Duplo DC-10 mini Instruction Manual

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DC-10 mini

Instruction Manual

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DUPLO CORPORATION

Safety Symbols

Various safety symbols are shown in this instruction manual and labeled on the unit to guide you in using your unit correctly, and to prevent injuries to you and those around you, and other damages. These symbols have the following meanings.

Indicates death or serious injuries will result if this precaution is not followed and consequently, the unit is incorrectly handled.

Indicates injuries and damages to objects will result if this precautions is not followed and consequently, the unit is incorrectly handled.

The % symbols warn of possible danger. The specific danger is shown inside the %. (In this example, the symbol warns of possible electric hazard.)

The symbols show prohibited acts. The specific prohibited act is shown inside the .

(In this example, the symbol indicates disassembly is prohibited.)

The ¶ symbols show instructions. The specific instruction is shown in the ¶. (In this example, the symbol instructs that the plug be disconnected.)

Beware of Electric Hazard

Safety Symbols

SAFETY PRECAUTIONS

Thank you for purchasing a DC-10 mini Duplo Collator. This instruction manual describes the functions of the DC-10Bmini, how to operate it, and safety precautions in use. Before using your unit, read this instruction manual carefully in order

to use your unit correctly and get the best out of it. After reading the manual, keep it safely for future reference when you have questions regarding your unit or when your unit malfunctions.

Disconnect Plug

Disassembly Prohibited

W ARNING CA UTION

Table of Contents

1. WARNINGS ....................................5

2. PRECAUTIONS.............................. 8

2-1. Precautions in Installation........................8

2-2. Component Parts.....................................9

2-3. Attaching the Parts ................................10

3. NAMES OF EACH PART .................. 12

4 NAMES AND FUNCTIONS OF

CONTROL PANEL PARTS ............... 13

5. PRECAUTIONS BEFORE USE.........16

5-1. Stacking the Paper ................................16

5-2. Stacking According to Paper Size .........17

5-3. Stacking Paper for the SINGLE Mode ... 17 5-4. Stacking Paper for

the CONTINUOUS Mode....................... 18

5-5. Stacking Paper for

the INTERLEAVING Mode ....................18

6. OPERATING PROCEDURES ........... 19

6-1. Procedures for Using the Unit................ 19

6-2. PRESET Key ......................................... 26

6-3. SORT Mode and NORMAL Mode .........27

6-4. SINGLE, CONTINUOUS,

and INTERLEAVING Modes.................. 28

6-5. Dip Switches ..........................................30

7. WHAT TO DO WHEN ........................ 31

7-1. When the PAPER FEED TABLE ERROR

Lamp Lights Up in Green.......................31

7-2. When the PAPER FEED TABLE ERROR

Lamp Blinks in Green ............................31

7-3. When the PAPER FEED TABLE ERROR

Lamp Lights Up in Red .......................... 31

7-4. When the PAPER FEED TABLE ERROR

Lamp Blinks in Red................................32

7-5. When the PAPER FEED TABLE ERROR

Lamp Blinks Quickly in Red ...................32

7-6. When the CARRIER COVER OPEN

Lamp Lights Up...................................... 33

7-7. When the PAPER FULL

Lamp Lights Up...................................... 33

7-8. When the PERIPHERALS

Lamp Lights Up...................................... 33

7-9. When the PERIPHERALS

Lamp Blinks ........................................... 33

7-10. When the Paper Jams ...........................34

8. TROUBLESHOOTING GUIDE .......... 35

8-1. When the Unit does not Start Even When

the START/STOP Key is Pressed ......... 35

8-2. When the PAPER JAM ERROR Lamp

Lights Up Although the Paper is Being

Fed Properly .......................................... 35

8-3. When No-Feeding Occurs Frequently ... 35 8-4. When Multi-Feeding Occurs

Frequently..............................................35

8-5. When “E-1” is Displayed on

the NO. OF SETS Window .................... 36

8-6. When “E-2” is Displayed on the

NO. OF SETS Window .......................... 36

8-7. When “E-5” is Displayed on the

NO. OF SETS Window .......................... 36

9. DAILY CLEANING AND REPLACING

EXPENDABLE PARTS ..................... 37

10.SPECIFICATIONS ............................. 38

• Do not use the unit in voltages other than those specified as this may cause fire and electric hazards.

• Variable power range : AC-230V

• Variable frequency : 50 Hz

• Do not drop metallic objects, inflammable objects, and liquids such as water inside the unit. Should such objects and liquids accidentally drop inside the unit, turn off the power switch, disconnect the power plug, and remove the object or liquid. If the object or liquid cannot be removed, contact your dealer promptly. Using your unit in this state may cause malfunction, fire hazards, injuries, and electric hazards.

• Do not remodel the unit as it may cause fire and electric hazards, and injuries.

If the unit grows hot, emits smoke, abnormal smell, or abnormal sounds, etc., turn off the power switch immediately, disconnect the power plug, and contact your dealer promptly. Using the unit in this state may cause fire and electric hazards.

• Do not remove the covers and rear panels of this unit using tools as high voltage parts inside may cause electric hazards.

• Do not insert your fingers or hands between the paper receiving plate and left and right joggers while the unit is operating, or they may get caught and injured.

Disconnect Plug

1. WARNINGS

• While the unit is operating, do not touch rotating parts of the unit, nor put objects inside as it may cause injuries.

Do Not Touch

Disassembly Prohibited

Disconnect Plug

Voltage Other

• If the power supply plug or power cord becomes abnormally hot, turn off the power switch immediately, and disconnect the power supply plug from the outlet. Using the unit in this state may cause fire and electric hazards. Contact your dealer promptly.

Disconnect Plug

+ 6% –10%

• Do not scratch, damage, nor remodel the power cord. Do not place heavy objects on it, pull it, nor bend it strongly, as the power cord may become damaged, and fire and electric hazards may result. If the power cord is frayed, scratched, or damaged, turn off the power switch immediately, disconnect the power supply plug from the outlet, and contact your dealer promptly.

Prohibited

• Do not place the unit and power cord near heaters and vents of air-conditioners, as the cover of the unit and power cord may melt, and cause fire and electric hazards.

• Do not touch the power plug with wet hands as this may cause electric hazards.

• Do not place the power cord where it may be walked over, as this may damage the power cord, and cause fire and electric hazards.

Prohibited

• Insert the power supply plug in the outlet properly, or fire and electric hazards may result.

• Do not pull the power cord when disconnecting the power supply plug from the outlet, or the power cord may be scratched, and fire and electric hazards may result.

Prohibited

1. WARNINGS

• Do not bind the power cord even if it is too long, as heat discharge may become poor and cause fire hazards.

• Wipe away dusts collected on the power supply plug blades and the face of these blades with a dry cloth. If the dusts are not removed, they may cause fire hazards.

Prohibited

Wipe Plug

• Disconnect the power supply plug from the outlet if not using the unit for some time, as unexpected malfunctions may cause power leakage and fire hazards.

Disconnect Plug

• When cleaning the unit, turn off the power switch and disconnect the power supply plug from the outlet to prevent the unit from operating accidentally and causing injuries.

1. WARNINGS

2-1. Precautions in Installation

Disconnect Plug

Prohibited

• Avoid installing the unit in dusty places as this may cause malfunction. Avoid humid and dusty places as this may cause the unit to rust, to malfunction, and cause electric and fire hazards.

• Install the unit on a strong ground which can bear the weight of the unit, or the unit may fall and cause injuries.

The weight of the unit is 66 Kg (Including accessory parts).

• Avoid installing the unit in places where it may be exposed to water, and where power leakage occurs easily. Use the unit only in the specified environment.

Prohibited

• Do not use the product in environments other than those specified. The unit may rust and malfunction, and power leakage, fire and electric hazards may occur.

• Temperature : 10° to 35°C, temperature change rate : Below 10°C/h

• Humidity : 20 to 85%RH, temperature change rate : Below 20%RH/h

• Install the unit on a horizontal, wide, and stable ground, or the unit may turn over and cause injuries.

The size of the unit in use is

790 (Width) x 500 (Depth) x 970 (Height) mm.

• Do not place the unit in direct sunlight, or it may not operate properly.

2. PRECAUTIONS

• Do not oil nor grease parts of the unit when large amounts of paper bits are produced, to maintain the performance of the unit. If the unit is oiled or greased, its performance will drop. If the unit shows abnormal symptoms, contact your dealer.

• When cleaning the unit, turn off the power switch and disconnect the power supply plug from the outlet to prevent the unit from operating accidentally and causing injuries.

Prohibited

2-2. COMPONENT PARTS

2. INSTALLING THE UNIT

Fig. No.

ó ò ô ö

Quantity

1 1

Name

Power cord Stabilizer Instruction manual

Support

Screw (MSKW6x10)

Check that you have the following partsand attach them to the unit.

Fig. No.

õ ú ù û ü

Name

Jogger unit Paper receiving table Auxiliary paper feed table

Guide for feeding A5 paper horizontally

NOTE

The added parts (marked with *) are necessary for the installation of DC-10 mini on the exclusive cabinet.

Quantity

1 1 1 1 1

2. INSTALLING THE UNIT

1 Attach the jogger unit

Remove the two ornamental screws attached to the unit and attach the jogger unit ó.

Jogger unit ó................................. 1

• Screw on the stopper screws lightly and push down the left and right edges of the jogger unit equally so that it does not tilt as shown in the figure. Then tighten the stopper screws firmly.

2 Attach the paper receiving table

Adjust the left jogger to the B4 mark and move the right jogger to the right completely.

Remove the two stopper screws attached to the unit.

Push the back jogger of the paper receiving table in the direction of the arrow so that the paper receiving table runs onto the jogger unit.

Note

If the back jogger moves to and fro when you move the paper receiving table to the left and right with your hand, it indicates that the table has been attached properly.

Paper receiving plate ò................. 1

Screw on the stopper screws lightly and push down the left and right edges of the paper receiving plate equally so that it does not tilt as shown in the figure. Then tighten the stopper screws firmly.

2-3. ATT ACHING THE P ARTS

Paper receiving table

Back jogger

Set screw

Jogger (right)

Paper receving table

Jogger (left)

Jogger unit

Reinforcement Plate (lower)

Jogger unit

Ornamental screws

3 Attach the auxiliary paper feed table

Insert the hook of the auxiliary paper receiving table

into the pillar of the unit.

Auxiliary paper feed table ô......... 10

4 Connect the power supply cord to the

connector of the unit.

Power cord õ................................ 2

5 For details of using the guide

for feeding A5 paper horizontally, refer to step 9 on page 18.

6 In case the processor is not

connected independently, use this stabilizer by all means to prevent the machine from falling down.

• Screw up the reinforcement plate and the

stabilizer together as shown in the figure.

2. INSTALLING THE UNIT

Stabilizer

Tower A

Reinforcement plate

Screw

Guide for feeding horizontally

Power cord

Auxiliary paper feed table

3. NAMES OF EACH PART

Control panel

Movable guide

Paper feed table

Fixed guide

Auxiliary paper feed table

Jogger (right)

Paper receiving stopper

Paper receiving table

Power switch

Jogger (left)

Paper feed pressure adjusting knob (One for each plate)

Carrier cover

Paper separator pressure adjusting

knob

Downstream processing device (DC24V) connector

Connector for connecting the paper ejection unit and downstream processing device

Fuse

Power cord

Connector for connecting the carrier bridge

+ 27 hidden pages

Duplo DC-10 mini Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual