DuraMax 8 Ft WoodSide Owner's Manual

TM
A Product of
ALL PURPOSE VINYL GARDEN SHEDS
Vinyl Garden Shed
Vinyl Garden Shed
OWNER’S MANUAL /
Instr
uctions for Assembly ‘8 Ft WoodSide’
Size 8 Ft x 6 Ft / 2.4 m x 1.6 m
Ver: 0.0
Your Total Solution To Maintenance Free Storage Sheds.
• All Weather Durable PVC
• W
on’t Dent, Rust, Rot or Mildew
all Walk In Shed
• T
• Never Needs Painting
• 61 Inch Wide Double Doors
• Easy Assembly
• Snow Load Tested 20lbs/sq. foot
• Pad Lock Ready (Lock not included)
• Wooden or Cement Foundation Needed
(Approx.)
Customer Service Hotline
(800) 483-4674
www.uspolymersinc.com
Requires two people and takes about 3-4 hours for Installation.
Available Kits
• Foundation Kit Available
• Modular 2.5 Ft Extension Kits Available
• 8 Ft x 6 Ft Window Kits Available
Approximate
Size
8 Ft x 6 Ft
2.4 m x 1.6 m
Storage
Area Volume
39 Sq. Ft
3.6 Sq. m
238 1/4 Cu. Ft
6.8 Cu. m
Building Dimensions :
Exterior Dimension Interior Dimension
Base Dimension
Width Depth Height
inch cm 94 1/4 239.4 63 1/8
160.3
Roof Edge to Edge
inch cm
94 3/8
64
77 1/4
239.7
162.5
196.2
Call us for any missing or damaged parts.
Wall to Wall
inch cm 92 1/4 234.3 61 1/8
73
Do not return to the store.
Door Opening
inch
155.2
185.5
60 5/8
71 1/2
cm
154
181.6
Duramax Garden Shed
Limited Fifteen Year Warranty
U
.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc. 1057 S. Vail A Montebello, CA 90640.
ve,
We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
1
SAFETY & PRECAUTIONS
Before You Begin...
1. Check your local building codes regarding footings, location, etc.
2. Select a site that allows enough working space around the shed.
3. Determine building foundation and anchor system.
4. Read and understand the Owner’s manual enclosed in the package.
5. Follow all directions and dimensions thoroughly.
6. Follow the steps given in the manual carefully for correct assembly.
7. Make sure all parts are present before you start assembling.
8. BE SAFE : Follow safety instructions and avoid injury. (See inside page).
9. GROUND MUST BE EVEN : Make sure the foundation frame lies flat on the ground. If the earth bed is uneven, remove sod and other debris and level it with a flat shoval.
10. Separate contents of the carton by the part number and review the list. Be sure you have all the necessary parts for your shed. Refer Owner’s manual for part list.
CAUTION
Sharp Edges
2
SAFETY & PRECAUTIONS
For your own safety, please read and follow these instructions during the shed assembly.
1. Always wear work gloves, long sleeves and eye protection during assembly of the shed. Some pieces of the shed contain sharp edges and can cause injury.
2. Be cautious with the tools used for the assembly of the shed.Familiarize yourself with the operation of all the power tools.
3. Children and pets should be kept away from the assembly site to avoid any distractions and accidents.
4. When using a step ladder, make sure it is on even ground and fully open with the safety latch in place. Never concentrate your full weight on the roof or any part of the shed.
5. Do not attempt to assemble the shed on a windy day. Shed panels can be whipped across by the wind making the worksite difficult and dangerous.
3
IMPORTANT
Wear eye protection when using any form of power tools. Do not use voltage power tools in a wet or damp enviornment to avoid electric shock.
Do not use any part of the shed as a means of personal support while attaching componets during assembly.
The shed must be constructed on a solid base foundation. A concrete pad or a large size concrete patio stone squares is recommended for suitable floor base. Make sure it is firm and level and will allow drainage away from the site. The base foundation should be at least 4 inches (100mm) larger than the shed dimensions. Please refer to the front page of your owner’s manual for the exterior
not responsible for the choice and construction of the foundation.
For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete pad should then be poured to a thickness of 4 inches (100mm) to 5 inches (125mm). Allow to dry thoroughly for at least 48 hours
Your shed must be firmly anchored to the concrete pad or large concrete patio stone squares, to help protect against damage in high winds.
dimensions of the shed. Manufacturer is
Care & Maintenance
Although this unit does not require any maintenance, care should be taken to prolong the life of your shed.
ROOF : Keep roof clean of leaves and snow with long handled, soft bristled broom. Heavy amounts
of snow on the roof can damage the shed making it unsafe.
ALLS : Do not rest any object against the wall panels of the shed.
W
DOORS :
ASTENERS : Regularly check your shed for loose screws, bolts, nuts, etc. And retighten them as
F
necessary.
MOISTURE : With changing temperatures, condensation will accumulate inside the shed. Good ventilation will help in regulating and avoid moisture.
TIP : A noncorrosive caulking is helpful to seal the shed.
Keep doors closed to prevent wind damage.
Do not step on the roof.
DO NOT store swimming pool chemicals in your building. Combustibles and corrosive must be stored in air tight containers
4
Parts List
PARTS
CODE QTY
B1LB 1 B1RB 1 B2B 2 B21 1 B22 1 CB1B 2 CB2B 2 CB3B 1 CB3XB 1 CB4F 2 RS1XB1 4 RS2B1 4 RS3LH 2 RS4XB1 2 RS5B1 4 RS8B1 4 RS9B1 4 RS10A1 2
CODE QTY
RS11A1 1 RS12B1 1 RS14B 8 DSH1 1 MJ 3 CMA 4 CCA 1 CDLA 1 CDRA 1 SPA1 7 FSPA 2 FPLB1 2 FPRB1 2 RPB1 4 RRS1 2 DL 1 DR 1
ACCESSORIES
CODE QTY
FDCL 1 FDCR 1 FCC 4 FMC 4 FCB 4 RJ 4 EPS 4
C 1
CB
VC 2 VCP 4 PPG 64 PIN 64 L 1 R 1 S1 169 S2 12 S7 8
B21, B22, B2B,
B1LB, B1RB
RS1XB1, RS3LH,
RS8B1, RS9B1
RS2B1, RS10A1 RS4XB1, RS11A1,
DSH1 RS14B
CB1B, CB2B,CB3B
CB3XB, CB4F, MJ
RS5B1
RS12B1
Note
Safety & Precautions.
2. Maximum no. of Extension can be build upto 8’x10’ (ie. T
Tools You Will Need
Cordless Drill - Philips Head
Hammer or Rubber mallet Carpenters Square 8’ Step Ladder Adjustable pliers Level - 3ft.
ape Measure
T Caulk Gun W
aterproof Clear Silicon Hand Gloves Dia 5/32” (4.2mm) drill bit Dia 1/2” (12.5mm) drill bit
1. Before starting installation, please refer
wo Extension)
VC
CDLA CDRA
.
FCB
L
R
R
FMC
CCA CMA
FDCL
FCCRJ
FDCR
EPS
5
VCP
CBC
PIN PPG & PWS S1, S2, S7
Exploded View
RRS1
RRS1
RPB1
RPB1
RPB1
RS2B1
RS3LH
RS4XB1
RS5B1
RS5B1
RS11A1
RS8B1
RS9B1
RS1XB1
CCA
RS1XB1
RS12B1
RS9B1
CB2B
RS8B1
DSH1
FPRB1
RS10A1
MJ
RS2B1
FPLB1
SP
SP
CMA
RS5B1
RS2B1
RPB1
FPRB1
RS10A1
RS4XB1
FPLB1
RS8B1
RS2B1
RS9B1
RS3LH
SP
SP
SP
CMA
CMA
CB1B
CB4F
CDLA
FSPA
CDRA
DL
DR
6
FSPA
CCA
CB4F
B2B
B1LB
CB1B
B1RB
CCA
B21
B2B
CB3XB
B22
CCA
CB3B
MJ
CB2B
CMA
SP
SP
A. Foundation
Note : If you have DURAMAX Foundation, please follow instruction manual in that package. If not, follow below wooden platform instruction.
DuraMax must be installed on a level wooden platform or a level concrete foundation.
Wooden Platform (Not Included)
The following are the list of lumber and sizes you will need.
Pressure Treated - Wood Studs:
4ea 2” x 3 1/2” x 89” (50mm x 88.9mm x 2260.6 mm) 2ea 2” x 3 1/2” x 65” (50mm x 88.9mm x 1651 mm)
Exterior Grade (CDX) - 3/4” (19mm) plywood
1ea 3/4” x 48” x 96” (19mm x 1219.2mm x 2438.4mm) 1ea 3/4” x 17” x 96” (19mm x 431.8mm x 2438.4mm)
L-Brackets: 4ea
1. Use pressure treated wood studs 2 x 4 (Actual
size 2” x 3 1/2”, 50mm x 88.9mm) to create a platform frame that has an outside dimension of 65” x 96” (1651mm x 2438.4mm).
2. Using exterior grade CDX 3/4” (19mm) plywood,
cut and fit together the sheets to form solid foundation as shown. Foundation must be square and level.
Note
88.9
Lay 2 x 4
(Actual size 2”x 3 1/2”, 50mm x 88.9mm)
65”
1651mm.
2438.4mm.
96”
24 1/2”
622.3mm.
mm (3 1/2”)
mm (2”) 50
L- BRACKET
23 1/2”
596.9mm.
17”
431.8mm.
Note
If the shed is assembled with wooden foundation on soil, use the soil anchor kit.
Concrete Platform
The shed must be constructed on a solid base
foundation
patio stone squares is recommended for suitable floor base. Make sure it is firm and level and will allow drainage away from the site. The base foundation should be at least 4 inches(100mm)larger than the shed dimensions. Please refer to the front page of your owner’s manual for the exterior dimensions of the shed.
Manufacturer is not responsible for the choice and construction of the foundation
Note
7
. A concrete pad or a large size concrete
For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete pad should then be poured to a thickness of 4 inches
(100mm) to 5 inches (125mm). Allow to dry
thoroughly for at least 48 hours
48”
1219.2mm.
17”
431.8mm.
2438.4mm.
96”
B. Base Frame
Note
1
1. It is important that these instructions are followed step by step.
2. All parts are clearly marked and care should be taken to use the correct one.
3. Don’t install under windy conditions.
4. If you are building the shed against a wall, build it 2.5 ft. away then slide it in.
B2B
/8”
1
61
mm.
1553
B1LB
Parts Needed:
Code Qty
B1LB 1 B1RB 1 B21 1 B22 1 B2B 2 S1 22
B21
94 1/4”
2343mm.
S1
B22
61 1/4”
1556mm.
Note
Assembly on concrete foundation
Measure in all direction as shown in figure to make the base channel assembly in a perfect.
Using a carpenter square, line up corners. Align
base bars, mark the concrete at the holes in the base and drill concrete with 1/2” (dia. 12.5mm) concrete bit to accept anchor bolts to a 1 3/4” (44mm) depth. Replace base and secure with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts (Qty - 22Nos. not provided).
B1RB
/8”
1
61
mm.
1553
B1RB
Base ‘U’ Channel
O
90
Concrete
B2B
S1
B2B
8
M6 Anchor Bolt
C. Wall & Columns
Parts Needed:
Code Qty
CCA 4 CDLA 1 CDRA 1 CMA 4 CB1B 2 CB2B 2 CB3B 1 CB3XB 1 CB4F 2 MJ 1 FCB 4
1
C
CB SP 7 FSPA 2 S1 46 S2 4 EPS 4
Note
1
All parts are clearly marked and care should be taken to use the correct one.
CDRA
B1RB
CDRA
Fig.1
CDRA
B1RB
Fig.2
1
CDRA
B1RB
Right
2&3
Front
B1LB
S1
Fig.3
9
Back
Left
2
Note
Check the stamped label on top of all panels inside.
SP
CDRA
FSPA
CDRA
FSPA
Front
B1RB
B1RB
3
4
SP
FSPA
CCA
Fig.1
FSPA
Note
CCA
B1RB
Fig.2
CCA
SP
S1
Fig.3
Do not tighten the screw. Leave it loose
B2B
1
FSPA
CCA
B2B
2&3
B1RB
CCA
CCA
S2
10
FCB
FCB
5
6
FCB
S1
Fig.1
CB4F
S1
CB1B
S1
CB1B
CDRA
Fig.2
1
CDRA
CB1B
2
7
Fig.1
Fig.1
B1RB
CB1B
SP
CB4F
Fig.3
S1
CCA
CB4F
EPS
FSPA
CDRA
Fig.2
2&3
CB4F
CDRA
1
B1RB
1
SP
CMA
Fig.2
11
S1
SP
CMA
B2B
2
B2B
Loading...
+ 27 hidden pages