I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
I Alignment Procedures of Mechanism
Sec. 3: Exploded views
and Parts List Section
I Exploded views
I Parts List
I CBA’s
DVD PLAYER &
VIDEO CASSETTE RECORDER
DCD2203
CH-DOWN
POWER
CH-UP
STOP/EJECT
PLAY
OPEN/CLOSE
OUTPUT
STOP
REVPLAY
FWD
PLAY
DISC IN
DVD
VCR
TIMER REC
FF
REW
REC
VIDEOAUDIO
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual ar e effective methods of perf orming service
operations. Some of these service special tools should be used when and as
recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand
that these CA UTIONS and NO TICES ARE NO T EXHAUSTIVE. Funai could not
possibly kno w , ev aluate and advice the service trade of all conceiv ab le wa ys
in which service might be done or of the possible hazardous consequences of
each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly , a servicer who uses a service pr ocedure or tool which is not
recommended by Funai must first use all precautions thor oughly so that neither his safety nor the safe operation of the equipment will be jeopar dized by
the service method selected.
Manufactured under license from Dolby Laboratories. "Dolby" and
the double-D symbol are trademarks of Dolby Laboratories.
MAIN SECTION
DVD PLAYER &
VIDEO CASSETTE RECORDER
DCD2203
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
4-1. Video outputVp-p0.81.01.2E-E Mode
4-2. Video S/NdB3942E-E Mode
4-3. Audio outputdB-10-6-2E-E Mode
4-4. Audio S/NdB4046E-E Mode
Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed
and some may drop slightly below these specs. Limit s pecs represent the ab solute worst conditi on that still might
be considered acceptable; In no case should a unit fail to meet limit specs.
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC120 V 60 Hz
3. Load imp. : 100 K ohm
4. Room ambient : +25
°C
1-1-2H9411SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the l aser beam coming
from the pickup or allo w it t o str ike agai nst your
skin.
The laser beam is emitted from the locatio n shown in the figure. When ch ecking the laser d iode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is tur ned on. Do not loo k directly at the laser
beam.
Caution: Use of controls an d adjustments, or doing pr ocedures other than th ose specified here in, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
WHEN OPEN. DO NOT
CAUTION
LASER RADIATION
STARE INTO BEAM.
Location: Inside Top of DVD mechanism.
1-2-1DVD_LASER
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are iden tified by a # on schematics and in parts lists. Use of a
substitute replacement that does not have the same
safety characteristics as the recommended replacement par t might create shock, fire, and/or other h azards. The Product’s Safety is under review
continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory,
our products are carefully inspected to confirm with
the recognized product safety and electrical codes of
the countries in which they are to be sold. However, in
order to maintain such compli ance, it is equall y impor tant to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified re pla ce men ts.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not conta ct heat produc -
ing parts (heats inks, oxide metal fil m resis tors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repair ed loc at ion s.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses cri mp type con nector s
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent
shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to t he complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disc onnect the AC plug from the
AC outlet.
1-3-1DVD_SFN1
Safety Check afte r Servicing
Examine the area surrounding the repaired location for
damage or deteri oration. Observe that screws, par ts,
and wires have been returned to their original positions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearanc e distance (d ) and (d’) be tween soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
AC Line VoltageClearance Distance (d) (d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
120 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the ter minals of load
Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
≥ 3.2mm (0.126 inches)
0.15µF CAP. & 1.5kΩ RES.
Connected in parallel
Exposed Accessible Part
Z
1.5k
i≤0.5mA PeakExposed accessible parts
0.15 F
Earth Ground
B
Power Cord Plug Prongs
AC Voltmeter
(High Impedance)
Fig. 1
Fig. 2
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-3-2DVD_SFN1
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
Top View
Input
Out
2. For other ICs, pin 1 and every fifth pin are indicated
as shown.
In
Pin 1
3. The 1s t pin of every ma le c on nector i s indi ca ted a s
shown.
Pin 1
Bottom View
5
10
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when rem oving enti re flat pa ck-IC, first apply
soldering iron to ce nter of the flat pack-IC and hea t
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CB A using twee-
zers. (Fig. S-1-6)
Instructions for Connectors
1. When you conn ect or disconn ect t he FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Caution:
1. D o not supply hot air to the chip par ts around the
flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to brea k or damage the foil of each
pin or the solder lands under the IC when removing
it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Tape
Tweezers
Machine
Flat Pack-IC
Fig. S-1-2
1-4-1DVD_NOTE
With Soldering Iron:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when rem oving enti re flat pa ck-IC, first apply
soldering iron to ce nter of the flat pack-IC and hea t
up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CB A using twee-
zers. (Fig. S-1-6)
Note:
When using a solder ing iron, care must be taken
to ensure that the flat pack-IC is not bei ng held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently beca use it may be damaged
if force is applied.
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a shar p pin or wire to which s older will
not adhere (iron wi re). When he ating the pins, us e
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
(3)Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to c en ter of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4)Release the flat pa ck-IC from the CBA us ing twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solde r
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5
To Solid
Mounting Point
CBA
Tweezers
Hot Air Blower
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
Fig. S-1-6
1-4-2DVD_NOTE
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement fla t pack-IC more
easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be s ure this mark matches the 1
on the PCB when positioni ng for installation. Then
presolder the four cor ners of the fl at pack-IC. (See
Fig. S-1-8.)
(3)Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential di fference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a groun ding band (1M Ω) that is properly grounded to re move any static electr ici ty that may
be charged on the body.
2. Ground for Workbench
(1) Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape thr ough the body grounding band, be careful t o avoid contacting semi-conductors with your clothing.
< Incorrect >
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
CBA
< Correct >
Grounding Band
1MΩ
CBA
1MΩ
Conductive Sheet or
Copper Plate
1-4-3DVD_NOTE
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tap e into the Deck Mechan ism Assembly and
press the PLAY button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect TP502 (SENSOR INHIBITION) to GND.
This will stop the functi on of Tape Star t Sensor, Tape
End Sensor and Reel Sensor s. (If these TPs are connected before plugging in the unit, the function of the
sensors will stay valid.) See Fig. 1.
Q503
Q504
TP502
S-INH
Fig. 1
Note: Because the Tape E nd Sensor s are in active, do
not run a tape all the way to the start or the en d of the
tape to avoid tape damage.
1-5-1H9400PFS
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ut
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re
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It
h
OPERATING CONTROLS AND FUNCTIONS
FRONT PANEL
1234768
OPEN/CLOSE
STOP
25
FWD
REVPLAY
23242220
PLAY
DISC IN
REMOTE CONTROL
26
POWER
SPEED AUDIO
27
28
123
456
789
010
DVDVCR
DISPLAY
SKIP/CH.
VCR/TV
SLOW
+
PAUSE
29
30
31
32
34
33
35
RECORD
MENU
SETUP
36
37
38
39
40
1. Disc loading tray
2. OPEN/CLOSE Button
Press to insert discs into or remove them from the
tray.
3. DVD OUTPUT Light (Green)
This light appears when the DVD output mode is
selected. You can only watch DVDs when the green
DVD OUTPUT light is on. To make the green DVD
OUTPUT light come on, press DVD on the remote
control or OUTPUT on the front panel.
4. VCR OUTPUT Light (Green)
This light appears when the VCR output mode is
selected. You can only watch tapes when the green
VCR OUTPUT light is on. To make the green VCR
OUTPUT light come on, VCR on the remote control
or OUTPUT on the front panel.
5. CASSETTE COMPARTMENT
SUBTITLE
T-SET
ZOOMMODE
ANGLE
PLAY
STOP
ENTER
SEARCH
MODE
REPEAT
RETURNTITLE
CLEAR/
C.RESET
A-B
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
5
OUTPUT
DVD
VCR
TIMER REC
FF
REW
REC
18171615141312
19
6. POWER Button
Press to turn the power on and off.
7. POWER Light (red)
Light appears when the power is on.
8. STOP/EJECT Button (VCR)
EJECT Button
Press to remove the tape from the VCR.
STOP Button
Press to stop the tape motion.
9. PLAY Button(VCR)
Press to begin playback.
10. CH(ANNEL) Buttons
In VCR mode, press to change TV channels on th
VCR; press to adjust the tracking during normal
slow motion playback; press to remove vertical jitt
in a Still picture.
11. AUDIO In Jack
Connect an audio cable coming from the audio o
jack of a camcorder, another VCR, or an audio sourc
here.
12. VIDEO In Jack
Connect a video cable coming from the video o
jack of a camcorder, another VCR, or a video sourc
(laser disc player, camcorder, etc.) here.
13. FF Button (VCR)
Press to rapidly advance the tape, or view the pictu
rapidly in forward during playback. (Forwa
Search).
14. REW Button (VCR)
Press to rewind the tape, or to view the picture rapi
ly in reverse during the playback mode (Rewin
Search).
15. REC Button
Press once to start a recording. Press repeatedly
start a One-Touch Recording.
16. REC Light
Light appears during recording.
17. TIMER Light
Light appears when the DVD/VCR is in standb
mode for a timer recording or during a One-Touc
Recording. It flashes if T-SET is pressed for a tim
recording, but there is no tape in the DVD/VCR.
flashes when all timer recordings or One-Touc
Recordings are finished.
VIDEOAUDIO
11
POWER
CH-UP
STOP/EJECT
PLAY
CH-DOWN
10
921
1-6-1H9411IB
1
8. OUTPUT Button
1
2
2
2
2
2
2
2
2
2
2
3
3
k
l
r
e
r
,
c
.
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-
r
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.
k
t.
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-
Press to select DVD mode or VCR mode.
●You can switch the output mode either by pressing
OUTPUT on the front panel, or by pressing DVD
or VCR on the remote control. However, if you
press OUTPUT on the front panel first, you
need to re-select the corresponding mode by
pressing DVD or VCR on the remote control.
9. Remote Sensor Window
0. DISC IN Light (green)
Light appears when a disc is in the DVD Player.
1. PLAY Light (green)
Light appears during Disc playback.
2. FWD Button (DVD)
Press to fast forward the Disc. Press PAUSE, then
press this button to begin slow motion playback.
Press this button repeatedly to change the forward
speed of slow motion.
Press to skip Chapters or Tracks.
3. PLAY Button (DVD)
Press to begin playback.
4. REV Button (DVD)
Press to view the DVD picture in fast reverse motion
or to reverse playback of an Audio CD.
Press to skip Chapters or Tracks.
5. STOP Button (DVD)
Stops operation of the disc.
6. SPEED Button
Press to select the VCR’s recording speed
(SP or SLP)
7. POWER Button
Press to turn the power on and off.
8. Number Buttons
●DVD mode
Press to select numbered items in a menu.
+10
Use this button to enter number 10 and above.
●VCR mode
Press to select TV channels on the VCR.
To select channels, enter channel numbers as a
two-digit number for the quickest results. For
example, to select channel 6, press 0 then 6.
9. DISPLAY Button
●DVD mode
Press to access or remove the display screen during
DVD or Audio CD playback.
●VCR mode
Press to access or remove the VCR’ s on-screen status display.
0. DVD Button
Press to select DVD mode for the remote control.
●You can switch the OUTPUT mode either by
pressing OUTPUT on the front panel, or by pressing
DVD or VCR on the remote control. However, if you
press OUTPUT on the front panel first, you need
to re-select the corresponding mode by pressing
DVD or VCR on the remote control.
1. h Button
●DVD mode
Press to view the DVD picture in fast reverse
motion.
slow motion playback. Press this button repeatedly to
change the reverse speed of slow motion.
●VCR mode
Press to rewind the tape, or to view the picture rapidly
in reverse during the playback mode (Rewind Search).
Press PAUSE, then press this button to begin
32. STOP Button
●DVD mode
Press to stop the disc motion.
●VCR mode
Press to stop the tape motion.
33. RECORD Button
Press once to start a recording.
34. MENU Button
●DVD mode
Press to display the menu of the Disc.
●VCR mode
Press to access the VCR menu.
35. TITLE Button
36. SETUP Button
Press to enter DVD player setup mode.
37. ZOOM Button
Enlarges part of a DVD-reproduced image.
38. MODE Button
Activates program playback or random playbac
mode when playing CDs or MP3. Sets Black leve
and virtual surround.
39. SUBTITLE Button
Press to select the desired subtitle language.
39. T-SET Button
Press to put the VCR into standby mode for a time
recording.
40. ANGLE Button
Press to change the camera angle to see the sequenc
being played back from a different angle.
41. REPEAT Button
Repeats playback of the current disc, title, chapter o
track.
42. A-B REPEAT Button
Repeats playback of a selected section.
43. SEARCH MODE Button
●DVD mode
Press to access or remove the Search display
which allows you to go directly to a specifi
Title/Chapter/Track/Time.
●VCR mode
Press to perform a Time Search or an Index Search
44. CLEAR/C.RESET Button
●DVD mode
Press to reset the setting.
●VCR mode
Press to reset the counter. Press to exit from th
MENU screen.
45. RETURN Button
●DVD mode
Returns to the previous operation.
46. Arrow Buttons
Use when making settings while watching the dis
play on a TV screen.
●DVD mode
Moves the cursor and determines its position.
●VCR mode
p/o Buttons
Press to enter digits when setting program (Fo
example: setting clock or timer program). Press t
select the setting modes from the on screen menu
B Button
When setting program (For example: setting cloc
or timer program), press to determine your selec
tion and proceed to the next step you want to inpu
Press to determine the setting modes from the o
screen menu. Press to add or delete channel num
bers during channel preset.
1-6-2H9411IB
s Button
4
4
4
5
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to
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R
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ts
re
e
Press to cancel a setting of timer program. Press to
correct digits when setting program (For example:
setting clock or timer program). Press to add or
delete channel numbers during channel preset.
7. ENTER Button
●DVD mode
Press to accept a setting.
8. g Button
●DVD mode
Press to fast forward the Disc. Press PAUSE, then
press this button to begin slow motion playback.
Press this button repeatedly to change the forward
speed of slow motion.
●VCR mode
Press to rapidly advance the tape, or view the picture rapidly in forward during playback (Forward
Search).
9. PLAY Button
●DVD mode
Press to begin playback.
●VCR mode
Press to begin playback.
0. VCR Button
Press to select VCR mode for the remote control.
●You can switch the OUTPUT mode either by
pressing OUTPUT on the front panel, or by pressing
DVD or VCR on the remote control. However, if you
press OUTPUT on the front panel first, you need
to re-select the corresponding mode by pressing
DVD or VCR on the remote control.
51. PAUSE Button
●DVD mode
Press to pause Disc playback. Press repeatedly
advance the DVD picture step by step (or on
frame at a time).
●VCR mode
While recording, press to temporarily stop th
recording (pause). Press a second time to resum
normal recording. You can not pause a One-Touc
Recording. Or, press during tape playback
freeze the picture. Press to advance the picture on
frame at a time during still mode.
52. SLOW Button
During tape playback, press to view the video tape
slow motion. Press again to resume normal playbac
This button does not affect DVD playback.
53. VCR/TV Button
Use to select VCR or TV position.
●VCR Position
To view playback, to monitor video recording or
watch TV using the VCR tuner.
●TV Position
To watch TVor to view one program while recor
ing another.
54. SKIP/CH. Buttons
●DVD mode
Press to skip Chapters or Tracks.
●VCR mode
Press to change TV channels on the VCR.
55. AUDIO Button
Press to select a desired audio language or soun
mode.
Notes
To use the remote control to operate the DVD/VC
COMBINATION UNIT and its features, press DVD o
the remote control before pressing other DVD oper
tion button. Verify that the green DVD OUTPUT Lig
is on.
To use the remote control to operate the VCR and i
features, press VCR on the remote control befo
pressing other VCR operation button. Verify that th
green VCR OUTPUT Light is on.
1-6-3H9411IB
1
2
3
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5
5
5
5
6
6
e
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REAR VIEW
5756585960
DVD/VCRVCRDVD
AUDIO OUT
ANT-IN
L
AUDIO IN
R
ANT-OUT
VIDEO OUT
VIDEO IN
S-VIDEO
OUT
COMPONENT
VIDEO OUT
Y
CbCrL
AUDIO
OUT
R
COAXIAL
DIGITAL
AUDIO OUT
66
6. ANT-IN (Antenna In) Jack
Connect your antenna, Cable Box, or Satellite decoder
box.
7. DVD/VCR AUDIO OUT Jacks
Connect the supplied audio cables here and to the
Audio In jacks of a television or other audio equipment.
8. AUDIO IN Jack
Connect an audio cable coming from the audio out
jack of a camcorder, another VCR, or an audio
source here.
9. AC Power Cord
Connect to a standard AC outlet to supply power to
the DVD/VCR COMBINATION UNIT.
DVD Playback only
0. COMPONENT VIDEO OUT Jacks
Connect optional component video cables here and
to the component Video In jacks of a television.
1. COAXIAL Jack
Connect an optional coaxial digital audio cable here
and to the Coaxial Digital Audio In jack of a decoder
or audio receiver.
65
64
63
62. DVD ANALOG AUDIO OUT Jacks
Connect the supplied audio cables here and to th
Audio In jacks of a television or other audio equi
ment (DVD only).
63. S-VIDEO OUT Jack
Connect an optional S-Video cable here and to the
Video In jack of a television. (DVD only).
64. VIDEO IN Jack
Connect a cable coming from the video out jack of
camcorder, another VCR, or an audio-visual sourc
(laser disc player, video disc player, etc.) here.
65. DVD/VCR VIDEO OUT Jack
Connect the yellow video cable (supplied) here an
to the TV’s Video In jack.
66. ANT-OUT (Antenna Out) Jack
Use the supplied RF coaxial cable to connect th
jack to the ANTENNAIN Jack on your TV.
Notes
The S-VIDEO OUT jack, COAXIAL jack, and COM
PONENT VIDEO OUT jack are only useful in DVD
mode.
Caution: Do not touch the inner pins of the jacks
on the rear panel. Electrostatic discharge may
62
61
cause permanent damage to the player.
LOADING THE BATTERIES
. Open the battery compartment cover.
. Insert two AA batteries (supplied), with each one oriented correctly.
. Close the cover.
otes
Do not mix alkaline and manganese batteries.
Do not mix old and new batteries.
1-6-4H9411IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be ser vic ed. When reasse mbling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Cover
[2] Front
Assembly
[16] Side
Bracket
[5] DVD Main
CBA Unit
[13] DVD OP/CL
CBA
[12] Main CBA
[3] Top Bracket
[4] DVD Mecha
Assembly
[6] Rear Unit
[10] VCR
Chassis Unit
[9] Rear Panel
[8] PCB Bracket
[7] Power
Supply CBA
[11] Deck
Assembly
REMOVAL
ID/
LOC.
No.
[7]
[8]
[9]
[10]
[11]
[12]Ma in CBAD8-----------
[13]
PART
Power Supply CBA
PCB
Bracket
Rear Panel
VCR
Chassis
Unit
Deck
Assembly
Open/
Close
CBA
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
D64(S-8)-
D63(S-9)-
D6-----------
D75(S-10), 4(S-11)-
D8Desolder, 2(S-12)4,5
D8-----------
Note
[14] Function
CBA
[15] Deck
Pedestal
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[1]Top Cover D17(S-1)-
[2]
[3]
[4]
[5]
PART
Front
Assembly
Top
Bracket
DVD
Mecha
Assembly
DVD Main
CBA Unit
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
D2(S-3), *7(L-1)
D24(S-2)-
3(S-4), *CN401,
D3
*CN601,*CN302
2(S-5), *CN201,
D4
*CN301
Note
1
1-1
1-2
-
2
2-1
2-2
3
[14]
[15]
[16]
Note:
(1): Identification (location) No. of parts in the figures
(2):Name of the part
(3):Figure Number for reference
(4): Identification of parts to be removed, unhooked,
(5): Refer to “Reference Notes.”
Function
CBA
Deck
Pedestal
Side
Bracket
↓
(1)
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
↓
(2)
D8-----------
D97(S-13)-
D9(S-14)-
↓
(3)
↓
(4)
↓
(5)
[6]Rear UnitD5
5(S-6), 3(S-7),
CN1005
-
1-7-1H9411DC
Reference Notes
CAUTION 1: Locking Tabs (L-1) are fragil e. Be caref ul
not to break them.
1-1. Remove Screw (S-3).
1-2. Release seven Locking Tabs (L-1) (to do this, first
release five Locking Tabs (A) at th e side and top,
and then release two Locking Tabs (B) at the bottom.)
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc., during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN201) from
it. If you disconnect the FFC ca ble (CN201), the
laser diode of pickup will be destroyed. (Fig. D4)
2-2. Disconnect Connector (CN301). Remove two
Screws (S-5) and lift the DVD Main CBA Unit.
(Fig. D4)
CAUTION 3: When reassembling, confirm the FFC
cable (CN201) is conne cted compl etely. Then remove
the solder from the three short lands of FPC cable.
(Fig. D4)
4. When re ass em bling, s old er wire j ump er s a s s hown
in Fig. D8.
5. Before installing the Deck Assembly, be sure to
place the pin of LD-SW on M ain CBA as shown in
Fig. D8. Then, install the Deck Assembly while
aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD -S W
as shown in Fig. D8.
(L-1)
(A)
(L-1)
(S-3)
(B)
[2] Front Assembly
CN601
CN302
(S-4)
CN401
(S-2)
(S-2)
[3] T op Bracket
(S-2)
(A)
(L-1)
(A)
Fig. D2
(S-4)
(S-4)
[4] DVD Mecha Assembly
(S-1)
[1] T op Cover
(S-1)
Fig. D1
Fig. D3
(S-1)
1-7-2H9411DC
(S-5)
CN301
CN201
(S-5)
[5] DVD Main
CBA Unit
A
DVD Mecha
[6] Rear Unit
(S-7)
(S-6)
(S-7)
(S-6)
CN1005
(S-7)
B
Short the three short lands by soldering
Connector
View for A
OR
Slide
C
Pickup Unit
Short the three short
lands by soldering
View for B
FPC Cable
View for C
Fig. D4
(S-8)
(S-8)
(S-11)
[10] VCR Chassis Unit
[8] PCB Bracket
[7] Power Supply CBA
(S-11)
(S-10)
Fig. D5
(S-9)
[9] Rear Panel
Fig. D6
(S-10)
(S-11)
(S-10)
(S-11)
Fig. D7
1-7-3H9411DC
FE Head
[11] Deck
Assembly
Desolder
Lead with
blue stripe
[13] DVD OP/CL CBA
(S-12)
[14] Function CBA
Cylinder Assembly
AC Head
Assembly
[12] Main CBA
(S-12)
Desolder
[11] Deck Assembly
Shaft
LD-SW
Lead with
blue stripe
Pin
SW507
LD-SW
[12] Main CBA
Cam Gear
Hole
Hole
Pin
[12] Main CBA
From
AC Head
Assembly
From
Capstan
Motor
Assembly
From
Cylinder
Assembly
Printing side
Desolder
Lead with
blue stripe
Desolder
BOTT OM VIEW
Lead connections of Deck Assembly and Main CBA
From
FE Head
Lead with
white stripe
Fig. D8
1-7-4H9411DC
[15] Deck Pedestal
(S-13)
(S-14)
[16] Side
Bracket
(S-13)
HOW TO MANUAL EJECT
Fig. D9
1. Remove the Top Case.
2. Rotate this roulette in the direction of the arrow as
shown below.
Top Cover
1
DVD Mecha
Tray
Deck Assembly
3
2
Rotate this roulette in
the direction of the arrow
2
1-7-5H9411DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: "CBA" is an abbreviation for
"Circuit Board Assembly."
NOTE:
1.Electric al adjust ments are required a fter repla cing
circuit components and certain mechanical parts. It
is importan t to do these adjustments onl y after all
repairs and replacements have been completed.
Also, do not attempt these adjus tments u nle ss the
proper equipment is available.
2.To perform th ese alignment / confirmation proce dures, make sure that the tracking control is set in
the center position: P ress ei ther "CHA NNEL L5 ??" or
"CHANNEL K" button on th e front panel first , then
the "PLAY" button on the front panel.
CH1
CH2
Figure 1
EXT. Syncronize Trigger Point
1.0H
6.5H±1H (412.7µs±60µs)
Switching Pulse
0.5H
V-Sync
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div.,
F-Range: DC~AC-20MHz
2.Alignment Tape (FL8A)
Head Switching Po sition Adjustment
Purpose:
To determine the Head Switching point during
playback.
Symptom of Mi sadjustm e n t:
May cause Head Switching noise or ver tical jitter
in the picture.
Test pointAdj.PointModeInput
TP751(V-OUT)
TP302(RF-SW)
GND
Tape
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
PLAY
(SP)
Spec.
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output waveform is at the 6.5H(412 .7µs) del ayed position from the
rising edge of the CH2 head switching pulse waveform.
-----
FL8AOscilloscope
Connections of Measurement Equipment
TP751
Main CBA
GND
TP302
6.5H±1H
(412.7µs±60µs)
Oscilloscope
CH1 CH2
Trig. (+)
1-8-1H9400EA
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MO DE] but tons on
the remote control unit in that order. The tray will
open automatically.
Fig. a appears on the screen and Fig. b appears on
the VFD.
F/W Version Up Mode
Please insert a DISC
for F/W Version Up.
EXIT: POWER
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode
automatically. Fig. c appears on the screen and
Fig. d appears on the VFD.
F/W Version Up Mode
VERSION : ********
Reading...(*2)
5. A fter programming is fini shed, the tray opens au tomatically. Fig. e appears on the screen and the
checksum in (*3) of Fig. e appears on the VFD.
(Fig. f)
F/W Version Up Mode
VERSION : ********
Completed
SUM : 7abc (*3)
Fig. e Completed Program Mode Screen
Fig. f VFD upon Finishing the Programming Mode (Example)
At this time, no buttons are available.
6. Unplug the AC cord from the AC outlet. Then plug it
again.
7. Turn the power on by pressing the power button
and the tray will close.
8. Press [1], [2], [3], [4], and [DISPLAY] buttons on the
remote control unit in that order.
Fig. g appears on the screen.
The appearance shown in (*2) of Fig. c is
described as follows:
AppearanceNo.State
Reading...Sending files into the memory
1
Erasing...Erasing previous version data
2
Programming...
3Writing new version data
Fig. g
9. Press [3] button on the remote control unit.
Fig. h appears on the screen.
model: ******Ver: ****Region: **
TEST 3: EEPROM CLEAR
EEPROM CLEAR: OK
EXIT: POWERRETURN: -----
Fig. h
10.To finish this mode, press [POWER] button.
1-9-1H9400TEST
Servo/System Control Block Diagram
(DECK ASSEMBLY)
AC HEAD ASSEMBLY
CN504
CONTROL
HEAD
CL504
5 CTL(+)
6 CTL(-)
MAIN CBA
D555
S-LED
AL+5V
BLOCK DIAGRAMS <VCR SECTION>
IC501
(SERVO/SYSTEM CONTROL)
FROM/TO DVD SYSTEM
CONTROL BLOCK
DIAGRAM
<DVD SECTION>
REMOTE-VIDEO
SW512
LD-SW
TP513
CTL
AL+5V
REMOTE-VIDEO
5
58
CTL
56
CTL(+)
57
CTL(-)
KEY- 1
67
KEY- 2
66
REC-IND
TIMER-IND 75
72
P-ON+9V
KEY
SWITCH
KEY
SWITCH
TP502
S-INH
AL+5V
11POWER-LED
22KEY-1
Q565
Q563
CL508CL509
FUNCTION CBA
D565
REC
D564 TIMER
D566 VCR
D561
KEY
SWITCH
POWER
CYLINDER ASSEMBLY
PG
SENSOR
DRUM
MOTOR
M
LOADING
MOTOR
M
Q504
ST-S
SENSOR CBA
Q503
END-S
SENSOR CBA
CAPSTAN MOTOR
CAPSTAN
MOTOR
M
TP506
ST-S
CL502
1 AL+12V
2 P-ON+5V
3 C-FG
C-F/R
4
C-CONT
5
GND
6
LM-FWD/REV
7
D-CONT
8
D-PFG
9
GND
10
AL+12V
11
AL+15V
12
TP505
T-REEL
Q506
T-REEL
TP507
END-S
TIMER+5V
VR501
SW-POINT
AL+12V
P-ON+5V
AL+12V
AL+15V
AL+5V
AL+5V
Q501
RESET
SW511
REC SW
LD-SW68
69
ST-S
62
END-S
T-REEL
3
RESET
20
PG-DELAY
65
REC-
2
SAF-SW
49
C-FG
C-F/R
27
C-CONT
28
LM-FWD/REV
21
D-CONT29
D-PFG
47
VCR-IND 70
DVD-IND 71
DVD-POWER
VCR/TV
IIC-BUS SDA
A-MUTE-H
D-REC-H
D-PB-L
INSEL/ST-SL
C-SYNC
D-V SYNC
V-ENV
C-ROTA
RF-SW
TRICK-H
H-A-SW
H-A-COMP
OUTPUT-SELECT
P-ON-L
P-DOWN-L
26
77
13IIC-BUS SCL
12
24
23
16
41
19
64
78
18
11
14SP/LP/SLP
79
80
46
22
Q566
Q567
WF12
11
WF13
12
7
OUTPUT-SELECT
OUTPUT-SELECT
1
D567 DVD
DVD POWER
TU701(TUNER UNIT)
CLOCK
DATA
VCR/TV5
A-MUTE-H
D-REC-H
D-PB-L
D-REC-H
D-PB-L
INSEL/ST-SL
C-SYNC
D-V SYNC
V-ENV
C-ROTA
RF-SW
TRICK-H
SP/LP/SLP
H-A-SW
H-A-COMP
P-ON-L
P-DOWN-L
TO DVD SYSTEM
CONTROL BLOCK
DIAGRAM
<DVD SECTION>
TO AUDIO
BLOCK
FROM/TO
VIDEO BLOCK
FROM/TO POWER
SUPPLY BLOCK
1-10-11-10-2H9411BLS
Video Block Diagram
TP751
V-OUT
JK751
V-OUT
TU701
VIDEO IN
VIDEO OUT
JK752
REAR
V-IN
WF11
6
18
WF15
WF1
FROM
SERVO/SYSTEM
CONTROL BLOCK
DIAGRAM
Q391
BUFFER
OUTPUT SELECT
IC301
42
15
Q760
(Y/C PROCESS)
TUNER
(OUTPUT SELECT)
IC751
SW CTL
9 10 11
VCR
DVD
REC VIDEO SIGNAL PB VIDEO SIGNAL DVD VIDEO SIGNAL MODE: SP/REC
1
IC501
(OSD)
MAIN CBA
2
OSD CHARACTER
38
MIX
40
35
6dB
AMP
45474944
CCD 1H
DELAY
Q301
BUFFER
FROM DVD
VIDEO/AUDIO
BLOCK DIAGRAM
<DVD SECTION>
JK753
FRONT
V-IN
(DECK ASSEMBLY)
DVD-VIDEO
FROM/TO
SERVO/SYSTEM
CONTROL BLOCK
DIAGRAM
VIDEO (R)-1 HEAD
VIDEO (L)-1 HEAD
VIDEO (L)-2 HEAD
VIDEO (R)-2 HEAD
CYLINDER ASSEMBLY
INSEL/ST-SL
D-PB-L
D-REC-H
TRICK-H
C-SYNC
C-ROTA
D-V SYNC
SP/LP/SLP
REAR
38
FRONT
40
71
16
REC/EE/PB
D-REC-H
11
TRICK
73
34
C-ROTA
14
D-V SYNC
39
SP/LP/SLP
59
V-AGC
SYNC
SEPA
R
P
CL253
V(R)-1
1
V-COM
2
V(L)-1
3
V(L)-2
4
V-COM
5
V(R)-2
6
FROM/TO
SERVO/SYSTEM
CONTROL BLOCK
DIAGRAM
FBC
R P
Y/C
MIX
TP302
RF-SW
WF2
RF-SW
V-ENV
H-A-SW
H-A-COMP
91
90
89
88
85
84
83
82
13
93
15
H-A-COMP
94
DOC YNR Y/C COMB
CHROMINANCE
SIGNAL PROCESS
R
L
L
R
SP
LP/EP
HPF
LUMINANCE
SIGNAL PROCESS
AGC
AMP
R
P
ENV
DET
74
TP301
C-PB
WF3
1-10-31-10-4H9411BLV
Audio Block Diagram
REAR
TU701
AUDIO-OUT
MOD-A
A-OUT (R)
A-OUT (L)
A-OUT (R)
A-OUT (L)
JK752
A-IN
14
2
JK751
JK756
WF14
WF10
+
Q763
BUFFER
Q762
BUFFER
TP753
A-OUT (R)
4
14
TP754
A-OUT (L)
Q760
OUTPUT SELECT
IC751
(OUTPUT SELECT)
DVD
VCR
DVD
VCR
SW CTL
9 10 11
FROM SERVO/SYSTEM
CONTOL BLOCK
DIAGRAM
12
13
PB-AUDIO SIGNALREC-AUDIO SIGNALMode : SP/REC
DVD AUDIO SIGNAL
MAIN CBA
DVD-A(R)
DVD-A(L)
5
3
IC301
(AUDIO PROCESS)76
78
80
TUNER
LINE 1
LINE 2
ALC
FROM DVD AUDIO
BLOCK DIAGRAM
<DVD SECTION>
FRONT
JK755
A-IN
(DECK ASSEMBLY)
AUDIO
HEAD
AUDIO
ERASE
HEAD
FULL
ERASE
HEAD
AC HEAD ASSEMBLY
FE HEAD
CL504
4 A-PB/REC
3 A-COM
1 AE-H
2 AE-H/FE-H
CL501
1 FE-H
2 FE-H-GND
Q422
BIAS
OSC
P-ON+5V
Q423 (PB=ON)
Q425
Q424
(PB=ON)
Q421
SWITCHING
D-REC OFF
P-ON+5V
99
R
4
EQ
AMP
SP/LP-ON
3
AUTO
BIAS
1
2
6
100
7
LINE
AMP
P
REC
AMP
D-REC-H
11 12
MUTE
REC/EE/PB
16
96
98
D-PB-L
A-MUTE-H
D-REC-H
FROM
SERVO/SYSTEM
CONTROL BLOCK
DIAGRAM
1-10-51-10-6H9411BLA
Power Supply Block Diagram
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
HOT CIRCUIT. BE CAREFUL.
F
F
A V
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES
D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
-REPLACE FUSE AS MARKED.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F001) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.