INSTRUCTION MANUAL
STITCHER FOLDER
DBM-600
TRIMMER
DBM-600T
Original instructions
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
Introduction
Thank you for purchasing a Duplo product.
Be sure to read this manual and "Safety Guide A" supplied with this product before use. “Safety Guide”
contains information for correct and safe use of this product.
After reading, leave the manual and “Safety Guide” at the site of use for easy reference whenever questions
related to the product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read
instructions accompanied by these symbols. These symbols have the following meanings.
Describes instructions which must be followed in use.
Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks of the
respective companies.
Statement of Photobiological Safety
This product not only employs LED lamps as an indicator but also as lighting.
The LED light is conrmed with a safety standard IEC62471 and classied into the risk group 1 (low risk). The
risk group 1 (low risk) LED light does not lead to injury required such as an access restriction. However the
risk depends upon a distance between eyes and the LED lamp.
Please see a part “Name and Function” in this instruction manual that points to a place for LED lamp in the
product.
Do not stare into the LED lamp. Do not come closer to the LED lamp intentionally. A decrease in distance
between eyes and the LED light causes an increase in the risk.
For North America
Note:
In a residential area this product may cause radio interference in which case the user may be required to take
adequate measures.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
Safety Precautions
Safety Precautions
Power supply
• Make sure the power supply used is always within the following range.
Power supply : 120 V AC, 60 Hz (North America)
220 to 240 V, 50/60 Hz (EU)
• When you power other appliances from the same AC outlet, make sure that the combined power
consumption does not exceed the power supply capacity.
Rated power: DBM-600
430 W (North America)
465 W (EU)
DBM-600T
625 W (North America)
645 W (EU)
Rated current: DBM-600
4.5 A (North America)
2.5 A (EU)
DBM-600T
6.5 A (North America)
3.4 A (EU)
Operating environment
Operate this unit in the following environment.
• where the temperature range is between 5 and 35°C/41 and 95°F (–10 to 50°C/14 to 122°F in storage)
• where the humidity range is between 20 and 85% RH (10 to 90% RH in storage, however no condensation)
• which is not subject to direct sunlight
• which is subject to little or no vibration
• which is free from air-borne salt
• where there are no harmful chemicals
• where the unit is not exposed to water
i
Safety Precautions
WARNING/CAUTION labels
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.
Do not remove or change them.
When the labels become dirty or are lost, be sure to contact your dealer for a new one.
For EU
ii
For North America
Safety Precautions
iii
Safety Precautions
Safety devices
[3]
[2]
[4]
[1]
[1]
No. Name Function
[1] Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed
switch to the right to release it. While pressed, the machine will not
start and its moving parts will also not move.
[2] Top cover interlock switch L The switch is associated with the cover and it activates the interlocking
[3] Top cover interlock switch R
[4] Top cover interlock switch
system which consists of the protective guards, the electrical circuit
and the actuators.
The hinged or sliding cover, which can be manually opened or closed,
works as an interlocking guard associated with the electrical drive
circuit so that the hazardous moving parts do not move while the
cover is opened.
iv
[1]
Safety Precautions
[3]
[2]
[5]
[6] [8]
No. Name Function
[1]
Fixed cover The cover is xed by screws to prevent hazardous parts from being
to
[8]
exposed. Do not remove the cover. Doing so could cause serious
injury.
[4]
[7]
v
Safety Precautions
Memo
vi
Contents
Contents
Safety Precautions .............................................i
Power supply .................................................................................i
Operating environment ............................................................i
WARNING/CAUTION labels .....................................................ii
Safety devices .............................................................................iv
Chapter 1 Before Operation
1. Features ...................................................1-1
1-1. Features of the DBM-600 ......................................1-1
1-2. Features of the DBM-600T ...................................1-2
2. Names and Functions of
Components ............................................ 1-3
2-1. DBM-600 external parts ........................................1-3
2-2. DBM-600T external parts .....................................1-5
2-3. DBM-600 internal parts (stitching section) ... 1-6
2-4. DBM-600 internal parts (folding section) ......1-8
2-5. DBM-600T internal parts ....................................1-10
2-6. Stitcher head ...........................................................1-12
3. Accessories ............................................1-13
3-1. Accessories for the DBM-600 ............................1-13
3-2. Accessories for the DBM-600T .........................1-14
4. DBM-600 Control Panel .......................1-15
4-1. Names of control panel .......................................1-15
4-2. Screen descriptions ..............................................1-16
4-3. Colors of the keys on the setting screen ......1-16
4-4. [Main] screen ...........................................................1-17
4-5. [Adjust] screen ........................................................1-25
4-6. [Function] screen ...................................................1-26
4-7. [Options] screen .....................................................1-31
5. DBM-600T Control Panel .....................1-36
5-1. Names of control panel .......................................1-36
5-2. Screen menus .........................................................1-37
6. Stitching Width .....................................1-38
7. Options ..................................................1-40
7-1. DBM-SSW ..................................................................1-40
7-2. DBM-LSW ..................................................................1-41
7-3. DKT-K ..........................................................................1-41
8. Workflow ...............................................1-42
Chapter 2 Basic Operation
1. Turning On/Off the Power ..................... 2-1
1-1. Turning on the power ............................................2-1
1-2. Turning o the power ............................................2-2
2. Setting the Control Panel ......................2-3
2-1. Setting the standard size ......................................2-4
2-2. Setting the custom size .........................................2-7
3. Preparing the DBM-600 for
Operation ..............................................2-16
3-1. Using the paper guide .........................................2-16
3-2. Attaching the parts for page insertion .........2-16
3-3. Moving the stitch release levers (for corner
stitching) ...................................................................2-17
3-4. Adjusting the paper receiver stopper
(for side stitching, corner stitching) ...............2-17
3-5. Aligning the paper passage lines ....................2-18
4. Preparing the DBM-600T for
Operation ..............................................2-19
5. Making the Upstream Unit Ready ......2-20
6. Adjusting Each Section
(Step Mode) ...........................................2-20
6-1. Starting the step mode .......................................2-20
6-2. Adjusting the stitching section (when
“stitching on” has been selected) ....................2-21
6-3. Adjusting the folding section (when “folding
on” has been selected).........................................2-23
6-4. Adjusting the trimming section (when
“trimming on” has been selected) ..................2-25
7. Checking Finished Booklets ................2-25
7-1. When paper does not align ...............................2-25
7-2. When stitching and folding positions do not
align ............................................................................2-27
7-3. Adjusting stitching and folding positions
simultaneously .......................................................2-29
7-4. Adjusting the stitching width ...........................2-30
7-5. When fold is skewed ............................................2-31
7-6. When the stitching position is not at right
angle to paper ........................................................2-32
7-7. When paper does not align on the belt
stacker ........................................................................2-33
7-8. When there is a scratch on a booklet ...........2-34
7-9. Stripping occurs on the surface of a
booklet .......................................................................2-36
8. Adjusting Each Part (DBM-600) ..........2-37
8-1. Adjusting the infeed paper holder .................2-37
8-2. Adjusting the stitching paper holder ............2-37
8-3. Adjusting the height of the stitch ejection
roller R ........................................................................2-38
8-4. Adjusting the folding roller gap ......................2-38
8-5. Adjusting the height of the insertion
roller ............................................................................2-39
8-6. Adjusting the pressure adjustment lever ....2-39
8-7. Using the fold paper holder ..............................2-40
8-8. Adjusting the ejection pressure ......................2-40
8-9. Using the paper receiving guides F and B ...2-41
vii
Contents
8-10. Using the paper guide bracket ........................2-41
8-11. Adjusting the height of the paper receiver
full loading sensor .................................................2-42
8-12. Removing booklets from the paper
receiver ......................................................................2-42
9. Adjusting Each Part (DBM-600T) ........2-42
9-1. Adjusting the infeed rollers ...............................2-42
9-2. Adjusting the stopper angle .............................2-43
9-3. Adjusting nished length ..................................2-43
9-4. Adjusting the press angle unit .........................2-44
9-5. Adjusting the infeed sensor height ...............2-45
9-6. Preparing for the loop stitching ......................2-45
10. Adjusting the Paper Guide Roller
Unit ........................................................2-46
10-1. Adjusting the position of the paper guide
roller unit ...................................................................2-46
10-2. Replacing with the paper guide roller unit
(small) .........................................................................2-47
11. Setting the Conveyance Belt
Timing ....................................................2-47
11-1. Adjusting conveyance stop timing ................2-47
11-2. Adjusting conveyance restart timing ............2-47
11-3. Adjusting start timing and operating time of
the stacker belt .......................................................2-47
12. Starting Binding Operations ...............2-48
Chapter 3 Advanced Operation
1. Sending Paper Manually ....................... 3-1
1-1. Using the DBM-600 HAND FEED KIT
(optional) ....................................................................3-1
1-2. Using the DSF-2200 HAND FEED KIT
(optional) ....................................................................3-1
2. Using the DBM-600 AIR KIT (Option) .... 3-2
3. 2-stitch Binding with 4 STITCH KIT
(option) Attached ................................... 3-2
1-3. Cleaning the sensor ................................................4-2
2. Emptying the Scrap Box ........................ 4-3
3. Stitcher Head ..........................................4-4
3-1. Information on wire we specify .........................4-4
3-2. Removing wire ..........................................................4-4
3-3. Wire threading ..........................................................4-5
3-4. Installing new wire ..................................................4-7
3-5. Lubricating the stitcher head .............................4-8
Chapter 5 Trouble Guide
1. DBM-600 Error Code ..............................5-1
1-1. Error related to emergency stop switch and
covers ...........................................................................5-1
1-2. Paper jam error .........................................................5-2
1-3. Downstream unit and motor error ...................5-2
1-4. Other errors ................................................................5-2
1-5. Errors requiring a service call ..............................5-3
2. DBM-600T Error Code ............................ 5-3
2-1. Error related to emergency stop switch,
covers, etc. ..................................................................5-3
2-2. Paper jam error .........................................................5-4
2-3. Downstream unit and motor error ...................5-4
2-4. Errors requiring a service call ..............................5-5
3. Paper Jam ................................................ 5-6
3-1. Paper jam in the DBM-600 ...................................5-6
3-2. Paper jam in the DBM-600T ................................5-8
3-3. Step ejection............................................................5-10
4. Troubleshooting ...................................5-10
4-1. Entire machine ........................................................5-10
4-2. DBM-600 stitching section ................................5-10
4-3. DBM-600 folding section ....................................5-12
4-4. DBM-600 paper receiver and the stacker ....5-14
4-5. DBM-600T trimming section ............................5-14
4-6. Problem with nished booklets ......................5-15
4. Using the CALENDAR KIT (Option) ....... 3-3
5. Using the DKT-K (Option)....................... 3-3
5-1. Attaching the kicker support wheel unit .......3-3
5-2. Adjusting the position of the kicker ................3-4
5-3. Attaching the stopper ...........................................3-4
5-4. Using the sorting function ...................................3-5
6. Adjusting the Stitcher Head .................. 3-5
Chapter 4 Cleaning the Unit
1. Cleaning Each Part .................................4-1
1-1. Cleaning the conveyance belt and rollers .....4-1
1-2. Cleaning the LCD .....................................................4-1
viii
Chapter 6 Appendix
1. Specifications ..........................................6-1
2. Limit on Stitching Width ........................ 6-7
Chapter 1 Before Operation
Chapter 1 Before Operation
1. Features
1-1. Features of the DBM-600
• The DBM-600 is a stitcher folder that can make a booklet in the following binding methods.
[A] Saddle stitch
[B] Saddle stitch and fold
[C] Fold
[D] No stitch and no fold
[E] Side stitch
[F] Side stitch and fold
[G] Corner stitch
[H] Page insertion(*)
(*) Page insertion is a 6 to 22-page booklet consisting of a sheet of A3 (LGR) with a sheet of A4 (LTR).
[B][A] [C] [D]
[F] [G][E] [H]
1-1
Chapter 1 Before Operation
• The DBM-600T (trimmer) can be connected to the DBM-600 as a downstream unit.
DBM-600
DBM-600T
• The DBM-600 can be used as a system by connecting it to other machines such as a collator.
• When the 4 STITCH KIT (option) is installed, four stitches can be applied to a booklet.
[A] Saddle stitch
[B] Saddle stitch and fold
[C] Side stitch
[D] Side stitch and fold
[B][A] [C] [D]
• When the CALENDAR KIT (option) is installed, a calendar as shown in the gure below can be made.
1-2. Features of the DBM-600T
• The DBM-600T is a fore-edge trimmer and is used as a downstream unit of the DBM-600.
The trimming width is 1 to 25 mm/0.04 to 0.98 inch. When the number of sheets is 12 or less, up to 75
mm/2.95 inches can be trimmed.
• A head and foot trimmer can be connected to the DBM-600T as a downstream unit.
1-2
Chapter 1 Before Operation
2. Names and Functions of Components
2-1. DBM-600 external parts
[3]
[4]
[1]
[2]
[5]
[6]
parsparssparts
[7]
[8]
[15]
[14]
[9] [10] [11] [12] [13]
No. Name Function
[1] Power switch
[2] Inlet for D Link connector Insert the D Link cable of the machine equipped with a D Link unit into
[3] Top cover R Cover for ensuring user safety. This machine will not operate if open.
”1-2. Turning off the power” (p.2-2)
this connector.
1-3
Chapter 1 Before Operation
No. Name Function
[4] Control panel Use this to operate the machine.
(p.1-15)
[5] Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed
switch to the right to release it. While pressed, the machine will not
start and its moving parts will also not move.
[6] Top cover L Cover for ensuring user safety. This machine will not operate if open.
[7] Fold misalignment adjustment Adjusts the angle of the folding side guides.
[8] Fold misalignment adjustment knob
Secures the angle of the folding side guides.
(p.2-31)
(p.2-31)
screw
[9] Paper receiver knob screw Secures the position of the paper receiver.
(p.2-17)
[10] Paper receiver stopper Stops side-stitched or corner-stitched booklets on the paper receiver.
(p.2-17)
[11] Paper receiver Receives side-stitched or corner-stitched booklets.
(p.2-17)
[12] Paper receiver booklet holder Holds down the booklets ejected to the paper receiver.
[13] Handle Used to pull the paper receiver.
[14] Paper receiver full loading sensor
Secures the height of the paper receiver full loading sensor.
height adjustment
[15] Power inlet Connector for the power cord.
1-4
2-2. DBM-600T external parts
[6]
Chapter 1 Before Operation
[7]
[4]
[5]
[1]
[2]
[3]
[8] [9]
No. Name Function
[1] Top cover Cover for ensuring user safety. This machine will not operate if open.
[2] Control panel Use this to operate the machine.
[3] Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed
switch to the right to release it. While pressed, the machine will not
start and its moving parts will also not move.
[4] Paper guide roller unit Holds a booklet and supports the stacker.
[5] Damage prevention switch Prevents the paper guide roller unit from hitting the main unit.
[6] Kicker connector Connector for the kicker.
[7] Power inlet Connector for the power cord.
[8] Scrap box Ocuts are ejected to this box.
[9] Scrap box stopper Secures the position of the scrap box. When storing the scrap box,
push the box until it stops.
(p.1-36)
(p.2-46)
(p.2-46)
(p.4-3)
(p.4-3)
1-5
Chapter 1 Before Operation
2-3. DBM-600 internal parts (stitching section)
[4]
[15]
[3]
[3]
[4]
[2]
[1]
[5]
[14]
[13]
[9]
[1]
[10]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12] [12]
No. Name Function
[1] Stitcher head Stitches paper with a wire.
(p.1-12) (p.4-4)
[2] Stitch release lever Used to release stitching operations of the stitcher head. Use this for
corner stitches.
(p.2-17)
[3] CALENDAR KIT stopper Used for CALENDAR KIT (option). When paper reaches here, the
stopper goes down.
[4] Stitching side guide knob screw Used to secure the angle of the stitching side guides.
[5] Stitching side guide adjustment Used to adjust the angle of the stitching side guides.
[6] Stitch ejection roller R height
Adjusts the height of the ejection roller R.
(p.2-38)
(p.2-32)
(p.2-32)
adjustment
[7] Stitch ejection roller R knob screw Secures the ejection roller height.
[8] Stitch ejection roller R Conveys stitched paper to the folding section.
[9] Stitching paper holder knob screw Secures the stitching paper holder.
[10] Stitching side guide Aligns the sides of paper conveyed to the stitching section.
Infeed conveyance unit Conveys paper to the stitching section.
[11]
Stitching back guide Aligns the leading and trailing edges of paper conveyed to the
[12]
stitching section.
Infeed paper holder Prevents paper conveyed to the stitching section from rising.
[13]
Infeed conveyance unit lock lever Locks and releases the infeed conveyance unit.
[14]
Side-stitching stopper Used during side-stitching operations. Stops paper conveyed from the
[15]
(p.2-21)(p.2-27)
(p.2-38)
(p.1-27)(p.2-38)
(p.2-37)
(p.2-14)(p.2-25) (p.2-27)
(p.2-35)
(p.2-37)
(p.2-35)(p.5-6)
infeed section.
1-6
Chapter 1 Before Operation
[4]
[3]
[2]
[1]
[6][5]
[7]
No. Name Function
[1] Saddle-stitching stopper lock plate Secures the saddle-stitching stopper angle.
[2] Saddle-stitching stopper angle
Adjusts the angle of the saddle-stitching stopper.
(p.2-32)
(p.2-32)
adjustment
[3] Saddle-stitching stopper Used during saddle stitching operations. Stops paper conveyed from
the infeed section.
[4] Stitch ejection roller L Conveys stitched paper to the folding section.
[5] Stitching paper holder Prevents paper conveyed to the stitching section from rising.
[6] Stitching paper holder knob screw Secures the stitching paper holder.
(p.2-32)
(p.1-27)
(p.2-37)
(p.2-37)
[7] LED inner lamp LED lamp for partially lighting up inside the machine.
1-7
Chapter 1 Before Operation
2-4. DBM-600 internal parts (folding section)
[12]
[18]
[19]
[11]
[10]
[14][15]
[13]
[4]
[2]
[1]
[2]
[3]
[17]
[16]
[10]
[13]
[5]
[6] [7] [8]
[9][9] [11]
[14]
[15]
[12]
1-8
Chapter 1 Before Operation
No. Name Function
[1] Folding back guide unit Unit for aligning the leading and trailing edges of paper conveyed to
the folding section.
(p.5-7)
[2] Folding back guide Aligns the leading and trailing edges of paper conveyed to the folding
section.
[3] Folding side guide Aligns the sides of the paper conveyed to the folding section.
(p.2-23) (p.2-25)
(p.2-14)(p.2-23)
[4] Press roller Presses paper folded into two.
[5] Folding roller Folds paper into two.
[6] Fold paper holder Prevents paper conveyed to the folding section from rising.
[7] Folding stopper Stops booklets conveyed to the folding section.
[8] Fold paper holder height adjustment Adjusts the height of the fold paper holder.
(p.2-38)
(p.2-40)
(p.2-16)
(p.2-40)
[9] LED inner lamp LED lamp for partially lighting up inside the machine.
[10] Press roller gap adjustment lever Adjust the clearance (gap) between the press rollers. Use this when the
surface of a booklet is stripped.
Pressure adjustment lever Adjusts the pressure of the press roller.
[11]
Ejection pressure adjustment lever Adjusts the ejection pressure.
[12]
Press roller gap xing lever Secure the clearance (gap) between the press rollers.
[13]
Fold ejection roller gap knob screw Secures the fold ejection roller gap adjustment lever.
[14]
Fold ejection roller gap adjustment
[15]
lever
Fold paper holder knob screw Secures the height of the fold paper holder.
[16]
Ejection at belt Ejects paper folded into two.
[17]
Page insertion roller height
[18]
Adjust the clearance (gap) between the fold ejection rollers. Use this
when the surface of a booklet is stripped.
Adjusts the height of the insertion rollers.
(p.2-36)
(p.2-39)
(p.2-40)
(p.2-36)
(p.2-36)
(p.2-36)
(p.2-40)
(p.2-16)(p.2-39)
adjustment
Page insertion roller knob screw Secures the height of the insertion rollers.
[19]
(p.2-16)
1-9
Chapter 1 Before Operation
2-5. DBM-600T internal parts
[10]
[12]
[9][8]
[11]
[7]
[6]
[5]
[16]
[1]
[4] [3]
[2]
[13]
[12]
[14]
[15]
1-10
[15]
[16]
Chapter 1 Before Operation
No. Name Function
[1] Stopper angle xing knob Loosen when adjusting the stopper angle adjustment.
[2] Stopper angle adjustment Adjusts the angle of the stopper.
(p.2-43)
(p.2-43)
[3] Conveyance belt Conveys a booklet. The height is automatically adjusted according
to the number of sheets in the booklet.
[4] Press angle unit Weakens pressure of the press bar against a booklet. Use this when
a booklet is torn by a stitch.
(p.2-44)
[5] Press bar Holds a booklet when trimming a booklet.
[6] Stopper Stops a booklet at the trimming position.
[7] Infeed sensor height adjustment knob
Adjusts the height of the infeed sensor.
(p.2-25)
(p.2-45)
screw
[8] Ocut ejection air Ejects ocuts, which are left after booklets are trimmed, into the
scrap box.
[9] Duct unit Sends ocuts ejection air to the knife section. Remove the duct
unit when paper jams under the infeed roller unit.
[10] Knife section Trims the fore-edge of a booklet.
(p.5-8)
[11] Infeed roller unit Sends booklets conveyed from the upstream unit to the inside the
machine.
(p.5-9)
[12] Support roller knob screw Used to change the position of the support rollers. When the
infeed roller unit has been raised using the infeed roller unit knob
screw, short booklets may stop under the infeed roller unit. In that
case, move the support roller knob screw downward to lower the
support rollers.
(p.2-19)
[13] Infeed roller adjustment Adjusts holding pressure of the infeed roller unit against a booklet.
(p.2-42)
[14] Infeed roller unit knob screw Used to raise the infeed roller unit. When the trimming width is
25 mm/0.98 inch or more, raise the infeed roller unit so that the
support rollers do not touch a booklet.
(p.2-19)
[15] Infeed roller Sends a booklet conveyed from the upstream unit to the inside of
the machine.
[16] Ejection roller Ejects a booklet to the downstream unit.
1-11
Chapter 1 Before Operation
2-6. Stitcher head
[2]
[19]
[18]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[17]
[11]
[15]
[13]
[8]
[9]
[10]
[11]
[12]
[2]
[1]
[3]
[4]
[5]
[6]
[7]
[15]
[16]
[14]
”3. Stitcher Head” (p.4-4)
No. Name Function
[1] Wire guide spring Feeds wire to the saddle stitching section.
[2] Wire guide When setting the wire, pass through the wire among the wire guides.
[3] Felt disks Cleans the wire surface and applies a small amount of oil.
[4] Wire return lock Prevents the wire supplied from returning.
[5] Release disk When lowered, releases the wire return lock.
[6] Fixing knob Fixes the wire guide spring to the wire tube.
[7] Wire tube upper Wire path
[8] Stitch length adjustment knob Wire is cut short when turned clockwise, and long when turned
counterclockwise.
[9] Triangular handle For switching whether to stitch or not
[10] Feed wheels Grip the wire when the triangular handle is set to the stitching
position. When rotated with the adjusting handle, wire is fed.
[11] Wire tube lower Wire path
[12] Mounting bolt Secures the stitcher head to the mounting block.
[13] Balance adjustment wheel When rotated, adjusts the left and right leg length of a stitch.
[14] Wire straightener Straightens the wire.
[15] Leaf spring Holds the former.
[16] Former Cuts the wire and bends it into C shape.
[17] Adjusting handle Used when feeding wire manually. (Accessory)
[18] Tenon block Secures the stitcher head to the mounting block.
[19] Clinching block Performs clinching operations.
[13]
[14]
[16]
1-12
3. Accessories
3-1. Accessories for the DBM-600
Chapter 1 Before Operation
[1]
[6]
[11] [13][12] [14] [15]
[2] [3] [5]
[8][7]
[4]
[9] [10]
[16]
[20] [22] [23] [24]
No. Name QTY Use
[1] Star-shaped wrench L (*) 1 Used for adjusting the stitcher head. For information on how to use this,
[2] Star-shaped wrench M (*) 1
[3] Star-shaped wrench S (*) 1
[21]
refer to the stitcher head instruction manual.
[18][17] [19]
1-13
Chapter 1 Before Operation
No. Name QTY Use
[4] Hexagonal wrench (*) 1 Used for removing the stitcher head. For information on how to use this,
refer to the stitcher head instruction manual.
[5] Positioning guide 1 Used for attaching the stitcher head. For information on how to use this,
refer to the stitcher head instruction manual.
[6] Longnose pliers (*) 1 Used for setting the wire on the stitcher head.
[7] Adjusting handle 1 Used for mounting and adjusting the wire.
[8] Oiler 1 Used for oiling the stitcher head.
[9] Guide 1 unit 2 Used when a booklet is damaged.
(p.4-8)
(p.2-43)
(p.4-5)
(p.3-5) (p.4-7)
[10] Guide 2 unit 2
[11] Guide 3 unit 2
[12] Angle F unit 1
[13] Angle B unit 1
[14] Paper guide 1 Used for side stitching.
(p.2-16)
[15] Paper receiving guide F 1 Used when paper is misaligned in the width direction on the paper
[16] Paper receiving guide B 1
receiver during side stitching. (magnet type)
(p.2-41)
[17] Paper guide bracket 1 Used when paper is not neatly stacked on the paper receiver during
side stitching. (magnet type)
(p.2-41)
[18] Page insertion rollers 1 Replace the ejection rollers with these rollers for page insertion
operations.
[19] Page insertion guide 1 Used for page insertion.
(p.2-41)
(p.2-16)
[20] Power cord 1 For North America
[21] Power cord 1 For EU
[22] Instruction manual 1 This manual
[23] Safety Guide A 1 Contains information for correct and safe use of this machine.
[24] Stitcher head instruction
1 CD-ROM manual for the stitcher head
manual
(*) Do not use these tools for purposes other than instructed in this manual or the stitcher head instruction
manual.
3-2. Accessories for the DBM-600T
[1] [3] [4][2]
No. Name QTY Use
[1] L-wrench (*) 1 Used to loosen or tighten the screw of the press angle unit.
[2] Scrap box 1 Ocuts are ejected to this box.
(p.4-3)
[3] Power cord 1 For North America
[4] Power cord 1 For EU
(p.2-44)(p.2-45)
(*) Do not use these tools for purposes other than instructed in this manual.
1-14
Chapter 1 Before Operation
4. DBM-600 Control Panel
On all the screens shown in this manual, note that the values are displayed in “mm.”
Do not press the two or more keys on the control panel or two or more keys or boxes on the
touch panel at the same time. The machine will make an unexpected move and not operate
properly.
4-1. Names of control panel
The control panel consists of the touch panel and the three keys.
[1]
[2]
[3]
[4]
[5]
No. Name Function
[1] Touch panel Used to enter and display the settings related to the stitcher folder,
downstream unit and options.
[2] (paper ejection) key Ejects paper forcibly.
[3] Power lamp Lights up when turned on.
[4]
[5]
(start) key
(stop) key
Starts the system. Press for more than one second.
Stops the system including this machine.
(p.5-8)(p.5-10)
1-15
Chapter 1 Before Operation
4-2. Screen descriptions
[1] [2] [3] [4]
No. Name Function
[1] [Main] tab Pressing the tab displays the main menu.
[2] [Adjust] tab Pressing the tab displays the adjustment menu.
[3] [Function] tab Pressing the tab displays the menu to set the stopper and guide
operations, the number of jogs and others.
[4] [Options] tab Pressing the tab displays the menu for options.
(p.1-17)
(p.1-25)
(p.1-26)
(p.1-31)
4-3. Colors of the keys on the setting screen
The key currently selected is displayed in green and the one not selected is displayed in grey on any of the
setting screen: [Main], [Adjust], [Function] and [Options] screen.
For the items you need to select one of two, the icon currently selected is displayed in green and the other
one in dark gray.
Example)
[a]
[b]
You will not be able to see the illustration or the character for the item displayed in dark gray as shown in the
gure above. However, note that in the gures used in this manual, the items in dark gray are also visible by
design.
1-16
4-4. [Main] screen
The [Main] screen is a screen displayed rst when you turn on the power.
Chapter 1 Before Operation
[2]
[1]
[4]
[5]
[9]
No. Item Details
[1] Binding method Displays a binding method for the memory currently selected.
Saddle stitching
Side stitching
Corner stitching
No stitch
Calendar (*1)
Saddle stitching (4 stitches) (*2)
Side stitching (4 stitches) (*2)
(*1) Displayed when the CALENDAR KIT (option) is attached.
(*2) Displayed when the 4 STITCH KIT (option) is attached.
[2] Folding method Displays a folding method for the memory currently selected.
Fold
No fold
Page insertion
[3]
[6]
[7]
[8]
[11]
[10]
[12]
1-17
Chapter 1 Before Operation
No. Item Details
[3] Trimming method and other
trimming(*)
Displays the trimming method for the memory currently selected.
Head/foot trimming on + fore-edge trimming on
Fore-edge trimming on
Trimming o
Head/foot trimming on + fore-edge trimming o
Head/foot trimming on + gutter cutting + fore-edge
trimming on(*3)
Head/foot trimming on + gutter cutting + fore-edge
trimming o(*3)
Head/foot trimming on + punch + fore-edge trimming
on(*3)
Head/foot trimming on + punch + fore-edge trimming
o(*3)
No downstream units
Oset trimming + punch + fore-edge trimming on(*3)
Oset trimming + gutter cutting + fore-edge trimming
on(*3)
Oset trimming(*3)
Oset trimming + fore-edge trimming on(*3)
Oset trimming + punch(*3)
Oset trimming + gutter cutting(*3)
(*3) Gutter cutting, punch and the oset trimming are displayed
when the DKT-G, DKT-2H and the OFFSET TRIM KIT (options) are
attached.
[4] Paper size Displays a paper size (length x width) for the memory currently
selected.
[5] Finished size Displays a nished size (length x width) for a booklet made.
[6] Memory number(*) Displays a memory currently selected.
[7] Memory number select key(*) Selects a memory number.
The number selected is displayed in No. [6] and its settings are
displayed from Nos. [1] to [5].
[8]
[9] The number of sets processed Displays the number of sets processed.
[10] C key Clears the “number of sets processed” to 0. Press for more than one
[11]
[12] Message display Displays a message.
(setting) key(*)
(size change) key(*)
Displays the menu to change the settings for the memory currently
selected. If changing the information is not available, the (lock)
icon will be displayed.
second.
Moves the guides and the base according to the settings of the
memory number selected.
Press for more than one second.
(*) These items are not displayed or deactivated when the PC CONTROLLER is connected to the system.
1-18
4-4-1. Stitch and fold setting screen
This is displayed when the key is pressed.
Chapter 1 Before Operation
[1a][1d] [1e]
[1]
[2]
[3]
[3a]
[4] [5] [6] [7]
No. Item Details
[1] Stitch Displays stitching methods available. Select a desired stitching
method.
[1a] Saddle stitching
[1b] Side stitching
[1c] Corner stitching
[1d] No stitch
[1e] Calendar(*)
(*) This is displayed when the CALENDAR KIT (option) is attached.
[2] The number of stitches
*Displayed when the 4 STITCH KIT
(option) is attached.
[3] Fold Displays folding methods available.
[4] Job setting icon This icon means that you are currently setting a job.
[5] Memory No. Displays the memory No. for which you are currently making
[6] Return key Returns to the [Main] screen without saving the settings.
[7] Next page key Moves to the trimming setting screen.
Select the number of stitches you desire.
[3a] Fold on
[3b] Fold o
[3c] Page insertion
settings.
[1b] [1c]
[3c]
[3b]
1-19
Chapter 1 Before Operation
4-4-2. Trimming setting screen
[1a][2a][2c] [2d][2b][1b]
[1]
[2]
[3]
[3a]
[3b]
[4] [5] [6] [8][7]
No. Item Details
[1] Fore-edge trimming Displays choices for fore-edge trimming. Select a desired trimming
method.
[1a] Fore-edge trimming on
[1b] Fore-edge trimming o
[2] Head/foot trimming
*Head/foot trimming is performed
using the DKT-200.
[3] Head/foot oset trimming
*Displayed when the OFFSET TRIM
KIT (option) has been attached
to the DKT-200 and changing the
settings by a user has been made
available by your dealer.
[4] Job setting icon This icon means that you are currently setting a job.
[5] Memory No. Displays the memory No. for which you are currently making
[6] Return key Returns to the [Main] screen without saving the settings.
[7] Previous page key Returns to the stitch and fold setting screen.
[8] Next page key Moves to the paper size entry screen.
Displays available choices for head/foot trimming. Select a desired
trimming method.
[2a]Head/foot trimming on
[2b] Head/foot trimming o
[2c] Head/foot trimming + gutter cutting (*1)
[2d] Head/foot trimming + punch (*2)
(*1) This is displayed when the DKT-G (option) is attached.
(*2) This is displayed when the DKT-2H (option) is attached.
Displays choices for head/foot trimming.
[3a] Oset trimming o
[3b] Oset trimming on
settings.
1-20
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