.5, DTJ-5, DTJ-10, DTJ-15 Instruction Manual

ABSO L UTE EQUI P M ENT PTY L T D – 2 /186 Granite Street, GEEBUNG QL D 4034 – A u stralia

Instruction Manual

Manual Hydraulic Toe Jack
Model – DTJ Series

sale s @abs o l utee q uipme nt.co m .au – P hone : [phone] – Fax: + 61 7 3 102 6288

Instruction Manual

This is a safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid injury or death

1.0 Product Information

DURAPAC – Hydraulic Toe Jacks are engineered to meet Industrial Standards for Performance and
Safety. The DTJ Series of toe jacks are a premium range ideally suited for lifting heavy machinery or
equipment when access height is restricted. Toe lift capacities range from 2.5-25 ton and all models
feature a keyed toe with spring return piston.

 Chrome plated steel piston rod resists corrosion and extends life
 Dovetail design for perfect alignment of toe during lift (25 ton jack does not have dove tail

design)

 All jacks have been designed for ease of use and handling
 Carbon steel base is automatically welded to ensure increased resistance to high pressure

and provide greater durability

 Operating handle is included with all models
 360° rotating pump handle on models 2.5-15 ton
 Internal stroke limiter prevents piston rod over-extension
 Lifting toe has been manufactured from high strength alloy steel

All DTJ Series toe jacks are repairable and seal kits are available.

Special skill, knowledge and training may be required for a specific task and the product may not be
suitable for all jobs. The user must ultimately make the decision regarding suitability of the product
for any given task and assume the responsibility of safety for all in the work area. Contact a Durapac
representative if you are unsure of your toe jack’s suitability for a particular application.

2.0 Receiving Instructions

Open packing and confirm that the jack and handle are present and undamaged.

It is recommended prior to use that an inspection be done by qualified personnel and that any
missing or damaged parts, decals, warning/safety labels or signs are replaced with Durapac
authorised replacement parts only. Any toe jack that appears to be damaged in any way, is worn,
leaking or operates abnormally should be removed from service immediately until such time as
repairs can be made. Any toe jack that has been or suspected to have been subject to a shock load
should be removed from service immediately until inspected by a Durapac authorised service centre.
Owners and operators of this equipment should be aware that the use and subsequent repair of this
equipment may require specialised training and knowledge.

3.0 Safety

Save these instructions. For your safety, read and understand the information contained within. The
owner and operator should have an understanding of this product and safe operating procedures
before attempting to use this product. Instructions and safety information should be conveyed in the
operator's native language before use of this product is authorised. Make certain that the operator

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Instruction Manual

DANGER:

 To avoid personal injury keep hands and feet away from work area during operation

 Do NOT handle pressurised hoses. Escaping oil under pressure can penetrate the skin

causing serious injury. If oil is injected under the skin, see a doctor immediately

 Stay clear of loads supported by hydraulics. A cylinder, when used as a load lifting

device, should never be used as a load holding device. After the load has been raised
or lowered, it must always be blocked mechanically

WARNING:

 The system operating pressure must not exceed the pressure rating of the lowest

rated component in the system. Install pressure gauges in the system to monitor
operating pressure. It is your window to what is happening in the system

 Always wear protective gear when operating hydraulic equipment. The operator must

take precaution against injury due to failure of the tool or work piece(s)

 Do NOT hold or stand directly in line with any hydraulic connections while pressurising

 Do NOT attempt to disconnect hydraulic connections under pressure. Release all line

pressure before disconnecting hoses

 All personnel must be clear before lowering load or depressurising the system

 Do NOT attempt to lift a load weighing more than the capacity of the cylinder

IMPORTANT:

 If at any stage, the safety related decals become hard to read, these must be replaced

 Minimum age of the operator must be 18 years. The operator must have read and

understood all instructions, safety issues, cautions and warnings before starting to
operate the equipment. The operator is responsible for this activity towards other
persons

 Do NOT lift hydraulic equipment by the hoses or couplers. Use the carrying handle or

other means of safe transport

 Hydraulic equipment must only be serviced by a qualified hydraulic technician. For

repair service, contact the Durapac authorised service centre in your area. To protect
your warranty, use only high quality hydraulic oil

CAUTION:

 KEEP HYDRAULIC EQUIPMENT AWAY FROM FLAMES AND HEAT. Hydraulic fluid can

ignite and burn. Excessive heat will soften packings and seals, resulting in fluid leaks.
Heat also weakens hose materials and packings. For optimum performance do not
expose equipment to temperatures of 65°C (150°F) or higher. Protect all equipment
from weld spatter

 No alteration should be made to this device

thoroughly understands the inherent dangers associated with the use and misuse of the product. If
any doubt exists as to the safe and proper use of this product as outlined in this factory authorised
manual, remove from service immediately.

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Instruction Manual

Model
No.

Toe Lift

Capacity

(ton)

Jack Width

x Depth

(mm)

Toe Length

x Width

(mm)

Collapsed

Height

(mm)

Min. Toe

Height

(mm)

Stroke

(mm)

Weight

(kg)

DTJ-2.5 2.5 126x233 60x50 232 19 110 11.6
DTJ-5 5 182x259 60x75 282 22 130 22.0
DTJ-10 10 215x275 63x85 320 28 140 32.0
DTJ-15 15 238x297 60x85 328 30 140 42.0
DTJ-25 25 320x368 60x125 364 34 150 100.0

3.1 Hydraulic Toe Jacks

 Do NOT exceed the rated capacity of the jack or any equipment in the system
 Do NOT tamper with the adjustment of the jacks internal relief valve screw. To do so

may cause the jack to fail

 Do NOT use in an unstable or hazardous position
 Always use the jack on solid and level surface that is capable of carrying the load. If

used to lift a vehicle, set the vehicle’s parking brake and block the tyres

 Keep the load stable during lifting. An unstable load may cause the jack or load to slip
 Centre the load on the jack. Off centre loads can damage seals and cause hydraulic

failure

 Keep non-essential personnel at a safe distance when using the jack
 Do NOT carry the jack by the jacking lever
 Do NOT lift people or loads with people on them
 Do NOT lift a load on the end of the toe. Fully engage the load with the toe and where

practical ensure that the top of the vertical face “head-toe” attachment is also
engaged with the load.

 Ensure that the jack is undamaged and in good working order. Do not use the jack if it

is damaged

 Do NOT use the jack for any purpose other than that for which it is intended
 Keep the jack clean, particularly the head-toe attachment
 Do NOT operate the system with bent or damaged couplers or damaged threads
 Do NOT subject the jack and its components to shock loads
 Use only Durapac approved accessories and components

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.

4.0 Installation

4.1 Familiarise yourself with the specifications and illustrations in this owner’s manual.

Know your toe jack, its limitations and how it operates before attempting to use. Refer
to the specification chart below or if in doubt, contact a Durapac representative.

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