Duplo DP-J450 Instruction Manual

DUPRINTER
DP-J450
Instruction Manual
For this machine to be used safely, it MUST be operated correctly
and serviced regularly. Therefore, read this instruction manual
thoroughly before using the machine.
i
Introduction
Thank you for your purchase of the DUPRINTER DP-J450. To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this manual before using this machine. After using this manual, be sure to keep it in a place for handy reference.
Macintosh and Mac OS are trademarks of Apple Computer, Inc., registered in the U.S. and other countries.
Microsoft, Windows NT, Windows 2000, Windows XP and Windows Vista are trademarks of Microsoft Corporation, registered in the U.S. and other countries.
Precautions for printing and duplicating
There are restrictions on what you may print on the printer. Please be aware that there are some printed materials that are illegal even to possess.
1. Printed matters banned by law
Paper money, currency, government bonds and national and local bonds cannot be duplicated, even if they are stamped with the “sample” seal.
Paper money, currency and bonds, etc. that are valid in foreign country cannot be duplicated.
Unused postage stamps and postcards cannot be duplicated without governmental consent.
Government-issued papers pertaining to stamps, liquor and sales tax laws cannot be
duplicated.
2. Printed matters that require caution
Printed-issued securities (stocks, bills and checks, etc.), passes and tickets require caution in duplicating unless a business is duplicating them for required number for their own business needs.
Government-issued passports, public- and private-issued driver’s licenses, permits, IDs, passes, food stamps, etc. require caution in duplicating.
3. Copyrighted materials
Books, music, artwork, prints, maps, diagrams, movies, photography, etc. are banned from
duplicating outside the limits of private home use and their related non-sale usage.
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this manual are subject to change without notice. If the manual contains anything that you do not understand, contact the manufacturer for clarification.
As an ENERGY STAR® Partner, we have determined that these products meet the ENERGY STAR Guidelines for energy efficiency.
ii
iii
MEMO
iv
Notes on Safety (Please Read and Observe)
Safety Precautions
Various symbols and pictures are used in this manual and on the labels affixed to the machine. These symbols and pictures provide warnings and instructions to prevent danger to you or other personnel, and to prevent damage to office property.
The meanings of these symbols and pictures are explained below.
WARNING
Indicate a high degree of potential danger. If the warning is ignored, death or serious injury may result.
CAUTION
Indicate a medium degree of potential danger. If the caution is ignored, medium injury or damaged to property may result.
<Examples of Pictorial Symbols>
A circle with a line through it indicates a prohibited action.
The particular act prohibited is indicated by a picture inside the circle.
(In the example shown here, the prohibited act is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited action.
The instruction itself is indicated by pictorial symbols drawn in white on the disc.
(In the example shown here, the instruction is ‘Remove the plug from the outlet.’
Precautions for use
WARNING
If the machine is used after foreign matter (metal fragments, water, or liquid) has entered the machine, this may result in fire or electric shock.
Turn the main unit’s power switch OFF, and then remove the power plug from the
outlet. Contact the sales distributor.
If the machine is used after heat, smoke, strange smell, or other abnormality is detected, this may result in fire or electric shock. Turn the main unit’s power switch OFF, and then remove the power plug from the
outlet. Contact the sales distributor.
Do not insert or drop metal, flammable material, or other matter through the
ventilation holes into the machine interior.
Doing so may result in fire or electric shock.
Do not place flower vases, flowerpots, cups, or water containers (including metal
containers) on top of the machine. Fire or electric shock may result if liquid spills inside the machine.
v
CAUTION
Some paper may cause paper dust in the machine. Keep clean the machine and sufficient ventilation.
Caution for Grounding (Be sure to use the supplied power cord)
WARNING
Use only the power cord that is provided among the accessories. Insert the power cord plug firmly into the socket, so that proper electrical contact is effected.
Use of any other power cord could result in imperfect grounding.
If grounding is imperfect and electrical leakage occurs, fire or electric shock could result.
Caution for Power Supply and Power Cord
WARNING
Do not use a source voltage other than that specified. Do not connect two or more loads to a single outlet.
Doing so may result in fire or electric shock.
Do not remove or insert the power plug with wet hands. Doing so may result in electric shock.
Do not damage, break, or modify the power cord.
Do not place heavy objects on, tug, or unnecessarily bend the power cord.
Doing so may result in fire or electric shock.
WARNING
Remove the power plug itself, not the cord. Tugging the cord may damage it (expose conductors, or cause disconnections,
etc.), resulting in fire or electric shock.
vi
Prohibition of Disassembly or Modification
WARNING
Do not modify the machine.
Doing so may result in fire or electric shock.
Do not remove the rear lid, cabinet, or covers from the machine. The inside of the machine contains high-voltage parts, which may cause electric
shock.
Caution for Location
WARNING
● Do not place the machine in a humid or dusty area. → Doing so may result in fire or electric shock.
Once the machine is in position, secure in place using the casters. If the machine falls over, this could result in personal injury.
CAUTION
Before moving the machine, remove the power plug from the outlet. If the cord is damaged, this may result in fire or electric shock.
Do not place the machine in an unstable position, such as on an unsteady support
or sloping area.
If the machine is dropped or falls over, this could result in personal injury.
Do not place the machine in a place subject to direct sunlight or heating equipment
such as a stove. It may degrade ink quality and affect printing. The machine also may malfunction.
Avoid placing the machine in a place subject to high or low temperature or high
humidity.
The paper absorbs moisture and it may cause paper jam or creasing.
vii
WARNING
Install the machine on the optional cabinet.
Do not use any other desks or table than optional cabinet.
Do not place the machine on the desk. If the machine is dropped or falls over, this could result in personal injury.
Notes on Ink
CAUTION
If ink gets into eyes or mouth, immediately wash it away with water and contact a doctor.
If ink comes into contact to skin, immediately wash it away with soap and water.
Keep ink away from children.
Storage conditions:
Store in a cool and dry place avoiding direct sun light. Adequate storage temperature: from -5 to 40 degrees (C)
Never put ink pack close to fire.
viii
Locations of Warning Labels
Keep the WARNING and CAUTION labels clean at all times. If labels become damaged or
come off, please call our service person.
NO. Parts No. Name Q’ty
1 L1-T3060 Warning
label
1
2 M7-T3060 Caution
label
1
3 R8-T3080 Warning
label
1
4 R8-T3010 Warning
label
1
5 R8-T3040 Caution
label
1
1
2
4
5
3
ix
Contents
Introduction - Notes on Safety
Introduction ····························································································································· i Notes on Safety ····················································································································· iv Locations of Warning Labels ································································································ viii
Before Use
Part Names and Their Functions ······················································································ 2
Printer Appearance (including options) ··········································································· 2
Inside of Printer ················································································································· 3
Outside / Inside of Print Output Side ··············································································· 4
Control Panel ····················································································································· 5
Display Screen ·················································································································· 6
Turning Power ON/OFF ····································································································· 7
Turning Power ON ············································································································ 7
Turning Power OFF ·········································································································· 7
Standard Mode ···················································································································· 8
Document / Printing Paper Specifications ········································································ 9
Acceptable Documents········································································································ 9
Acceptable Printing Paper ······························································································· 9
How Master Making and Printing are Performed ···························································· 10
Master Making ·················································································································· 10
Printing ······························································································································· 10
Basic Operations
Preparing for Printing ········································································································· 12
How to Set Papers ··········································································································· 12
How to Supply or Change Paper While Printing ··························································· 13
How to Set the Print Tray ································································································· 14
Loading Documents ··········································································································· 15
Loading Document on Document Glass Plate ······························································ 15
Loading Document in Automatic Document Feeder (ADF) (Optional)··························· 16
Basic Printing ······················································································································· 17
Printing Using Basic Functions ························································································ 17
Adjusting Print Position ······································································································· 19
Print Position Adjustment Function ················································································· 19
Adjusting Print Speed ········································································································· 20
Print Speed Adjustment Function ··················································································· 20
Printing with Useful Functions
Selecting Master Making Size ··························································································· 22
Master Making Size ········································································································· 22
x
Enlargement / Reduction ··································································································· 24
Enlargement / Reduction from standard-size documents to standard-size paper ······· 24
Minor Reduction ··············································································································· 26
Free Zoom ······················································································································· 28
Adjusting Darkness ··········································································································· 30
Master Darkness ·············································································································· 30
Selecting Document Type ································································································· 32
TEXT, TEXT/PHOTO, PHOTO ····················································································· 32
Printing with Various Functions
Batch Print / Sequential Batch Print ·················································································· 35
Type of Batch Prints············································································································ 35
How to Enter the Numeric Values for Batch Print ··························································· 36 How to Enter the Numeric Values for Sequential Batch Print
[Available only with ADF installed]················································································ 38
Dividing Sections with Tape
[Available only with tape cluster unit installed]···························································· 39
Multiple Printing ·················································································································· 40
Multiple Printing on One Page ······················································································· 40
2-in-1 Layout (Available only with ADF installed) ························································· 44
Shadow Erasure ················································································································ 47
Shadow Erasure ············································································································· 47
Area of Shadow Erasure ································································································ 47
Memory Mode ···················································································································· 50
Saving / Retrieving / Confirming settings·········································································· 50
Saving Settings ·················································································································· 50
Retrieving Settings ············································································································ 52
Clearing Settings ············································································································· 54
Confidential Safeguard ······································································································ 56
Adjusting Paper Feed Length ···························································································· 58
Auto Sleep ······························································································································ 60
Replacing Consumables
Replacing Ink Pack ············································································································ 63
Replacing Master Roll ··········································································································· 65
Disposing of Used Master ···································································································· 68
Replacing Drum Unit ·········································································································· 70
Troubleshooting
Troubleshooting ·················································································································· 73
If trouble occurs ················································································································ 73
When messages appear ································································································ 74
When ‘PAPER EXIT JAM’ is displayed················································································ 78
Maintenance
Daily Maintenance ············································································································· 80
Specifications
Specifications ······················································································································ 82
1
Before Use
2
Part Names and Their Functions
Printer Appearance (including options)
Scanner cover
Keeps the document in contac
t
with the document glass plate.
Glass
The document is placed on this glass.
Scale
Control panel
Feed tray
Support tray
Scanner open
Front cover
Open this cover t
o
replace the ink pack and drum unit.
Cabinet
Feed tray descend switch
Press to lower the feed tray.
Paper feed roller
Paper separator
Side guides
Feed pressure adjuster lever
Use to adjust paper feed pressure.
3
Inside of Printer
Master cover
Cutter Master roll
Master cover release lever
Scanner unit
Drum handle
Ink holder
Ink pack
Master set lever
4
Outside / Inside of Print Output Side
Connectors (Optional)
Print tray
Paper stacker guide
A
djust these according to
the paper size.
Paper stopper
A
djust it according t
o
the paper size.
Key card counter (Optional)
Master ejection section
Master ejection core
Use to dispose of used master.
JOG switch
Power switch
Master ejection box release button
Master ejection box cover release lever
Press to open the master ejection box cover.
5
Control Panel
No. Name Function
1 Clip holder 2 Document mode
indicator lamp
The lamp of the selected mode lights. (text, photograph, text/photograph)
Both lamps light when text/photograph mode is selected. 3 Pen holder 4 LCD Panel Displays current settings such as number of printed sheet.
Displays error messages in case of error.
PRINT SPEED keys Controls print speed. 5 Print speed indicator lamp
The lamp of the specified print speed lights.
PRINT POSITION keys
Controls print position (vertical).
6
Print position indicator lamp
The lamp of the specified print position lights.
7 SLEEP lamp Lights up when the machine is in SLEEP status. 8 OK monitor
Flashes to display the content of the trouble and lights to indicate the
part that caused the trouble in the machine. 9 ARROW Key (Left) Selects function.
10 Select Key Fixes selected function. 11 ARROW Key (Right) Selects function. 12 FUNCTION key Switches to function mode. 13 CLEAR key Returns the print volume to 0.
Other settings on the control panel are not changed.
14 NUMERIC keys Enters the print volume. 15 key Enters the print and group number in batch printing. 16 MASTER MAKING
key
Starts making a master. Master making cannot be performed during
printing.
Clear the number of print before master making.
17 PRINT key Starts printing. This key does not start making a master.
1234567
891011121314151617181920
6
18 STOP key Stops printing.
When this key is pressed during making a master, the machine stops
after making a master.
19 TEST PRINT key Prints 1 copy to check the image position and density. 20 RESET key Returns setting to standard mode. Setting not stored is cleared.
Display Screen
The operation status or messages appear on the LCD panel.
No. Name Function
1 Print count
Displays the number of prints to be made.
2 Zoom ratio
Displays the selected ratio. (enlargement/reduction)
3 Sets
Displays the number of sets to be printed.
100 %
0 s h t 1 s e t
1
3
2
7
Turning Power ON/OFF
Turning Power ON
1. Connect the “female plug” of the power supply cord to the “inlet”.
2. Connect the “male plug” of the power supply cord to the
outlet”.
3. Press the “I” side on the “power switch”.
The printer is ready when the initial screen appears on the
LCD panel. “Standard Mode” is set for each function.
NOTE: Standard Mode → See page 8.
Turning Power OFF
1. Press the “O” side on the “power switch”.
The printer is turned off and the panel display goes out.
8
Standard Mode
When the printer power is first turned ON or the RESET key is pressed, the functions are reset to standard mode.
Standard mode settings are as follows: The settings are different if the default settings are changed.
Print quantity : 0 Print position : Center lamp indicating standard print position lights up. Print speed : Center lamp indicating standard print speed lights up.
Zoom : 100
X94% : OFF Document mode : TEXT Master size : A3 Scan darkness : ±0 Multiple printing : OFF Shadow Erasure : OFF
9
Document / Printing Paper Specifications
Acceptable Documents
Document glass plate
* Sheet documents and books not exceeding 10kg * Size: 297mm × 432mm (max.)
Automatic document feeder (ADF)(optional)
* Document thickness : 64gsm - 128gsm * Document size : 297mm × 432mm (max.)
100mm × 148mm (min.)
* Stacking capacity in document tray : 100 sheets (64gsm), 85 sheets (80gsm)
The following types of document cannot be used with the ADF (Automatic Document
Feeder): * Documents with large file-binding holes * Documents with staples or paper clips attached * Documents with markedly curling ends/sides, or marked folds * Documents with tears or rough edge * Chemically treated documents such as thermal paper, carbon paper and so on * Highly transparent documents such as OHP film, tracing paper and so on * Documents which surface is slippery such as art paper, coated paper and so on * Documents with correction fluid, glue and so on * Documents with smaller pieces of glued paper
Always use documents of the same size.
If you load documents of different lengths, the printer may not operate correctly.
Acceptable Printing Paper
Feed tray / Print tray
* Paper thickness : 53gsm – 210gsm * Paper size : 297mm × 432mm (max. ) (Main unit can feed/eject 320mm×450mm. Stacker
tray does not cover paper size larger than 297x432.)
100mm × 150mm (min.) * Paper stacking capacity: Feed tray: 1250 sheets (64gsm), 1000 sheets (80gsm) Print tray : 1250 sheets (64gsm), 1000 sheets (80gsm)
Height of sheets loaded should not exceed140mm. Recycled paper of 100% recycled pulp with different basis weight can be used.
The following types of paper cannot be used. * Documents with large file-binding holes * Documents with staples or paper clips attached * Documents with markedly curling ends/sides, or marked folds * Documents with tears or rough edge * Chemically treated documents such as thermal paper, carbon paper, stickers and so on * Highly transparent documents such as OHP film, tracing paper and so on * Documents with correction fluid, glue and so on * Documents with smaller pieces of glued paper
10
How Master Making and Printing are Performed
Master Making
In the “master making” process, the old master on the drum is removed while the thermal head creates the scanned image on the new master and transfers it onto the drum.
Printing
In the “printing” process, paper separated from the stack by the feeder roller and paper separator unit is pressed against the drum unit by the press roller. There are small holes over only the image area of the master that is attached to the drum, and ink that seeps from these holes is transferred to the paper. The paper is then peeled from the master by the paper stripper finger. The paper is directed onto the paper ejection belt by a fan unit and discharged from the machine.
Master roll
Thermal head
Drum
unit
Master ejection box
Drum unit
Paper stripper finge
r
Press roller
Paper separator unit
Fan unit
Paper ejection bel
t
Feeder roller
Paper
Ink
11
Basic Operations
12
Preparing for Printing
How to Set Papers
1. Open the “support tray”.
2. Adjust the “side guide” according to the paper size.
3. Fan sheets and align them.
4. Put the sheets between the “side guides” and push them
to the inside.
REFERENCE:
About 1250 sheets of 64gsm high-quality paper can be
loaded.
IMPORTANT: Height of sheets loaded should not exceed 140mm.
5. Adjust the “feed pressure adjuster lever” to the paper
thickness.
If no paper is fed: Adjust the “feed pressure adjuster lever” to (HIGH).
If 2 sheets are fed:
Adjust the “feed pressure adjuster lever” to (LOW).
Feed pressure adjuster lever
B5
A5
A4
B4
A3 / A4
/
A5
B5
R
R
R
13
How to Supply or Change Paper While Printing
If paper runs out during printing or when you change paper, press the “feed tray descend switch” to lower the “feed tray”.
1. Make sure that the machine stops.
If printing is in process, press the STOP key.
2. Press the “feed tray descend switch”.
The “feed tray” is lowered for the time that the “feed tray
descend switch” is pressed.
REFERENCE:
When paper runs out or papers in the feed tray are
removed, the feed tray is automatically lowered.
3. Follow the steps 2, 3, and 4 in “How to Set Papers” (page 12).
IMPORTANT:
y When supplying different-size paper, set the paper stacker guides and “paper
stopper again.
y When supplying paper of different quality, adjust the feed pressure adjuster lever“ and
separation pressure adjuster knob“.
Feed tray
descend
switch
14
How to Set the Print Tray
1. Open out the “print tray”.
2. Open out the “paper stacker guides”.
3. Open out the “paper stopper”.
4. Adjust the “paper stacker guides” and “paper stopper”
to the size of the printing paper.
15
Loading Documents
Loading Document on Document Glass Plate
The document can be loaded in the “portrait” or landscape” position.
IMPORTANT:
y A4, B5, and A5-size documents can be loaded in the “portrait” or landscape” position.
y Use the landscape position when enlarging or reducing from standard-size documents
to standard-size paper, such as A4 to A3.
y A3 and B4 documents can only be loaded in the landscape position.
How to Load Document
1. Gently open the “scanner cover”.
2. Place the “document face down” on the document
glass plate, aligned with the guide (scale).
REFERENCE:
When you load a non standard-size document, place it with the center of the document aligned with the arrow on the guide (scale).
3. Gently close the “scanner cover”.
IMPORTANT:
When you place a thick document such as a book on the document glass plate, take care not to force the scanner cover as this may damage the document glass plate with a risk of personal injury.
Document
Scale
Scanner cover
Printing face down
Portrait
(
Ver tic al) Placement
Landscape(Lateral) Placement
16
Loading Document in Automatic Document Feeder (ADF) (Optional)
Load documents that consist of a series of sheets to be printed in the ADF.
When one or more documents are loaded in the ADF, master making and printing are automatically repeated until the document tray is empty.
IMPORTANT: ADF mode is automatically selected when a document is loaded in the ADF. The ADF then takes priority over the document glass plate in the master making process.
The document can be loaded in the “portrait” or landscape” position.
IMPORTANT:
y A4, B5, and A5-size documents can be loaded in the “portrait” or landscape” position. y Use landscape position when enlarging or reducing from standard-size documents to
standard-size paper, such as A4 to A3.
y A3 and B4 documents can only be loaded in the landscape position. y Shadow erasure function cannot be available with the ADF.
How to Load Document
1. Align the “document guides” with the marks for the size of document to be loaded in the ADF.
2. Place the “document” with printing face up in the document tray. Master making starts with the top document in the tray.
IMPORTANT:
Do not attempt to remove or add to the documents in the document tray while master making and printing are in progress.
Portrait
(
Ver tic al
)
Placement ●Landsca
pe(
Lateral) Placement
Printing face up
Document Tray
Document size
Document Guides
17
Basic Printing
Printing Using Basic Functions
1. Press the “I” side on the “power switch”. NOTE: Turning Power ON/OFF See page 7.
2. Load paper. NOTE: Preparing for Printing → See page 12.
3. Load the document. NOTE: Loading Documents → See page 15.
4. Set the “print tray”. NOTE: How to Set the Print Tray See page 14.
5. Make sure that initial screen appears on the LCD panel.
6. Set functions.
7. Press the MASTER MAKING key.
When the master has been made, one test print is automatically made.
IMPORTANT:
y The test print is for verification purposes only and
may be fainter than the final print.
y You can enter the number of desired prints before
pressing the MASTER MAKING key to immediately print the required number of copies.
8. Check the printing finish.
0 s h t 1 s e t
 100 %
18
9. Use the NUMERIC keys to enter the “number of prints”.
REFERENCE:
y You can specify up to 9999 prints.
y If you desire to change the “number of prints“, press
the CLEAR key and then enter the correct number.
10. Press the PRINT key.
The print run starts and the count displayed on the LCD
panel is decremented by one for each print made.
The printed pages are output to the “print tray”.
REFERENCE:
When you desire to stop a print run, press the STOP key. To restart the print run, press the PRINT key again.
11. When printing multiple documents, repeat the steps
3 to 10.
19
Adjusting Print Position
Print Position Adjustment Function
After master making has finished, you can fine-tune the position of the printed image ±15mm in the vertical direction.
REFERENCE:
Pressing and holding the or PRINT POSITION key continuously adjusts print position. The print position indicator lamps change for each approximately 3mm change in the print position Use the (LOW) or (HIGH) key to select the optimum print speed.
You can adjust the print speed while the machine is printing.
How to Set Print Position Adjustment Function
1. Press the or PRINT POSITION key to adjust print position.
To move print position to the left (paper feed direction), press the key.
The print position indicator lamp moves to the left.
To move print position to the right (paper ejection direction), press the key.
The print position indicator lamp moves to the right.
REFERENCE:
To return to the default setting, use one of the following two methods:
Press the or key repeatedly until the print position indicator lamp moves to the center.
Press the RESET key.
In this case, all settings are reset to standard mode. Do not press the RESET key while printing.
PRINT POSITION keys
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