Duplo DBM-120 Maintenance Manual

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Duplo DBM-120

Stapler Folder

Maintenance Manual

STAPLER FOLDER

DBM-120

MAINTENANCE MANUAL

11C-M12M0-0004-0

TABLE OF CONTENTS

CHAPTER 1 MECHANISM

1. Outline of Each Mechanism and

Adjustments ....................................................1-2

2. Maintenance ...................................................1-11

CHAPTER 2 ELECTRICAL

COMPONENTS

1. Block Diagram of Structure and Outline of

Each Block ......................................................2-2

2. Errors and Causes ..........................................2-10

3. Maintenance Mode .........................................2-17

4. Precautions on Replacing the MC Unit ...........2-19

5. Precautions on Replacing Fuses ....................2-20

6. LCD Map.........................................................2-21

7. Overall Schematic Diagram ............................2-27

8. Wiring Diagram ...............................................2-28

1-1

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CHAPTER 1

MECHANISM

1. Outline of Each Mechanism and

Adjustments ....................................................1-2

1-1. Conveyance Mechanism (Entrance)......1-2

1-2. Back Jogger Mechanism .......................1-2

1-3. Side Jogger Mechanism ........................1-3

1-4. Stapler/Clincher Mechanism..................1-4

1-5. Folding Knife/Folding Roller

Mechanism ............................................ 1-8

1-6. Folding Conveyance Mechanism...........1-9

1-7. Stopper Mechanism...............................1-9

1-8. Conveyance Mechanism (Exit) .............. 1-10

2. Maintenance ...................................................1-11

1-2

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1. OUTLINE OF EACH MECHANISM AND ADJUSTMENTS

Adjustments

(1) Adjusting the tension of the timing belt

Adjust the position of the pinch roller unit so that the belt slacks by 10 mm when a pressure of 1.96 N (200 gf) is applied.

Timing belt

014-10243

Pinch roller unit

96F-1125X

1.96 N (200 gf)

10 mm

Precautions on replacing the flat belt

Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt) Replace the flat belt in pairs.

1-2. Back Jogger Mechanism

The base moves forward and backward by changing the rotating movements of the stepping motor to linear movements. The pusher attached to the base pushes in the paper.

Adjustments

(1) Adjusting the position of the collar 05-20-12

Adjust the position of the collar 05-20-12 so that the lever and link become parallel.

1-1. Conveyance Mechanism (Entrance)

Paper is conveyed by the flat belt.

0Z4-08022

11C-1332X

11C-1310X

0Z4-08022

11C-1324X

Unbrako4 × 6

0X4-12050

Stepping motor

99A-8013X

Link

98H-1322X

Lever

Plate

11C-1334X

Z

Collar 05-20-12

11C-1333X

Parallel

X

Bracket

X

0X4-12050

Z

Base plate

1-3

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1-3. Side Jogger Mechanism

The timing belt moves forward and backward from the rotating movements of the stepping motor. The jog plate pushes in the paper.

Adjustments

(1) Fixing the STS belt and bracket

With the bracket touches against the two sides, fix the plate and STS belt.

(2) Adjusting the tension of the STS belt

Adjust the position of the pulley unit so that the belt slacks by 10 mm when a pressure of 0.98 N (100 gf) is applied.

(3) Adjusting the parallelity of the jog plate

Adjust the distance (difference between A and A' and that between B and B') between the groove of the guide plate and jog plate to below 0.5 mm.

Bracket

11C-1635X

Touch

Plate

11C-1637X

STS belt

014-10386

Touch

A

A'

B

B'

Attaching screws

0.98 N (100 gf)

014-10386

11C-1656X

STS belt

Pulley unit

10 mm

1-4

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1-4. Stapler/Clincher Mechanism

The stapler unit staples the paper while the crank shaft makes one round by the DC motor, and at the same time, the cam drives the clincher to bend the staple flat.

Adjustments

(1) Adjusting the height of the clincher

When the cam is at the top dead point, adjust so that the upper surface of the clinch plate and tip of the clincher are of the same level.

Clinch plate

11C-2335X

CFR4 × 20

FN4

(Apply screwlock)

CFR4 × 8, W4

Cam

11C-2051X

11C-2308X Clincher

Even ± 0.2

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11C-M12M0-0004-0

(2) Adjusting the front and back positions of the stapler unit

Adjust the position at which staples come out of the stapler unit to the groove of the clincher.

q Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication

label.

w Rotate the crank shaft to the stapling position (bottom dead point).

e Loosen the M4 nut and M6 nut.

r Rotate the position adjusting screw (M4 capscrew bolt), and adjust the position of the staple guide so that the

position at which staples come out of the stapler unit (small projection) coincides with the groove of the clincher.

t After completing the adjustment, tighten the M4 nut and M6 nut.

CFR4 × 20

N6, SW6, W6

CFR6 × 30

N4

Stapler unit

98R-2004X

(Small projection)

Position at which staples come out

Clincher

11C-2308X

Move the stapler unit and clincher to the 140 (5" 1/2) position

Bracket

11C-2033X

Staple guide

11C-2012X

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(3) Adjusting the pushing amount of the stapler

unit

Set to the stapling position (bottom dead point) and check the pushing amount of the stapler unit by inserting the tool.

q Remove the M3 screws, and remove the staple

remaining detection sensor (upper side).

w Set the stapler unit with the staple cartridge removed and clincher at the 140 (5" 1/2) position of the indication

label.

e Loosen the M8 nut and M4 bolt.

r Set the stapling state (bottom dead point), and check the pushing amount of the stapler unit using the tool.

As the thickness of the tool differs between the two ends, if the thinner end fits the space while the thicker end does not, it means it has been adjusted. ∗ If both ends of the tool fit the space, rotate the adjusting screw (M4 capscrew bolt) to the left.

If both ends of the tool do not fit the space, rotate the adjusting screw to the right.

t After adjusting, tighten the M8 nut and M4 bolt, and attach the staple remaining detection sensor (upper side)

removed at q.

Staple remaining detection sensor (Upper side)

M3

Stapler unit

98R-2004X

(2.6 mm)

Thicker end

(2.3 mm)

Thinner end

(Clearance gauge)

Tool

CFR4 × 20

11C-2036X Rod

N8, SW8, W8

Staple bar unit

11C-2026X

MSKW4 × 8

1-7

11C-M12M0-0004-0

(4) Adjusting the position of the stapler home

sensor

When the rod is at the top dead point, adjust the PH angle to the position where it blocks the optical axis of the photointerrupter by 2 to 3 mm.

Optical axis

PH angle

11C-2040X

Rod

11C-2036X

2to3mm

(5) Adjusting the position of the stopper

To prevent mis-stapling (no staples are stapled), adjust the stopper position so that the stapler unit does not shake at the standby position (top dead point).

q Loosen the screw.

w Lower the stapler unit.

e Lower the stopper, and fix it when it touches the

stapler. (Fix the left and right sides at the same height.)

NOTE : If this adjustment is not complete, staples

will not be conveyed inside the stapler unit and therefore no staples will be stapled.

Stapler unit

98R-2004X

Stopper

98R-2006X

Touch against stapler corner and fix

(6) Checking stapling

Set the stapler unit and clincher at the 40 (1" 5/8) position of the indication label, staple, and check the stapled condition.

1-8

11C-M12M0-0004-0

1-5. Folding Knife/Folding Roller Mechanism

Adjustments

(1) Adjusting the sliding part of the knife base

Adjust the guide so that the knife base moves over the sliding part smoothly without shaking.

Knife

11C-3004X

Knife base

11C-3006X

Sliding part

Screw

Guide

92W-1047X

(2) Adjusting the height of the home sensor of the

folding knife

Touch the sensor bracket against the edge of the square hole of the frame F and fix it.

(3) Adjusting the home position of the folding knife

To stop the folding knife at the lower limit position, adjust so that the arm and crank unit are parallel, and adjust the position of the round plate unit. ∗ In the “Parts Catalog”, the crank unit is part of

the shaft unit (11C-3019X).

Sensor bracket

99J-3239X

Touch

Round plate unit

99J-3226X

About 1 mm

Square hole of frame F

Round plate unit

99J-3226X

Sensor bracket

99J-3239X

Parallel

Crank unit

11C-3021X

Arm

99J-3214X

1-9

11C-M12M0-0004-0

1-6. Folding Conveyance Mechanism

The flat belts sandwich and convey the paper single-folded by the folding roller.

Precautions on replacing the flat belt

Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt) Replace the flat belt in pairs.

1-7. Stopper Mechanism

The timing belt moves forward and backward from the rotating movements of the stepping motor, and the stopper moves up and down.

Adjustments

(1) Adjusting the tension of the STS belt

Adjust the position of the plate so that the belt slacks by 2 mm when a pressure of 1.96 N (200 gf) is applied.

Plate

11C-3644X

STS belt

014-10408

2mm

1.96 N (200 gf)

Plate

11C-3644X

(2) Adjusting the position of the stopper home

sensor

When the stopper ST is at the upper limit position, adjust the photointerrupter so that the plate comes to the position of the optical axis.

Optical axis

Stopper ST

11C-3607X

Plate

11C-3640X

1-10

11C-M12M0-0004-0

1-8. Conveyance Mechanism (Exit)

Paper is conveyed by the flat belt.

Adjustments

(1) Adjusting the standby position of the roller

Adjust the angle of the angle so that the mylar and roller become even.

(2) Adjusting the position of the solenoid

With the roller touching the flat belt, adjust the solenoid to the position where a 0.5 mm clearance is formed with the plunger.

Precautions on replacing the flat belt

Replace taking note of the rotating direction of the flat belt. (Arrow at the back of the flat belt) Replace the flat belt in pairs.

Flat belt

11C-4505X

Roller

98H-4347X

0.5 mm

Angle

952-1438X

Mylar

11C-6074X

Roller

98H-4347X

Even

1-11

11C-M12M0-0004-0

2. MAINTENANCE

Clean the following parts

Rubber roller Resin roller Flat belt Folding roller Index plate Photointerrupter Main unit Remote unit Switching power supply

Oil the following parts (Equivalent to Nisseki Mitsubishi Co. Ld. FBK oil R028)

Sintering bearing Link rotating fulcrum of the solenoid

Grease the following parts (Equivalent to Dowconning Co. Ld. MOLY KOTE X5-6020)

Stapler head Where the flat cogwheels are engaged Where the worm gears are engaged Clincher mechanism sliding part Folding knife sliding part Folding roller sliding part Resin idler (Apply to center pin)

Grease the following parts (Equivalent to Kyodoyushi Co. Ld. uniloob No.2)

Chain

Grease the following parts (Equivalent to Orelube G90-140 oil)

Driving plate (Apply a thin layer only to the part sliding over the clincher)

This page is a blank page.

2-1

11C-M12M0-0004-0

CHAPTER 2

ELECTRICAL COMPONENTS

1. Block Diagram of Structure and Outline of

Each Block ......................................................2-2

1-1. MC Unit..................................................2-5

1-2. OP Unit (Control Panel)......................... 2-5

1-3. Staple Motor ..........................................2-5

1-4. Knife Motor ............................................2-5

1-5. Folding Conveyance Motor....................2-5

1-6. Conveyance Motor.................................2-5

1-7. Cover Switch..........................................2-5

1-8. Movable Table Motor............................. 2-5

1-9. Back Jogger Unit Motor .........................2-5

1-10. Stopper Unit Motor.................................2-6

1-11. Stopper Motor ........................................2-6

1-12. Stopper Home Sensor ........................... 2-6

1-13. Stopper Paper Switch ............................2-6

1-14. Side Jogger Motor .................................2-6

1-15. Back Jogger Motor.................................2-6

1-16. Back Jogger Home Sensor ....................2-6

1-17. Back Jogger Paper Sensor ....................2-6

1-18. Side-stapling Paper Ejection Solenoid...2-6

1-19. Stacker Connection Connector ..............2-6

1-20. Stacker Motor ........................................2-6

1-21. Side-stapling Gate Solenoid .................. 2-6

1-22. Conveyance Clutch................................2-7

1-23. Total Counter .........................................2-7

1-24. Staple Home Sensor..............................2-7

1-25. Movable Table Home Sensor ................ 2-7

1-26. Knife Home Sensor................................2-7

1-27. Staple Index Sensor ..............................2-7

1-28. Knife Index Sensor ................................2-7

1-29. Folding Conveyance Index Sensor ........2-7

1-30. Conveyance Index Sensor.....................2-7

1-31. Option Sensor ........................................2-7

1-32. Back Unit Home Sensor ........................2-7

1-33. Stopper Unit Home Sensor ....................2-8

1-34. Side Jogger Home Sensor.....................2-8

1-35. Staple Paper Switch ..............................2-8

1-36. Saddle-stapling Paper Ejection Paper

Switch ....................................................2-8

1-37. Side-stapling Paper Ejection Paper

Switch ....................................................2-8

1-38. No-staple R Sensor ...............................2-8

1-39. No-staple L Sensor ................................2-8

1-40. Switching Power Supply ........................ 2-8

1-41. Remote Unit (RM Unit) ..........................2-8

1-42. Power Supply Switch .............................2-8

1-43. Main Power Switch ................................ 2-9

1-44. Power Supply Inlet .................................2-9

1-45. Module Connector 1 ..............................2-9

1-46. Module Connector 2 ..............................2-9

1-47. LED 1 (Green) .......................................2-9

1-48. LED 2 (Orange) .....................................2-9

1-49. IF Cable ................................................. 2-9

1-50. Power Cord ............................................2-9

2. Errors and Causes ..........................................2-10

2-1. When Paper Jams Occur.......................2-10

2-2. Troubleshooting..................................... 2-12

2-3. Other Condition Messages ....................2-16

3. Maintenance Mode ......................................... 2-17

3-1. Entering the Maintenance Mode............2-17

3-2. ROM Version Display ............................2-17

3-3. Simulation Mode.................................... 2-17

3-4. Sensor Check Mode ..............................2-18

3-5. Motor/Solenoid Test Mode.....................2-18

3-6. Changing the Display Language............2-18

3-7. Changing the Paper Reference .............2-18

4. Precautions on Replacing the MC Unit ...........2-19

5. Precautions on Replacing Fuses ....................2-20

6. LCD Map.........................................................2-21

6-1. LCD Map (Normal Menu).......................2-21

6-2. LCD Map (Maintenance Mode)..............2-24

7. Overall Schematic Diagram ............................2-27

8. Wiring Diagram ...............................................2-28

2-2

11C-M12M0-0004-0

1. BLOCK DIAGRAM OF STRUCTURE AND OUTLINE OF EACH BLOCK

1-3. Staple motor

1-21. Side-stapling gate solenoid

1-2. OP unit

(Control panel)

1-1. MC unit

1-4. Knife motor

1-5. Folding conveyance motor

1-6. Conveyance motor

1-7. Cover switch

1-8. Movable table motor

1-9. Back jogger unit motor

1-10. Stopper unit motor

1-11. Stopper motor

1-12. Stopper home sensor

1-13. Stopper paper switch

1-14. Side jogger motor

1-15. Back jogger motor

1-16. Back jogger home sensor

1-17. Back jogger paper sensor

1-18.

Side-stapling paper ejection solenoid

1-19. Stacker connection connector

1-22. Conveyance clutch

1-23. Total counter

1-24. Staple home sensor

1-25. Movable table home sensor

1-26. Knife home sensor

1-27. Staple index sensor

1-28. Knife index sensor

1-29. Folding conveyance index sensor

1-30. Conveyance index sensor

1-31. Option sensor

1-32. Back unit home sensor

1-33. Stopper unit home sensor

1-34. Side jogger home sensor

1-35. Staple paper switch

1-36.

Saddle-stapling paper ejection paper switch

1-37.Side-stapling paper ejection paper switch

1-38. No-staple R sensor

1-39. No-staple L sensor

1-20. Stacker motor

1-40. Switching power supply

1-42.

Power supply switch

1-45. Module connector 1

1-43.

Main power switch

1-44.

Power supply inlet

(When not connected to the trimmer)

1-46. Module connector 2

1-47. LED 1

1-48. LED 2

1-41. Remote unit

(RM unit)

1-50. Power cord

1-49. IF cable

To trimmer

2-3

11C-M12M0-0004-0

1-24

1-19

1-30

1-32

1-6

1-42

1-7

1-21

1-31

1-14

1-34

1-23

1-18

1-12

1-33

1-10

1-4

1-11

1-1

1-3

1-22

1-5

1-9

1-40

1-43

1-44

1-41

2-4

11C-M12M0-0004-0

1-16

1-15

1-27

1-25

1-28

1-8

1-29

1-26

1-36

1-37

1-13

1-35

1-17

1-2

2-5

11C-M12M0-0004-0

1-1. MC Unit

The MC unit controls the whole machine by the 8-bit microprocessor. It also incorporates a stepping motor, DC motor, and solenoid driving circuit. It has a built-in DC converter which generates +5 V with the DC +24 V power supply input. A DC +5 V power supply is used for ICs and sensors while a DC +24 V is used for driving the motor and solenoid. The board is mounted with six microprocessors and one ROM. Of the six microprocessors, one is for main control, three for controlling the stepping motors, one for controlling communication with the control panel, and the remaining one for controlling communication other than the control panel. One stepping motor control microprocessor is used for controlling two stepping motors. The ROM is a 128K-byte EPROM written with the main control program. The stepping motor control program and communication control program are written in the built-in ROM of the respective microprocessors. The MC unit is connected with the OP unit (control panel) by communication.

1-2. OP Unit (Control Panel)

The control panel is controlled by a one-chip 8-bit microprocessor. It is mounted with a 16-character 2-line liquid crystal display and a jog dial. The control program is written in the built-in ROM of the microprocessor. It is connected with the MC unit by communication.

1-3. Staple Motor

DC +24 V power supply brush motor. Drives the stapler.

1-4. Knife Motor

DC +24 V power supply brush motor. Drives the folding knife.

1-5. Folding Conveyance Motor

DC +24 V power supply brush motor. Drives the folding rollers and folding conveyance section.

1-6. Conveyance Motor

DC +24 V power supply brushless motor. Drives the main conveyance section.

1-7. Cover Switch

Normal open microswitch. When the cover is closed, contact is established. This switch is connected to the control coil of the relay mounted to the MC unit. The contact of this relay is connected with the DC +24 V supplied to the staple motor, knife motor, folding conveyance motor, and conveyance motor. As it is connected in this way, operating the microswitch opens and closes the relay contact. When the top cover is opened, the DC +24 V supplied to the staple motor, knife motor, folding conveyance motor, and conveyance motor is cut off.

1-8. Movable Table Motor

DC +24 V power supply brush motor. When the paper reference is set to “Center”, this motor drives the machine and automatically adjusts it to the position of the upstream processing unit.

1-9. Back Jogger Unit Motor

DC +24 V power supply stepping motor. Moves the back jogger unit incorporating the back jogger.

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11C-M12M0-0004-0

1-10. Stopper Unit Motor

DC +24 V power supply stepping motor. Moves the stopper unit incorporating the stapling/folding stoppers.

1-11. Stopper Motor

DC +24 V power supply stepping motor. Drives the stapling/folding stoppers.

1-12. Stopper Home Sensor

Sensor for detecting the home positions of the stapling/folding stoppers. Uses a photointerrupter.

1-13. Stopper Paper Switch

Normal closed switch. Used for detecting paper tip and jams caused by paper remaining in the machine.

1-14. Side Jogger Motor

DC +24 V power supply stepping motor. Motor for driving the side jogger.

1-15. Back Jogger Motor

DC +24 V power supply stepping motor. Motor for driving the back jogger.

1-16. Back Jogger Home Sensor

Sensor for detecting the home position of the back jogger. Uses a photointerrupter.

1-17. Back Jogger Paper Sensor

Sensor for detecting paper tip and jams caused by paper remaining in the machine. Uses a photointerrupter.

1-18. Side-stapling Paper Ejection Solenoid

Solenoid for driving the rollers at the top of the stapling/folding stopper section. Uses a DC +24 V power.

1-19. Stacker Connection Connector

When the trimmer is not connected, connects the stacker unit.

1-20. Stacker Motor

Motor for driving the belt of the stacker unit. Uses a DC +24 V power.

1-21. Side-stapling Gate Solenoid

Solenoid for driving the stoppers for side-stapling and corner-stapling. Uses a DC +24 V power.

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1-22. Conveyance Clutch

Electromagnetic clutch for transmitting the conveyance force to the stapling/folding stopper section. Uses a DC +24 V power.

1-23. Total Counter

Electromagnetic counter. Uses a DC +24 V power. Counts up with each stapling/folding or folding operation.

1-24. Staple Home Sensor

Sensor for detecting the home position of the stapler. Uses a photointerrupter.

1-25. Movable Table Home Sensor

Sensor for detecting the home position of the machine moving mechanism (Movable table). Uses a photointerrupter.

1-26. Knife Home Sensor

Sensor for detecting the home position of the folding knife. Uses a photointerrupter.

1-27. Staple Index Sensor

Uses a photointerrupter. When the staple motor rotates and the notch of the index plate attached to the motor shaft passes by the sensor, the sensor outputs pulses at a fixed cycle. Used for detecting the rotation of the staple motor.

1-28. Knife Index Sensor

Uses a photointerrupter. When the knife motor rotates and the notch of the index plate attached to the motor shaft passes by the sensor, the sensor outputs pulses at a fixed cycle. Used for detecting the rotation of the knife motor.

1-29. Folding Conveyance Index Sensor

Uses a photointerrupter. When the folding conveyance motor rotates and the notch of the index plate attached to the motor shaft passes by the sensor, the sensor outputs pulses at a fixed cycle. Used for detecting the rotation of the folding conveyance motor.

1-30. Conveyance Index Sensor

Uses a photointerrupter. When the conveyance motor rotates and the notch of the index plate passes by the sensor, the sensor outputs pulses at a fixed cycle. Used for detecting the rotation of the conveyance motor.

1-31. Option Sensor

Sensor for detecting the optional guides. Uses a photointerrupter.

1-32. Back Unit Home Sensor

Sensor for detecting the home position of the back jogger unit. Uses a photointerrupter.

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1-33. Stopper Unit Home Sensor

Sensor for detecting the home position of the stopper unit. Uses a photointerrupter.

1-34. Side Jogger Home Sensor

Sensor for detecting the home position of the side jogger. Uses a photointerrupter.

1-35. Staple Paper Switch

Normal closed switch. Used for detecting paper tip, end, and jams caused by paper remaining in the machine.

1-36. Saddle-stapling Paper Ejection Paper Switch

Normal closed switch. Located at the top of the paper ejection slot for folding and stapling/folding, used for detecting paper tip, end, and jams caused by paper remaining in the machine.

1-37. Side-stapling Paper Ejection Paper Switch

Normal closed switch. Located at the top of the paper ejection slot for ejecting paper, side-stapling, and cornerstapling, used for detecting paper tip, end, and jams caused by paper remaining in the machine.

1-38. No-staple R Sensor

Sensor for detecting the remaining staple in the stapler on the right in the direction in which the paper moves.

1-39. No-staple L Sensor

Sensor for detecting the remaining staple in the stapler on the left in the direction in which the paper moves.

1-40. Switching Power Supply

Outputs DC +24 V. Mounted with a 6.3 A fuse. Used also for 100 V, 120 V, 220 to 240 V, and 50/60 Hz. Incorporates a protection circuit for overcurrent and overvoltage. If the protection circuit turns on due to some reason, turn OFF the power, wait 3 minutes before turning it ON again.

1-41. Remote Unit (RM Unit)

When machines with remote functions are connected, the remote unit is able to turn ON and OFF the power of the two machines using an interface cable. Mounted with a 6.3 A fuse. Incorporates an internal inlet (for supplying power) and main power switch.

1-42. Power Supply Switch

Used to turn ON/OFF the power supply using the remote unit. Even if this switch is set to OFF, the power supplied to the inside of the machine will not be cut off. When connecting with a downstream processing unit with remote function, the power of the downstream processing unit will also turn ON simultaneously.

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1-43. Main Power Switch

Incorporated in the remote unit. Used to turn ON/OFF the power supply of the machine.

1-44. Power Supply Inlet

Incorporated in the remote unit. Connected to the power cord.

1-45. Module Connector 1

Connector for communication with the machine connected. When performing communication from the upstream processing unit, insert an interface cable.

1-46. Module Connector 2

Connector for communication with the machine connected. When performing communication to the downstream processing unit, insert an interface cable.

1-47. LED 1 (Green)

Lights up in green when power is supplied to the machine.

1-48. LED 2 (Orange)

Lights up only when the remote function is effective and the power is supplied from the upstream processing unit.

1-49. IF Cable

Interface cable for communication with the downstream processing unit.

1-50. Power Cord

Supplies primary power to the machine.

2-10

11C-M12M0-0004-0

Display in 2nd Line Conveyance Route

In Paper Conveyer

In Stapler

In Folder

Paper conveyer section

Stapler section

Folder section

From upstream processing unit paper ejection to back jogger paper sensor, or from back jogger paper sensor to side-stapling paper ejection paper switch

From back jogger paper sensor to staple paper switch, or from staple paper switch to stopper paper switch

From stopper paper switch to saddle-stapling paper ejection paper switch

Place

Jam codes

Jam Code

Description

J1

J2

J3

J4

J5

J6

J7

J8

J9

J10

J11 J12

Not reaching back jogger section

Not reaching side-stapling paper ejection section and remaining in stopper section

Not reaching side-stapling paper ejection section

Remaining in back jogger section

Not reaching stapler section

Remaining in stapler section

Not reaching stopper section

Remaining in stopper section

Not reaching saddlestapling paper ejection section

Remaining in saddlestapling paper ejection section

No setting Remaining in side-stapling

paper ejection section

After receiving paper ejection signal of the upstream processing unit, paper does not reach back jogger paper sensor within specified time.

After paper reaches back jogger paper sensor, paper does not reach side-stapling paper ejection paper switch even after the specified time. There is also paper remaining in the stopper paper switch.

After paper reaches back jogger paper sensor, paper does not reach side-stapling paper ejection paper switch even after the specified time.

There is paper remaining on the back jogger paper sensor even after the specified time.

The paper does not reach the staple paper switch even after the specified time after the paper end passes the back jogger paper sensor.

There is paper remaining in the staple paper switch even after the specified time after the stopper has been lowered.

The paper does not reach the stopper paper switch even after the specified time after the stopper has been lowered.

There is paper remaining on the stopper paper switch even after the specified time after the folding knife has been turned ON.

The paper does not reach the saddle-stapling paper ejection paper switch even after the specified time after the folding knife has been turned ON.

There is paper remaining on the saddle-stapling paper ejection paper switch even after the specified time.

No setting There is paper remaining on the side-stapling paper ejection paper

switch even after the specified time.

Name of Jam

2. ERRORS AND CAUSES

2-1. When Paper Jams Occur

The first line of the LCD on the control panel displays “Paper Jam”. The second line displays “In Paper Conveyer” (paper conveyer section), “In Stapler” (stapler section), or “In Folder” (folder section) according to where the paper has jammed. Turning the jog dial displays the jam code on the next screen. Refer to the following table.

Place of paper jam

2-11

11C-M12M0-0004-0

NOTE : The following causes may be suspected if jam codes are displayed even though no paper jam has actually

occurred.

The lever of the paper switch does not return There are paper bits or foreign objects jammed on the paper switch The paper switch is faulty The connection between the paper switch and MC unit is faulty The MC unit is faulty

2-12

11C-M12M0-0004-0

Display in 2nd Line

Description

Feed Motor

Fold Feed Motor

Knife Motor

Trouble

Home-Out Trouble

Home-In Trouble

Index Trouble

The output of the conveyance motor index sensor is not normal.

Overload and restriction of the conveyance system mechanism Foreign objects jammed in the detecting section of the index sensor. Faulty connection between the index sensor and MC unit Malfunction of the index sensor Faulty connection between the conveyance motor and MC unit Malfunction of the MC unit Malfunction of the conveyance motor

The output of the folding conveyance motor index sensor is not normal.

Overload and restriction of the folding conveyance system mechanism Foreign objects jammed in the detecting section of the index sensor. Faulty connection between the index sensor and MC unit Malfunction of the index sensor Faulty connection between the folding conveyance motor and MC unit Malfunction of the MC unit Malfunction of the folding conveyance motor

The home sensor does not turn OFF (penetrating) within the specified time after the motor has turned ON.

The home sensor does not turn ON (blocking) within the specified time after the motor has turned ON.

The output of the knife index sensor is not normal.

Overload and restriction of the folding knife mechanism Foreign objects jammed in the detecting section of the index sensor. Faulty connection between the index sensor, home sensor and MC unit Malfunction of the index sensor, home sensor Faulty connection between the knife motor and MC unit Malfunction of the MC unit Malfunction of the knife motor

(First Half)

(Second Half)

---------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------

2-2. Troubleshooting

When a problem occurs, the first line of the message on the LCD of the control panel will display “Malfunction”. The second line will display the name of the problem. Details are provided below.

Details of problems (1/2)

2-13

11C-M12M0-0004-0

Display in 2nd Line

Description

Stapler Motor

Machine Move Motor

Stacker Motor

Home-Out Trouble

Home-In Trouble

Index Trouble

Home-Out Trouble

Home-In Trouble

Index Trouble

Trouble

The home sensor does not turn OFF (penetrating) within the specified time after the motor has turned ON.

The home sensor does not turn ON (blocking) within the specified time after the motor has turned ON.

The output of the stapler index sensor is not normal.

Overload and restriction of the stapler mechanism Foreign objects jammed in the detecting section of the index sensor. Faulty connection between the index sensor, home sensor and MC unit Malfunction of the index sensor, home sensor Faulty connection between the stapler motor and MC unit Malfunction of the MC unit Malfunction of the stapler motor

The home sensor does not turn OFF (penetrating) within the specified time after the motor has turned ON.

The home sensor does not turn ON (blocking) within the specified time after the motor has turned ON.

The output of the movable table motor index sensor is not normal.

Overload and restriction of the movable table mechanism Foreign objects jammed in the detecting section of the index sensor. Faulty connection between the index sensor, home sensor and MC unit Malfunction of the index sensor, home sensor Faulty connection between the movable table motor and MC unit Malfunction of the MC unit Malfunction of the movable table motor

The overcurrent detection of the stacker motor drive circuit operates.

Overload and restriction of the stacker, paper ejection mechanism Faulty connection between the stacker motor and MC unit Malfunction of the stacker motor Malfunction of the MC unit

(First Half)

(Second Half)

-------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------

2-14

11C-M12M0-0004-0

Display in 2nd Line

Description

∗∗ Motor ∗∗: Side Jog,

Back Jog, Back Jog Unit, Stopper Unit, Stopper

Home-In Trouble

Home-Out Trouble

Home-Out/In Trouble

Counter-Out Trouble

Counter-In Trouble

When the home sensor is OFF (penetrating), the motor turned ON for moving ∗∗ to the direction towards the home, but the home sensor does not turn ON (blocking) within the specified time.

When the home sensor is ON (blocking), the motor turned ON for moving ∗∗ to the direction away from the home, but the home sensor does not turn OFF (penetrating) within the specified time.

When the home sensor is ON (blocking), after the motor turned ON for moving ∗∗ to the direction away from the home, the motor reversed. At this time, the sensor does not turn ON again within the specified time.

After ∗∗ has been moved for a certain distance away from the home, and was moved back for the same distance, it reached the home and proceeded forwarded more than the specified distance. (The motor was out of step in the movement away from the home.)

After ∗∗ has been moved for a certain distance away from the home, and was moved back for the same distance, it does not return to the home. When the ∗∗ is moved for the specified distance again, it does not return to the home. (The motor was out of step in the movement towards the home.)

Overload and restriction of the ∗∗ unit moving mechanism Foreign objects jammed in the detecting section of the home sensor. Faulty connection between the home sensor and MC unit Malfunction of the home sensor Faulty connection between the motor and MC unit Malfunction of the MC unit Malfunction of the motor

(First Half)

(Second Half)

-------------------------------------------------------------------------------------------------------

2-15

11C-M12M0-0004-0

Details of problems (2/2)

Display in 2nd Line Description

Motor MPU ∗ CRC Error ∗: 1, 2, 3

Motor MPU ∗ ACK Error ∗: 1, 2, 3

Panel MPU ∗∗∗ Error ∗∗∗: CRC, ACK

Panel Interface MPU Error

Internal Interface MPU Error

Interface ∗∗∗ Error ∗∗∗: CRC, ACK Memory Data Error Memory Write ACK Error DA Converter ACK Error

Communication error between the stepping motor control microprocessor and main control microprocessor in the MC unit

<Cause>

Malfunction of the MC unit

Communication error between the stepping motor control microprocessor and main control microprocessor in the MC unit

<Cause>

Malfunction of the MC unit

Communication error between the MC unit and OP unit (panel)

Faulty connection between the OP unit and MC unit Malfunction of the OP unit Malfunction of the MC unit

Communication error between the control microprocessor for panel communication and main control microprocessor in the MC unit

<Cause>

Malfunction of the MC unit

Communication error between the control microprocessor for I2C (other than panel) communication and main control microprocessor in the MC unit

<Cause>

Malfunction of the MC unit

Not setting

Memory error and communication error in the MC unit

<Cause>

Malfunction of the MC unit

-------------------------------------------------------------------------------------------

2-16

11C-M12M0-0004-0

Display Description

Top Cover Open

Trimmer Error

Staple ∗ Nearly Empty ∗: L, R, (Blank)

The contact of the cover switch is open.

The door is not closed completely. Malfunction of the switch Faulty connection between the switch and MC unit Malfunction of the MC unit

An error signal was received from the trimmer.

Jam occurred at the trimmer. The top cover of the trimmer is open. An error other than jamming occurred at the trimmer. Faulty connection between the trimmer and MC unit Malfunction of the MC unit Malfunction of the trimmer

The staples in the stapler ∗ are running out.

Faulty connection between the stapler ∗ and MC unit Malfunction of the stapler ∗ Malfunction of the MC unit

-------------------------------------------------------------------------------------------

2-3. Other Condition Messages

The control panel also displays messages of other conditions of the machine such as when a door is opened, etc. The causes of such messages are shown below. In some cases, if the message and actual condition differ such as when “Top Cover Open” is displayed despite the door being closed, an error may be suspected. Details are provided below.

Condition display

2-17

11C-M12M0-0004-0

Start button

Stop button

button

Clear

button

Escape

Jog dial/Enter button

Power ON indicator

Lights up when the stapler folder is turned ON.

Display

button

Function

3. MAINTENANCE MODE

3-1. Entering the Maintenance Mode

Press the escape button once on the initial screen of the control panel. Turn the jog dial by three clicks towards the right, “Number of Sheets” will be displayed. Press the clear button here once. A beep will be sounded. Turn the jog dial by 5 clicks towards the left, “Fine Adjustment” will be displayed. Press the clear button here once. A beep will be sounded. After “Maintenance Menu” is displayed, press the jog dial once. Two beeps will be sounded. The maintenance menu has four modes for selection – ROM version display, simulation mode, sensor check mode, and motor/solenoid test mode.

3-2. ROM Version Display

Select ROM version display from the maintenance menu. The control program version of the MC unit, stepping motor driver (SPM), or OP unit will be displayed.

3-3. Simulation Mode

When the simulation mode is selected from the maintenance menu, “Simulation Mode” will be displayed. Before starting the simulation mode, be sure to remove the staple cartridge from the stapler. Press the start button to start the machine in the simulation mode, and stop with the stop button. In the simulation mode, each mechanism operates without paper.

2-18

11C-M12M0-0004-0

3-4. Sensor Check Mode

When the sensor check mode is selected from the maintenance menu, “Sensor Check” will be displayed. Turn the jog dial to display the name of the sensor to be checked. The name can be checked as shown in the following examples.

(Example 1) To check the back jogger paper sensor

Pushing down the switch lever sets the display to “on”. Display: “B. Jogger PSW on” Returning the switch lever sets the display to “off”. Display: “B. Jogger PSW off”

(Example 2) To check the conveyance index sensor (photointerrupter)

If something is blocking the detecting section of the sensor, the display will be set to “on”. Display: “Feed Index on” If nothing is blocking the detecting section of the sensor, the display will be set to “off”. Display: “Feed Index off”

3-5. Motor/Solenoid Test Mode

When the motor/solenoid test mode is selected from the maintenance menu, “Motor Sol. Test” will be displayed. Turn the jog dial to display the name of the motor or solenoid to be tested. Press the start button to turn on the motor or solenoid selected. Press the stop button to turn them off. For the side jogger motor, back jogger unit motor, back unit motor, stopper unit motor, and stopper gate motor, forward and backward operations will be repeated until the position of the smallest paper size from the home position.

3-6. Changing the Display Language

When the language is selected from the maintenance menu, “Select Language” will be displayed. Turn the jog dial to select the language used and press the jog dial to confirm the language. To activate this setting, the power needs to be turned off and then on again.

3-7. Changing the Paper Reference

Normally do not change this setting. When the paper reference selection is selected from the maintenance menu, “Select Paper Ref” will be displayed. Turn the jog dial to select “Center” or “Side”. To activate this setting, the power needs to be turned off and then on again.

2-19

11C-M12M0-0004-0

4. PRECAUTIONS ON REPLACING THE MC UNIT

Fine adjustment data and customized sizes are registered in the EEPROM (nonvolatile memory) on the MC unit (board). Therefore previous data will be lost when the MC unit is replaced. Note down the fine adjustment data and customized sizes prior to replacement and input them after replacement. Also be sure to perform the following procedures and checks after replacement.

(1) Initializing the memory

Turn on the power with the function button pressed. Keep pressing until initialization of the machine ends. This procedure initializes data registered in the EEPROM (nonvolatile memory) on the MC unit (board).

(2) Checking the paper reference setting

Check the setting of the paper reference in the maintenance menu. If the setting at “Select Paper Ref” is not appropriate, set it again. (Refer to “3-7. Changing the Paper Reference”)

(3) Checking the fine adjustment data

Enter the fine adjustment mode and check the fine adjustment data. For settings other than 0, +1 to +9, –1 to –9, the fine adjustment data memory will need to be initialized. Perform the following procedure to initialize. Turn off the power, and while pressing the center button (function button) on the control panel, turn on the power again. After this, enter the fine adjustment mode. Even if there is no need to set the fine adjustment data, be sure to enter the fine adjustment mode.

(4) Inputting fine adjustment data and customized sizes

Enter the fine adjustment mode, and input the fine adjustment data and customized sizes noted down before replacement.

2-20

11C-M12M0-0004-0

5. PRECAUTIONS ON REPLACING FUSES

CAUTION : For continued protection against risk of fire, replace only with same type and rating of fuse.

Fuse type and rating: UL, IEC127 Fuse T 6.3 A Board display: FUSE 1

2-21

11C-M12M0-0004-0

Booklet A3 1 (Initial screen) Ready

Output Mode Booklet

Select Mode Through Fold Booklet Side ST Corner ST ∗

Paper Size A3

Select P. Size A3 A4 A5 B4 B5 11x17 LGL LTR IV Cust.1 Cust.2 Cust.3 A3SR ∗

Number of Sheets 1

Select Number 6 ∗

Custom Size

Custom 1 Size L= 364 W= 257

Length L= 364

Select Length L= 364 ∗

Width W= 257

Select Width W= 257 ∗

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

6. LCD MAP

6-1. LCD Map (Normal Menu)

NOTE : Turning the jog dial switches the display within the same hierarchy. Pressing it enters the hierarchy below.

If no hierarchy exists below, turning the jog dial selects an item or sets a value. Pressing it confirms the selected item or value set. The ∗ mark indicates that items can be selected and values set by turning the jog dial. Pressing the escape button (left side of the control panel) returns to the hierarchy above. Pressing for the number of hierarchies moved down from the initial screen returns to the initial screen.

2-22

11C-M12M0-0004-0

Custom 2 Size L= 364 W= 257

Length L= 364

Select Length L= 364 ∗

Width W= 257

Select Width W= 257 ∗

Custom 3 Size L= 364 W= 257

Length L= 364

Select Length L= 364 ∗

Width W= 257

Select Width W= 257 ∗

Fine Adjustment A3

Side Jogger 0

Adj. Side Jogger 0 ∗

Back Jogger 0

Adj. Back Jogger 0 ∗

Fold 0

Adjust Fold 0 ∗

Staple 0

Adjust Staple 0 ∗

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

2-23

11C-M12M0-0004-0

Other Setting

Staple Sensor on

Stpl. Sen. on/off on off ∗

Tone on

Tone on/off on off ∗

LCD Setting

Shift Speed Normal

Select Shift Sp. Fast Normal Slow Very Slow ∗

Blink Speed Normal

Select Blink Sp. Fast Normal Slow Very Slow ∗

mm/In Setting Meter

Select mm/In Meter Inch ∗

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

2-24

11C-M12M0-0004-0

Maintenance Menu (Initial screen) Select M. Mode

ROM Version

MC ROM Version xxx-nnnnn

SPM ROM Version xxx-nnnnn

OP ROM Version xxx-nnnnn

IF ROM Version xxx-nnnnn

Select M. Mode Simulation Mode

Simulation P. Less Running

Select M. Mode Sensor Check

Sensor Check B. Jogger PSW on

Sensor Check Staple PSW on

Sensor Check Stopper PSW on

Sensor Check Top Out PSW on

Sensor Check Bottom Out PSW on

Sensor Check Stapler R Emp on

Sensor Check Stapler L Emp on

Sensor Check S. Jogger Hm on

Sensor Check B. Jogger Hm on

Sensor Check B.J. Unit Hm on

Sensor Check Stp. Unit Hm on

6-2. LCD Map (Maintenance Mode)

NOTE : In the sensor check mode, the sensor state will be displayed as “on” or “off”.

2-25

11C-M12M0-0004-0

Sensor Check Stp. Gate Hm on

Sensor Check M. Move Hm on

Sensor Check M. Move Index on

Sensor Check Staple Hm on

Sensor Check Staple Index on

Sensor Check Knife Hm on

Sensor Check Knife Index on

Sensor Check Feed Index on

Sensor Check F. Feed Index on

Select M. Mode Motor Sol. Test

Motor Test Feed Mot.

Motor Test F. Feed Mot.

Motor Test Knife Mot.

Motor Test S. Jogger Mot.

Motor Test M. Move Mot.

Motor Test B.J. Unit Mot.

Motor Test Stp. Unit Mot.

Motor Test Staple Mot.

Motor Test Stacker Mot.

Solenoid Test S.ST Gate Sol.

Motor Test B.J. Mot.

2-26

11C-M12M0-0004-0

Motor Test Stp. Gate Mot.

Solenoid Test Fold Colo Sol.

Solenoid Test Staple Colo Sol.

Solenoid Test P. In Sol.

Language Japanese

Select Language Japanese English

Select Paper Ref Side

Select Paper Ref Center Side

NOTE) Displayed but no operations performed.

11C-M12M0-0004-0

2-27

BROWN

EJECT SOL

24VA

070 BROWN 072 BROWN 074 BROWN 076 BROWN

078 BROWN

082 BROWN

085 BROWN

088 BROWN

091 BROWN

094 BROWN

097 BROWN

100 BROWN

103 BROWN

106 BROWN

109 BROWN

112 BROWN

114 BROWN 116 BROWN

120 BROWN

124 BROWN

002 BROWN

001 BROWN

FLAT EJECT PAPER SW

AC100V 50/60Hz

AC120V 60Hz

POWER CORD

RM UNIT

054-10258

99J-8015

BLUE

ORANGE

GRAY BLUE

BLUE

PURPLE

6

5

4

3

6

5

4

3

2

1

FOR WRITING ON FPGA

PARALLEL INTERFACE

SERIAL INTERFACE

(For Front Side Machine)

(For Rear Side Machine)

SERIAL INTERFACE

PARALLEL INTERFACE

PINK

BLUE

PURPLE

PINK

BLUE

PURPLE

YELLOW

SKYBLUE

GRAY

PURPLE

YELLOW

SKYBLUE

GRAY

PURPLE

BLUE

GRAY

PINK

BLUE

PURPLE

2

1

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

007 PINK

009 BLUE

005 PURPLE

035 PINK

037 BLUE

033 PURPLE

2

1

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

044 PURPLE 046 PINK

048 BLUE 052 GRAY

053 BLUE

2

1

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

YELLOW

SKYBLUE

GRAY

PURPLE

BACK JOG PAPER SEN

BOOKLET EJECT PAPER SW

MACHINE MOVE HOME SEN

: 96E-8184 (JAPAN)

OPTION SEN 98R-8023

GND

COLLECTOR

ANODE

2

1

3

031 BLUE

029 ORANGE

030 PINK

STAPLE EMPTY L SEN

STAPLE EMPTY R SEN

1

3

2

1

3

2

11C-8031

GND

VOUT

VCC

1

3

2

GND

VOUT

VCC

1

3

2

054-10259

OPTION SEN

031 BLUE

030 PINK

029 ORANGE

SIDE JOG MOT

WHITE BLACK

BLACK

RED

99J-8103

11C-8106

003-80589

11C-8105

99A-8013

99A-8013 99A-8013

DC7.3V 7.3W

98R-8023

FG

DC24V 72Ω

DC24V 36Ω

115 PURPLE

J15

DC24V 1W

DC24V 4W

COUNTER

FEED CL

FLAT GATE SOL

CL

COU

SOL

WHITE

BLUE

WHITE

22

11

22

11

22

11

22

11

FLAT GATE SOL

125 PURPLE

121 SKYBLUE

117 GRAY

EH14T

OUTPUT 1 (NC)

COUNTER

24V

OPTION1 SOL

24V

FEED CL

24V

OPTION2 SOL

24V

EJECT CORLO SOL

24V

14

13

12

11

10

9

8

7

6

5

4

3

2

1

BLUE

PURPLE

PINK

BLUE

PURPLE

PINK

GND

ANODE COLLECTOR

2

1

3

GND

ANODE COLLECTOR

2

1

3

BACK JOG HOME SEN

BACK JOG MOT

SPM

B–

24V

B

A

24V

A–

6

5

1

4

3

2

SPM

B–

24V

B

A

24V

A–

6

5

1

4

3

2

J10

113 YELLOW

111 SKYBLUE

110 GRAY

108 PURPLE

107 YELLOW

105 SKYBLUE

104 GRAY

102 PURPLE

PHD16T

B–

B

A

A–

B–

B

A

A–

24V

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

BACK JOG UNIT MOT

PURPLE

BLUE

GRAY

BLUE

PINK

STOPPER PAPER SW

STOPPER HOME SEN

SIG (N.C.) GND

2

1

GND

ANODE COLLECTOR

2

1

3

YELLOW

SKYBLUE

GRAY

PURPLE

STOPPER MOT

SPM

B–

24V

B

A

24V

A–

6

5

1

4

3

2

STOPPER UNIT MOT

SPM

B–

24V

B

A

24V

A–

6

5

1

4

3

2

J11

SPM

B–

24V

B

A

24V

A–

6

5

1

4

3

2

101 YELLOW

099 SKYBLUE

098 GRAY

096 PURPLE

095 YELLOW

093 SKYBLUE

092 GRAY

090 PURPLE

089 YELLOW

087 SKYBLUE

086 GRAY

084 PURPLE

PHD24T

B–

B

A

A–

B–

B

A

A–

B–

B

A

A–

24V

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

11C-8104

11C-8103

054-10248

11C-8102

11C-8101

98Y-8516

OP UNIT

11C-8501)

(cf. MC CIRCUIT

DC24V 0.14A

DC24V 0.32A

MACHINE MOVE MOT–

MACHINE MOVE MOT

3

2

1

FROM MC UNIT J07

J13

DOOR SW

STACKER MOT

MACHINE MOVE MOT

M

COM

N.O.

M

080 GRAY

045 YELLOW

083 YELLOW

081 PURPLE

BLUE

YELLOW

ORENGE

BLACK

RED

079 ORANGE

047 PINK 049 BLUE

5

4

3

2

1

2

1

EH06T

24VA

STACKER MOT

DOOR

24V

6

5

4

3

2

1

J12

DC24V 1 5A

DC24V 77W

DC24V 38.5W

FEED MOT

STAPLE MOT

KNIFE MOT

FOLD FEED MOT

M

WHITE

RED

077 SKYBLUE

BLACK

RED

BLACK

RED

BLACK

RED 075 PURPLE

073 YELLOW

071 SKYBLUE

2

1

2

1

2

1

2

1

2

1

VH08T

FEED MOT

FOLD FEED MOT

KNIFE MOT

STAPLE MOT

8

7

6

5

4

3

2

1

(cf. RM CIRCUIT

(cf. OP CIRCUIT

99J-8503)

11C-8007

054-10246

98R-8023

: 055-10212 (UK)

: 055-10209 (USA)

REMOTE POWER SWITCH

11C-8502)

11C-8013

11C-8021

J16

CN4

1 3 5

2 4

REM SW-A REM SW-C REM SW-B

127 BLUE

126 ORANGE

CN5 1 2

24V

GND

POWER

POWER–

6V 3 4 5

J05

069 BLUE

068 ORANGE

067 BLUE

066 GRAY

065 BLUE

064 PURPLE

CN3

CN2

CN1

2 3 4

1

5 6 7 8

SCL GND SDA GND

GND 6V GND

2 3 4

1

5 6 7 8

SCL GND SDA GND

GND 6V GND

2 3 4

1

5 6 7 8 9 10 11 12 13 14 15 16

GND

5V VO RS R/W E LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7

2 3 4

1

5 6 7 8 9 10 11 12 13 14 15 16

GND 5V VO RS R/W E LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7

LCD

XH08T

GND

6V

GND

SDA

GND

SCL

8

7

6

5

4

3

2

1

GND

6V

EH02T

2

1

050 ORANGE

044 PURPLE

050 ORANGE

ORANGE

BLUE

YELLOW

SIG (N.C.) GND

2

1

SIG (N.C.) GND

2

1

2

1

034 PINK

036 BLUE

032 SKYBLUE

BLUE

STAPLE PAPER SW SIG (N.C.)

GND

2

1

SKYBLUE BLUE

PINK

SIDE JOG HOME SEN

GND

COLLECTOR

ANODE

2

1

3

056 ORANGE 057 BLUE

054 YELLOW 055 BLUE

063 BLUE

062 BLUE

060 PINK

061 PINK 059 YELLOW

058 YELLOW

5

4

3

5

4

3

2

1

051 BLUE

039 SKYBLUE 043 BLUE

041 PINK

042 BLUE

038 GRAY

040 PINK

STOPPER UNIT HOME SEN

BACK UNIT HOME SEN

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

TO MACHINE MOVE MOT

039 SKYBLUE

045 YELLOW

063 BLUE

062 BLUE

061 PINK

060 PINK

059 YELLOW

058 YELLOW

057 BLUE

056 ORANGE

055 BLUE

054 YELLOW

053 BLUE

052 GRAY

051 BLUE

038 GRAY

049 BLUE

048 BLUE

047 PINK

046 PINK

043 BLUE

042 BLUE

041 PINK

040 PINK

037 BLUE

036 BLUE

035 PINK

034 PINK

033 PURPLE

032 SKYBLUE

J14

EH04T

24VA

GND

5V

DC-6, 8 MOT

4

3

2

1

J08

DSB25P

OPEN MSEL4 ( 5V)

MSEL3

0V

WAIT

PAPER SWITCH

PAPER OUT

START

JOG/RESET

MSEL2

MSEL1

ERROR

SPEED

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

J03

TM11R-3C-88

DOUT–

GND

6V

DIN–

DIN

CLK–

CLK

DOUT

8

7

6

5

4

3

2

1

J02

TM11R-3C-88

DOUT–

GND

6V

DIN–

DIN

CLK–

CLK

DOUT

8

7

6

5

4

3

2

1

J09

DSB9S

0V

START

READY/SIZE

BUSY

EJECT/SIZE

9

8

7

6

5

4

3

2

1

STAPLE EMPTY L SEN

STAPLE EMPTY R SEN

J07

FLAT EJECT PAPER SW

PHD32T

32

31

0V

5V 5V

0V

BOOKRET EJECT PAPER SW

0V

STOPPER PAPER SW

0V

STAPLE PAPER SW

MACHINE MOVE INDEX SEN

STOPPER HOME SEN

STOPPER UNIT HOME SEN

BACK UNIT HOME SEN

BACK JOG HOME SEN

SIDE JOG HOME SEN

0V

5V 5V

0V

5V 5V

0V

5V 5V

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

INPUT1 (NC)

028 BLUE

024 YELLOW

026 PINK

027 BLUE

023 GRAY

025 PINK

FEED INDEX SEN

FOLD FEED INDEX SEN

KNIFE INDEX SEN

STAPLE INDEX SEN

022 BLUE

018 PURPLE

020 PINK

017 SKYBLUE 021 BLUE

019 PINK

016 BLUE

012 ORANGE

014 PINK

015 BLUE

011 YELLOW

013 PINK

010 BLUE

006 GRAY

008 PINK

STAPLE HOME SEN

KNIFE HOME SEN

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

GND

COLLECTOR

ANODE

2

1

3

J06

024 YELLOW

023 GRAY

028 BLUE

027 BLUE

026 PINK

025 PINK

022 BLUE

021 BLUE

019 PINK 020 PINK

018 PURPLE

017 SKYBLUE

016 BLUE

015 BLUE

014 PINK

013 PINK

012 ORANGE

011 YELLOW

010 BLUE

009 BLUE

008 PINK

007 PINK

006 GRAY

005 PURPLE

BACK JOG PAPER SEN

FEED INDEX SEN

FOLD FEED INDEX SEN

KNIFE INDEX SEN

STAPLE INDEX SEN

KNIFE HOME SEN

MACHINE MOVE HOME SEN

0V

5V 5V

0V

5V 5V

0V

5V 5V

0V

5V 5V

0V

5V 5V

STAPLE HOME SEN

PHD30T

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

MC UNIT

AC (L) IN

AC (N) N

1

3

FG

AC (L)

AC (N)

202 BLACK

201 WHITE

AC (L)

FG

AC (N)

CN3

CN2

CN1

GND

1

2

3

4

5

6

24V 24V 24V

CN2

AC220 to 240V 50/60Hz

FG

3

2

1

1 2 3 4 5 6 7 8

SWITCHING POWER SUPPLY

FG

1 2 3 4 5

AC (L)

206 GRAY

205 BLACK

204 PURPLE

2

1 2 3 4 5

AC (N)

J01

J17

004 BLUE

003 BLUE

PHD10T

GND

TDI

TMS

VCC

TDO

GND

TCK

10

9

8

7

6

5

4

3

2

1

VH05T

FG

0V

24V

5

4

3

2

1

7. OVERALL SCHEMATIC DIAGRAM

Note 1) COU : Counter Note 2) SOL : Solenoid Note 3) SPM : Stepper Motor Note 4) M : Motor Note 5) CL : Clutch

11C-M12M0-0004-0

2-28

8. WIRING DIAGRAM

Brown

Bundled wire unit 2

98R-8023

Photointerrupter

Details of B

Details of F

Details of E

Details of H

Details of A

Details of J

Details of G

11C-4023

Angle B

B

H

11C-8309

OP bundled wire unit 2

11C-8105

DC solenoid

OCB-1000

99J-8103

Counter unit

3303

Note) Adjust the clamp angle

so that the bundled wire does not touch the bearing.

View of a

11C-3604

Details of D

E

A

D

F

OCB-1000

3303

3302

248

1197

248

11C-8306

Bundled wire unit 6

3302

248

5076

1197

3304

3303

3304

5076

3305

11C-8305

Bundled wire unit 5

11C-1350

Sensor bracket

11C-1304

Frame

SKB-100PR

3302

11C-3604

Bracket

054-10246

Switch

OCB-500

OCB-1000

99A-8013

Stepping motor

11C-3644

Plate

11C-3650

Sensor base

98R-8023

Photointerrupter

98R-8023

Photointerrupter

11C-2040

PH angle

OCB-375

11C-6005

Frame B

3302

054-10246

Switch

11C-1311

PH angle

99A-8013

Stepping motor

11C-4020

Stacker table

98R-8023

Photointerrupter

Details of I

11C-4022

Angle F

11C-4020

Stacker table

11C-4023

Angle B

3303

11C-8310

ST cable unit

11C-4030

Motor bracket

3302

OCB-1000

11C-4032

Angle

11C-8104

Motor

3304

SK binder

Cable clamp Cable clamp

3306

Cable clamp

Cable clip Cable clip

Cable clip

Bushing

Cable clamp

Bushing

056-10622

248

11C-3603

Base

056-00876

99J-8015

OP unit

11C-1367

Angle

99A-8013

Stepping motor

98R-8023

Photointerrupter

11C-4515

Clutch bracket

Details of left side

054-10259

Switch

98R-8023

Photointerrupter

*Face the protruding part

inside and then tighten.

SKB-1M

11C-8031

ST P.W.B. unit

11C-8106

Electromagnetic clutch unit

11C-1629

PH angle

9 9

*Apply screwlock to the

screw tip and then tighten. However, the screwlock must not spill out at the back.

NITTO SEIKO 3 types of tap-tight (B tight) screw M2 × 3.5

11C-2001

Sensor bracket

98R-2004

Stapler unit

98R-2005

Holder

99A-8013

98R-8023

Photointerrupter

99A-8013

Stepping motor

Details of stapler unit

*Lead wire should not be too

taut when the stapler unit is moved up and down.

11C-8031

ST P.W.B. unit

OCB-375

003-80589

DC solenoid

Details of C

4253

11C-3651

Sensor bracket

C

3304

Cable clamp

98R-2004

Stapler unit

98R-2005

Holder

11C-2001

Sensor bracket

11C-6018

Cover LD

11C-6004

Frame F

a

Details of microswitch

COM

Details of bottom plate section

NC

11C-6216

Sensor bracket

98R-8023

Photointerrupter

SKB-100PR

Orange

054-10248

Microswitch

1F55

G

11C-8013

RM unit

OCB-500

Push mount ties

3305

1197

248

Type No.

5076

No.Name

4253 SKB-1M SKB-100PR

056-10164

056-07007 056-07008

056-09004

056-09003

056-10282

056-09001

056-00003 056-10027BushingOCB-375

056-09002

Cable clip

3303

SKB-100PR

OCB-1000

SKB-100PR

248

11C-2080

PH angle

248

11C-1631

Sensor bracket

11C-8302

OCB-1000

11C-3605

PH angle

3303

SKB-100PR

1197

11C-8021

Switching power supply

056-10211 056-07006

Cable clamp3308 056-09007

054-10258

Power switch

Gray

Black

Purple

11C-6005

Frame B

SKB-100PR

11C-8301

Bundled wire unit 1

11C-8305

Bundled wire unit 5

SKB-1M

11C-8311

BJU bundled wire unit

98R-8023

Photointerrupter

11C-8304

Bundled wire unit 4

056-090053306 Cable clamp

Details of right side

11C-8312

STU bundled wire unit

11C-8303

Bundled wire unit 3

11C-8308

OP bundled wire unit 1

11C-8306

Bundled wire unit 6

11C-8306

Bundled wire unit 6

3305

11C-8306

Bundled wire unit 6

SKB-100PR

11C-8307

Bundled wire unit 7

11C-8305

Bundled wire unit 5

11C-8305

Bundled wire unit 5

11C-8305

Bundled wire unit 5

11C-1310

Base plate

SKB-1M

33051197

11C-8007

MC unit

11C-6323

Motor bracket

11C-6004

Frame F

11C-8103

Motor unit

OCB-1000

3303

11C-8101

Motor

11C-8101

Motor

0248

11C-2080

PH angle

98R-8023

Photointerrupter

98Y-8516

Motor

OCB-1000

98R-8023

Photointerrupter

11C-2040

PH angle

98R-8023

Photointerrupter

OCB-1000

1197

OCB-1000

054-10258

Power switch

1F55

11C-6005

Frame B

OCB-1000

11C-6004

Frame F

248

SKB-100PR

11C-2080

PH angle

98R-8023

Photointerrupter

11C-6007

Bottom plate

OCB-1000

11C-6005

Frame B

OCB-1000

11C-8102

Motor

OCB-1000

248

11C-2080

PH angle

1197

248

3303

054-10248

Microswitch

OCB-1000

11C-8309

OP bundled wire unit 2

To switch

056-10970

Spacer

CN2

11C-6025

Switch angle

3303

CN5

CN6 CN7

CN10

054-10259

Switch

3305

CN12

CN16

To bundled wire unit 5

11C-8311

BJU bundled wire unit

Yellow

Brown

CN1

11C-8312

STU bundled wire unit

CN1

CN13

CN11

CN15

Brass screw M4 with SW

054-10258

Power switch

98R-8023

Photointerrupter

3303

Brass screw M4 with SW

3302

I

11C-8309

OP bundled wire unit 2

11C-8307

Bundled wire unit 7

98R-8023

Photointerrupter

11C-8305

Bundled wire unit 5

11C-8305

Bundled wire unit 5

3305

Brass screw M3 with SW

Brass screw M4 with SW

98R-8023

Photointerrupter

11C-2080

PH angle

Purple, Pink, Blue

Brass screw M4 with SW

Yellow, Brown

Sky blue, Brown

Sky blue, Pink, Blue

3308

Brass screw M4 with SW

1

2

3

Note) Attach the power switch

and switch bracket in the color-order and direction shown in the figure.

11C-6025

Switch bracket

OCB-1000

SKB-100PR

Note) Attach the bundled wire unit SKB-1M

at the position shown in the figure.

Note) Adjust the clamp angle so that the bundled

wire does not touch the index disc.

J

056-10330

HD-LNA

Note) Insert a spring

washer and secure.

Note) Attach the bundled wire unit SKB-1M

at the position shown in the figure.

11C-M12M0