DUO-FAST DF175-CN Operating Manual And Schematic

Download

Page 1

Part No. 511300

MODEL DF175-CN

Cap Nailer

IMPORTANT!

DO NOT DESTROY

It is the customer’s responsibility to have all operators and service personnel read and understand this manual.

OPERATING MANUAL AND SCHEMATIC

Page 2

TABLE OF CONTENTS

Tool Specification and Features ……………………………….. 1

Safety Instructions ……………………………………………….. 2

Preparations………………………………………………………… 3

Loading and Operation…………………………………………… 4

Maintenance ……………………………………………………….. 5

Trouble Shooting …………………………………………………. 6-7

Parts List …………………………………………………………… 8-9

Accessories ………………………………………………………… 10

PAGE

Duo-Fast® warrants that newly purchased power

fastening tools, parts and accessories will be free from defects in material and workmanship for the period shown below, after the date of delivery to the original user.

90-DAY LIMITED WARRANTY

A 90-day warranty will apply to all parts, except those which are specifically covered by an extended warranty.

EXTENDED LIMITED WARRANTY FOR ON SITE CONSTRUCTION APPLICATIONS

A one year warranty will apply to all housing and cap assembly castings. A six month warranty will apply to all magazine parts.

NORMAL WEARING PARTS

The following parts are considered normal wearing parts and are not under warranty.

• Bumper

• Driver Blades

• ”O” Rings

TOOL WARRANTY AND LIMITATIONS

Duo-Fast

designs at any time without notice and without incurring obligation.

An Illinois Tool Works Company 955 National Parkway Schaumburg, Illinois 60173-5172

WARRANTY STATEMENT

This warranty is limited to tools sold and service requested in the United States. To obtain information on warranty service in the United States, refer to the Service Center listing that was provided with your tool.

Duo-Fast's sole liability hereunder will be to replace any part or accessory which proves to be defective within the specific time period. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. This warranty does not apply to part replacement required due to normal wear.

This warranty is void as to any tool which has been subjected to misuse, abuse, accidental or intentional damage, use with fasteners, fuel, batteries, or battery chargers not meeting Duo- Fast specification, size, or quality, improperly maintained, repaired with other than genuine Duo-Fast damaged in transit or handling, or which, in Duo-Fast's opinion, has been altered or repaired in a way that affects or detracts from the performance of the tool.

DUO-FAST

IMPLIED, RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE, and DUO-

FAST's liability AS STATED ABOVE AND AS ASSUMED ABOVE is in

in connection with, the use and performance of the tool, except to the extent other wise provided by applicable law.

DUO-FAST

DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, INCREASED COST OF OPERATION, OR OTHERWISE.

reserves the right to change specifications, equipment, or

MAKES NO WARRANTY, EXPRESSED OR

lieu of all other warranties arising out of, or

SHALL IN NO EVENT BE LIABLE FOR ANY

replacement parts,

Page 3

TOOL SPECIFICATIONS AND FEATURES

DIMENSIONS (LENGTH X HEIGHT X WIDTH) ………………………… 17 3/4” X 11 3/8” X 5” (450.8mm x 288.9mm x 127mm) WEIGHT (WITHOUT FASTENERS) ……………………………………………8.24 lbs (3.74 kgs) AIR INLET ………………………………………………………………………….1/4” NPT

COMPRESSED AIR:

MAXIMUM PERMISSIBLE OPERATING PRESSURE ……………….……120 psi (8.3 bar) RECOMMENDED OPERATING PRESSURE RANGE ……………….…….90-110 psi (4.8 – 7.6 bar) AIR CONSUMPTION …………………… Per minute @ 90 psi (6.2 bar) NAIL RANGE …………………………………………………………………….… to 1¾ NAIL CAPACITY …………………………………………………………………...120 Roofing Coil Nails CAP CAPACITY ……………………………………………………………………. 240 Caps/Spool

FEATURES …………………………

APPLICATIONS ……………………

…………………………………..……4.0 SCFM with 25 nails

(19 – 45mm)

7/8 ”

In-line design

Light weight, powerful

High performance Fast, easy loading Long life carbide steel contact parts Release on contact Depth-adjustment device Debris shield

Synthetic roofing underlayment Roofing felt

House wrap Insulative sheathing Asphalt & fiberglass shingles

”

DANGER

WARNING

Indicates an potentially hazardous situation which, if not avoided, will result in death or serious injury.

NOTE:

Alerts the operator to useful information.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

(1)

Page 4

SAFETY INSTRUCTIONS

IMPORTANT: - Failure to observe basic safety rules or precautions are the cause of most accidents related to the operation and maintenance of the nailer.

- Accidents can be avoided by recognizing a potentially hazardous situation before it occurs and by observing the safety procedures.

NOTE:

DANGER

Read this tool.

Never use hydrogen, oxygen, carbon dioxide or any other bottled gases as a power source for this tool. Use filtered, lubricated, compressed air only.

Never use gasoline or other flammable liquids to clean this tool. Vapors can be ignited by a spark and could cause the tool to explode.

this manual and understand all safety instructions before operating

- Always consider the tool “loaded” when air is connected.

Do not exceed maximum recommended air pressure of the tool (120 psi).

8.3

ALWAYS disconnect the tool from air supply before clearing jams, servicing, adjusting and during non-operation.

Do not keep the trigger pulled on contact safety mechanism when carrying or holding the tool. Never carry the tool by the hose or pull the hose to move the tool.

Always wear eye protection (ANSI Z87.1 safety glasses) when operating the tool. Be su protection.

Do not use a check valve or any other fitting which allows air to remain in the tool.

Never point any operational fastener driving tool at yourself or at any other person.

Never load fasteners with trigger or safety element depressed.

re everyone in your work area is wearing the same type of eye

(2)

Page 5

PREPARATION

PROTECT YOUR EYES AND EARS. WEAR ANSI Z87.1 SAFETY

GLASSES WITH SIDE SHIELDS. WEAR HEARING PROTECTION.

EMPLOYERS AND USERS ARE RESPONSIBLE FOR ENSURING THE

USER OR ANYONE NEAR THE TOOL WEARS THIS

PROTECTION.

1. This roofer is supplier with a Milton 727 type air coupler. If another type coupler is required, use a free flow quick connect fitting on the tool. (See Fig. 1)

SAFETY

Add a few drops of part number 403720 pneumatic oil into the air inlet. (See Fig. 2)

Empty the nail and cap magazines.

Connect the tool to an air compressor using a 3/8” I.D. hose. Make sure the hose has a rated worki female quick coupler. (See Fig. 3)

Regulate the air pressure to obtain 80 PSI a operation of the contact safety trip mechanism following the instructions in this manual. (See Fig. 4)

Disconnect the air supply from the tool.

Load nails into your tool following the instructions in this manual. (See Fig. 5)

ng pressure exceeding 200 PSI and a

t the tool. Check the

Load caps into your tool followi Fig 6)

Reconnect the air supply to the tool.

Test for proper nail penetration by driving nails into a sample piece of wood. If the nails do not achieve the desired penetration, check th pressure is adjusted to at least 100 psi. Then adjust depth stop on back of roofer until desired penetration is reached. (See Fig. 7) Do not exceed 120 PSI at the to

Set the Switch at the top of the tool “On” for cap feed or “Off” for applying roofing nails only. (See Fig 8)

ng the instructions in this manual. (See

ol.

(3)

Page 6

LOADING AND OPERATION

LOADING THE NAIL COIL:

Disconnect the tool from air supply.

Pull down door latch and open the door. Swing magazine cover open.

Check to make sure there is no nail in the outlet site

before loading a new nail coil.

The tool must be set for the length of nail to be used. Nails will not feed smoothly if the magazine is not correctly adjusted. The magazine contains adjustable nail platform on which the nail coil rest. The nail platform can be moved up and down to three settings. To ch setting pull on the post and twist to the correct step. (See Picture 1)

Failure to adjust magazine height for nail size may

damage the nail feed mechanism.

Place the coil of nails over the post in the magazine. Uncoil enough nails to reach the feed pawl. Place the first nail in front of the front tooth on the feed pawl in the driver channel. The nail heads must be in the slot in the nose. (See Picture 2)

Swing the latch door and magazine cover closed. Check that the latch pin engages when release latch.

WARNING

d and that th

e magazine cover is behind the

ange

LOADING THE PLASTIC COIL:

Disconnect the tool from air supply.

Pull open cap canister lever and remove empty paper spool. Remove the tape from the end of the cap strap on the spool. Push the spool over the canister spindle and feed the caps into the track. (See Picture 3)

Advance the caps to the front of the track by pushing the caps from the

bottom of

open the lever snaps onto the rim of t

the track. Close the cap canister lever and push until

he canister. (See Picture 4)

(4)

Page 7

MAINTENANCE

Your tool requires lubrication every day you use it.

Disconnect the air supply from the tool before lubricating.

Turn the tool so the inlet is facing up and put 6-8 drops of pneumatic oil, part number 403720, into the air inlet. (See Fig 2). Never use detergent oil or additives. Operate the tool briefly after adding oil.

Wipe off excessive oil at the exhaust. Excessive oil w rings of tool. If in-line oiler is used, manual lubrication through the air inlet is not required on a daily basis.

CLEANING THE TOOL

DUO-

DUO-FAST

NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL. VAPORS IN THE TOOL MAY IGNITE BY A SPARK AND CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY.

SOLVENTS USED TO CLEAN THE NOSE OF THE TOOL AND CONTACT SAFETY TRIP MECHANISM MAY SOFTEN THE TAR ON THE SHINGLES AND CAUSE THE BUILDUP TO BE ACCELERATED. MAKE SURE TO DRY THE TOOL THOURGHLY AFTER CLEANING AND BEFORE OPERATIONG THE TOOL AGAIN.

1. Disconnect the air supply from the tool.

2. Remove tar buildup with kerosene, #2 fuel oil or diesel fuel. Do not allow solvent to get into the cylinder or damage may occur. Dry off tool completely before use.

ill damage O-

(5)

Page 8

TROUBLESHOOTING

WARNING

STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR. SERIOUS PERSONAL INJURY COULD OCCUR.

ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED

PERSON OR AN AUTHORIZED SERVICE CENTER ONLY.

SYMPTOM POSSIBLE PROBLEMS SERVICE

Air leaking at trigger valve area

Air leaking between housing and nose.

Air leaking between housing and cap assembly.

Tool skips driving fastener. Worn bumper.

O-rings in trigger valve housing are damaged.

Loose screws in housing.

Damaged O-rings.

Damage to bumper.

Loose screws.

Damaged gasket.

Dirt in nose.

Dirt or damage prevents fasteners or fastener feed pawl from moving freely in magazine.

Damaged feed pawl spring.

Inadequate air flow to tool.

Worn O-ring on piston or lack of lubrication.

Damaged O-rings on trigger valve.

Air leaks.

Cap gasket leaking.

O-rings must be replaced & operation of contact safety trip mechanism must be checked.

Screws need to be tightened.

O-rings need to be replaced.

Bumper needs to be replaced.

Screws need to be tightened.

Gasket needs to be replaced.

Bumper needs to be replaced.

Clean.

Magazine needs to be cleaned.

Spring needs to

Fitting hose or air compressor n

eeds to be checked.

O-ring needs to be replaced. Lubricated.

O-rings need to be replaced.

Screws and fittings need to be tightened.

Gasket needs to be replaced.

be replaced.

(6)

Page 9

TROUBLESHOOTING

WARNING

STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR. SERIOUS PERSONAL INJURY COULD OCCUR.

ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED

PERSON OR AN AUTHORIZED SERVICE CENTER ONLY.

SYMPTOM POSSIBLE PROBLEMS SERVICE

Tool runs slow or has loss of power.

Fasteners are jammed in tool. Driver guide worn or damaged.

No cap feed.

Tool not lubricated sufficiently.

Broken spring in cap assembly.

Exhaust port in cap is blocked.

Driver is damaged.

Fasteners are not correct size.

Fasteners are bent.

Magazine or nose screws are loose.

Cap feed switch off.

Cap chain broken in track.

Air tube to pusher cylinder cut or pinched.

Holder spring (“A” plate) bent or broken.

Pusher finger bent or broken.

Air leaks on main body.

(7)

Tool needs to be lubricated.

Spring needs to be replaced.

Damaged internal parts need to be replaced.

Replace driver guide.

Replace driver.

Fasteners recommended for tool must be used.

Replace with undamaged fasteners.

Screws need to be tightened.

Switch cap feed on.

Feed caps from canister to pusher.

Replace air tube.

Replace “A” plate.

Replace pusher.

Replace air leaks. (See troubleshooting air leaks.)

Page 10

ITEM

NO.

PART NO. DESCIPTION

ITEM

NO.

PART NO. DESCRIPTION

ITEM

NO.

PART NO. DESCRIPTION

1 511301 SCREW SET 6*25 32 511332 TRIGGER VALVE SET 63 511363 SPACER (A)

2 511302 WEAR GARD (RIGHT) 33 511333 TRIGGER SET 64 511364 SPACER (B)

3 511303 WEAR GARD (LEFT) 34 511334 RELEASE GUIDE 65 511365 SPACER (C)

4 511304 CYLINDER CAP SET 25 511335 PIN 66 511366 PIN

5 511305 SCREW 4*10 36 511336 BUMPER 67 511367 CONTAINER LATCH

6 511306 EXHAUST COVER 37 511337 NOZZLE WASHER 68 511368 NYLON NUT M5

7 511307 CAP 38 511338 OUTLET SITE ASS'Y. 69 511369 NAIL COVER SET

8 511308 FW AIR PLUG 39 511339 SCREW 6*28 70 511370 CAP GUIDE (RIGHT)

9 511309 CONTROL VALVE ROD SET 40 511340 OUTLET SPRING 71 511371 CYLINDER HOLDER (B)

10 511310 GASKET 41 511341 JAW PIN 72 511372 PLATE (B)

11 511311 O-RING 17.8*2.4 42 511342 JAW SPRING 73 511373 TRAY

12 511312 SEAL, AIR 43 511343 RELEASE CATCH 74 511374 CYLINDER HOLDER (A)

13 511313 DISC VALVE SET 44 511344 ADJUSTMENT ROD 75 511375 CAP GUIDE (LEFT)

14 511314 SPRING 45 511345 PUSHER SET 76 511376 PLATE (A)

15 511315 DISC VALVE 46 511346 FILTER 77 511377 NYLON NUT M5

16 511316 O-RING 47.3*2.62 47 511347 JAW 78 511378 YOKE SET

17 511317 PISTON STOPPER 48 511348 SPL601 AIR PLUG 79 511379 YOKE

18 411318 PISTON UNIT 49 511349 PIN RETAINER 80 511380 WEAR PAD

19 511319 PISTON RING 50 511350 PUSHER 81 511381 BLACK HOSE

20 511320 O-RING 30*2 51 511351 SCREW 5*12 82 511382 SCREW 4*10

21 411321 PISTON SET 52 511352 PUSHER SPRING 83 511383 SCREW SET 6*18

22 511322 O-RING 42*2 53 511353 CYLINDER SET 84 511384 O-RING 11.*1.5

23 511323 CYLINDER SET 54 511354 SCREW 8X70 85 511385 COLLAR

24 511324 HOUSING 55 511355 NYLOK SCREW 6*18 86 511386 O-RING 59.4*3.1

25 511325 GASKET 56 511356 SPACER 87 511387 COLLAR ASS'Y.

26 511326 GASKET 57 511357 SUPPORT 88 511388 OUTLET SITE DOOR SET

27 511327 SCREW 8*40 58 511358 NYLON NUT M6 89 511389 LOCK PIN

28 511328 AIR PLUG 59 511359 OUTLET SITE COVER 90 511390 PIN RETAINER

29 511329 SCREW SET 5*28 60 511360 CONTAINER PIN 91 511391 LOCK PIN

30 511330 TAIL COVER 61 511361 CONTAINER SPRING 92 511392 SPRING

31 511331 NYLON NUT M8 62 511362 CONTAINER 93 511393 PUSHER

PARTS LIST FOR DF175-CN CAP NAILER 511300

(8)

Page 11

(9)

102311

2018

633064

555639

89 90 88

553156

PARTS LIST FOR DF175-CN CAP NAILER 511300

Page 12

ACCESSORIES

ubricants and Loctite

Loctite 242 (Blue)

Lubricating Oil 16 oz.

Part No. 093500

Part No. 403720

Lubricaing Oil with Antifreeze 8 oz. Part No. 219090

Chemplex 710 Lubricant 1lb.

Lubricant 5 gram tube

Part No. 403734

Part No. 219188

Tool Cleaner

Ideal cleaner for all Duo-Fast tools. Part No. 219348

Safety Glasses

Clear Part No. 401382

Duo-Caps Plastic Collated Caps

240 plastic collated caps per spool.

Part No. 6700202400 plastic collated caps per carton,

An Illinois Tool Works Company 955 National Parkway Schaumburg, Illinois 60173-5172

www.duo-fastconstruction

Duo-Fast is a registered trademarks of ITW. All other trademarks are property of their respective owners.