DUNGS MV-4 MVD, MVD-5, MVDLE-5 User Manual

Single-stage safety solenoid valves
MV/4 MVD, MVD/5, MVDLE/5
6.20
1 … 6
Printed in Germany • Edition 04.20 • Nr. 214 756
The DUNGS safety solenoid valve MV/4, MVD, MVD/5, MVDLE/5 is a single-stage
automatic shut-o valve as per EN 161 for gas burners and gas appliance.
- Max. operating pressure up to 200, 360 or 500 mbar (20, 36 or 50 kPa)
- normally closed
- MV, MVD: fast opening
- MVDLE: Slow opening with adjustable fast stroke for start gas volume
-
Main volume adjustable (MVD/MVDLE)
- DC solenoid, rectier wiring with radio interference suppression in terminal box
with PG screw union
-
Mountable closed position signal contact to monitor closed position of valve (.../5)
- Pipe thread as per ISO 7/1
-
Flange connection as per DIN EN 1092-1
-
Reliable function, rugged and mainte­nance-free
- On request, design without non-ferrous
metals
Application
The solenoid valve is used for securing, limit-
ing, shutting o and releasing gas supply to gas burners and gas appliances. MV/4 Range of application: for large break­ing capacities, e.g. pulsed ring.
The DUNGS safety solenoid valve MV...
is suitable for gases of families 1, 2, 3 and
other neutral gaseous media.
Approval
EC type testing certicate as per:
EC-Gas Appliances Regulation
EC-Pressure Equipment Directive Approvals in other important gas consum­ing countries.
Special designs for the North American market with UL, FM and CSA registrations.
MV/4, MV/5 Single-stage solenoid valve, normally when closed, fast opening, fast closing.
MVD/5 Single-stage solenoid valve, normally when closed, fast opening, fast closing, manual limitation of
owing gas volume by adjusting main volume.
MVDLE/5 One-stage solenoid valve, normally when closed, slow opening, fast closing. Opening time adjust-
ment with fast stroke range. Main volume adjustment.
Specications
Nominal diameters
Pipe thread as per ISO 7/1, Rp
Flange
Max. operating pressure
Solenoid valve
Closing time
Opening time
Fast stroke
Main volume adjustment
Materials of gas-conveying parts
Voltage/frequency
Rating / power consumption
10 15 20 25 40 50 65 80 100 125 150
3/8 1/2 3/4 1 1 1/2 2 2 1/2 Connection ange (PN 16) as per DIN EN 1092-1
up to 200 mbar (20 kPa), 360 mbar (36 kPa) or up to 500 mbar (50 kPa) - refer to type overview
Valve as per EN 161, Class A, Group 2, single-stage mode
< 1 s
< 1 s for MVDLE approx. 20 s at room temperature 20 °C and without fast stroke
Adjustable
Manually adjustable on MVD and MVDLE
Housing: aluminium, steel, brass Seals: NBR basis
230 V AC (+10 % -15 %); 50-60 Hz - other voltages on request
Solenoids 60E, 61E in 24-28 VDC
external activation of solenoid coils required, see operating and mounting instructions
Refer to type overview
Switch-on duration
Degree of protection
Electrical connection
Switching rate
Measuring/ignition gas connection
Dirt trap
Ambient temperature
Installation position
Closed position signal contact
Valve proving system
100 %
IP 54, IP 65 on request
At screw terminals via PG* 11 cable gland (* = heavy-gauge conduit thread) Plug connection as per DIN 175 0301-803 can be retrotted
MV/4, MVD…/5: max. 1000/h MVDLE…/5: max. 100/h MVD 2125/5, MVD 2150/5, MVD 5100/5, MVD 5125/5, MVD 5150/5: max. 20/h MV 5125/5 S, MV 5150/5 S: max. 20/h
G 1/4 ISO 118, on both sides in inlet section, additionally G 3/4 on input side, form size DN 40 (ange) upwards
Sieve installed, mesh width 1 mm
-15 °C to +60 °C
Solenoid from vertically upright to horizontally lying
MV/5, MVD/5, MVDLE/5: Type K01/1, DIN-tested, mountable on DN 10 - DN 150
Type VDK 200 A S02, mountable via G 1/4 test connection, Type VPS 504, mountable with adapter up to DN 80
Accessories
K01 closed position signal contact, see Datasheet 12.01 211 202 Equipment plug for line socket, DIN 175301-803 215 733
2 … 6
Type
p
max.
DN / Rp
Sole­noid No.
Order No. Made in Germany
Order No. Made in China
P
max.
[VA]
I
max.
~ (AC) 230 V
Ope­ning time
Dimensions [mm]
ø a b c d e f
Order No. [kg]
MV 205/4 200 Rp 1/2 100 251 279* 15 0,08 < 1 s 50 80 90 75 113 150 1,00 MV 207/4 200 Rp 3/4 200 251 280* 25 0,15 < 1 s 75 100 135 85 160 200 1,75 MV 210/4 200
Rp 1
200 251 281* 25 0,15 < 1 s 75 100 135 90 165 200 2,45
MV 215/4 200 Rp 1 1/2 300 251 282* 60 0,26 < 1 s 95 150 170 116 215 260 4,3 MV 220/4 200
Rp 2
300 251 283* 60 0,30 < 1 s 95 170 175 130 225 265 5,90
MVD 203/5 360 Rp 3/8 100 108 571* 15 0,08 < 1 s 50 60 90 60 113 140 0,85 MVD 205/5 360 Rp 1/2 100 013 102* 270 486** 15 0,08 < 1 s 50 80 90 75 113 150 1,00
MVD 207/5 360 Rp 3/4 200 121 962* 270 487** 25 0,15 < 1 s 75 100 135 85 160 200 2,40 MVD 210/5 360 Rp 1 200 013 490* 270 488** 25 0,15 < 1 s 75 110 135 90 165 200 2,45
MVD 215/5 200 MVD 215/5 360
Rp 1 1/2 Rp 1 1/2
280 015 446* 270 489** 60 0,26 < 1 s 80 150 170 116 215 255 4,30 300 121 977* 60 0,30 < 1 s 95 150 170 116 215 260 5,40
MVD 220/5 200 Rp 2 300 011 767* 270 490** 60 0,30 < 1 s 95 150 170 116 215 260 5,90 MVD 225/5 200
Rp 2 1/2
400 119 701* 100 0,48 < 1 s 115 230 220 165 215 325 10,90
MVDLE 203/5 360 Rp 3/8 100 108 597* 15 0,08 ca. 20 s 50 60 135 75 155 190 0,95 MVDLE 205/5 360 Rp 1/2 100 013 284* 271 211** 15 0,08 ca. 20 s 50 80 135 75 155 200 1,10 MVDLE 207/5 360 Rp 3/4 200 013 276* 271 212** 25 0,15 ca. 20 s 75 100 165 85 190 190 2,55 MVDLE 210/5 360
Rp 1
200 013 524* 271 213** 25 0,15 ca. 20 s 75 110 165 90 200 190 2,75
MVDLE 215/5 200 Rp 1 1/2 280 015 412* 270 502** 60 0,26 ca. 20 s 80 150 205 116 245 255 4,40 MVDLE 215/5 360 Rp 1 1/2 300 122 002* 60 0,30 ca. 20 s 95 150 205 116 245 255 5,50 MVDLE 220/5 200 MVDLE 225/5 200 Rp
Rp 2
300 011 775* 270 503** 60 0,30 ca. 20 s 95 170 205 130 250 255 6,20
2 1/2
400 118 935* 100 0,48 ca. 20 s 115 230 295 165 350 320 11,40
MVD 503/5 500 Rp 3/8 100 158 090* 15 0,08 < 1 s 50 60 90 60 113 140 0,85 MVD 505/5 500 Rp 1/2 100 158 110* 270 491** 15 0,08 < 1 s 50 80 90 75 113 150 1,00
MVD 507/5 500 Rp 3/4 200 157 530* 270 492** 25 0,15 < 1 s 75 100 135 85 160 200 2,40 MVD 510/5 500
Rp 1
200 157 540* 270 493** 25 0,15 < 1 s 75 110 135 90 165 200 2,45
MVD 515/5 500 Rp 1 1/2 300 157 550* 270 496** 60 0,30 < 1 s 95 150 170 116 215 260 5,40 MVD 520/5 500 MVD 525/5 500 Rp
Rp 2
400 167 200* 270 498** 100 0,48 < 1 s 115 170 190 130 235 300 8,80
2 1/2
500 170 750* 80 0,42 < 1 s 130 230 215 165 300 370 14,50
MVDLE 503/5 500 Rp 3/8 100 222 077* 15 0,08 ca. 20 s 50 60 135 75 155 190 0,80 MVDLE 507/5 500 Rp 3/4 200 222 079* 271 193** 25 0,15 ca. 20 s 75 100 165 85 190 190 2,50 MVDLE 515/5 500 Rp 1 1/2 300 222 081* 271 195** 60 0,30 ca. 20 s 95 150 205 116 245 255 5,60 MVDLE 520/5 500
Rp 2
400 222 082* 271 196** 100 0,48 ca. 20 s 115 170 230 135 270 300 11,10
MVD 2040/5 200 DN 40 280 111 146* 60 0,26 < 1 s 80 200 170 150 235 255 6,80 MVD 2040/5 360 DN 40 300 119 906* 60 0,30 < 1 s 95 200 170 150 235 255 7,00 MVD 2050/5 200 DN 50 300 111 187* 60 0,30 < 1 s 95 230 171 165 245 255 7,70 MVD 2065/5 200 DN 65 400 169 390* 100 0,48 < 1 s 115 290 221 185 315 330 12,70 MVD 2080/5 200 DN 80 500 169 400* 80 0,42 < 1 s 130 310 250 200 340 375 18,50 MVD 2100/5 200 DN 100 550 169 410* 100 0,48 < 1 s 150 350 310 240 410 480 31,00 MVDLE 2040/5 MVDLE 2040/5 MVDLE 2050/5 MVDLE 2065/5 MVDLE 2080/5 MVDLE 2100/5
200 DN 40 280 111 914* 60 0,26 ca. 20 s 80 200 205 150 270 255 6,90 360
DN 40
300 111 153* 60 0,30 ca. 20 s 95 200 205 150 270 255 7,10 200 DN 50 300 111 195* 60 0,30 ca. 20 s 95 230 210 165 280 255 7,50 200 DN 65 400 170 930* 100 0,48 ca. 20 s 115 290 290 190 385 330 13,30 200 DN 80 500 170 940* 80 0,42 ca. 20 s 130 310 320 200 405 375 18,50 200 DN 100 550 170 950* 100 0,48 ca. 20 s 150 350 380 240 480 480 31,00
MVD 5040/5 500 DN 40 300 170 660* 60 0,30 < 1 s 95 200 170 150 255 255 7,00 MVD 5050/5 500 DN 50 MVD 5065/5 500 DN 65
MVD 5080/5 500 DN 80 MVDLE 5040/5
MVDLE 5050/5
500 DN 40 500 DN 50
400
170 690* 100 0,48 < 1 s 115 230 190 165 295 295 12,00
500
165 510* 80 0,42 < 1 s 130 290 245 190 370 370 17,00
550
165 640* 100 0,50 < 1 s 150 310 295 200 465 465 27,00
300
400
222 086 222 087
* 60 0,30 ca. 20 s 95 230 205 150 255 255 7,00 * 100 0,48 ca. 20 s 115 230 230 165 295 295 13,10
f = Space requirement for solenoid changing
d = largest width
1)
Solenoids 60E, 61E in 24-28 VDC
external activation of solenoid coils required, see operating and mounting instructions
2)
= for max. 3 s
* = PG 11
** = Line socket, black
3 … 6
Dimensions [mm] MV 205-220/4 * MVD 203-525/5, MVDLE 2020/5-2100/5
d = largest width
Ignition gas valve, Type MV 502, refer to Datasheet 6.01 * Mounting of a closed position signal contact not possible
Dimensions [mm] MV 5100/5 - MVD 5150 MV 2125-MV 2150 MV 5125 S MV 5150 S
Type
p
max.
DN / Rp
Order No.
MV 5125/5 S MV 5150/5 S
500 500
DN 125 DN 150
224 681 224 682
MVD 5100/5 MVD 2125/5 MVD 5125/5 MVD 2150/5 MVD 5150/5
500 200 500 200 500
DN 100 DN 125 DN 125 DN 150 DN 150
166 150
159 830 159 840
160 050
160 350
* Electrical rating in open state ** Switch-on current for approx. 3 s
Sole­noid No.
P
max.
[VA]*
I
max.
~(AC) 230 V
Opening time
Dimensions [mm]
d
a
c
b
Weight [kg]
g
f
e
h
[A] **
90
60S
90
61S
1)
90
60E
1)
90
60E
1)
90
60E
1)
90
61E
1)
90
61E
1)
Solenoids 60E, 61E in 24-28 VDC
external activation of solenoid coils required, see operating and mounting instructions
7.5 10
7.5
7.5
7.5 10 10
< 1 s < 1 s
< 1 s < 1 s < 1 s < 1 s < 1 s
170 170
170 170 170 170 170
400 480
350
400 400 480 480
406
439
365
406 406
439 439
290 290
290 290 290 290
531
582
465
531 531
582 582
514 547
498
514 514 547 547
112 125
80 112 112 125 125
125
143
100 125 125
143 143
56.0
62.0
39.0
56.0
56.0
62.0
62.0
4 … 6
Type MVD…/5
9
10
8
7
p
2
p
1
Type MVDLE/5
8
6
5
4
3
2
1
p
1
p
2
7
1 Housing 2 Sieve
3 Valve plate 4 Closing spring
Functional description
The DUNGS safety solenoid valve is
an automatic shut-o valve operated with auxiliary power. The electromagnetic drive opens against the force of the closing spring 4.
5 Armature 6 Solenoid coil 7 Electrical connection
The stroke of armature 5 can be limited
by the setting screw 8.
The hydraulic brake 10 permits slow opening. Fast stroke 9 can be ad­justed.
Setting 8 - Main volume
9 - Fast stroke 10 - Hydraulic brake
If the auxiliary power is interrupted (operating voltage), closing spring 4
closes the valve within 1 second.
The closed position of the valve can
be monitored by a mountable closed
position signal contact.
°
V
verwendetes Gas/gas used/ gaz utilisé/gas utilizzato
Dichte Luft
Spec. weight air poids spécique de l´air
f =
5 … 6
peso specico aria
Dichte des verwendeten Gases
Spec. weight of gas used poids spécique du gaz utilisé peso specico del gas utilizzato
=
°
V
Luft/air/air/aria
x f
Gasart
Type of gas Type de gaz Tipo di gas
Erdgas/Nat.Gas/
Gaz naturel/Gas metano
Stadtgas/City gas/
Gaz de ville/Gas città
Flüssiggas/LPG/
Gaz liquide/Gas liquido
Luft/Air/ Air/Aria
Dichte
Spec. Wgt. poids spécique Peso specico
[kg/m3]
0.81
0.58
2.08
1.24
dv
0.65
0.47
1.67
1.00
f
1.24
1.46
0.77
1.00
Flow diagram
Single-stage safety solenoid valves MV/4 MVD, MVD/5, MVDLE/5
We reserve the right to make any changes in the interest of technical progress.
Head Oces and Factory
Karl-Dungs-Platz 1 D-73660 Urbach, Germany Telephone +49 7181-804-0 Fax +49 7181-804-166
Postal address Karl Dungs GmbH & Co. KG Postfach 12 29 D-73602 Schorndorf, Germany e-mail info@dungs.com Internet www.dungs.com
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