Dunlop DTSL3 MK2 Instruction Manual

153-164 Bridge Street

Northampton

NN1 1QG

United Kingdom

www.dunlopge.co.uk ⁄ E. [e-mail] ⁄ T. [phone]

The specications stated in this manual are not binding, due to the process of continuous improvement and

development we reserve the right to change any specication without prior notication.

Model No. DTSL3 MKII - Scissor Lift - Low Rise

Instruction Manual
Maintenance Manual
Spare Parts

(Rev. 04 - 10.03.2015)

DTSL3MKII USER’S MANUAL

2

MANUFACTURER AND SERVICE AGENT

HYDRAULIC

HYDRAULIC

HYDRAULIC

HYDRAULIC AUTOMOBILE

AUTOMOBILE

AUTOMOBILE

AUTOMOBILE LIFT

LIFT

LIFT

LIFT

Model:

Serial No:

Year of Manufacture:

Manufacturer

Name:

Name:

Name:

Name: Dunlop Garage Equipment

Address:

Address:

Address:

Address: 153-165Bridge Street Northampton NN11QG，UK

Tel

Tel

Tel

Tel.

.

.

.:

:

:

: +44

+44

+44

+44 (0)1604

(0)1604

(0)1604

(0)1604 828

828

828

828 557

557

557

557

F

F

F

Fax

ax

ax

ax:

:

:

: +44

+44

+44

+44 (0)1604

(0)1604

(0)1604

(0)1604 609667

609667

609667

609667

Http://www.dunlopge.co

.uk

Htt

p://www.dunlopge.co.uk

Http://www.dunlopge.co.uk

Http://www.dunlopge.co.uk

AUTHORI

AUTHORI

AUTHORI

AUTHORIS

S

S

SED

ED

ED

ED SERVICE

SERVICE

SERVICE

SERVICE CENTRE:

CENTRE:

CENTRE:

CENTRE:

Day Month

Year

DTSL3 MKII

DTSL3 MKII USER’S MANUAL

3

Contents

Contents

Contents

Contents

Contents

Manufacturer and service

Packing, transport and storage

Introduction

 Description of the machine



Technical specifications

 Safety

 Installation



Adjustment

 Operation

 Maintenance and care



Troubleshooting

 Accessory

DTSL3 MKII USER’S MANUAL

4

PACKING,

PACKING,

PACKING,

PACKING, TRANSPORT

TRANSPORT

TRANSPORT

TRANSPORT AND

AND

AND

AND STORAGE

STORAGE

STORAGE

STORAGE

PACKING

PACKING

PACKING

PACKING (Picture 1)

Transport

Transport

Transport

Transport (Picture 2)

Packing

Packing

Packing

Packing can

can

can

can be

be

be

be lifted

lifted

lifted

lifted or

or

or

or moved

moved

moved

moved by

by

by

by lift

lift

lift

lift trucks,

trucks,

trucks,

trucks, cranes

cranes

cranes

cranes or

or

or

or bridge

bridge

bridge

bridge cranes.

cranes.

cranes.

cranes. In

In

In

In case

case

case

case of

of

of

of sli

nging,

slinging,

slinging,

slinging, a

a

a

a second

second

second

second person

person

person

person must

must

must

must

always

always

always

always take

take

take

take care

care

care

care of

of

of

of the

the

the

the load,

load,

load,

load, in

in

in

in order

order

order

order to

to

to

to avoid

avoid

avoid

avoid dangerous

dangerous

dangerous

dangerous oscillations.

oscillations.

oscillations.

oscillations.

During loading and unloading operation, goods must be handled by vehicles or ships.

At the arr

ival of the goods, verify that all items specified in the delivery notes are included.

If finding missing parts, possible defects or damage due to transport, one should examine damaged cartons according to ‘Packing

List’ to verify the condition of damaged goods and missing parts, also the person in charge or the carrier must be immediately

informed.

The machine is heavy goods! Don’t take manpower load and unload and transporting way into consideration, the safety of working

is important.

Furthermore, during loading and unloading operation goods must be handled as shown in the picture. (Picture 2)

Storage:

Storage:

Storage:

Storage:

-The machine equipment should be stocked in the warehouse, if stocked outside should do the disposal well of waterproof.

-Use box truck in the process of transport, use container storage when shipping.

-The control box should be placed perpendicularly during the transport; and prevent other goods from extrusion.

-The temperature for machine storage: -25ºC-- 55ºC

Picture 1

Picture 2

Picture 1

DTSL3/FRMKIIUSER’SMANUAL

5

Manual

M anual

Manual

ManualIntroduction

I ntroduction

Introduction

Introduction

Thismanualhasbeenpreparedforworkshoppersonnelexpertintheuseoftheliftoperatorandtechniciansresponsibleforroutine

maintenancefitter.

Workersshouldreadthe‘Maintenance&UserManual’carefullybeforecarryingoutanyoperationwiththelift.Thismanual

containsimportantinformationregarding:

-Thepersonalsafetyofoperatorsandmaintenanceworkers.

-Liftsafety,

-Thesafetyofliftedvehicles

CONSERVING

CONSERVING

CONSERVING

CONSERVINGTHE

T HE

THE

THEMANUAL

M ANUAL

MANUAL

MANUAL

Thismanualisanintegralpartofthelift.

Themanualmustbekeptinthevicinityofthelift,sothattheoperatorandmaintenancestaffmustbeabletolocateandconsultthe

manualquicklyandatanytime.

AttentivelyreadingChapter3,whichcontainsimportantinformationandsafetywarning,isparticularlyrecommended.

The

The

The

Thelift

l ift

lift

liftis

i s

is

isdesigned

d esigned

designed

designedand

a nd

and

andmanufactured

m anufactured

manufactured

manufacturedaccording

a ccording

according

accordingto

t o

to

toEuropean

E uropean

European

EuropeanStandard

S tandard

Standard

Standard

Thelifting,transport,unpacking,assembly,installation,startingup,initialadjustmentandtesting,extraordinarymaintenance,repair,

overhauls,transportanddismantlingoftheliftmustbeperformedbyspecializedpersonnelfromthelicenseddealerauthorisedby

themanufacturer.

Themanufacturerdeclinesallresponsibilityforinjurytopersonsordamagetovehiclesorobjectswhenanyoftheabovementioned

operationshasbeenperformedbyunauthorisedpersonnelorwhentherackhasbeensubjecttoimproperuse.

Thismanualindicates:theoperativeandsafetyaspectsthatmayproveusefultotheoperatorandmaintenanceworker.Forbetter

understandingthestructureandoperationoftheliftandforbestuseofthesame,workersmustreadthe‘Maintenance&Use

Manual’carefullybeforecarryingoutit.

Inordertounderstandtheterminologyusedinthismanual,themaintenanceandrepairactivities,theabilitytointerpretcorrectlythe

drawingsanddescriptionscontainedinthemanualandbethecountryinwhichthemachinehasbeeninstalled.

Thesameappliestothemaintenanceandthemaintenancefittermustalsopossessspecificandspecializedknowledgebothin

mechanicalandengineeringfield.

�OPERATOR:personauthorisedtousethelift

�MAINTENANCEFITTER:personauthorisedforroutinemaintenanceofthelift.

Manufacturerownstherighttomakelittlechangeforthemanualowingtotheimprovementoftechnology.

DTSL3/FRMKIIUSER’SMANUAL

6

Chapter

C hapter

Chapter

Chapter1

1

1

1DESCRIPTION

D ESCRIPTION

DESCRIPTION

DESCRIPTIONOF

O F

OF

OFTHE

T HE

THE

THEMACHINE

M ACHINE

MACHINE

MACHINE

Machine

Machine

Machine

MachineApplication:

A pplication:

Application:

Application:

Thisliftcanlifteachkindofvehiclewhoseweightislessthan3000kg,andi ssuitableforuseinvehicletests,maintenance,and

caringforautomobiles,whichisparticularlysuitableforuseinthebasementoronthefloor,withoutconstructionandhole.

Structure

Structure

Structure

StructureFeatures:

F eatures:

Features:

Features:

-Usehiddenandthinscissorstructure,dispensewithconstructionandgroundhole,theoccupationissmall.

-Independentcontrolbox,l ow-voltagecontrolling,goodsecurity.

-Hydrauliccubageandin-phasecylinder,thesynchronizationofplatform.

-Ownthesafetyequipmentofhydrauliclock.

-Ownprotectionofsafetyvalveandburst-proofequipmentforhydraulicfailureandoverloading.Sowhentheoilpipebursts,the

machinewillnotfallquickly.

-Ownmanualloweringoperationwhenthepoweriscut,andthemanualpumpispreparedbytheuser.

Equipment:

Equipment:

Equipment:

Equipment:

-Machinebasement(Thepositionandspaceofequipmentinstallation)

-Machineframe(Themainstructureofliftandinsuranceinstitution)

-Controlbox(Machine-controlledpart)

Basic

Basic

Basic

Basicstructure

s tructure

structure

structure

Themachinebasementismadeofcementandconcrete

Frame

Frame

Frame

Frame

Makeofsteelconnectingrod,mainliftingplatform,slidingboard,andhydraulicoiltank.

Control

Control

Control

Controlbox

b ox

box

box

Underthecontrolboxishydraulic

oil

tankandhydraulicpump,valveandothercontrolsystem.Onthecontrolboxiselectrical

system.

Scissorliftisdesignedandbuilttoliftallkindsofvehicles,allotheruseareunauthorised.Inparticular,theliftisnotsuitablefor
washingspraywork.Andnotliftthevehiclewhoseweightexceedsthemaximumweight.

DTSL3/FRMKIIUSER’SMANUAL

7

Chapter

C hapter

Chapter

Chapter2

2

2

2SPECIFICATIO

S PECIFICATIO

SPECIFICATIO

SPECIFICATION

N

N

N

Main

Main

Main

Maintechnical

t echnical

technical

technicalparameter

p arameter

parameter

parameter

Item

I tem

Item

ItemParameter

P arameter

Parameter

Parameter

DriveElectricalhydraulic

Liftingweight3000kg

Liftingheight960mm

Platforminitialheight105mm

Platformlength1450mm

Platformwidth530mm

Liftingtime≤50s

Descenttime≤60s

Wholemachinelength2010mm

Wholemachinewidth1860mm

Weight600kg

Voltage

AC400Vor230V±5%50Hzor60HZ--specialordered)

Pleasecheckthenameplateoncontrolboxfordetail!

Motorpower2.2kw

Hydraulicoil12Lcorrespondstowearablehydraulicoil

(preparedbyuser)

Workingtemperature5-40℃

Workinghumidity30-95%

Noisylevel<76db

InstallationheightHeightabovesealevel≤1000M

Storagetemperature-25℃~55

℃

InstallationplaceIndoor

Table1

DTSL3/FRMKIIUSER’SMANUAL

8

Chapter

C hapter

Chapter

Chapter2

2

2

2SPECIFICATIO

S PECIFICATIO

SPECIFICATIO

SPECIFICATION

N

N

N

Lift

Lift

Lift

Liftdimension

d imension

dimension

dimensionpicture

p icture

picture

picture（Picture

P icture

Picture

Picture3)

3 )

3)

3):

:

:

:

Motor

Motor

Motor

MotorPump

P ump

Pump

Pump

Type……………………Y90L

Power……………2.2kw

V

oltage…………AC400or230V±5%

Current………400V:8A

…230V:15A

Frequency………50Hz(or60HZ----specialordered)

Poles…………………4

Speed………………1450rpm/min

Buildingshape…………B14

Insulationclass…………F

Type…………………………gearpump

Model…………………………P4.3

Flux…………………4.3cc/r

Jointtype………………………directjoint

Overfullvalve

Settingpressure………………220bar

Adjustableworkingpressure…………150~300bar

Picture3

DTSL3/FRMKIIUSER’SMANUAL

9

Chapter

C hapter

Chapter

Chapter2

2

2

2SPECIFICATIO

S PECIFICATIO

SPECIFICATIO

SPECIFICATION

N

N

N

INSTALLATIONSCHEMEFORSCISSORLIFT

Note:ThefoundationoftheendoftheliftplatformP1,P2isthestructureofconcrete.Whenthethicknessofinsidelevelgroundis

lessthan150mm,theendofP1,P2shouldbeirrigatedtheacreage:2500×2500mmandthicknessofconcrete≥150mm。

Thebasicthicknessofconcreteandlevelingarekeys,shouldn’tegregiouslyexpecttheabilityofleveladjustmentofmachine-self.

TYPESOFVEHICLESSUITABLEFOR:

THELOWERPART SOFTHEVEHICLESU NDERBODYCOULDINTERFEREWITHSTRUCTURALPART SOFTHELIFT,

TAKEPARTICULARPARTSOFTHESPORTS-CAR.

Theliftwillalsohandlecustomizedornon-standardvehiclesprovidedtheyarewithinthemaximumspecifiedcarryingcapacity.

Alsothepersonnelsafetyzonemustbedefinedinrelationtovehiclewithunusualdimensions.

Supply

Supply

Supply

Supplyat

a t

at

atthe

t he

the

thesame

s ame

same

sametime

t ime

time

time

-Connecttothepowersupplyjackofcontrolbox(400Vor230V15A)

Requirements:

Requirements:

Requirements:

Requirements:

-Concretetype425#,theperiodofdesiccationis15days

-Cleanthebasiclayer,thicknessofconcrete≥150mm,thelevelingofwholelength≤5mm.

Picture4(Grounddrawing)