31085OA300065 LOADING ARM S UNITCD1501122H071603 CORD JUMPERSMCD-7X151
31185OA300066 LOADING ARM T UNITCD1502122Y021902 CORD JUMPER2Y021902
31285OA400223 INCLINED BASE T UINT 3SH50011523D91034 HEAD (AUDIO CONTROL)HVMXA1072A
31385OA400232 P5 ARM ASS'Y 2H50021543D02013 HEAD (FULL ERASE)HVFHP0032A
31485OA400233 TENSION ARM ASS'Y (WT) ! M1011596P98001 MOTOR (LOADING)MXN13FB12K3
31585OA400231 INCLINED BASE S UNIT ! M20011510S98036 CAPSTAN DD UNITF2QVB08
31685OP800358 SPRING,LOCKER ! M20031589S11014 MICRO MOTORI2OAL03
31785OP900736 CASS,HOLDER ! UN4001A5A305A500 CYLINDER UNIT ASS'YA5A305A500
31885OP900748 CASS,SIDE L
31985OP900749 CASS,SIDE R
32085OP900739 LOCKER,R
32185OA900228 LINK UNIT
32285OP000496 POST,CASS GUIDE
32385OP200291 REEL,S (S)
32485OP200292 REEL,T (S)
32585OP200308 GEAR,IDLER
32685OP200311 GEAR,CLUTCH
32785OP200312 GEAR,COUPLING
32885OP200313 LEVER,CLUTCH
32985OP300194 GEAR,MAIN LOADING
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
C673
1006.3VKA
0.01 F
0
C655
R668
L612
220P CH
1SS133
R655_1
470
6.8uH
R676
C660
W874
4716V KA
D621
1SS133
D619
1K 1/4W
4.5
H CONTRO
0
KRC102SRTK
1/4W
1K
0.1 F
Q611
4.5
R654
C674
W827
R613
820 1/2W
120P CH
12K
3.7
0
R638
8.2K
R639
12K
R627
R650
470 1/4W
H CONTRO
Q612
KRC102SRTK
ARESINCE THESE PARTS MARKED BYCAUTION:
12K
R646
R642
5.6K
C688
0.056 B
C664
163VMKT
R649
2.2K
W850
8
FROM/TO Y/C/AUDIO HEAD.AMP
SD_VIDEO
TU_VIDEO
TU_AUDIO
Y/C_AUDIO
VD
TO IN/OUT
INT-MONI
B.OUT
AT+5V
C665
27K
R643
47K
1016VKANP
R647
2.2K
R648
C658
0.22 B
R641
22K
2.2K
D605
11ES1-EIC
R652
4.7K
C630
100P CH
1.0
0
W872
W828
CUT OFF SW
Q608
KRC111SRTK
OSD_BLK
V_OUT
OSD_R
OSD_G
OSD_B
HD
S818X
POWER_OFF_H
0.4
H_GND
W878
CUT_OFF
B.OUT
G.OUT
R.OUT
HEATER
180V
PROTECT
D614 1SS133
D612 1SS133
D613 1SS133
0.8
0
(CP851B)
CP851A
B2013H02-10P
H_GND1
R672
1K 1/4W
PROTECT
5.0
Q609
KRC111SRTK
TO SOUND AMP
AUDIO_OUT
FROM/TO DEFLECTION
ACL
GND
V_OUT
HEATER
V_FEEDBACK
180V
H_OUT
H.PLUSE
H_GND
TO CRT
GND
10
CUT OFF
9
B.OUT
8
G.OUT
7
R.OUT
6
NC
NC
5
H GND
4
HEATER
3
NC
NC
2
180V
1
FROM TV POWER
AT+12V
PCB010
VMA227
7
6
5
4
3
2
CAUTION: DIGITAL TRANSISTOR
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
1
ABCD E F GH
G-8G-7
Page 17
ABCD E F GH
SOUND AMP SCHEMATIC DIAGRAM
8
(SYSCON PCB)
8
7
FROM/TO IN/OUT
SP_OUT
SOUND+
SOUND_GND
W808
6
W814
5
5678
08.2 3.53.4
7
6
5
-+
SOUND AMP IC
IC351 AN7511
1234
C351
0
0.0068
2.250VKA
FROM MICON
TV_A_MUTE
4
TV_POWER_H
FROM TV POWER
SOUND+B
SOUND_GND
GND
C357
0.001 CH
R359
47K
R353
68K
C354
220016VYK
C301
3.95.10.3
4
B
1050V YK
C356
R352
FROM CHROMA/IF
AUDIO_OUT
3
C355
1016VKA
R357
5.6K
2
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
1
4.7K
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
AUDIO SIGNAL(REC)
PCB010
VMA227
3
2
1
ABCD E F GH
G-10G-9
Page 18
ABCD E F GH
POWER SCHEMATIC DIAGRAM
8
CAUTION:
ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQUES D’INCEIE
5A 125V
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE
(F501) AND 2.5A 125V (F502)
N’UTILISER QUE DES FUSIBLE DE MEME TYPE
(F501) ET 2.5A 125V (F502)
2.5A 125V
7
DEGAUSS
COIL
BLADE
CD501
0R414903
WIDE
L503
8R140031
WHITE
BLACK
6
5
AC120V_60Hz
4
3
2
5A 125V
5A 125V
21
CP502
A1561WV2-2P
1
2
ZPB45BL3R0A
S101A
S102A
+B ADJ
R529_1
TH501_1
2.7K
CP505
003P-2100
FH502
EYF-52BC
330
VR502
POWER_FAIL2
CP504
003P-2100
5A 125V
F501
5A125V
51MS050LCC
D501
MTZJ10B
10K
R516
POWER_FAIL
R500
FH501
EYF-52BC
4.20
POWER_FAIL
2SA1037AK
Q505
R530
R513
10K
S802X
2.7M 1/2W
1K
+-10%
C506
R507
0.22275VPHE840
4.9
4.89
47K
1R0A103F24
34
12
AT+5V
W838
R553
R554
L502
C554
0.0022 B
FEED BACK
SWITCHING
Q507
KTC3198
39K 1/2W
22K 1/4W
R501
2.2 5W
6.0
D528
15.7
5.4
R532
4.7K 1/4W
R505
330 1/4W
MTZJ5.6B
D518
RM11C-EIC
D520
RM11C-EIC
FEED BACK
TLP621(GR)
R533
C507
C508
C509
470200VUP
IC502
1.2K 1/4W
D521
RM11C-EIC
0.001500VB
B
500V
0.001
D530
RM11C-EIC
54.4
53.6
1
2
R528
0.22 1W
HS501_1
763WSAA013
8.02
R5041MR5061MR510
R502
10 3W
0.0012KV
C535
R514
0.33 1W
34
0.4
D534
MTZJ18B
4750VMHE
C537
(SYSCON PCB)
8
7
C516
470P500VB
D505
SB290S
TP601
D508
1M
R511
1M 1/4W
B501
BL02RN2-R62T2
D
121.7
G
3.4
R
SWITCHING
S
0.5
Q510
S5NC50FP
C510
0.0056 B
R525
1.8K
R524
560 1/4W
3.4
0.4
0.5
C536
0.022 B
10K
R527
470P250VKX
C530
C539
0.0033250VKX
R517
330 1W
D533
1SS133
R531221/4W
D537
1SS133
SWITCHING
Q511
KTC3203_Y
D536
10ELS6N
D535
MTZJ18B
C515
C532
270P B
0.01100VMKT
B503
W5RH3.5X5X1.0
820P2KVR
C541_1
C518
470P500VB
D512
SB290S
D514
1SS133
T501
81290804
NC
10
135V
SB
11
SG
12
12V
13
5V
14
LG
15
16
17
HG
12V
18
W856
DC IN
8
6
NC
5
COL
4
NC
3
2
GND
1
ADJ
C505
470P500VB
D507
SB290S-B-EIC
D517
10ELS2N
C519
470P500VB
D519
SB290S
S802Y
D513
1SS133
1SS133
C524
D510_1
RU2AM-EIC
C517
0.00222KVR
100016VMHE
C522_1
C523
220200VYXF
C521
C511
47025VYK
YK
47035V
1160V KA
R503
1 1/2W
INOUT GND SW
1234
C534
100016VYK
HS504
763WSA0019
NC
S825X
2.5A 125V
F502
2.5A125V
FH504
51MS025LCC
EYF-52BC
R512
56K 1/2W
R508
56K 1/2W
1F
C527
R640 10 1/2W
R651 10 1/2W
5V REG IC
IC501 KIA78R05PI
EYF-52BC
D515
AT+12V
POWER_FAIL
UNREG+8V
R522
100 1/4W
+B
FH503
AT+30V
MTZJ33B
W834
TO SOUND AMP
SOUND+B
GND
SOUND_GND
TO Y/C/AUDIO/HEAD AMP
GND
P.CON+5V
TO DEFLECTION
GND
+B
AT+12V
H_GND_1
H_GND
FROM/TO IN/OUT
GND
TO MICON
GND
P.CON+5V
POWER_FAIL2
GND
(MOTOR GND)
MOTOR+12V
FROM/TO CHROMA/IF
H_GND
AT+30V
AT+12V
UNREG+8V
AT+5V
P.CON+5V_SW
GND
6
5
4
3
2
PCB010
VMA227
1
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
1
ABCD E F GH
G-12G-11
Page 19
ABCD E F GH
DEFLECTION SCHEMATIC DIAGRAM
8
V.OUTPUT IC
IC401 AN5522
+
VccGND
7
1234567
3.6 25.9 2.0012.5 26.3 3.7
D401
6
FROM MICON
H_CTL
FROM/TO CHROMA/IF
V_OUT
V_FEEDBACK
5
GND
ACL
H.PLUSE
HEATER
H_GND
180V
AT+5V
H_OUT
17
AMP
11E1-EIC
R401
470
W863
THERMAL PROTECTION
PUMP UP
10035VMHE
C406
4.89
0.05
0.3
D407
1SS133
H CONTROL
SWITCH
Q407
2SC2412K
R411
33K +-1%
R402
R413
1.8K
6801/2W
R422
6801/2W
R414
C405
R415
12K
150V KA
2.2 1/2W
R416
82K
C407
D411
1SS133
R419
100025VYK
4
R404
1K 1/4W
R439
D408
SWITCHING
Q404
KRA104SRTK
0
20
22K +-1%
HZ27-1L
0
10.8
H-DRIVE
2SC1627_Y
D409
HZ11B3L
22P CH
Q405
C416
0.5
R444
W847
W907
31.0
0
18K +-1%
C417
R456
R442
15K +-1%
500V
4.7K 1/2W
W917
W853
FROM TV POWER
3
2
PCB010
VMA227
H_GND
H_GND_1
AT+12V
FROM/TO MICON
X_RAY
X-RAY_TEST
GND
+B
4.9
SWITCHING
Q403
KRC111SRTK
0
0
W813
R441
56K
R440
51K 1/4W
ETH09K14BZ
31.00
34
NC
B
2
0.2
1
22.3
0.0022
2250VYK
C418
33025VYK
C433
R420
8.2K +-1%
T401
D412
1N4937
19
W816
6
1.3
0.001500VB
C438
R460
100 1/4W
HS402
763WSAA013
(SYSCON PCB)
R421
220 1/2W
METAL
VR401
V.POSI
330 1/2W
2.2K
R408
680 1/4W
C422
R447
B403
H.OUTPUT
Q406
2SD2627LS
-CBC11
W5RH3.5X5X1.0
262.0
1.3
W884
4.7mH 0909
1250V MHE
68 1/2W
W823
0
B402
W5RH3.5X5X1.0
D403
D404
HS401
763WSAA013
L401
W915
(W058)
C424
18
MTZJ30B
MTZJ30B
C423
W832
0.00911.25KVMPP
W824
W820
0.47250VPMS
W890
R449
C451
D410
1 1/2W
100V
TF
0.22
W807
MTZJ6.8B
C402
8
7
D402
1N4937
100035VYK
W840
W857
FB401 3213015R
COL
R450
5.6 1W
C431
D413
1N4937
2.2250VYK
262.0
136.0
135.0
22.3
1
E180
6
B+
2
AFC
0
9
HEA
8.1
TER
10
GND
8
0
E12
NC
4
E27
3
1.5
GND
8
E8
NC
5
HV
F
S
GND
0
11
0.7
ABL
7
TO DY
CP401
A1561WV2-A5P
NC
5
4
3
2
1
A34JXV70X53N45
9
10
8
6
11
FOCUS
SCREEN
V801
R
G
B
2
CD801
SM1098-009-1A
6
5
FROM/TO DECK
175
1
CD803
CH012101
TO CRT
4
3
CAUTION: DIGITAL TRANSISTOR
2
R423
10K 1/4W
W811
R453
180K 1/4W
C432
0.150VYK
R490
W817
68K 1/4W
D405
11E1-EIC
CAUTION: DIGITAL TRANSISTOR
1
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
DEFLECTION SIGNAL
1
ABCD E F GH
G-14G-13
Page 20
ABCD E F GH
CRT SCHEMATIC DIAGRAM
8
BLUE AMP
7
4.7K
R814
6
5
FROM CHROMA/IF
CP851B
B2013H02-10P
10
9
8
7
6
5
4
3
2
1
GND
CUT_OFF
B.OUT
G.OUT
R.OUT
NC
H_GND
HEATER
180V
(CP851A)
GND
CUT_OFF
B.OUT
G.OUT
R.OUT
H_GND1
HEATER
NC
180V
R811
390
C809
470P B
Q804_1
2SC4217
2.8
GREEN AMP
Q805_1
2SC4217
2.9
132.5
2.5
132.1
2.5
(CRT PCB)
21
22
TP801
R808
2.7K 1/4W
TP802
R802
12K 1W
R807
2.7K 1/4W
R805
12K 1W
J801_1
HPS3200-010501
127.5
0
4
3
0
567
1
0
8
0
126.5
104.1
8
9
127.5
F
7
6
5
4.7K
R815
R812
390
C810
470P B
4
RED AMP
Q806_1
2SC4217
2.8
23
132.3
2.5
3
4.7K
R816
R813
390
C811
470P B
C805
2
PCB110
TCA377
100P CH
TP803
R810
12K 1W
R820
2.7K 1/4W
L801
220uH
FROM DEFLECTION
(CD801)
CP801
A2361WV2-2P
GND
2
GND
1
FOCUS
W836
SCREEN
S801
C801
0.00222KVB
ACCESSORY
ANT001
T4-216BNK-BK
TM101
R25-1195
4
3
2
1
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
R.SIGNAL
G.SIGNAL
B.SIGNAL
1
ABCD E F GH
G-16G-15
Page 21
ABCD E F GH
OPERATION SCHEMATIC DIAGRAM
8
(OPERATION PCB)
8
7
OS753
PIC-37143TH5
0
GND
1
NC
5
4
3
2
6
7
3
4.5
B+
2
4.5
Vout
1
HEADPHONE_JACK
J351
HTJ-035-28A
R766
10 1/4W
SW795
REC/OTR
R771_1
1K 1/4W
EVQ21505R
VOL UP
SW796
EVQ21505R
R778_1
820 1/4W
6
FROM/TO IN/OUT
CD757
(CP757_2)
CH2A019A
10
REMOCON_IN
9
GND
8
AT+5V
5
7
6
5
KEY_A
4
T-REC_LED
3
REC_LED
2
KEY_B
1
NC
NC
NC
SW751
EVQ21505R
POWER ON/OFF
SW799
CH DOWN
EVQ21505R
R775_1
820 1/4W
CH UP
SW798
R776_1
1K 1/4W
EVQ21505R
W805
SW791
STOP/EJECT
R777_1
1.5K 1/4W
R772_1
1.5K 1/4W
EVQ21505R
VOL DOWN
SW797
EVQ21505R
PLAY
SW792
W812
R773_1
2.7K 1/4W
EVQ21505R
FF/CUE
SW793
R774_1
5.6K 1/4W
EVQ21505R
SW794
REW/REV
EVQ21505R
W811
R351
22 1/4W
C755_1
R350_1
22 1/4W
2206.3VKA
W815
W814
D793
REC/OTR
R793_2
LTL-4224-031A
270 1/4W
T-REC
D791
R754_2
LTL-4224-031A
270 1/4W
7
6
5
4
10016VKA
C382
HEH
4
3
FROM/TO IN/OUT
CD351_1
(CP353_1)
CH27090A
7
FRONT_VIDEO_IN
6
GND
5
FRONT_AUDIO_IN
4
2
SPEAKER
SP351
SG04D11BNA
8 OHM
1
SOUND_GND
3
SOUND_OUT
2
SP_OUT
GND
1
CD352 CH12435A
SP +
1
SP -
2
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
123
E
VIDEO
FRONT AV JACK
J701_1
AV2-24D-5
AUDIO L
PCB030
TEXA28
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
TUNER VIDEO SIGNAL
AUDIO SIGNAL(REC)
4
3
2
1
G-17
ABCD E F GH
G-18
Page 22
ABCD E F GH
INTERCONNECTION DIAGRAM
8
J351
1
5
4
3
2
6
7
8 OHM
SPEAKER
SP351
6
AC120V_60Hz
CD501
S101A
WHITE
BLADE
WIDE
BLACK
S102A
7
2
1
CD352
SOUND GND
SP OUT
CD757
10
REMOCON_IN
10
CP757_2
5
DEGAUSS COIL
L503
21
CP502
2
DEGAUSS COIL
1
DEGAUSS COIL
E
123
VIDEO
FRONT AV JACK
J701_1
9
8765432
GND
AT+5V
KEY_A
9
8765432
4
HEH
REC_LED
T-REC_LED
J
AUDIO L
KEY_B
CD351
1
1
CP351_1
7654321
GND
FRONT_VIDEO_IN
7654321
SP_OUT_L
SOUND_OUT_L
SOUND_GND
FRONT_AUDIO_IN
GND
OS753
GND
B+
V.OUT
OPERATION PCB
PCB030
TEXA28
TM101
LM
LOADING MOTOR
M101
CP1001
1
2
3
4
5
6
7
8
9
10
11
12
CAP_FG
CAP_VCO
VCC
CAP/M/F/R
I_LIMIT
MOTOR_GND
GND
LD/CY_VCO
CAP_CTL
LDM_CTL
CYL_FG/PG
CYL_CTL
ROTOR
MAGNETCOIL
MR
FG SENSOR
G
O
VCC
CAPSTAN DD UNIT
DECK MECHA ASS’Y
M2001
HALL
IN
MAIN
OUT
SWITCH
LOGIC
HALL
SENSOR
1
2
HALL
VCC
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
7
6
5
H5001
MICRO MOTOR
M2003
CH1
CH2
SP
HEAD
AUDIO
CONTROL
AE
4
3
2
1
FBT
FB401
FFC
4
FOCUSSCREEN
CP401
5
4
3
2
NC
3
8
9
HEATER
S801
FOCUS
SCREEN
1102345678
CRT PCB
NC
180V
PCB110
TCA377
6
5
CRT SOCKET
J801
1
G.OUT
B.OUT
F
R.OUT
7
NC
H GND
4
3
2
1
CP801
2
GND
GND
CD801
CP851B
GND
9
CUT OFF
V801
ANODE
H.V
CRT
1
CP851A
CUT OFF
B.OUT
G.OUT
R.OUT
H GND
HEATER
SYSCON PCB
PCB010
VMA227
GND
NC
NC
180V
10
9
8
7
6
5
4
3
2
1
TUNER
PACK
TU601
IF
11
NC
10
+30V
9
NC
8
+5V
7
NC
6
SDA
5
SCL
4
NC
3
NC
2
AGC
1
U IN
CP4001_1
1
2
3
4
CP4002
6
5
4
3
2
1
CP4003
2
1
SP-CH2 (L)
SP COM
SP-CH1 (R)
AUDIO PB
AUDIO REC
CTL+
CTL-
AE HEAD(-)
AE HEAD(+)
FE HEAD (GND)
FE HEAD (HOT)
FFC
2
FE HEAD (GND)
1 FE HEAD (HOT)
FULL ERASE HEAD ASS’Y
1
2
3
4
CD2001
U-OUT
V-OUT
W-OUT
M-COM
GND
PG OUT
PG GND
CYLINDER UNIT ASS’Y
UN4001
AUDIO PB
6
AUDIO REC
5
CTL+
4
CTL-
3
AE HEAD(-)
2
AE HEAD(+)
1
H5002
1
2
3
4
5
6
7
HEAD AUDIO CONTROL ASS’Y
1
G-19
ABCD E F GH
-
Page 23
WAVEFORMS
Y/C/AUDIO/CCD/HEAD AMP
1PB
0.5V 20µs/div
2POWER ON
100mV 0.1µs/div
MICON
6 POWER ON
1.0V 20µs/div
7 POWER ON
0.5V 10ms/div
11 PB
0.5V 0.5ms/div
13 PB
1.0V 5ms/div
DEFLECTION
3 PB
10mV 20us/div
4 PB
0.5V 1ms/div
5 REC
10.0V 5us/div
8 POWER ON
1.0V 10µs/div
9 PB
1.0V 10ms/div
10 PB
1.0V 5ms/div
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram.
17 0.5V 5ms/div
18 10.0V 5ms/div
19 2.0V 20µs/div
H-1
Page 24
20 200mV 20µs/div
CRT
21 50.0V 20µs/div
WAVEFORMS
22 50.0V 20µs/div
23 50.0V 20µs/div
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram.
H-2
Page 25
MECHANICAL EXPLODED VIEW
120
111
205
V801
205
L503
205
205
J801
PCB110
(CRT PCB)
123
110
125
115
118
117
113
207
116
206
122
206
206
108
121
B
101
PCB030
(OPERATION PCB)
207
SP351
I-1
Page 26
MECHANICAL EXPLODED VIEW
204
207
204
204
209
119
203
202
202
114
202
202
106
202
201
112
PCB010
(SYSCON PCB)
209
109
103
104
102
104
211
208
112
210
210
105
FB401
211
201
204
124
107
I-2
Page 27
CD803
PRINTED CIRCUIT BOARDS
SYSCON/CRT (INSERTED PARTS)
CD852
SOLDER SIDE
D1001
R1051
C1003_1
W244
SW1001
W259
C1021
D608
Q602
W238
W237
W262
C643
W289
W236
W257
W267
W233
W801
R1066
W255
W254
W248
W272
Q805_1
CP851B
L801
W234
C1058
W245
W246
W242
W276
X1001
W253
W250
W249
W266
Q1003
W243
X1002
Q603
W240
W268
Q804_1
TP803
Q806_1
W247
W172
W239
S107Y
W150
L1001
W270
R810
R820
Q1005
W176
W166
W200
IC1099
W269
Q1009
W134
W163
W273
S801
W182
W180
W139
W144
W203
W202
W232
C801
W836
W128
W805
R1010
W127
W125
W187
W177
W215
CP757_2
W185
W287
W285
W188
W806
TP801
TP802
W151
W174
W173
W912
W201
W217
W124
W170
W161
W199
R4016
W148
W286
W164
W207
W193
W230
J801_1
W147
W131
W179
W159
W211
W198
R807
R808
W143
W850
W158
C1020
W146
C1015
R1016
W191
W825
W213
R802
R805
W288
W157
W130
W155
W228
W141
D609
W186
W154
C1016
W197
W227
CP1003
S818Y
W142
R650
W178
W209
C1018
W196
W229
W190
W137
W145
W153
D1003
W156
R1028
W231
W225
W220
W214
CP801
D611
D620
W160
Q1011
W149
W162
L4009
R666
D619
W165
R4048
W218
W126
W212
W208
W206
W195
W194
W135
W167
W152
W205
W192
W189
W221
W123
W138
W129
W184
W181
D621
W169
C4042
W222
Q1013
W168
W210
TP1001
D605
W090
W171
W223
C1032
W051
W077
W069
W078
R4029
R4032
C665
W140
W874
W175
R4014
W101
W100
R4028
W098
W095
W120
C4047
S825Y
W116
R655_1
C1001
D610
W086
W888
C4045
W114
W059
W060
W055
L1003
R1008
W074
W066
L612
C655
W084
W087
C4053
W117
W115
CP4003
W113
W110
CP353_1
W057
CP1001
D615
W072
W065
W081
D4003
C4046
S107X
C1007
W056
W064
C659
C4010
L4005
W813
W054
B602
W092
W085
W080
C4035
C4049
X4001
W109
W280
R1064
W076
W075
C687
W897
C4031
C4034
C4051
C4052
W122
TP4001
R404
X602
C664
W827
W863
C4027
C4048
W097
W119
W814
TP1002
W279
W895
W862
W071
C649
W088
Q4006
W082
C4030
C351
W061
W848
Q4005
R4004
W104
C4058
W118
IC351
S818X
W067
Q606
R668
L4003
C356
W111
W828
B604
D409
D613
CF601
W068
C648
C4012
C4023
C4065
R612
W073
W093
W106
W096
W108
D612
CF603
C652
W103W105
C4067
W112
D408
D614
W070
R654
C4004
C4062
C355
L607
CF604
W099
W121
CP851A
W091
W089
C4002
T4001
C4009
C4063
W808
C641
W094
CP4002
Q4002
W107
W915
C644
L4006
W063
W020
R672
L601
C627
Q605
W029
W027
Q4001
L4001
CP4001_1
R4007
R4006
W834
W047
W847
R456
W018
W878
C632
Q604
C4025_1
W044
W016
W046
W048
C433
C624
W829
W282
D601
D602
W021
D513
C354
W019
C417
R607
W022
W032
W031
W030
W045
S825X
W024
C534
W042
HS504
W040
D412
W917
W858
W035
W041
C438
Q405
W857
W872
R522
D508
W049
C431
T401
D515
R460
HS402
C418
D501
R512
W023
R640
R651
W028
W026
R508
C511
IC501
D413
W884
R422
R503
S101A
R402
W037
C517
C519
S802X
R500
W816
Q406
CP401
R553
C521
D510_1
C524
W291
W274
S102A
R440
W823
B402
W824
C432
B403
R554
D405
W811
W817
C402
R453
C424
W890
C423
W820
L401
FH503
F502
D407
FH504
W033
TP601
C523
W290
C541_1
C522_1
S802Y
D519
W043
D512
D505
C516
F501 FH501FH502
5A125VOR250V
R450
B503
W283
W832
W034
D507
C506
C422
C451
VR401
W036
C505
W856
D517
C518
W001
R490
R447
W840
R449
R408
2.5A125VOR250V
R529_1
VR502
Q507
R532
R533
D528
T501
D514
W014
CP504
D402
FB401
W901
D404
D403
R419
W277
R505
W838
D411
W871
TH501_1
L502
D401
IC401
W007
C530
CP505
C406
C515
R421
W003
L603
D533
R511
W006
R517
B501
CP502
R501
W004
IC502
D536
D535
TU601
R528
C405
C612
D537
D530
W807
HS401
C610
C537
C535
R514
D521
C407
R531
W012
W008
W005
D534
C507
D520
R415
R524
R502
W853
R423
D410
W002
CP351_1
W009
W866
C539
HS501_1
W013
Q511
W011
Q510
C509
D518
C508
F-3F-4
CD501
Page 28
PRINTED CIRCUIT BOARDS
SYSCON/CRT (CHIP MOUNTED PARTS)
SOLDER SIDE
C510
R527
C605C604
C536
C532
R525
C602
R504R506R510
C554
R516
R507
R530
Q505
R513
C631
W025
R4053
W880
R4052
C4020
R4001
C4069
C4015
R4051
C4019
C4021
C4016
R4003
R4002
Q4003
R4039
C4064
61
C4055
R4042
R4064
R4012
R4010
C4005
R4015
C4066
R4038
41
IC4001
R610
R352
C301
R357
C4059
1
R4011
C4006
W818
R353
R4041
C4061
W887
R4043
21
C4074
R4020
R669
Q4012
R4055
C4028
R359
R4017
R4018
C4060
R4035
C4032
C4029
R4034
R4060
C4037
R4021
R4019
C660
R4033
Q4010
R4062
R4068
C4036
R4024
C4033
R4037
C357
C4054
C4024_1
R4023
R4022
R4057
C4014_1
R676
C673
C4050
C4044
R4025
R4056
R4058
R4201
C4038
C4075
W873
C4076
R638
C4057
R4054
Q4011
C1042_2
Q4009
Q4007
R4059
C4041
R4061
R1025
R4045
R1011
R4044
Q1023
R1075
C1089
R4047
R1035
Q1024
C1028
R1017
R1029
R4026
R1021
R1012
Q1007
C4043
R1007
C1065
C1019
R1013
C1009
R1042
C1029
R1009
Q1004
Q1008
C1004
C1010
C1023
R1020
R1053
C656
R1078
C1062
C1037
C1022
R1033
C1034
R1036
R1044
R1045
C1013
C1084
R1048
C1060
R1034
R1038
C1027
C4206_1
W903
C1061
R1031
C1035
C1031
C1038
C1071
81
C1025
C1039_1
C1056
R1032
IC1001
1
R1001
R1030
51
C1082
R1070
C1046
R1040
C1047
C1026
31
R1005
C1040
C1083
R1047
C1048
C1050
C1049
R1046
R1018
C1043
C1068
R401
R411
R414
R416
R413
R441
C416
W907
R420
C623
R439
R444
Q404
R616
R609
R618
Q601
C527
R628
W284
R620
R601
W865
R442
C674
R608
C672
R625
R622
C640
R665
C618
R615
C650
C636
R633
C625
Q609
R644
49
C622
C654
C651
C634
33
IC601
1
R636
Q407
R646
Q612
R647
17
Q611
C688
C675
R626
C629
R656
C647
C639
R658
R624
R648
R603
R657
R639
R643
C653
W846
R649
R660
R631
R635
R641
R627
R613
C645
C630
R652
C658
R1073
R642
R659
W894
R602
R614
C621
Q608
R1063
R1054
R1022
R1087
R1055
R1052
R1050
R1019
R1083
C805
C811
R813
R816
R663
C667
R815
C810
R812
R814
W810
R811
C809
R1049
IC1003
C1017
Q403
F-5
F-6
Page 29
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-1
Page 30
CONTENTS
SERVICING NOTICES ON CHECKING ..................................................................................
HOW TO ORDER PARTS .......................................................................................................
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark)
Auto Tracking/Manual TrackingYes
Caption / TextYes
Index
MutingYes
Hi-Fi
RepeatYes
Zero Return
DEW
G-10OSD LanguageEnglish French Spanish
OSD Language SettingEnglish
G-11Clock,Timer Calendar1990/1/1 ~ 2081/12/31
and TimerTimer Events 8 prog/ 1 month
Back-upOne Touch Recording Max Time5 Hours
OTPB Valid TimeNo
Sleep TimerMax Time120
On/Off TimerProgram(On Tim / Off Tim)1
Auto Shut OffNo Signal15
Timer Back-up (at Power Off Mode)5
G-12RemoteUnitRC-CG
ControlGlow in Dark RemoconYes
Power SourceVoltage(D.C)3V
Total Keys41
KeysPowerYes
TV/CATVYes
Auto ch MemoryYes
Add/DeleteYes
Guide ch Set
V-chip SetYes
On/Off Timer SetYes
PictureYes
Audio
Sap On/Off
Clock SetYes
LanguageYes
Auto Clock On/OffYes
Standard TimeYes
Daylight Saving TimeYes
Auto TrackingYes
HQ (VHS Standard High Quality)Yes
Auto Power On, Auto Play, Auto Rewind, Auto EjectYes
VIDEO PLUS+(SHOWVIEW,G-CODE)
Auto ClockYes
Forward / Reverse Picture SearchYes
One Touch Playback
Auto CH MemoryYes
Closed CaptionYes
TV Auto Shut off FunctionYes
End Call
Index Search
SQPB
CATVYes
CM Skip(30sec x 6 Times)Yes
Comb Filter
TV MonitorYes
Program Extend
Choke Coil
Energy StarYes
Dirty Head
V-chipUSA V-chipYes
CANADA V-chip
Zero ReturnYes
CM Advance
Movie Advance
w/Guarantee Card
Remote Control UnitYes
Rod AntennaYes
Poles2pole
TerminalF type
w/300 ohm to 75 ohm Antenna AdapterYes
Loop Antenna
TerminalU/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Facility List
No
No
No
No
No
No
No
No
No
No
No
No
No
No
YES
No
No
No
No
No
No
No
No
A3-3
Page 34
GENERAL SPECIFICATIONS
Important Safeguard
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet
Battery
AC Cord
AV Cord (2Pin-1Pin)
Registration Card
ESP Card
300 ohm to 75 ohm Antenna Adapter
G-15InterfaceSwitchPowerYes
IndicatorPower
Key Light upRec/OTR
TerminalsFrontVideo InputRCAx1
RearVideo Input
G-16Set SizeApprox. W x D x H (mm)362 x 370.5 x 382
G-17WeightNet (Approx.) 11.0 kg
G-18CartonMaster Carton
Gift BoxYes
Drop TestNatural Dropping At
Container Stuffing(40' container)700
G-19Cabinet MaterialCabinet FrontPS 94V0 DECABROM
UM size x pcs-
PlayYes
Pause/Still
System Select
One Touch Playback
Channel UpYes
Channel DownYes
F.FWD/CueYes
Eject/StopYes
Main Power SW
Volume UpYes
Volume DownYes
Rew/RevYes
Rec/OTRYes
Input Select
Rec/OTRRed
T-RecRed
On Timer
CS
One Touch Playback
Play
Audio InputRCAx1
Other TerminalHead Phone(Stereo & Mono, 3.5mm)
Audio Input
Video Output
Audio Output
Euro Scart
Diversity
Ext Speaker
DC Jack 12V(Center +)
VHF/UHF Antenna Input
AC Inlet
Gross (Approx.) 12.5 kg
Content-
Material-
Dimensions W x D x H(mm)-
Description of Origin-
MaterialDouble Full Color Carton w/Photo
Dimensions W x D x H(mm)423 x 447 x 443
DesignAs per Buyer's
Description of OriginYes
Height (cm)62
Cabinet RearPS 94V0 DECABROM
F Type
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
(24.3 lbs)
(27.6 lbs)
No
1 Corner / 3 Edges / 6 Surfaces
Sets
A3-4
Page 35
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
Remove the 5 screws 1.
2.
Remove the AC cord from the AC cord hook 2.
3.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
Remove the Anode Cap.
1.
(Refer to REMOVAL OF ANODE CAP)
Disconnect the following connectors:
2.
(CP801 and CP851B).
Remove the CRT PCB in the direction of arrow.
3.
Front Cabinet
2
Back Cabinet
Fig. 1-1
CRT PCB
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP757, CP351, CP401 and CP502).
3.
Unlock the support 2.
4.
Remove the TV/VCR Block in the direction of arrow.
Front Cabinet
1
TV/VCR Block
1
2
UP TO
RELEASE
1-4: DECK CHASSIS AND SYSCON PCB
(Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the Deck Shield Plate in direction of arrow (A).
5.
Remove the screw 4.
6.
Remove the Cover Light Plate in direction of arrow (C).
7.
Remove the 3 screws 5.
8.
Disconnect the following connectors:
CP1001, CP4001, CP4002 and CP4003).
9.
Remove the Deck Chassis in the direction of arrow (B).
10.
Remove the screw 6.
11.
Remove the Syscon PCB in the direction of arrow (C).
1
5
5
(A)
3
2
Deck Shield Plate
5
Fig. 1-3
Fig. 1-2
B1-1
Deck Chassis
(B)
6
4
(C)
Syscon PCB
Cover Light Plate
Deck Holder
Fig. 1-4
Page 36
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
1. After the installation of the Top Bracket, bend the
support 1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the front side.
1.
Push the Locker R to remove the Cassette Side R.
2.
Remove the Cassette Side L.
3.
Main Chassis
Cassette Side R
1
Fig. 2-1
Locker R
NOTE
1.2.In case of the Locker R installation, check if the two
positions of Fig.2-3-B are correctly locked.
When you install the Cassette Side R, be sure to move
the Locker R after installing.
Locker R
Check if these
Cassette Side R
positions are locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
Set the Link Unit to the Eject position.
1.
Unlock the support 1.
2.
Remove the (A) side of the Link Unit first, then remove
3.
the (B) side.
Main Chassis
Link Unit
Link Ass'y
Cassette Side L
Main Chassis
Fig. 2-2
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
Remove the Locker Spring.
1.
Unlock the 4 supports 1 and then remove the Cassette
2.
Side L/R.
Unlock the support 2 and then remove the Locker R.
3.
Locker Spring
1
1
2
Cassette Holder
Locker R
1
1
(A)
1
(B)
Link Unit
Main Chassis
2-5: LINK LEVER/FLAP LEVER (Refer to Fig. 2-5)
Remove the Link Lever.
1.
Remove the Flap Lever.
2.
Flap Lever
Link Lever
Fig. 2-4
Fig. 2-5
Cassette Side R
Cassette Side L
Fig. 2-3-A
B2-1
Page 37
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
Remove the screw 1.
1.
Remove the Loading Motor.
2.
Remove the Worm.
3.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1. In case of the Worm installation, check if the value of
the Fig. 2-6-B is correct.
19.2 ± 0.1mm
1
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Tension Band
Tension Arm Ass'y
Fig. 2-7-B
NOTE
1.
In case of the Tension Band installation, note the
direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as
the circled section of Fig. 2-7-E.
Safety surface for pressing
of the insert.
Fig. 2-6-B
2-7: TENSION ASS'Y (Refer to Fig. 2-7-B)
Turn the Pinch Roller Cam clockwise so that the
1.
Tension Holder hook is set to the position of Fig. 2-7-A
to move the Tension Arm Ass'y.
Remove the Tension Spring.
2.
Unlock the 2 supports 1 and remove the Tension
3.
Band.
Unlock the support 2 and remove the Tension Arm
4.
Ass'y.
Unlock the support 3 and remove the Tension
5.
Connect.
Float the hook 4 and turn it clockwise then remove the
6.
Tension Holder.
Tension Arm Ass'y
Tension Connect
[OK]
[NG]
Tension Connect
Tension Connect
Tension Connect
Main Chassis
Tension Band
Fig. 2-7-C
Tension Band
Tension Band
Fig. 2-7-D
Fig. 2-7-E
Fig. 2-7-A
B2-2
Page 38
DISASSEMBLY INSTRUCTIONS
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1.
Turn the T Brake Arm clockwise and bend the hook
2.
section to remove it.
Unlock the 2 supports 1 and remove the T Brake
3.
Band.
Idler Gear
Idler Arm Ass'y
S Reel
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly
as Fig. 2-8-B.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
(A)T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if
the correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass'y installation, install
correctly as Fig. 2-9-C.
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS'Y/IDLER GEAR
(Refer to Fig. 2-9-A)
Remove the S Reel and T Reel.
1.
Remove the 2 Polyslider Washers 1.
2.
Remove the Idler Arm Ass'y and Idler Gear.
3.
NOTE
Take care not to damage the gears of the S Reel and T
1.
Reel.
The Polyslider Washer may be remained on the back of
2.
the reel.
Take care not to damage the shaft.
3.
Do not touch the section "A" of S Reel and T Reel. (Use
4.
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
When you install the reel, clean the shaft and grease it
5.
(MG-33). (If you do not grease, noise may be heard in
FF/REW mode.)
After installing the reel, adjust the height of the reel.
6.
(Refer to MECHANICAL ADJUSTMENT)
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole
(S Reel)
Small Hole
(T Reel)
Fig. 2-9-B
Idler Arm Ass'y
Idler Arm Ass'y
Fig. 2-9-C
B2-3
Page 39
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/
P5 ARM ASS'Y (Refer to Fig. 2-10-A)
Unlock the support 1 and remove the Cassette
1.
Opener.
Remove the Pinch Roller Block and P5 Arm Ass'y.
2.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass'y
Main Chassis
Fig. 2-10-A
NOTE
Do not touch the Pinch Roller. (Use gloves.)
1.
In case of the Pinch Roller Block and the Pinch Roller
2.
Cam installation, install correctly as Fig. 2-10-B.
(3)(1)
2
2
(2)
1
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
Spring Position
2
A/C Head
A/C Head Spring
A/C Head Base
Fig. 2-11-A
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
Remove the screw 1.
1.
Remove the FE Head.
2.
Pinch Roller Block
P5 Arm Ass'y
Can be seen the hole of the
Main Cam.
Can be seen the hole of
the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
Remove the screw 1.
1.
Remove the A/C Head Base.
2.
Remove the 3 screws 2.
3.
Remove the A/C Head and A/C Head Spring.
4.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown
in Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1)
first, then tighten the screw (2), finally tighten the screw
(3).
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
B2-4
Page 40
DISASSEMBLY INSTRUCTIONS
2-13: AHC ASS'Y/CYLINDER UNIT ASS'Y
(Refer to Fig. 2-13)
Unlock the support 1 and remove the AHC Ass'y.
1.
Disconnect the following connector:
2.
(CD2001)
Remove the 3 screws 2.
3.
Remove the Cylinder Unit Ass'y.
4.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
1.
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
Cylinder Unit Ass'y
1
(3)
(2)
(1)
• Screw Torque: 3 ± 0.5kgf•cm
2
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14)
Remove the Capstan Belt.
1.
Remove the 3 screws 1.
2.
Remove the Capstan DD Unit.
3.
2
2
AHC Ass'y
Fig. 2-13
2-15:
MAIN CAM/PINCH ROLLER CAM/JOINT GEAR
(Refer to Fig. 2-15-A)
Remove the E-Ring 1, then remove the Main Cam.
1.
Remove the E-Ring 2, then remove the Pinch Roller
2.
Cam and Joint Gear.
1
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
In case of the Pinch Roller Cam and Main Cam
1.
installation, install them as the circled section of Fig. 215-B so that the each markers are met. (Refer to Fig.
2-15-B)
Pinch Roller Cam
Marker
• Screw Torque: 4 ± 0.5kgf•cm
Main Cam
Capstan Belt
Capstan DD Unit
Fig. 2-15-B
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading
Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.
1
1
1
1
Fig. 2-14
Main Rod
Tension Lever
Main Loading Gear
Loading Arm T Unit
Loading Arm S Unit
B2-5
Fig. 2-16-A
Page 41
DISASSEMBLY INSTRUCTIONS
NOTE
When you install the Loading Arm S Unit, Loading Arm
1.
T Unit and Main Loading Gear, align each marker.
(Refer to Fig. 2-16-B)
Marker
CASSETTE GUIDE POST/INCLINED BASE S/T
2-18:
UNIT/P4 CAP (Refer to Fig. 2-18-A)
Remove the P4 Cap.
1.
Unlock the support 1 and remove the Cassette Guide
2.
Post.
Remove the Inclined Base S Unit and Inclined Base T
3.
Unit.
Main Loading Gear
Marker
Loading Arm T Unit
2-17:
CLUTCH ASS'Y/RING SPRING/CLUTCH LEVER/
Loading Arm S Unit
CLUTCH GEAR (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1.
1.
Remove the Clutch Ass'y and Ring Spring.
2.
Remove the Clutch Lever.
3.
Remove the Coupling Gear, Coupling Spring and
4.
Clutch Gear.
1
Clutch Ass'y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Lever
Fig. 2-16-B
Cassette Guide Post
Inclined Base T
Unit
P4 Cap
Inclined Base S
Unit
1
Fig. 2-18-A
NOTE
Do not touch the roller of Guide Roller.
1.
In case of the P4 Cap installation, install it with parallel
2.
for "A" and "B" of Fig. 2-18-B.
In case of the Cassette Guide Post installation, install
3.
correctly as the circled section of Fig. 2-18-C.
"A"
"B"
Clutch Gear
Fig. 2-17-A
NOTE
In case of the Clutch Ass'y installation, install it with
1.
inserting the spring of the Clutch Ass'y into the dent of
the Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass'y
Coupling Gear
Fig. 2-17-B
B2-6
P4 Cap
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Cassette Opener
Fig. 2-18-B
Fig. 2-18-C
Page 42
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
Do not use pliers to loosen or tighten the Anode Cap
*
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
Location of Anode Cap
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
Fig. 3-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
Page 43
DISASSEMBLY INSTRUCTIONS
4.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 4-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 4-1
Tweezers
IC
Fig. 4-3
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
Page 44
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 4-5
Supply the solder from the upper position of IC leads
2.
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 4-8.)
Thin-tip Soldering Iron
IC
Fig. 4-8
Finally, confirm the soldering status on four sides of the
5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering
from upper position
to lower position
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-6
Fig. 4-7
B4-2
Page 45
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
H
H.P.F
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flipflop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
C1-1
Page 46
S
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
C1-2
Page 47
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously.
The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
Set KeyRemocon KeyOperations
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN4
VOL. (-) MIN
VOL. (-) MIN
0
2
3
5
6
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE: Do not use this for the normal servicing.
Horizontal position adjustment of OSD.
NOTE: Also can be adjusted by using the Adjustment MENU.
Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
Adjust the PG SHIFTER automatically.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position.
NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds
during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION
OF HOURS USED).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
VOL. (-) MIN8
VOL. (-) MIN9
MethodOperations
Press the ATR button on the
remote control for more than
2 seconds during PLAY.
Make the short circuit between
the test point of SERVICE and
the GND.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position.
Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL
ADJUSTMENT" (PG SHIFTER).
The EOT/BOT/Reel sensor do not work at this moment.
Refer to the "PREPARATION FOR SERVICING"
C2-1
Page 48
PREVENTIVE CHECKS AND SER VICE INTERVALS
The following standard table depends on environmental conditions and usage. Unless maintenance is properly
carried out, the following service intervals may be quite shortened as harmful effects may be had on other parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
: Clean
: Replace
500
hours
1,000
hours
1,500
hours
2,000
hours
3,000
hours
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
CONFIRMATION OF HOURS USED
POWER ON total hours and PLAY/REC total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE: The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
1.
Set the VOLUME to minimum.
2.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
3.
After the confirmation of using hours, turn off the power.
INIT 00 83
POWER ON
PLAY/REC
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
0010
0003
Initial setting content of MEMORY IC.
POWER ON total hours.
PLAY/REC total hours.
C3-1
Page 49
PREVENTIVE CHECKS AND SERVICE INTERVALS
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads
are not completely dry and alcohol gets on the tape,
damage may occur.
1. AUDIO CONTROL HEAD
Clean the Audio Control Head with the cotton stick
soaked by alcohol. Clean the full erase head in the
same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the
gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in
the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Audio Control Head
Cylinder Head
C3-2
Page 50
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow
at least 5 seconds before Power On.
+0+1+2+3+4+5+6+7+8+9
880A6263431434095138
9A
B29293000000150800
10
062901171060323ADA D7
20101520252627
303A3C3E404142
28292A2C2E3032343638
40444D4E4F505152
4345464748494A4B4C
5355565758595A5B5C
50
60------------------
Enter DATA SET mode by setting VOLUME to minimum.
1.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
2.
ADDRESS and DATA should appear as FIG 1.
54
636466696D74797C7E7F
Table 1
ADDRESSDATA
+A
+B+C+D+E+FINI
30660040001000
A90F943E0604
5D5E5F606162
INIT 00 83
POWER ON
PLAY/REC
0010
0003
Fig. 1
3.
ADDRESS is now selected and should "blink". Using the PLAY or STOP button on the remote, step through the
ADDRESS until required ADDRESS to be changed is reached.
4.
Press ENTER to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using PLAY or STOP until required DATA value has been selected.
6.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.
Monoscope, 6KHz
Color Bar, 1KHz
Hi-Fi Audio
X Value Adjustment
Monoscope, 6KHz
Color Bar, 1KHz
Hi-Fi Audio
X Value Adjustment
VSR Torque, Brake Torque (S Reel/T Reel Ass'y)
Brake Torque (T Reel Ass'y)
VSR Torque, Brake Torque (S Reel)
Guide Roller Adjustment
X Value Adjustment
Reel Disk Height Adjustment
Reel Disk Height Adjustment
Playback Torque, Back Tension Torque During Playback
Used to connect the test point of SERVICE and GROUND
How to use the Servicing Fixture
1.
Unplug the connector CP757 and CP351, then remove the TV/VCR Block from the set.
2.
Remove the Operation PCB from the set, then connect it with the Syscon PCB.
If necessary, connect CP351. (Front A/V Jack Input Terminal)
3.
Short circuit between TP1001 and Ground with the cable JG154.
(Refer to MAJOR COMPONENTS LOCATION GUIDE)
4.
The EOT, BOT and Reel Sensor do not work at this moment.
At that time, the STOP/EJECT button is available to insert and eject the Cassette Tape.
C5-1
Page 52
MECHANICAL ADJUSTMENTS
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
••Place an object which weighs between 450g~500g on
the Cassette Tape to keep it steady when you want to
make the tape run without the Cassette Holder. (Do not
place an object which weighs over 500g.)
When you activate the deck without the Cassette
Holder, short circuit between TP1001 and GND. (Refer
to ELECTRICAL ADJUSTMENT PARTS LOCATION
GUIDE) In this condition the BOT/EOT/Reel Sensor will
not function.
CONFIRMATION AND ADJUSTMENT OF REEL
1-1:
DISK HEIGHT
1.
Turn on the power and set to the STOP mode.
2.
Set the master plane (JG022) and reel disk height
adjustment jig (JG024A) on the mechanism framework,
taking care not to scratch the drum, as shown in Fig. 1-1-A.
3.
While turning the reel and confirm the following points.
Check if the surface "A" of reel disk is lower than the
surface "B" of reel disk height adjustment jig (JG024A)
and is higher than the surface "C". If it is not passed,
place the height adjustment washers and adjust to
10(+2, -0)mm.
4.
Adjust the other reel in the same way.
1-2: CONFIRMATION AND ADJUSTMENT OF TENSION
POST POSITION
1.
Set to the PLAY mode.
2.
Adjust the adjusting parts for the Tension Arm position
so that the Tension Arm top is within the standard line of
Main Chassis.
3.
While turning the S Reel clockwise, confirm that the
edge of the Tension Arm is located in the position
described above.
Standard line of Main Chassis
Tension Arm
0.5mm (Adjusting range)
Fig. 1-2-A
Adjusting parts for the
Tension Arm position
Tension Band
Master Plane (JG022)
10(+0.2, -0)mm
Master Plane (JG022)
Height Adjustment
Washer
2.6x4.7xT0.13
2.6X4.7xT0.25
Reel Disk Height Adjustment Jig
(JG024A)
Reel Disk Height
Reel Disk
Adjustment Jig
(JG024A)
(B)
(A)
Fig. 1-1-A
(C)
Fig. 1-1-B
The Tension Arm top will
move to the inside direction
of the Main Chassis.
Bend
The Tension Arm top will
move to the outside direction
of the Main Chassis.
Fig. 1-2-B
1-3: CONFIRMATION OF PLAYBACK TORQUE AND
BACK TENSION TORQUE DURING PLAYBACK
Load a video tape (T-120) recorded in standard speed
1.
mode. Set the unit to the PLAY mode.
Install the tentelometer as shown in Fig. 1-3. Confirm that
2.
the meter indicates 20 ± 2gf in the beginning of playback.
• USING A CASSETTE TYPE TORQUE TAPE (JG100A)
1.
After confirmation and adjustment of Tension Post
position (Refer to item 1-2), load the cassette type
torque tape (JG100A) and set to the PLAY mode.
2.
Confirm that the right meter of the torque tape indicates
50~90gf•cm during playback in SP mode.
3.
Confirm that the left meter of the torque tape indicates
25~40gf•cm during playback in SP mode.
Tentelometer
Video Tape
P1 Post
Guide Roller
Fig. 1-3
D1-1
Page 53
MECHANICAL ADJUSTMENTS
1-4: CONFIRMATION OF VSR TORQUE
Install the Torque Gauge (JG002F) and Adapter (JG002B)
1.
on the S Reel. Set to the Picture Search (Rewind) mode.
(Refer to Fig.1-4-B)
Then, confirm that it indicates 120~180gf•cm.
2.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the
REW button to turn the reel disk.
1-5: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the S Reel.
2.
Install the Torque Gauge (JG002F) and Adapter
3.
(JG002B) on the S Reel. Turn the Torque Gauge
(JG002F) clockwise.
Then, confirm that it indicates 60~100gf•cm.
4.
(T Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the T Reel.
2.
Install the Torque Gauge (JG002E) and Adapter
3.
(JG002B) on the T reel. Turn the Torque Gauge
(JG002E) counterclockwise.
Then, confirm that it indicates 30~50gf•cm.
4.
The position at FF mode.
Pinch Roller Block
Stop at this position.
Cassette
The position at
STOP mode.
Capstan DD Unit
Cassette Holder Ass'y
Opener
Fig. 1-4-A
NOTE
If the torque is out of the range, replace the following
parts.
Check item
1-4
1-5
S Reel side:
Replacement Part
Idler Ass'y/Clutch Ass'y
S Reel/Tension Band/Tension
Connect/Tension Arm Ass'y
T Reel side:
T Reel/T Brake Band//T Brake
Spring/T Brake Arm
2. CONFIRMATION AND ADJUSTMENT
OF TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the
factory. Adjustment is not necessary as usual. When you
replace the parts of the tape running mechanism because
of long term usage or failure, the confirmation and
adjustment are necessary.
2-1: GUIDE ROLLER
Playback the VHS Alignment Tape (JG001 or JG001B).
1.
(Refer to SERVICING FIXTURE AND TOOLS)
Connect CH-1 of the oscilloscope to TP4001 (Envelope)
2.
and CH-2 to TP1002 (SW Pulse).
Press and hold the Tracking-Auto button on the remote
3.
control more than 2 seconds to set tracking to center.
Trigger with SW Pulse and observe the envelope. (Refer
4.
to Fig. 2-1-A)
When observing the envelope, adjust the Adjusting
5.
Driver (JG005) slightly until the envelope will be flat.
Even if you press the Tracking Button, adjust so that
flatness is not moved so much.
Adjust so that the A : B ratio is better than 3 : 2 as shown
6.
in Fig. 2-1-B, even if you press the Tracking Button to
move the envelope (The envelope waveform will begin to
decrease when you press the Tracking Button).
Adjust the PG shifter during playback.
7.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Torque Gauge/Adapter
(JG002F/JG002B)
S Reel
Torque Gauge/Adapter
(JG002E/JG002B)
T Reel
Fig. 1-4-B
D1-2
CH-1
Envelope
(TP4001)
CH-1
Track
CH-2
SW Pulse (TP1002)
EntranceExit
Max
A
A : B ≥ 3 : 2
B
CH-2
Track
Fig. 2-1-A
Max
Fig. 2-1-B
Page 54
MECHANICAL ADJUSTMENTS
CONFIRMATION AND ADJUSTMENT OF AUDIO/
CONTROL HEAD
When the Tape Running Mechanism does not work well,
adjust the following items.
1.
Playback the VHS Alignment Tape (JG001 or JG001B).
(Refer to SERVICING FIXTURE AND TOOLS)
2.
Confirm that the reflected picture of stamp mark is
appeared on the tape prior to P4 Post as shown in Fig.2-2-A.
a)
When the reflected picture is distorted, turn the screw
1 clockwise until the distortion is disappeared.
b)
When the reflected picture is not distorted, turn the
screw 1 counterclockwise until little distortion is
appeared, then adjust the a).
3.
Turn the screw 2 to set the audio level to maximum.
4.
Confirm that the bottom of the Audio/ Control Head and
the bottom of the tape is shown in Fig. 2-2-C.
c)
When the height is not correct, turn the screw 3 to
adjust the height. Then, adjust the 1~3 again.
Audio/Control Head
Reflected picture of
Stamp Mark
P4 Post
2-3:2-2:
TAPE RUNNING ADJUSTMENT
(X VALUE ADJUSTMENT)
Confirm and adjust the height of the Reel Disk.
1.
(Refer to item 1-1)
Confirm and adjust the position of the Tension Post.
2.
(Refer to item 1-2)
Adjust the Guide Roller. (Refer to item 2-1)
3.
Confirm and adjust the Audio/Control Head.
4.
(Refer to item 2-2)
Connect CH-1 of the oscilloscope to TP4001, CH-2 to
5.
TP1002 and CH-3 to HOT side of Audio Out Jack.
Playback the VHS Alignment Tape (JG001S or
6.
JG001T). (Refer to SERVICING FIXTURE AND TOOLS)
Press and hold the Tracking-Auto button on the remote
7.
control more than 2 seconds to set tracking to center.
Set the X Value adjustment driver (JG153) to the 4 of
8.
Fig. 2-2-B. Adjust X value so that the envelope waveform
output becomes maximum. Check if the relation between
Audio and Envelope waveform becomes (1) or (2) of Fig.2-3.
Envelope
(1)
CH-3
Audio
(2)
Audio/Control Head
3
2
Audio/Control Head
Tape
Stamp Mark
1
4
Fig. 2-2-A
Fig. 2-2-B
0.25±0.05mm
Fig. 2-2-C
Fig. 2-3
2-4: CONFIRM HI-FI AUDIO (Hi-Fi model only)
Connect CH-1 of the oscilloscope to TP1002 and CH-2 to
1.
the Hi-Fi Audio Out Jack.
Playback the VHS Alignment Tape (JG001P or JG001Q).
2.
(Refer to SERVICING FIXTURE AND TOOLS)
Press and hold the Tracking-Auto button on the remote
3.
control more than 2 seconds to set tracking to center.
Press the Tracking Up button and count number of steps
4.
which the audio output is changed from Hi-Fi (10KHz) to
MONO (6KHz).
Press and hold the Tracking-Auto button on the remote
5.
control more than 2 seconds to set tracking to center.
Press the Tracking Down button and count number of
6.
steps which the audio output is changed from Hi-Fi
(10KHz) to MONO (6KHz).
If the difference are more than 3 steps, set the X Value
7.
adjustment driver (JG153) to 4 of Fig. 2-2-B. Change the
X Value and adjust it so that the value becomes within 2
steps.
D1-3
Page 55
MECHANICAL ADJUSTMENTS
3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
3
4
5
6
2
1
8910
1. Tension Connect
2. Tension Arm
3. Guide Roller
4. Audio/Control Head
5. X value adjustment driver hole
6.
P4 Post
7.
T Brake Spring
8.
T Reel
9.
S Reel
10.
Adjusting parts for the Tension Arm position
7
D1-4
Page 56
ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL
ADJUSTMENTS
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
Inferior silicon grease can damage IC's and transistors.
•
When replacing IC's and transistors, use only specified
silicon grease (YG6260M).
Remove all old silicon before applying new silicon.
On-Screen Display Adjustment
Unplug the AC plug for more than 5 seconds to set the
1.
clock to the non-setting state. Then, set the volume
level to minimum.
Press the VOL. DOWN button on the set and the
2.
Channel button (9) on the remote control simultaneously
to appear the adjustment mode on the screen as shown
in Fig. 1-1.
2. BASIC ADJUSTMENTS
(VCR SECTION)
2-1: PG SHIFTER
1.
Connect CH-1 on the oscilloscope to TP1002 and CH-2
to pin 4 of CP1003.
2.
Playback the alignment tape. (JG001A)
3.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
4.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears. If the indicator REC
disappears, adjustment is completed.
(If the above adjustments doesn't work well:)
5.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears.
6.
When the REC indicator is blinking, press both VOL.
DOWN button on the set and the channel button (4) on
the remote control simultaneously and adjust the
Tracking +/- button until the arising to the down of Head
Switching Pulse becomes 6.5 ± 0.5H.
(Refer to Fig. 2-1-A, B)
7.
Press the Tracking Auto button.
TV
00 OSD 15
Use the Channel UP/DOWN button or Channel button
3.
(0-9) on the remote control to select the options shown
in Fig. 1-2.
Press the MENU button on the remote control to end
4.
the adjustments.
FUNCTION
NO.
OSD H
00
CUT OFF
01
RF AGC DELAY
02
VIF VCO
03
H VCO
04
H PHASE
05
V SIZE
06
V SHIFT
07
R DRIVE
08
B DRIVE
09
R CUT OFF
10
G CUT OFF
11
B CUT OFF
12
FUNCTION
NO.
BRIGHTNESS
13
CONTRAST
14
COLOR
15
TINT
16
SHARPNESS
17
FM LEVEL
18
LEVEL
19
SEPARATION 1
20
SEPARATION 2
21
TEST MONO
22
TEST STEREO
23
X-RAY TEST
24
Fig. 1-1
Fig. 1-2
CH-2
6.5H
CH-1
Fig. 2-1-A
CH-2
CH-1
6.5H
Fig. 2-1-B
2-2: VCO FREERUN
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the VHF HIGH.
3.
Disconnect the Antenna while receiving the VHF HIGH
and set to the Noise screen.
4.
Once turn off the Power and turn on the Power again.
5.
Approxi. 3 seconds later, input the Antenna again.
6.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
7.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select "VIF VCO".
8.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.5V.
9.
After the 2.5V adjustment, countdown the VIF VCO step
No. by 1 step with the VOL. DOWN button.
D2-1
Page 57
ELECTRICAL ADJUSTMENTS
2-3: RF AGC
1.
Receive the VHF HIGH (63dB).
2.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (02) on the remote control to
select "RF AGC".
4.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.9V ± 0.05V.
(TV SECTION)
2-4: CONSTANT VOLTAGE
1.
Connect the digital voltmeter to the TP601.
2.
Set condition is AV MODE without signal.
3.
Using the remote control, set the brightness and contrast
to normal position.
4.
Adjust the VR502 until the digital voltmeter is 135 ± 0.5V.
2-5: CUT OFF
1.
Adjust the unit to the following settings.
R CUT OFF=128, G CUT OFF=128, B CUT OFF=128,
BRIGHTNESS=128, CONTRAST=100
2.
Place the set with Aging Test for more than 15 minutes.
3.
Set condition is AV MODE without signal.
4.
Using the remote control, set the brightness and
contrast to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "CUT OFF".
6.
Adjust the Screen Volume until a dim raster is obtained.
2-6: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the color bar pattern.
3.
Using the remote control, set the brightness and
contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (10) on the remote control to
select "R CUT OFF".
5.
Using the VOL. UP/DOWN button on the remote
control, adjust the R CUT OFF.
6.
Press the CH. UP/DOWN button on the remote control
to select the "R DRIVE", "B DRIVE", "G CUT OFF" or
"B CUT OFF".
7.
Using the VOL. UP/DOWN button on the remote
control, adjust the R DRIVE, B DRIVE, G CUT OFF or
B CUT OFF.
8.
Perform the above adjustments 6 and 7 until the white
color is looked like a white.
2-8: HORIZONTAL PHASE
1.
Receive the center cross signal from the Pattern
Generator.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (05) on the remote control to
select "H PHASE".
4.
Press the VOL. UP/DOWN button on the remote control
until the right and left screen size of the vertical line
becomes the same.
2-9: VERTICAL SHIFT
1.
Receive the center cross signal from the Pattern
Generator.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (07) on the remote control to
select "V SHIFT".
4.
Check if the step No. V. SHIFT is "3".
5.
Adjust the VR401 until the horizontal line becomes fit to
the notch of the shadow mask.
2-10: VERTICAL SIZE
1.
Receive the cross hatch signal from the Pattern
Generator.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (06) on the remote control to
select "V SIZE".
4.
Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN
on upside and downside becomes 10 ± 2%.
5.
Receive a broadcast and check if the picture is normal.
2-11: SUB BRIGHTNESS
1.
Receive the monoscope pattern. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select "BRIGHTNESS".
4.
Press the VOL. UP/DOWN button on the remote
control until the white 10% is starting to be visible
5.
Receive the monoscope pattern. (Audio Video Input)
6.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~4.
2-7: FOCUS
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Turn the Focus Volume fully counterclockwise once.
4.
Adjust the Focus Volume until picture is distinct.
D2-2
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ELECTRICAL ADJUSTMENTS
2-12: SUB CONTRAST MANUAL
1.
Receive the color bar pattern. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (14) on the remote control to
select "CONTRAST".
4.
Press the VOL. UP/DOWN button on the remote control
until the contrast STEP No. becomes "100".
5.
Receive the color bar pattern. (Audio Video Input)
6.
Press the AV button on the remote control to set to the
AV mode. Then perform the above adjustments 2~4.
2-13: SUB TINT
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP801.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (16) on the remote control to
select "TINT".
5.
Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-2)
6.
Receive the color bar pattern. (Audio Video Input)
7.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~5.
White 0%
100%
White 100%
2-15: OSD HORIZONTAL
1.2.Activate the adjustment mode display of Fig. 1-1.
Press the VOL. UP/DOWN button on the remote control
until the difference of A and B becomes minimum.
(Refer to Fig. 2-4)
Red Level
Fig. 2-3
TV
"A"
Fig. 2-2
2-14: SUB COLOR
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP803.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (15) on the remote control to
select "COLOR".
5.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 4 scales on the screen of the oscilloscope.
6.
Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 110 ± 10% of the
white level. (Refer to Fig. 2-3)
7.
Receive the color bar pattern. (Audio Video Input)
8.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~6.
00 OSD 15
A
2-16: SUB SHARPNESS
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (17) on the remote control to
select "SHARPNESS".
2.
Check if the step No. of SHARPNESS is "40".
3.
Press the AV button on the remote control to set to the
AV mode. Then perform the above adjustments 1, 2.
2-17: H VCO
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (04) on the remote control to
select "H VCO".
2.
Check if the step No. of H VCO is "4".
B
Fig. 2-4
D2-3
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ELECTRICAL ADJUSTMENTS
3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE
CP1003
TP1001
TP4001
TP1002
FB401
FOCUS VOLUME
SCREEN VOLUME
VR401
TP601
VR502
TU601
CP351
SYSCON PCB
TP801
TP803
J801
CRT PCB
D2-4
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ELECTRICAL ADJUSTMENTS
4.PURITY AND CONVERGENCE
ADJUSTMENTS
NOTE
1.
Turn the unit on and let it warm up for at least 30
minutes before performing the following adjustments.
2.
Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3.
Turn ON the unit and demagnetize with a Degauss Coil.
4-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 4-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2.
Receive the green raster pattern from the color bar
generator.
3.
Slide the deflection yoke until it touches the funnel side
of the CRT.
4.
Adjust center of screen to green, with red and blue on
the sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of 4
pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white by
repeating steps 6 and 7.
4-2: PURITY
NOTE
Adjust after performing adjustments in section 4-1.
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the color on
the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole screen
is green.
4.
Confirm red and blue colors.
5.
Adjust the slant of the deflection yoke while watching
the screen, then tighten the fixing screw.