DocuCutter CC-330
Service and Parts Manual
Duplo USA Corporation
3050 S. Daimler St, Santa Ana, CA 92705
www.duplousa.com
Revision: 012213
Before doing service, read this manual. Follow all safety precautions.
1
SAFETY PRECAUTIONS
Always observe the cautions and warnings given below to prevent personal injury or property damage.
The degree of danger and damage that could occur is indicated on two levels by the following marks.
WARNING:
Ignoring this mark could result in the possibility of serious injury or even death.
CAUTION :
Ignoring this mark could result in the
possibility of injury or physical damage
The following graphic symbols indicate the various types of action to be performed or avoided.
This graphic symbol indicates a forbidden action.
means “Do not disassemble.”
means “Do not touch.”
This graphic symbol indicates actions that must be performed.
means “Disconnect the power plug.”
Do not place metal objects or vessels containing liquids on top of the unit. The entry of any metal
object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily
-
combustible object inside this unit. This could result in a fire or
an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could result in
injury.
Do not remove the cover or back panel. This unit contains high
-
voltage components that could
cause an electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or injury.
Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages could
result in a fire or an electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat could
melt the cover or power cord covering, and result in a fire or an electrical shock.
2
Do not use solvent inside or near the unit (e.g. when cleaning the unit). Suc
h solvents may
damage the rubber rollers and resin inside the unit, resulting in malfunctions.
Make sure that the combined power consumption of the appliances to be connected does not
exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating
could cause the power outlets, plug receptacles, or power extension cords to overheat and catch
a fire.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from
which the prongs extend. Accumulated dust could result in a fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off
at the power switch and disconnect the power plug from the power outlet. Failure to do so could
result in a fire or an electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place
heavy objects on the power cord or power plug.) This could result in damage, a fire or an
electrical shock.
Always grip the plug when disco
nnecting the power plug from the power outlet. Forcibly pulling
on the power cord could cause damage, resulting in a fire or an electrical shock.
Do not handle the power plug with wet hands. This could result in an electrical shock.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug
from the power outlet. Accidental operation of the unit during cleaning could result in injury.
Do not touch the power switch with wet hands. Otherwise elect
ric hazards may occur
Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such
flammable gas may ignite and cause a fire or combustion.
Keep away long hair, ties, jewelry and loose clothing. This could result in
injury.
Do not put fingers inside during operation. This could result in injury.
Always disconnect the power plug from the power outlet when the unit is not to be used for an
extended period. Failure to do so could result in a fire due to leakage current if the insulation
should deteriorate.
Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to do so
could result in the unit overturning and causing injury.
3
Do not install this unit in a location where there is excessive humidity or where contact with
water is possible. Poor choice of location could result in deterioration of the insulation, a fire or
an electrical shock.
Disconnect the power plug from th
e power outlet before attempting to move this unit. Failure to
do so could result in power cord damage, a fire or an electrical shock.
4
Precautions in Maintenance and Handling
1. Repairs should be performed by qualified service personnel.
2. WARNING:
To avoid the risk of electrical shock, disconnect the machine from the A.C. power source
before performing any services procedure.
3. The hardware used is METRIC. Replace hardware only with the same size as was originally used.
4. Observe caution when cutting cable “tie-wraps” so as not damages the electrical wires.
5. Note the routing of wiring harnesses, cables and the position of parts and assemblies before
disassembly. They must be reassembled in the original configuration to avoid damage from
moving components during operation.
6. When using a tool generating heat such as soldering iron, take care not to damage the
harnesses and cables.
5
Contents
. Introduction ........................................................................................................ 6
. Specifications ....................................................................................................... 6
. Control Panel ....................................................................................................... 7
. Key Components .................................................................................................. 8
. Parts on Top of the Frame .................................................................................... 9
. Cutting Knife Assembly. ........................................................................................ 11
. Slitter Module ...................................................................................................... 13
. Parts on Operating Side ....................................................................................... 15
. Parts on Non-operating Side ................................................................................ 17
. Parts underneath the Frame ................................................................................ 19
. PCB Assy............................................................................................................... 20
. Conveyor ............................................................................................................. 24
. Electrical Wiring Diagram ..................................................................................... 25
. Sensor Voltage Measurement and Separation Cutter from Stand ......................... 26
. Replace the Feed Roller ....................................................................................... 27
. Feeding Test and Permanent Count ...................................................................... 29
. Calibration ........................................................................................................... 30
. Paper Weight. ...................................................................................................... 32
. Pure Dark Image “Top Margin” Adjustment. ........................................................ 33
. Feed Tray Tension Adjustment ............................................................................. 34
. Feed Gap Adjustment .......................................................................................... 35
. Top Margin Parallel Adjustment ........................................................................... 36
. Self-Diagnose, Error Message and Trouble Shooting ............................................ 37
6
. Introduction
The DocuCutter CC-330 is designed to simplify business card, photo and post card cutting in letter size
which printed by digital press, color laser printer or inkjet image printer in one pass.
. SPECIFICATIONS
Paper Size LT, LG, LD, 12 x 18 and 13 x 19
Paper Weight 120 ~ 350 gsm
Feeder Capacity 120 sheets (300gsm)
Receiving Tray 250 business Card x 3
Speed Up to 240 business cards/min
(Based on 2”X3.5” business card in
12”x17” sheet)
Accuracy ± 0.2 mm
Dimension -- With Conveyor
W/O Conveyor
98.5 X 53.5 X 101.5CM
(38.8 x 21.1 x 40”)
48.5 X 53.5 X 101.5CM (19.1 x 21.1 x 40”)
Net Weight – With Conveyor
W/O Conveyor
70.8Kgs ( 156 lbs)
61.2Kgs (135 lbs)
Power 115/230V Selectable, 50/60Hz, 1.2A
7
. CONTROL PANEL
Keys Function
Start and Stop the cutter
Change job
Select batch count
1. Clear paper jam in case of S3 error.
2. Increment settings by 0.1 mm when press.
1. Confirm job and batch count setting.
2. Decrement settings by 0.1mm when press.
Save settings
Enter program mode
Set top margin
Set finished length
Set gutter length
8
. KEY COMPONENTS
Index P/N Part Name Qty Remarks
1.0 882-100-000A DocuCutter, CC-330 1
2.0 882-200-000A Stand, DocuCutter CC-330 1
882-201-000B Cover, Top, Stand, CC-330 1
3.0 882-300-000A Conveyor, DocuCutter CC-330, 21” 1
882-300-000B Conveyor, DocuCutter CC-330, 15” 1
1
2
3
Index
Part No.
Description
Qty.
Remarks
1
882-200-020A
Waste Bin
1
9
. PARTS ON TOP OF THE FRAME
Index P/N Part Name Qty Remarks
1.01 882-101-000A Tray, Feed Extension, CC-330 1
1.02 882-102-000A Side Guide, R, Feeder, CC-330 1
1.03 882-103-000A Lever, Feed Thickness Scale, CC-330 1
1.04 881-118-000A Case, R, CC-330 1
1.05 882-112-000A Asm, Cutting Knife, CC-330 2
1.06 882-112-010A Module, Slitter, 2x3.5”, CC-330 1 AAO-BCC330SLTS
882-112-020A Module, Slitter, 8.5~11”, CC-330 1 AAO-BCC330SLTA
882-112-030A Module, Slitter, 5~6”, CC-330 1 AAO-BCC330SLTB
882-112-040A Module, Perf, CC-330 1 AAO-BCC330PFM
882-112-050A Module, Scoring, CC-330 1 Option
1.07 882-107-000A Cover, Safety, Top, CC-330 1
1.08 882-108-000A Cover, Exit, CC-330 1
1.09 00D-000-0303 Display, LCD 1
1.10 881-102-0002 Key Pad, CC-228 1
1.11 882-101-110A Case, L, CC-330 1
1.13 882-113-000A Roller, Auxiliary 2
1.14 00B-000-0517 Belt, 126mxl. 6.4mm 1
1.15 00R-000-1052 Roller, Feed 3
1.16 882-116-000A Side Guide, L, Feeder, CC-330 1
1.17 881-104-0000 Knob, Center Adj, Feeder, CC-228 1
1.18 00A-000-0207 Sensor, Feed, Black 1
1.19 882-119-000A Tray, Catcher, CC-330 1
1.20 882-120-000A Side Guide, Catcher, CC-330 4
1.21 882-121-000A Divider, Catcher, CC-330 2
1
2
3
4
5
6
7
8
9
10
11
2&3
1
2&3
Index P/N PartName Qty Remarks
2.1 00B-882-010A Bracket, Top Cover 1
2.2 999-B330 SBT 3x6 Screw 4
2.3 999-N1 M3 Nut 4 Goes with 999-B330
2.4 881-107-2000 Trigger 1
16
15
18
13
14
19
17
22
20
21
Index P/N Description Qty Remarks
1.22 00B‐000‐PB10 BearingBlock,PB10 1
10
Index
P/N
Part Name
Qty.
Remarks
1.13.01
00S-000-1604
Separator, Feed
1
1.01
Index
P/N Part
Name
Qty
Remarks and
1.14.01
882-114-010A
Frame, Auxiliary Feed Roller Asm
1
1.14.02
882-114-020A
Roller, Auxiliary Feed
1
1.14.03
882-114-030A
Shaft, Auxiliary Feed
1
1.14.04
882-114-040A
Bushing, Auxiliary Feed
2
1.14.05
00B-MXL-126A
Belt, 126MXL, 6.4mm
1
MAR
1.14.06
882-114-060A
Bushing, Auxiliary Driving Shaft
1
1.14.07
882-114-070A
Spacer, Auxiliary Driving Shaft
1
1.14.08
882-114-080A
Asm, Pulley/Clutch, 51G/FC12
1
1.14.09
882-114-090A
Washer, Nylon, 19x29
1
1.14.10
00R-000-1052
Roller, Feed
3
1.14.11
882-114-010A
Collar, Auxiliary Feed Driving
1
1.14.12
881-N03-000A
Feed Roller Core
3
11
9
11
8
7
1
6
2
5
3
4
12
11
. Cutting Knife Asm 882-105-000A
Index P/N Part Name Qty Remarks
1.05.01 882-105-010A Knife, Upper, CC-330 1
1.05.02 882-105-020A Knife, Lower, CC-330 1
1.05.03 882-105-030A Bar, Knife Asm Mounting, CC-330 1
1.05.04 881-713-0000 Bracket, L, Upper Knife Mounting, CC-228 1
1.05.05 881-714-0000 Bracket, R, Upper Knife Mounting, CC-228 1
1.05.06 881-714-0000
Asm, Spring, Middle, Knife Holding
, CC-228
2
1.05.07 881-715-0000
Asm, Spring, Left, Knife Holding
, CC-228
1
1.05.08 881-716-0000
Asm, Spring, Right, Knife Holding
, CC-228
1
1.05.09 881-717-0000
Nut,
Middle,
Knife Holding
Spring
, CC-
228
2
1.05.10 881-718-0000 Nut, L/R, Knife Holding Spring, CC-228 2
1.05.11 882-105-110A
Block, R, Lower Knife Mounting, CC
-
330
1
1.05.12 882-105-120A
Block, L, Lower Knife Mounting
, CC-330
1
1.05.13 882-105-130A Chassis, Sensor Mounting, CC-330 1
1.05.14 881-719-0000 Link, Cutting Knife, Driving, CC-228 2
1.05.15 882-105-150A Shaft, Cutting Knife Driving, CC-330 1
1.05.16 882-105-160A Arm, R, Cutting Knife Driving, CC-330 1
1.05.17 881-720-0000 Arm, L, Cutting Knife Driving, CC-228 1
1.05.18 882-105-180A Block, Cutting Knife Driving, CC-330 1
1.05.19 881-722-0000
Shutter, Cutting Knife
Interrupter
, CC-228
1
1.05.20 00B-000-0696 Ball Bearing, 696ZZ 2
1.05.21 00B-000-1260 Ball bearing, 1260ZZ 1
1.05.22 00B-00F-6900 Ball Bearing, F6900ZZ 1
1.05.23 00B-000-6900 Ball Bearing, 6900ZZ 1
1.05.24 882-105-240A Bushing 2
12
.
13
. Slitting Module, 2” x 3.5” 882-112-010A
Index P/N Part Name Qty Remarks
1.06.01 882-106-010A Frame, Slitter, 2x3.5”, CC-330 1
1.06.02 882-106-020A Cover, Upper, Slitter, CC-330 1
1.06.03 882-106-030A Cover, Lower, Slitter, CC-330 1
1.06.04 882-106-040A Cover, Top, Slitter, CC-330 1
1.06.05 00H-000-0015 Handle, Slitter, CC-228 2
1.06.06 882-106-060A Shaft, Slitter, CC-330 2
1.06.07 882-106-070A Block, Anti Shaft Bending, CC-330 1
1.06.08 882-106-080A Base, Slitting Wheel, Upper, Center, CC-330 2
1.06.09 882-106-090A Base, Slitting Wheel, Upper, Side, CC-330 2
1.06.10 882-106-100A Collar, Slitting Wheel Holding , CC-330
6
1.06.11 882-106-110A Slitting Wheel, Upper, CC-330 6
1.06.12
00B-000-6802
Ball Bearing, 6802ZZ 1
1.06.13 882-106-130A
Spring
, Compression, Wheel Tension, CC-330
36
1.06.14 882-106-140A Base, Slitting Wheel, Lower, Center, CC-330 2
1.06.15 882-106-150A Base, Slitting Wheel, Lower, Side, CC-330 2
1.06.16 882-106-160A Collar, Lower , Center Slitter, CC-330 2
1.06.17 882-106-170A Collar, Lower, Side Slitter, CC-330 2
1.06.18 882-106-180A Slitting Wheel, Lower, CC-330 4
1.06.19 882-106-190A Gear, CC-330 2
1.06.20 00B-000-6902 Ball Bering, 6902ZZ 4
1.06.21 882-106-210A Guide, Waste, Center Gutter, CC-330 2
1.06.22 882-106-220A Guide, Waste, Side Trim, CC-330 2
1.06.23 882-106-230A
Plate,
Screw, Waste Guide Fastening, CC-330
4
14
Index
P/N
Part Name
Qty
Remarks
1.3.01
00A‐000‐1501
Asm, Control Panel
1
1.3.02
00C‐000‐0051
Cable, LCD Interface
1
1.3.03
00D‐000‐0303
Asm, Display, LCD
1
1.3.04
882‐130‐400A
Spring, Transport Roller Holder
6
1.3.05
882‐130‐500A
Holder, Upper Transport Roller
6
1.3.06
00B‐000‐F608
Ball Bearing, F608ZZ
6
1.3.07
00S‐000‐1513
Sensor, Interrupter
1
1.3.08
00A‐000‐1312
PCB Asm, Relay ( same as SF‐200)
1
1.3.09
00C‐000‐1413
Connector, 8 pin, Interface, Male
1
1.3.10
00A‐00B‐1002
PCB Asm, Logic, CC‐330
1
Ser#882A011404867
00A‐00B‐1001
PCB Asm, Logic, CC‐330
1
Ser#‐882A011404867
1.3.11
00C‐000‐0073
Cable, Interface, Logic to Interface
1
1.3.12
00A‐000‐1121
PCB Asm, Interface, CC‐228
1
1.3.13
1
1.3.14
00A‐000‐0031
Cable, 14Pin, Control Panel
1
1.3.15
00P‐000‐8023
Pulley, 0.08P, 51G, 10
1
Same as CC‐228
1.3.16
00B‐MXL‐123C
Belt, 123 MXL, 8mm
1
1.3.17
00M‐000‐0403
Motor, SQ , 75mm, 3A, 2.58V
1
1.3.18
882‐131‐800A
Link, Cutting Knife Driving
2
1.3.19
882‐131‐900A
Arm, L, Cutting Knife Driving
1
1.3.20
882‐132.000A
Shutter, Cutting Knife Interruptor
1
. PA RTS ON OPERATING SIDE
00A‐000‐1601 PCB Asm, Interface, LCD Display
15
27,28
4
24 25
26
5
6
23
7
20
8
19
3
18
22
2
15
16
21
1
14
13
17
12
9
11
Index
1.3.22
1.3.23 00R-882-TL1A
1.3.24 00R-882-TU1A
1.3.25 00R-882-TU2A
1.3.26 00R-882-TU3A
1.3.27
1.3.28
P/N
00S-882-F01A
00B-882-3322
00B-882-3323
Description
Shaft,
Feed
Roller, Transport,
Lower
Roller, Transport, Upper 1
Roller, Transport, Upper 2
Roller, Transport, Upper 3
Bracket, L, Operator 1
Bracket, R, Non-Operator 1
Qty Remarks
16
10
1
3
1
1
1
17
. PARTS ON NON OPERATING SIDE
Index P/N Part Name Qty Remarks
1.4.01 00B-000-0451 Belt, 171mxl, 10mm 1
1.4.02 882-140-200A Roller, Idler, CC-330 1
1.4.03 00M-000-0403 Motor, SQ, 75mm, 3A, 2.58V 1
1.4.04 00M-000-0403 Motor, SQ, 75mm, 3A, 2.58V 1
1.4.05 882-140-050A Block, Cutting Knife Driving, CC-330 1
1.4.06 881-403-0000 Spring, Feed Tray Tension, CC-228 1
882-140-060A Spring, Feed Tray Tension, CC-330 1
1.4.07 00A-000-1211 Asm, PCB, Power 1
1.4.08 882-140-080A Arm, Cutting Knife Main Driving, CC-330 1
1.4.09 882-140.090A Link, Cutting Knife Driving 1
1.4.10 00M-000-0403 Motor, SQ, 75mm, 3A, 2.58V 1
1.4.11 00B-MXL-171D Belt, 171 MXL, 10mm 1
1.4.12 08P-51G-0800 Pulley, 0.08P, 51G, 8MM 1
18
1
2 3 4
5
6
7
8
9
10
11
12
19
. PARTS UNDERNEATH OF THE FRAME
Index P/N Part Name Qty Remarks
1.5.01 00A-000-0207 Sensor, Black 1
1.5.02 00M-000-0403 Motor, SQ, 3A, 2.58V 1
1.5.03 00F-000-0003 Fan, DC 12V 1
1.5.04 00A-000-1402 Asm, PCB, Driver 2
1.5.05 00A-000-0161 Asm, Driver Box 1
1.5.06 00C-000-0081 Cable, 34P, Driver to Interface 1
1.5.07 00R-000-0301 Asm, PCB, Rectifier 1
1.5.08 00F-000-0401 Filter, AC Input 1
1.5.09 00S-000-6101 Switch, 115/230V Selectable 1
1.5.10 00T-000-1404 Transformer, 115/230V, 50/60HZ, SF-200 1
1.5.11 00M-000-0403 Motor, SQ, 75mm, 3A, 2.58V 1
1.5.12 00M-000-0403 Motor, SQ, 75mm, 3A, 2.58V 1
1
2
3 4 5
6
7
8
9
10
11
12
20
. ELECTRIC PCB ASM
P/N 00A-00C-1001 Assy, PWB, Logic , CC-330
P/N 00A-000-1601 Asm, PWB, LCD DISPLAY
Index P/N Part Name Qty Remarks
1.6.01 00A-00C-1001 Asm, PWB, Logic, CC-330 1
1.6.02 00A-000-1611 Asm, PWB, Display, LCD 1
1.6.03 00A-000-1121 Asm, PWB, Interface 1
1.6.04 00A-000-0161 Asm, Driver Box 1
1.6.05 00A-000-1211 Asm, PWB, Power 1
1.6.06 00A-000-1501 Asm, PWB, Control Panel 1
1.6.07 00A-000-1311 Asm, PWB, Relay, SF-205 1
21
P/N 00A-000-1121 ASM, PWB, INTERFACE
P/N 00A-000-0161 ASM, DRIVER BOX
22
P/N 00A-000-1211 ASM, PWB, POWER
P/N 00A-000-1501 ASM, PWB, CONTROL PANEL
J2
J1
J11
J3
23
P/N 00A-000-1311 ASM, PWB, Relay, SF-205
24
. Conveyor
Index P/N Part Name Qty Remarks
3.01 882-301-000A Asm, Pick Up Roller, CC-330 Conveyor 1
3.02 882-302-000A Belt, CC-330 Conveyor, 21” 3
882-302-000B Belt, CC-330 Conveyor, 15” 3
3.03 882-303-000A Ramp, CC-330 Conveyor 1
3.04 00S-M04-010T Thumb Screw, M4x10 2
3.05 08P-18G-0800 Pulley, 0.08P, 18G, OD 8mm 1
3.06 00B-MXL-106A Belt, 106MXL, 6.4mm 1
3.07 00M-000-0415 Motor, DC 1
00T-000-0706
Thermostat, 80
℃
3.08 08P-35G-0800 Pulley, 0.08P, 35G 1
3.09 00C-000-1413 Connector, 8Pin, Male 1
3.10 00B-000-6901 Ball Bearing, 6901ZZ 4
1
2
3
4
5
6
7
8 9
10
25
. ELECTRICAL WIRING DIAGRAM
26
. SENSOR VOLTAGE MEASUREMENT
Sensors play an important role in monitoring and tracking the flow of the media inside of machine. A
majority of stall conditions could be sensor related. Therefore, a digital multi-meter (DMM) is used for
measuring the voltage reading of the sensors, and assuring proper alignment.
. Set DMM to 20 at the DVC section.
. Using the two probes of the DMM to get voltage, one probe placed at the chassis ground of the system,
while the other one probe pin 1 of the sensor connector on the interface board.
. Covering the sensor, the reading of DMM should be less than 0.2V.
. Uncovering the sensor, the reading of DMM should be more than 4.5V.
. Mark Reading Sensors
。Seeing paper 0.2V
。Seeing mark ≧1.8V
The range of sensor’s voltage reading is greater than 4.5V or less than 0.2V has the best state for the sensor
to monitoring the media movement. The sensor connector on the sensor board has three pins. The first pin
is for signal of sensor voltage reading measurement. The second pin is for VCC (5V). The third pin is for
ground. Some sensors connector is 4-pin, the 3rd pin is empty; the 4th pin will be common ground.
Before separation of the Cutter from Stand for repair and service:
1. Remove the case on the operating side first, then
2. Loosen the interlock switch connection
27
28
. Replace the Feed Roller
1. Loosen the Feeder Roller Cover mounting screws 3 x on both side
2. Remove the Thumb Screw on top of Feeder Roller Cover
3. Remove the Feed Roller Assembly mounting screw
29
4. Remove the Auxiliary Feed Roller mounting screw as shown below
5. Loosen the Middle Feed Roller collar fastening screw, then the shaft can be sliding
out to replace the roller
30
. Feeding Test and Permanent Count
The system provides view permanent count, mark and feeding testing without cutting features by:
◎ Select Job #4 and set cutting mark to on by holding then tip on
◎ Hold for 5 seconds, “test mode 23” is displayed
◎ On the lower right corner of the display will show xxxx. For example, if it shows 23 means the
permanent count is 23,000
◎ Press to feed paper, the cutting knife will be off without function to make sure feeder and
mark reader is OK. This will save a lot of testing time and paper as well.
◎ Press to resume.
31
.Calibrations
The calibration allows calibrate cutting mark, cutting length, offset and top margin by:
◎Select Job #4
◎Holding for 5 seconds. mark:50 length:50 offset:50 margin:50 is displayed.
◎Tip on to select the item you are going to calibrate.
◎Tip on to save when the calibration is done.
Length
◎ On Job #4, set it to without cutting mark mode, feed a piece of paper to cut the top margin,
make sure the cut top margin is 12.7mm, if not calibrate the top margin first then do Length
calibration.
◎Select length:50. Feed a Letter Size sheet thru, the sheet will be cut into half which is 5.5”,
compare the 2 X 5.5”, if the 1st half cut is shorter than the 2nd half, tip on to adjust until
the 1st half and 2nd half are exactly the same; If the first cut is greater than the 2nd half, tip on
to decrease the setting until the 2 half is equal. Each press on or
represents 0.1mm increment or decrement
32
Cutting Mark
◎On job #4 to hold then tip on to set cutting mark, cut a printed sheet with mark,
make sure the leading edge of the mark to cutting line is 3mm
◎ Select mark:50, if the cut mark leading edge to cutting line is greater or smaller than 3mm, tip
on and to adjust. Each press represents 0.1mm increment or decrement.
After adjust the mark value, press to save the setting. Cut the mark again, if the cut mark
is not within spec. repeat the calibration.
Offset
This is allowing calibrate the 5th business card in a sheet which is possibly longer than the spec.
Assume the 5th card length is longer than the specification by 0.1mm. Under calibration mode
select offset:50 to reduce the figure 50 to 49.
Top Margin
On job #4 without mark to cut the top margin, it should be 12.7mm. If the cut top margin sample is
greater or smaller than 12.7mm, select margin:50, tip on and to adjust until the
top margin is within the spec. Each press represents 0.1mm increment or decrement.
33
. Paper Weight
Adjust paper weight settings if paper is skewing or miss-feed. Set 1 or 2 for lighter paper and 4 or 5
for heavier paper.
1. Hold for 4 seconds.
2 Press to select settings 1-5. Use table below for references.
3. Press to save settings.
Setting Paper Weight
1, 2 120 – 209 (gsm)
3 210 – 299 (gsm)
4, 5 300 – 350 (gsm)
34
. Pure Dark Image “Top Margin” Adjustment
Pure dark image on whole image such as black, grey, grey, green blue…etc without 0.5” white
boundary will causing top margin cutting variance due to sensitivity differential. Recommend to do
“Top Margin” calibration.
The calibration allows calibrate procedure as below:
On job #4 to hold then tip on to set cutting mark, cut a printed sheet with mark, make sure
the leading edge of the mark to cutting line is 3mm
Select mark:50, if the cut mark leading edge to cutting line is greater or smaller than 3mm, tip on
and to adjust. Each press represents 0.1mm increment or decrement.
After adjust the mark value, press to save the setting. Cut the mark again, if the cut mark is not
within spec. repeat the calibration.
35
. Feed Tray Tension Adjustment
1. Factory setting the spring position, black spring at position 3 and silver spring at position 1 as shown
below:
2. If feed hopper tension set to scale 4, thin paper, still causing the paper buckled, and not get into
the 1st set of transport roller, reallocate the spring mounting hole to the right to reduce the tension.
3. If feed hopper tension set to scale 1, thick paper, still cannot feed the paper well and keep
occurring miss feed, re allocate the spring to the left to get more tension.
4. If the tension set tight still cannot feed well, replace the feed roller.
36
. Feed Gap Adjustment
If double feed, turn the separator height adjustment screw clockwise to make the feed gap smaller. If
paper is too thick and cannot be fed, turn the screw counterclockwise to open the feed gap.
37
. Top Margin Parallel Adjustment
1. Power off
2. Remove the rear cover
3. Using a 300gsm or 14 pt. sheet as gauge, rotate the feed roller by hand to feed it into apex of
registration roller firm.
4. Underneath the feed tray has 5.5mm nut to hold the side guide, loosen the nut and align it against
the paper to make it straight. Fasten the nut.
5. Feed a sheet to cut, measure the left and right of the top margin cut is 12.7mm +/- 0.1mm, if not,
re adjust the side guide.
Side
Guide
Fastening
Side
Guide
Fastening
Screw
38
. Self-diagnose for Malfunction
The system provides a unique feature to help service people pin point the sensor malfunction, detail
procedure as below:
1. Hold then turn the power to on, is displayed
2. Using a piece of paper to trigger the sensor, the sensor on the interface board connection are
showing as below. Remove the trigger, the display will change to
, If the display remains, it means that
sensor is bad.
Sensor
Function Board Connection
Connector #
S1 Feed Tray Sensor Interface Board I – 20
S2 Input Sensor Interface Board I – 21
S3 Paper Monitoring Sensor Interface Board I – 23
S4 Mark Reading Sensor Interface Board I – 22
Top cover Safety Switch Logic Board L – 11
Rear Cover Safety Switch Logic Board L – 14
Wast Bin Safety Switch Logic Board L – 15
Firmware Version: 01
Sensor Scan: OK
Firmware Version: 01
Sensor Scan: OK
Firmware Version: 01
Sensor Scan: I-20
39
. Error Message and Trouble Shooting
Error Message Trouble Shooting
Miss Feed 1.Check S1 voltage
2.Check feed motor belt
3.Check pulley screw
4.Check motor detent torque, if no torque
5. Replace driver board
Jam in Sensor 2 1.Check S2
2.Adjust the feed tray tension
3.Adjust the ramp
4. Check transport motor has detent torque
Jam in Sensor 3 1. Check S3
2. check detent torque of transport motor, if no
torque
3. Replace driver board
Mark error 1. Check mark sensor voltage; see paper 0.2V
2. Seeing mark has to be greater than 1.8V
3. Change mark sensor and do mark, top margin
calibration
Check Top Cover Check top cover interlock switch
Check Rear Cover Check rear cover interlock switch
Check Waste Bin Check waste bin interlock switch
Finish card not clean and neat 1. Adjust the cutting knife guiding plate, if
problem still
2. Replace cutting knife
Finish card length uneven 1. Adjust the cutter Assy. frame mounting screw
on the side plates
2.Check driving belt tension
Bar Read Error Replace S4
Cutter Error 1. Turn the cutting knife crane plate, if no
detent torque, replace driver box
2. Driving crane screw loose, if not
3. Sensor goes bad
Top margin not even left and right Adjust the side guide, make sure it is right angle
to the first set of roller
Transport no function Rotate transport motor on the side frame, if no
detent torque, replace driver box
Slitting not good Replace the slitter
No Power 1. Check Fuse
2. Check power plug
3. Check power board has 5V and 36V output
Paper buckled at feed ramp 1. Adjust the feed tray tension spring position
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