Duncan Renovator AS3000, Renovator AS3500, Enviro DD30 Owner's Manual

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Owners Manual

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P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029

Facsimile (03) 688 2821

Australian Branch:

4B Silverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810

Renovator AS3000 Renovator AS3500

ORIGINAL INSTRUCTIONS

Pt. No. 67396

Issue 0119

Pt. No. 67396

Issue 0119

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Acquisition & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Description of Machine Working Principle. . . . . . . . . . . . . . . . . . . . . . . 3

Specification Dimensions & Capacities . . . . . . . . . . . . . . . . 5

SAFETY - General Safety Symbols on Machine . . . . . . . . . . . . . . 6

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . 7

Be Prepared for Emergencies . . . . . . . . . . . . . 7

Appropriate Dress . . . . . . . . . . . . . . . . . . . . . . 8

Transport This Machine Safely . . . . . . . . . . . . 8

Handle Agricultural Chemicals Safely . . . . . . . 9

Avoid High Pressure Fluids . . . . . . . . . . . . . . . 9

Safe Work Practices . . . . . . . . . . . . . . . . . . . . 9

Practise Safe Maintenance . . . . . . . . . . . . . . . 10

SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Decals & Safety Guards. . . . . . . . . . . . 13

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setup, Calibration & Operating Procedure Read Before Operation . . . . . . . . . . . . . . . . . . 15

Pre-calibration setup flowchart . . . . . . . . . . . . 16

Calibration procedure . . . . . . . . . . . . . . . . . . . 17

Hand Crank Turns for Seed Rate Calibration . 18

Calibration Deviations . . . . . . . . . . . . . . . . . . . 19

16R 3.0m Sowing Chart . . . . . . . . . . . . . . . . . 20

20R 3.5m Sowing Chart . . . . . . . . . . . . . . . . . 22

21R 3.0m Sowing Chart . . . . . . . . . . . . . . . . . 24

24R 3.0m Sowing Chart . . . . . . . . . . . . . . . . . 26

24R 3.5m Sowing Chart . . . . . . . . . . . . . . . . . 28

28R 3.5m Sowing Chart . . . . . . . . . . . . . . . . . 30

Airflow & Fan Speed . . . . . . . . . . . . . . . . . . . . 32

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Depth Control . . . . . . . . . . . . . . . . . . . . . . . . . 34

Farmscan Jackal Settings . . . . . . . . . . . . . . . . 35

Blank Page for your Calibration Notes . . . . . . 37

Maintenance & Care General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Lubrication Instructions . . . . . . . . . . . . . . . . . . 39

Maintenance Schedule . . . . . . . . . . . . . . . . . . 40

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Troubleshooting/Maintenance Notes . . . . . . . . 43

Commisioning/Troubleshooting Phasing Rams 44

Parts List Base Machine . . . . . . . . . . . . . . . . . . . . . . . . . 49

Optional Extras . . . . . . . . . . . . . . . . . . . . . . . . 80

Renovator AS3000/3500 Contents

Page

Introduction

Acquisition & Warranty

On delivery of your new Duncan Renovator AS3000/3500 please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use.

Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts.

The Owner’s Manual

Your new Duncan Renovator AS3000/3500 will give long and efficient service if given normal care and operated properly.

This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and

maintenance. Only persons well acquainted with these

guidelines should be allowed to use the equipment.

A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers.

The manual is considered as part of your machine and must remain with the machine when it is sold.

Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel.

Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial No:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Owner:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Delivery Date:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dealer:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disclaimer

Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press. Clough Agriculture reserves the right to make subsequent changes to the machine, where necessary, without notification.

The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product.

The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices.

This Document contains the Original Operating Instructions for this machine and are verified by the Manufacturer.

Signed:......................................

Product Development Manager

Pt. No. 67396

Issue 0119

Description of Machine

The Duncan ‘Renovator AS3000/3500’ is a Coil Tine Tboot drill. The large split hopper is mounted on a robust frame accommodating large diameter tyres. Sowing depth is controlled by adjusting the hydraulic ram as required. The quality European air metering units handle all seeds from turnip and rape through to peas and maize and permits easy calibration. The seeders are driven via a jockey wheel with individually selected high or low ranges. For transport, the drive is easily disconnected by raising the drill to its transport height.

Working Principle

The air flow and metering units are set to give the desired sowing and/or fertilizer rate. The coil tine and Tboot, create the seed bed. Seed flows down the flexible tubes between seeder and tee-boot units, and drops into the prepared seed bed. Optional tine harrows and following roller enhance seed to soil contact.

Pt. No. 67396

Issue 0119

WIDTH (over wheels)

HEIGHT (refer specification table)

MACHINE LENGTH

(refer specification table)

WIDTH (over row markers)

Dimensions & Capacities 16 Run 21 Run 24 Run 20 Run 24 Run 28 Run

Description 3m Wide 3m Std 3m Narrow 3.5m Wide 3.5m Std 3.5m Narrow

Width (over wheels /mm) 3070 3570

Width (over row markers /mm) 3435 3955

Height (Groundwheels up /mm) 2300

Machine Length (mm) 4200

Tyre Size 10.0/75-15.3 (18 ply AW702)

Recommended Tyre Pressure 7 bar (101 psi)

Maximum speed (km/hr) 40 (tyre rating 138A8)

Jockey Tyre Size 410/350 x 6 x 4 ply

Jockey Tyre Pressure* 3.44 bar (50 psi) -TYRE IS FILLED WITH ANTI-PUNCTURE SEALANT*

Row Spacing 178 147.5 125 178 147.5 125

Effective Sowing Width 2848 3097.5 3000 3560 3540 3500

Box Capacity (litres per box) 700

Tractor HP Rating range 110-180

Tractor Hydraulic Flow Capacity At least 40 litres per minute

*Pressure gauges may be damaged if they are not filtered.

‘Renovator AS3000/3500’ Dimensions & Capacities

Do not ride or allow passengers on the machine.

Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use.

Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times.

These signs typically occur wherever trapping points exist.

These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.

Always exercise extreme caution in the vicinity of sharp edges and points.

Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.

Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet.

Apply extra caution in wet conditions and in the early morning when surfaces are wet.

Keep Clear. (It is dangerous to be in this area when the machine is operating.)

ATTENTION

On the machine important safety information is indicated by these symbols.

These highlight general safety aspects in regard to the machine rather than specific hazards.

‘Renovator AS3000/3500’ Safety

Pt. No. 67396

Issue 0119

SAFETY - General

This section of the manual offers general guidelines for the safe operation of machinery. It does not replace

local safety regulations.

These guidelines were current at

the time of publication, but may be superseded by later regulations.

Clough Agriculture has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine.

Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine.

Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately.

Operator Safety

Read this manual carefully before operating new equipment. Learn how to use this machine safely. Be thoroughly familiar with the controls and the proper use of the equipment before using it.

Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine.

Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible.

It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects).

Operators and other users of the machine should be aware of potential hazards and operating limitations.

Be Prepared for Emergencies

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance, hospital and fire department near your telephone.

N.B. Throughout this manual important safety information is indicated by these symbols in the margin:

A prohibition should

be observed under all circumstances.

A warning indicates a

hazard that could cause death or injury if the

warning is ignored.

A caution indicates a

hazard that may cause damage to property if

the caution is ignored.

‘Renovator AS3000/3500’ Safety

SAFETY - General (Continued)

Appropriate Dress

Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery.

People with long hair must have it securely fixed and confined close to the head.

Refer to local safety standards for protective clothing and recommended safety equipment.

Adequate protection, such as a face mask, should be worn if operating this machine in dry and dusty conditions.

Transport This Machine Safely

Ensure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine.

Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine.

Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides.

Do not ride or allow passengers on the machine.

This machine is not designed to carry passengers, and no riders are permitted.

Road transport

On public roads,

• A speed of 40km/h must not be exceeded.

• Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.)

See the guidelines in the Vehicle Dimensions and Mass Rule,

issued by the Land & Transport Safety Authority.

Avoid tip-overs

Avoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns.

‘Renovator AS3000/3500’ Safety

Pt. No. 67396

Issue 0119

SAFETY - General (Continued)

Handle Agricultural Chemicals Safely

All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/ manufacturer’s recommendations.

Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirator.

Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet.

Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds.

Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s

recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or

label for reference.

Avoid High Pressure Fluids

Avoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface.

Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on

this type of injury.

Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid.

Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly.

Safe Work Practices

All farm machinery is potentially dangerous and should be treated with caution and respect.

Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly.

Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use.

Do not operate this equipment when severe weather conditions appear imminent.

‘Renovator AS3000/3500’ Safety

SAFETY - General (Continued)

Practice Safe Maintenance

Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine.

General Maintenance

Accidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery:

• All operating and maintenance manuals must be

read before and referred to while using or servicing any piece ofequipment.

• Turn off all machinery power sources and isolate the

machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine.

• Ensure that the machine hydraulics are disconnected from

the power source.

• Wear gloves when handling components with cutting

edges, such as any ground cutting components.

• Beware of the following hazards when dismantling or maintaining the

machine: > Hydraulics under pressure > Springs under tension or compression

• It is recommended that you clean the machine with a water

blaster or similar apparatus before commencing maintenance.

Make Sure the Machine is Well Supported

When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these.

Electrical Maintenance

Disconnect the electrical supply from the tractor before doing any electrical maintenance.

Welding

With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding.

Use Only Genuine Spare Parts

Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine.

Excess lubricants must be disposed of safely so as not to become a hazard.

‘Renovator AS3000/3500’ Safety

Pt. No. 67396

Issue 0119

SAFETY - Machine Specific

This section of the manual gives specific guidelines for the safe operation of the Renovator AS3000/3500.

These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in

conjunction with the SAFETY - General section (Page 7 to 10).

Hazard Points on the Renovator AS3000/3500

The lists below are not all-inclusive and serve only to highlight the more obvious areas of risk.

The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards.

For decal locations on machine, refer Page 13.

No Ride

Passengers are not permitted anywhere on the machine.

Pinch Points/Moving Parts

Hazardous areas include:

• Drive chains.

• Sprockets between the jockey wheel, the transfer shaft and

the output shaft.

• Universal joints and drive shafts

• Seed Metering units, box shaft and shaft connectors.

• Wheel legs and main frame assemblies

• Between discs and other sub-assembly parts (where fitted).

• Finger tine assemblies (where fitted).

• Hydraulic Fan.

• Row Markers.

Slippery When Wet

Hazardous areas include:

• Footboards and footstep.

• All smooth surfaces on the frame structure.

Keep Clear

Hazardous areas include:

• Between the tractor and the Renovator AS3000/3500.

• Immediately adjacent to the Renovator AS3000/3500 side.

‘Renovator AS3000/3500’ Safety

SAFETY - Machine Specific (Continued)

Hazard Points on the Renovator AS3000/3500 (Continued)

For guard locations on machine, refer Page 13.

Transport

The two wheels located at the sides of the machine are for the purpose of controlling sowing depth. These are also used to support the machine weight during transport (while linked to the tractor).

Important - Refer to safety cautions in the Transport section,

page 14 of the manual. Ensure that all linkage pins and security clips are fitted correctly.

Maintenance

Refer Page 38 for reference to the Maintenance and Care

section of the manual.

Lubrication

Refer Page 39 for reference to the Maintenance and Care

section of the manual.

‘Renovator AS3000/3500’ Safety

Pt. No. 67396

Issue 0119

SAFETY - Machine Specific (Continued)

On row markers when fitted

Item Decal/Guard Pt. No. Qty

1 ‘No Ride’ 43900 3

2 ‘Pinch Point/Moving Parts’ 43901 5

3 ‘Slippery When Wet’ 43902 2

4 ‘Keep Clear’ 43904 2

5 Jockey Drive Swing Guard 25745 1

6 ‘40 km/hr’ 43912 2

7 Lift Point’ 14389 2

‘Renovator AS3000/3500’ Safety

Transport

1 Raise the drill into the transport position and hold at the full

extent of the rams for a few seconds to allow cylinders to rephase/equalise.

Important - To avoid machine damage due to drill

lowering during transport, always close the hydraulic valve on the drawbar. Move the handle to a position at 90

to the hydraulic line. This applies to the drawbar and disc opener hydraulic valves where fitted.

3 Locate jack stand in transport position, if fitted.4

Ensure lighting and oversize warning requirements meet recommendations published by the local Land Transport Authority or equivalent.

Maximum towing speed 40 km/hr.

For countries other than New Zealand other speed

restrictions may apply, please refer to your local transport authority.

Ensure towing vehicle requirements are adequate

for the towed vehicle e.g. mass, brakes. Refer to recommendations published by the local Land Transport Authority or equivalent.

Braking when towing can cause the load to jackknife. Use

extra care when towing in adverse conditions such as mud, inclines and sharp bends.

Lower towing speeds are recommmended on farm roads/

tracks and where one wheel is on or over a road verge.

Attach safety chains to tractor. Refer Fig 3.

Safety chains must be crossed over underneath the

coupling and attached to the towing vehicle. The attachment points must be as close as practical to the towing coupling and one each side.The towbar on the

towing vehicle must be rated for the towed mass. Do not

remove or replace the safety chains provided with any other than those specified in the parts manual.

Note: The safety chains are provided with sufficient

length to cater for all towing vehicles. Safety chains must be shortened by cutting off excess length so that if the coupling fails the drawbar will not hit the ground.

7 If the machine is fitted with row markers or other vertical

extensions, check clearance under power lines en route.

8 Important - For greater disc opener ground clearance,

adjust the ram or turnbuckle on the disc opener unit so they are at maximum height, and/or extend the drawbar ram or turnbuckle to level the machine chassis.

‘Renovator AS3000/3500’ Transport

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Read Before Operation

Components Referred to in the Pre-Calibration Setup and Calibration Process

The following pages describe how to set the machine up for calibration, the calibration process and subsequent adjustments to obtain the desired seed and/or fertilizer output. Terms and words used in those instructions are shown below:-

Adjustment Handle

Toggle

‘NORMAL’ POSITION

‘FINE’ POSITION

‘IDLER GEAR’ HIGH = PUSHED IN LOW= PULLED OUT

Adjustment Handle

Normal/Fine Toggle

high (idler in)

low (idler out)

Wing Nut & Keeper

Elbow

Only switch from normal to fine seed if the seed hopper is empty

Do not open the setting above ‘25’ with the toggle set to ‘fine’ as the adjuster will break.

Metering Setting Scale

Start

Is seed size

between 4 and

10mm?

Locate product in 'Normal'

seed table.

Look up 'Setting Postion' for

desired output.

Yes

Is Setting Position

25mm or less?

Yes

Pull idler gear to 'out' position.

The metering shaft will rotate

at half speed for smoother

delivery at low rates. Look up

revised rates on 'Increased

Accuracy' chart for normal

sized seed.

Ensure that idler gear is

pushed in and not meshing to

the external gear. The

metering shaft will rotate at

high speed when seeding.

Turn handle on the metering

housing to the desired 'Setting

Position' for the chosen

product from the table.

Ensure that the normal/fine

toggle is not

engaged with the

hex shaft and that the end is

pointing toward the metering

housing.

Locate product in 'Fine' seed

table.

Look up 'Setting Postion' and

'Rate' for desired output.

Does 'Rate' in

table specify

'low'?

Ensure that idler gear is

pushed in and not meshing to

the external gear. The

metering shaft will rotate at

high speed when seeding.

Ensure that the normal/fine

toggle is engaged

with the hex

shaft. You will need to turn the

the metering handle so the

scale reads zero and engage

the toggle with the cutout in th

hex shaft.

Turn handle on the metering

housing to the desired 'Setting

Position' for the chosen

product from the table.

Perform Calibration refer to next page.

Pull idler gear to 'out' position.

The metering shaft will rotate

at half speed.

Empty boxes and clear old

seed and fertilizer from

metering unit.

high (idler in)

low (idler out)

normal/fine toggle

‘Renovator AS3000/3500’ Pre-Calibration Setup

Only switch from normal to fine seed if the seed hopper is empty

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Calibration

Seed Calibration

The calibration test should be done to confirm the settings of the required seed rate and is done with the drill stationary and level with the fan off. The metering units must be set prior to filling with seed.

Seed Calibration Procedures

1 Ensure that the metering unit is free from debris. Close

the trap-door.

2 Fill the appropriate bin. A minimum depth of 300mm is

required for calibration with normal seeds.

3 Release the elbows from under the metering housings

by unscrewing the wing nut and swinging the keeper out of the way. Move the elbow to one side.

4 Unhook the calibration tray from the rear of the machine,

locate it on the guides and slide the tray under the bin outlets.

5 The bins are calibrated one-at-a-time; on the drive

pedestal (outboard) end, remove the lynch pin and disconnect the unused driveshaft. Attach the end to the dummy shaft provided on the pedestal.

6 Place the crank handle over the hexagonal drive dog

turn anti-clockwise until the seed flows consistently.To ensure complete filling of the seed unit continue turning the crank until an even flow of seed is coming out of the seeder units, then empty into the seedbox. The drill is now ready for calibration.

8 Refer to the table on the next page and turn the crank

handle anticlockwise the number of turns for your machine.

Note The Calibration is usually done for 1/40th Hectare.

For very small seed rates or when using inaccurate scales (i.e. unable to measure to the nearest gram) the calculation based on 1/10th hectare should be used. ie: In the case of a 24R 3.0m machine, turn the crank handle 122 turns.

Scales must be accurate to 2 grams as any error will

be multiplied by either 10 or 40 giving inaccurate calibration results.

For 1/40 Hectare (250m2) Calibration

Seed Rate = Actual Seed Collected (kg) x 40

For 1/10 Hectare (1000m2) Calibration

Seed Rate = Actual Seed Collected (kg) x 10

Hand Crank Turns for Seed Rate Calibration

9 Weigh the seed collected during the test in kilograms. Caution: Scales must be accurate to 2 grams, as any error will be multiplied

by either 10 or 40, giving inaccurate calibration results.

10 Calculate the seed rate by multiplying the kgs previously collected x 40 (1/40th

ha method) or x 10 (1/10th ha method) depending on the requirement.

The seed rate should be correct. Large differences should be checked by

recalibration. If there are still large errors, empty the seed bin, check the metering housings for wear or damage and start again from the pre-calibration setup.

11 Small errors, due to seed coatings or seed sizes may be corrected by

adjusting the metering unit as follows:-

>Check and write down the actual metering setting on the metering unit. >Write down the actual seeding rate that you calculated. >Write down the required seeding rate (the number you expected from the

calculation).

Calculate the error and correction as follows:-

12 If the actual seeding rate that you calculated is smaller than the required

seeding rate then increase the metering setting by the correction amount.

13 Conversely, reduce the metering setting by the correction amount if the

observed or actual seeding rate is more than the required seeding rate.

Care must be taken when the metering setting is significantly reduced as

the unit can be damaged. If any resistance is felt, rotate the jockey wheel when adjusting the settings down. If the toggle is set to ‘fine’ and the settings needs to be reduced very low, empty the bin and start again.

14 Recalibrate from step 6. 15 Where a coated seed is used it is advisable to check the calibration after

1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate.

‘Renovator AS3000/3500’ Calibration

Machine

Size

Row

Spacing(mm)

Sowing

Width (m)

Turns

for 1/40

Hectare

Turns for 1/10 Hectare

16 Run 178 2.85 32 128

20 Run 178 3.56 25.5 102

21 Run 147.5 3.10 29.5 118

24 Run 147.5 3.54 26 103

24 Run 125 3.00 30.5 122

28 Run 125 3.50 26 104

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Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Calibration

Wheel Slip Deviations

It is always possible with rubber tyred drills in extreme ground conditions to get wheel slip. Not normally a problem with cleated type tyres in good condition, but more so in the arable situation with the less agressive tread patterns. The result: large differences between the calibration test and the actual sowing rate, obviously less seed deposited than required.

To check number of crank turns for calibration

Should you require to check this in a practical way proceed as follows:

For an area of 250m

(1/40 Hectare), the travel distance for your machine is shown

below:-

Place the crank handle over the hexagonal drive dog on the gearbox. Move the machine forward over the measured distance, counting the number of turns of the crank handle as you go. Using this number of crank turns repeat the calibration.

Machine

Size

Row Spacing

(mm)

Travel Distance for

1/40Ha (metres)

16 Run 178 87.8

20 Run 178 70.2

21 Run 147.5 80.7

24 Run 147.5 70.6

24 Run 125 83.3

28 Run 125 71.4

‘Renovator 16 Run AS3000’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

16 Run AS3000

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 34 51 69 86 104 122 140 157 174 192 210 228 246 264 281 298 316 335 352 370 387

Oats 0.5 high 24 35 47 59 71 82 94 106 118 130 141 153 165 177 189 200 212 224 236 248 260

Barley 0.7 high 32 48 64 79 95 111 127 143 159 174 190 206 222 238 253 268 284 300 316 332 348

Ryecorn 0.7 high 33 49 66 83 100 117 134 151 168 184 200 217 235 252 269 286 302 319 337 354 371

Peas 0.8 high 21 40 59 78 97 117 136 155 174 194 213 232 251 270 289 309 328 347 366 385 404

Grass 0.4 high 18 26 34 42 50

Pasture Mix - high 18 26 34 42 50

DAP 1.0 high 39 58 77 97 116 135 155 174 193 213 232 251 270 290 309 328 348 367 386 406 425

Superphosphate 1.3 high 34 70 109 138 171 204 235 266 303 336 366 390 421 451 489 524 558 586 622 660

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 17 25.5 34.5 43 52

Oats 0.5 low 12 17.5 23.5 29.5 35.5

Barley 0.7 low 16 24 32 39.5 47.5

Ryecorn 0.7 low 16.5 24.5 33 41.5 50

Peas 0.8 low 10.5 20 29.5 39 48.5

Grass 0.4 low - 9 13 17 21

Pasture Mix - low - 9 13 17 21

Pt. No. 67396

Issue 0119

‘Renovator 16 Run AS3000’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 16R AS3000

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 1.10 3.06 4.60 6.49 7.93 9.34 11.28 12.95 14.39 15.50 Turnip 0.65 low 1.10 2.30 3.40 4.55 5.70 6.85 7.95 9.10 10.25 11.40 Kale 0.65 low 1.10 2.30 3.40 4.55 5.70 6.85 7.95 9.10 10.25 11.40 Swedes 0.65 low 1.10 2.30 3.40 4.55 5.70 6.85 7.95 9.10 10.25 11.40 Canola/Rape 0.65 low 1.10 2.30 3.40 4.55 5.70 6.85 7.95 9.10 10.25 11.40 White Clover 0.77 low 1.15 2.65 4.30 6.00 7.65 9.00 10.65 12.00 13.30 13.75 Red Clover 0.77 low 1.15 2.65 4.30 6.00 7.65 9.00 10.65 12.00 13.30 13.75 Grass 0.36 low 1.40 2.60 3.60 4.60 5.60 6.60 7.50 8.10 Millet 0.64 low 1.12 2.30 3.64 4.80 5.80 6.80 8.20 9.20 10.30 Grain Sorghum 0.56 low 0.32 2.80 6.00 7.50 8.50 10.50 12.20 13.70 15.70 Forage Sorghum 0.56 low 0.32 2.80 6.00 7.50 8.50 10.50 12.20 13.70 15.70 Chicory 0.54 low 0.58 1.84 2.90 4.08 5.06 6.24 7.53 8.61 9.54 10.39

Lucerne (Alfalfa) 0.77 high 2.20 6.12 9.20 12.98 15.86 18.68 22.56 25.90 28.78 31.00 Turnip 0.65 high 2.20 4.60 6.80 9.10 11.40 13.70 15.90 18.20 20.50 22.80 Kale 0.65 high 2.20 4.60 6.80 9.10 11.40 13.70 15.90 18.20 20.50 22.80 Swedes 0.65 high 2.20 4.60 6.80 9.10 11.40 13.70 15.90 18.20 20.50 22.80 Canola/Rape 0.65 high 2.20 4.60 6.80 9.10 11.40 13.70 15.90 18.20 20.50 22.80 White Clover 0.77 high 2.30 5.30 8.60 12.00 15.30 18.00 21.30 24.00 26.60 27.50 Red Clover 0.77 high 2.30 5.30 8.60 12.00 15.30 18.00 21.30 24.00 26.60 27.50 Grass 0.36 high 2.80 5.20 7.20 9.20 11.20 13.20 15.00 16.20 Millet 0.64 high 2.24 4.60 7.28 9.60 11.60 13.60 16.40 18.40 20.60 Grain Sorghum 0.56 high 0.64 5.60 12.00 15.00 17.00 21.00 24.40 27.40 31.40 Forage Sorghum 0.56 high 0.64 5.60 12.00 15.00 17.00 21.00 24.40 27.40 31.40 Chicory 0.54 high 1.16 3.68 5.80 8.16 10.12 12.48 15.06 17.22 19.08 20.78

**Setting may only be reduced by a large amount if unit is turning or bin and metering device clear of product else damage will occur. Do not open the setting above ‘25’ with the toggle set to ‘fine’ as the adjuster will break.

‘Renovator 20 Run AS3500’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

20 Run AS3500

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 27 41 55 69 83 97 112 125 139 153 167 182 196 210 224 237 252 267 281 295 308

Oats 0.5 high 19 28 37 47 57 65 75 84 94 104 112 122 131 141 151 159 169 179 188 198 207

Barley 0.7 high 26 38 51 63 76 88 101 114 127 139 151 164 177 190 202 214 226 239 252 265 277

Ryecorn 0.7 high 26 39 53 66 80 93 107 120 134 147 159 173 187 201 214 228 241 254 269 282 296

Peas 0.8 high 17 32 47 62 77 93 108 124 139 155 170 185 200 215 230 246 261 277 292 307 322

Grass 0.4 high 14 21 27 33 40

Pasture Mix - high 14 21 27 33 40

DAP 1.0 high 31 46 61 77 92 108 124 139 154 170 185 200 215 231 246 261 277 292 308 324 339

Superphosphate 1.3 high 27 56 87 110 136 163 187 212 241 268 292 311 335 359 390 418 445 467 496 526

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 13.5 20.3 27.5 34.3 41.4

Oats 0.5 low 9.6 13.9 18.7 23.5 28.3

Barley 0.7 low 12.8 19.1 25.5 31.5 37.9

Ryecorn 0.7 low 13.1 19.5 26.3 33.1 39.8

Peas 0.8 low 8.4 15.9 23.5 31.1 38.6

Grass 0.4 low - 7.2 10.4 13.5 16.7

Pasture Mix - low - 7.2 10.4 13.5 16.7

Pt. No. 67396

Issue 0119

‘Renovator 20 Run AS3500’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 20R AS3500

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 0.88 2.44 3.67 5.17 6.32 7.44 8.99 10.32 11.47 12.35 Turnip 0.65 low 0.88 1.83 2.71 3.63 4.54 5.46 6.34 7.25 8.17 9.08 Kale 0.65 low 0.88 1.83 2.71 3.63 4.54 5.46 6.34 7.25 8.17 9.08 Swedes 0.65 low 0.88 1.83 2.71 3.63 4.54 5.46 6.34 7.25 8.17 9.08 Canola/Rape 0.65 low 0.88 1.83 2.71 3.63 4.54 5.46 6.34 7.25 8.17 9.08 White Clover 0.77 low 0.92 2.11 3.43 4.78 6.10 7.17 8.49 9.56 10.60 10.96 Red Clover 0.77 low 0.92 2.11 3.43 4.78 6.10 7.17 8.49 9.56 10.60 10.96 Grass 0.36 low 1.12 2.07 2.87 3.67 4.46 5.26 5.98 6.45 Millet 0.64 low 0.89 1.83 2.90 3.83 4.62 5.42 6.53 7.33 8.21 Grain Sorghum 0.56 low 0.26 2.23 4.78 5.98 6.77 8.37 9.72 10.92 12.51 Forage Sorghum 0.56 low 0.26 2.23 4.78 5.98 6.77 8.37 9.72 10.92 12.51 Chicory 0.54 low 0.46 1.47 2.31 3.25 4.03 4.97 6.00 6.86 7.60 8.28

Lucerne (Alfalfa) 0.77 high 1.75 4.88 7.33 10.34 12.64 14.89 17.98 20.64 22.93 24.70 Turnip 0.65 high 1.75 3.67 5.42 7.25 9.08 10.92 12.67 14.50 16.34 18.17 Kale 0.65 high 1.75 3.67 5.42 7.25 9.08 10.92 12.67 14.50 16.34 18.17 Swedes 0.65 high 1.75 3.67 5.42 7.25 9.08 10.92 12.67 14.50 16.34 18.17 Canola/Rape 0.65 high 1.75 3.67 5.42 7.25 9.08 10.92 12.67 14.50 16.34 18.17 White Clover 0.77 high 1.83 4.22 6.85 9.56 12.19 14.34 16.97 19.13 21.20 21.91 Red Clover 0.77 high 1.83 4.22 6.85 9.56 12.19 14.34 16.97 19.13 21.20 21.91 Grass 0.36 high 2.23 4.14 5.74 7.33 8.93 10.52 11.95 12.91 Millet 0.64 high 1.79 3.67 5.80 7.65 9.24 10.84 13.07 14.66 16.42 Grain Sorghum 0.56 high 0.51 4.46 9.56 11.95 13.55 16.73 19.44 21.83 25.02 Forage Sorghum 0.56 high 0.51 4.46 9.56 11.95 13.55 16.73 19.44 21.83 25.02 Chicory 0.54 high 0.92 2.93 4.62 6.50 8.06 9.95 12.00 13.72 15.20 16.56

‘Renovator 21 Run AS3000’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

21 Run AS3000

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 31 47 64 79 96 112 129 145 160 177 194 210 227 243 259 275 291 309 325 341 357

Oats 0.5 high 22 32 43 54 65 76 87 98 109 120 130 141 152 163 174 184 195 207 218 229 240

Barley 0.7 high 30 44 59 73 88 102 117 132 147 160 175 190 205 219 233 247 262 277 291 306 321

Ryecorn 0.7 high 30 45 61 77 92 108 124 139 155 170 184 200 217 232 248 264 278 294 311 326 342

Peas 0.8 high 19 37 54 72 89 108 125 143 160 179 196 214 231 249 266 285 302 320 337 355 372

Grass 0.4 high 17 24 31 39 46

Pasture Mix - high 17 24 31 39 46

DAP 1.0 high 36 53 71 89 107 124 143 160 178 196 214 231 249 267 285 302 321 338 356 374 392

Superphosphate 1.3 high 31 65 100 127 158 188 217 245 279 310 337 360 388 416 451 483 514 540 573 608

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 15.7 23.5 31.8 39.6 47.9

Oats 0.5 low 11.1 16.1 21.7 27.2 32.7

Barley 0.7 low 14.8 22.1 29.5 36.4 43.8

Ryecorn 0.7 low 15.2 22.6 30.4 38.3 46.1

Peas 0.8 low 9.7 18.4 27.2 36.0 44.7

Grass 0.4 low - 8.3 12.0 15.7 19.4

Pasture Mix - low - 8.3 12.0 15.7 19.4

Pt. No. 67396

Issue 0119

‘Renovator 21 Run AS3000’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 21R AS3000

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 1.01 2.82 4.24 5.98 7.31 8.61 10.40 11.94 13.27 14.29 Turnip 0.65 low 1.01 2.12 3.13 4.19 5.25 6.31 7.33 8.39 9.45 10.51 Kale 0.65 low 1.01 2.12 3.13 4.19 5.25 6.31 7.33 8.39 9.45 10.51 Swedes 0.65 low 1.01 2.12 3.13 4.19 5.25 6.31 7.33 8.39 9.45 10.51 Canola/Rape 0.65 low 1.01 2.12 3.13 4.19 5.25 6.31 7.33 8.39 9.45 10.51 White Clover 0.77 low 1.06 2.44 3.96 5.53 7.05 8.30 9.82 11.06 12.26 12.68 Red Clover 0.77 low 1.06 2.44 3.96 5.53 7.05 8.30 9.82 11.06 12.26 12.68 Grass 0.36 low 1.29 2.40 3.32 4.24 5.16 6.08 6.91 7.47 Millet 0.64 low 1.03 2.12 3.36 4.43 5.35 6.27 7.56 8.48 9.50 Grain Sorghum 0.56 low 0.30 2.58 5.53 6.91 7.84 9.68 11.25 12.63 14.47 Forage Sorghum 0.56 low 0.30 2.58 5.53 6.91 7.84 9.68 11.25 12.63 14.47 Chicory 0.54 low 0.53 1.70 2.67 3.76 4.66 5.75 6.94 7.94 8.79 9.58

Lucerne (Alfalfa) 0.77 high 2.03 5.64 8.48 11.97 14.62 17.22 20.80 23.88 26.53 28.58 Turnip 0.65 high 2.03 4.24 6.27 8.39 10.51 12.63 14.66 16.78 18.90 21.02 Kale 0.65 high 2.03 4.24 6.27 8.39 10.51 12.63 14.66 16.78 18.90 21.02 Swedes 0.65 high 2.03 4.24 6.27 8.39 10.51 12.63 14.66 16.78 18.90 21.02 Canola/Rape 0.65 high 2.03 4.24 6.27 8.39 10.51 12.63 14.66 16.78 18.90 21.02 White Clover 0.77 high 2.12 4.89 7.93 11.06 14.10 16.59 19.64 22.13 24.52 25.35 Red Clover 0.77 high 2.12 4.89 7.93 11.06 14.10 16.59 19.64 22.13 24.52 25.35 Grass 0.36 high 2.58 4.79 6.64 8.48 10.33 12.17 13.83 14.93 Millet 0.64 high 2.07 4.24 6.71 8.85 10.69 12.54 15.12 16.96 18.99 Grain Sorghum 0.56 high 0.59 5.16 11.06 13.83 15.67 19.36 22.49 25.26 28.95 Forage Sorghum 0.56 high 0.59 5.16 11.06 13.83 15.67 19.36 22.49 25.26 28.95 Chicory 0.54 high 1.07 3.39 5.35 7.52 9.33 11.51 13.88 15.87 17.59 19.16

‘Renovator 24 Run AS3000’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

24 Run AS3000

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 32 49 66 82 99 116 133 150 166 183 200 217 234 252 268 284 301 319 336 353 369

Oats 0.5 high 23 33 45 56 68 78 90 101 112 124 134 146 157 169 180 191 202 214 225 236 248

Barley 0.7 high 31 46 61 75 91 106 121 136 152 166 181 196 212 227 241 255 271 286 301 316 332

Ryecorn 0.7 high 31 47 63 79 95 112 128 144 160 175 191 207 224 240 256 273 288 304 321 337 354

Peas 0.8 high 20 38 56 74 92 112 130 148 166 185 203 221 239 257 275 295 313 331 349 367 385

Grass 0.4 high 17 25 32 40 48

Pasture Mix - high 17 25 32 40 48

DAP 1.0 high 37 55 73 92 111 129 148 166 184 203 221 239 257 276 295 313 332 350 368 387 405

Superphosphate 1.3 high 32 67 104 132 163 194 224 254 289 320 349 372 401 430 466 499 532 559 593 629

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 16.2 24.3 32.9 41.0 49.6

Oats 0.5 low 11.4 16.7 22.4 28.1 33.8

Barley 0.7 low 15.3 22.9 30.5 37.6 45.3

Ryecorn 0.7 low 15.7 23.4 31.5 39.6 47.7

Peas 0.8 low 10.0 19.1 28.1 37.2 46.2

Grass 0.4 low - 8.6 12.4 16.2 20.0

Pasture Mix - low - 8.6 12.4 16.2 20.0

Pt. No. 67396

Issue 0119

‘Renovator 24 Run AS3000’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 24R AS3000

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 1.05 2.92 4.38 6.19 7.56 8.90 10.75 12.34 13.72 14.77 Turnip 0.65 low 1.05 2.19 3.24 4.34 5.43 6.53 7.58 8.67 9.77 10.87 Kale 0.65 low 1.05 2.19 3.24 4.34 5.43 6.53 7.58 8.67 9.77 10.87 Swedes 0.65 low 1.05 2.19 3.24 4.34 5.43 6.53 7.58 8.67 9.77 10.87 Canola/Rape 0.65 low 1.05 2.19 3.24 4.34 5.43 6.53 7.58 8.67 9.77 10.87 White Clover 0.77 low 1.10 2.53 4.10 5.72 7.29 8.58 10.15 11.44 12.68 13.11 Red Clover 0.77 low 1.10 2.53 4.10 5.72 7.29 8.58 10.15 11.44 12.68 13.11 Grass 0.36 low 1.33 2.48 3.43 4.38 5.34 6.29 7.15 7.72 Millet 0.64 low 1.07 2.19 3.47 4.58 5.53 6.48 7.82 8.77 9.82 Grain Sorghum 0.56 low 0.31 2.67 5.72 7.15 8.10 10.01 11.63 13.06 14.96 Forage Sorghum 0.56 low 0.31 2.67 5.72 7.15 8.10 10.01 11.63 13.06 14.96 Chicory 0.54 low 0.55 1.75 2.76 3.89 4.82 5.95 7.18 8.21 9.09 9.90

Lucerne (Alfalfa) 0.77 high 2.10 5.83 8.77 12.37 15.12 17.80 21.50 24.69 27.43 29.55 Turnip 0.65 high 2.10 4.38 6.48 8.67 10.87 13.06 15.15 17.35 19.54 21.73 Kale 0.65 high 2.10 4.38 6.48 8.67 10.87 13.06 15.15 17.35 19.54 21.73 Swedes 0.65 high 2.10 4.38 6.48 8.67 10.87 13.06 15.15 17.35 19.54 21.73 Canola/Rape 0.65 high 2.10 4.38 6.48 8.67 10.87 13.06 15.15 17.35 19.54 21.73 White Clover 0.77 high 2.19 5.05 8.20 11.44 14.58 17.16 20.30 22.88 25.35 26.21 Red Clover 0.77 high 2.19 5.05 8.20 11.44 14.58 17.16 20.30 22.88 25.35 26.21 Grass 0.36 high 2.67 4.96 6.86 8.77 10.68 12.58 14.30 15.44 Millet 0.64 high 2.14 4.38 6.94 9.15 11.06 12.96 15.63 17.54 19.63 Grain Sorghum 0.56 high 0.61 5.34 11.44 14.30 16.20 20.02 23.26 26.12 29.93 Forage Sorghum 0.56 high 0.61 5.34 11.44 14.30 16.20 20.02 23.26 26.12 29.93 Chicory 0.54 high 1.11 3.51 5.53 7.78 9.65 11.90 14.35 16.41 18.19 19.81

‘Renovator 24 Run AS3500’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

24 Run AS3500

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 27 41 56 69 84 98 113 126 140 155 169 183 198 212 226 240 254 270 283 298 311

Oats 0.5 high 19 28 38 47 57 66 76 85 95 105 113 123 133 142 152 161 171 180 190 200 209

Barley 0.7 high 26 39 52 64 76 89 102 115 128 140 153 166 179 192 204 216 229 241 254 267 280

Ryecorn 0.7 high 27 39 53 67 80 94 108 122 135 148 161 175 189 203 216 230 243 257 271 285 299

Peas 0.8 high 17 32 47 63 78 94 109 125 140 156 171 187 202 217 233 249 264 279 295 310 325

Grass 0.4 high 14 21 27 34 40

Pasture Mix - high 14 21 27 34 40

DAP 1.0 high 31 47 62 78 93 109 125 140 155 171 187 202 217 233 249 264 280 295 311 327 342

Superphosphate 1.3 high 27 56 88 111 138 164 189 214 244 270 295 314 339 363 393 422 449 472 501 531

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 13.7 20.5 27.8 34.6 41.8

Oats 0.5 low 9.7 14.1 18.9 23.7 28.6

Barley 0.7 low 12.9 19.3 25.8 31.8 38.2

Ryecorn 0.7 low 13.3 19.7 26.6 33.4 40.2

Peas 0.8 low 8.4 16.1 23.7 31.4 39.0

Grass 0.4 low - 7.2 10.5 13.7 16.9

Pt. No. 67396

Issue 0119

‘Renovator 24 Run AS3500’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 24R AS3500

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 0.89 2.46 3.70 5.22 6.38 7.52 9.08 10.42 11.58 12.47 Turnip 0.65 low 0.89 1.85 2.74 3.66 4.59 5.51 6.40 7.32 8.25 9.17 Kale 0.65 low 0.89 1.85 2.74 3.66 4.59 5.51 6.40 7.32 8.25 9.17 Swedes 0.65 low 0.89 1.85 2.74 3.66 4.59 5.51 6.40 7.32 8.25 9.17 Canola/Rape 0.65 low 0.89 1.85 2.74 3.66 4.59 5.51 6.40 7.32 8.25 9.17 White Clover 0.77 low 0.93 2.13 3.46 4.83 6.16 7.24 8.57 9.66 10.70 11.06 Red Clover 0.77 low 0.93 2.13 3.46 4.83 6.16 7.24 8.57 9.66 10.70 11.06 Grass 0.36 low 1.13 2.09 2.90 3.70 4.51 5.31 6.04 6.52 Millet 0.64 low 0.90 1.85 2.93 3.86 4.67 5.47 6.60 7.40 8.29 Grain Sorghum 0.56 low 0.26 2.25 4.83 6.04 6.84 8.45 9.82 11.02 12.63 Forage Sorghum 0.56 low 0.26 2.25 4.83 6.04 6.84 8.45 9.82 11.02 12.63 Chicory 0.54 low 0.47 1.48 2.33 3.28 4.07 5.02 6.06 6.93 7.68 8.36

Lucerne (Alfalfa) 0.77 high 1.77 4.92 7.40 10.44 12.76 15.03 18.15 20.84 23.16 24.95 Turnip 0.65 high 1.77 3.70 5.47 7.32 9.17 11.02 12.79 14.65 16.50 18.35 Kale 0.65 high 1.77 3.70 5.47 7.32 9.17 11.02 12.79 14.65 16.50 18.35 Swedes 0.65 high 1.77 3.70 5.47 7.32 9.17 11.02 12.79 14.65 16.50 18.35 Canola/Rape 0.65 high 1.77 3.70 5.47 7.32 9.17 11.02 12.79 14.65 16.50 18.35 White Clover 0.77 high 1.85 4.26 6.92 9.66 12.31 14.48 17.14 19.31 21.40 22.13 Red Clover 0.77 high 1.85 4.26 6.92 9.66 12.31 14.48 17.14 19.31 21.40 22.13 Grass 0.36 high 2.25 4.18 5.79 7.40 9.01 10.62 12.07 13.04 Millet 0.64 high 1.80 3.70 5.86 7.73 9.33 10.94 13.20 14.81 16.58 Grain Sorghum 0.56 high 0.52 4.51 9.66 12.07 13.68 16.90 19.63 22.05 25.27 Forage Sorghum 0.56 high 0.52 4.51 9.66 12.07 13.68 16.90 19.63 22.05 25.27 Chicory 0.54 high 0.93 2.96 4.67 6.57 8.14 10.04 12.12 13.86 15.35 16.72

‘Renovator 28 Run AS3500’ Sowing Chart Normal

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

*MAXIMUM PERMISSABLE SPEED 4000 RPM

28 Run AS3500

NORMAL SEED (toggle NORMAL, Butterfly Valve Settings shown below and on page 32)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

RATE*

Wheat 0.8 high 28 41 56 70 85 99 114 128 141 156 171 185 200 215 228 242 257 272 286 301 314

Oats 0.5 high 20 28 38 48 58 67 76 86 96 106 115 124 134 144 154 163 172 182 192 202 211

Barley 0.7 high 26 39 52 64 77 90 103 116 129 141 154 167 180 193 206 218 231 244 257 270 283

Ryecorn 0.7 high 27 40 54 67 81 95 109 123 137 150 163 176 191 205 219 232 245 259 274 288 301

Peas 0.8 high 17 33 48 63 79 95 111 126 141 158 173 189 204 219 235 251 267 282 297 313 328

Grass 0.4 high 15 21 28 34 41

Pasture Mix - high 15 21 28 34 41

DAP 1.0 high 32 47 63 79 94 110 126 141 157 173 189 204 219 236 251 267 283 298 314 330 345

Superphosphate 1.3 high 28 57 89 112 139 166 191 216 246 273 297 317 342 366 397 426 453 476 505 536

INCREASED ACCURACY FOR SETTING POSITION<25mm (toggle NORMAL, Butterfly Valve Settings shown below and on page 24)

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> *10* *15* *20* *25* 30

RATE*

Wheat 0.8 low 13.8 20.7 28.0 34.9 42.3

Oats 0.5 low 9.8 14.2 19.1 24.0 28.8

Barley 0.7 low 13 19.5 26 32.1 38.6

Ryecorn 0.7 low 13.4 19.9 26.8 33.7 40.6

Peas 0.8 low 8.5 16.3 24.0 31.7 39.4

Grass 0.4 low - 7.3 10.6 13.8 17.1

Pt. No. 67396

Issue 0119

‘Renovator 28 Run AS3500’ Sowing Chart Fine

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

FINE SEED (toggle ‘FINE’, Butterfly Valve Settings shown below and on page 32) 28R AS3500

PRODUCT

SPECIFIC

GRAVITY (kg/l)

Setting

Position> 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN**

Lucerne (Alfalfa) 0.77 low 0.89 2.49 3.74 5.27 6.44 7.59 9.17 10.52 11.69 12.59 Turnip 0.65 low 0.89 1.87 2.76 3.70 4.63 5.57 6.46 7.39 8.33 9.26 Kale 0.65 low 0.89 1.87 2.76 3.70 4.63 5.57 6.46 7.39 8.33 9.26 Swedes 0.65 low 0.89 1.87 2.76 3.70 4.63 5.57 6.46 7.39 8.33 9.26 Canola/Rape 0.65 low 0.89 1.87 2.76 3.70 4.63 5.57 6.46 7.39 8.33 9.26 White Clover 0.77 low 0.93 2.15 3.49 4.88 6.22 7.31 8.65 9.75 10.81 11.17 Red Clover 0.77 low 0.93 2.15 3.49 4.88 6.22 7.31 8.65 9.75 10.81 11.17 Grass 0.36 low 1.14 2.11 2.93 3.74 4.55 5.36 6.09 6.58 Millet 0.64 low 0.91 1.87 2.96 3.90 4.71 5.53 6.66 7.48 8.37 Grain Sorghum 0.56 low 0.26 2.28 4.88 6.09 6.91 8.53 9.91 11.13 12.76 Forage Sorghum 0.56 low 0.26 2.28 4.88 6.09 6.91 8.53 9.91 11.13 12.76 Chicory 0.54 low 0.47 1.50 2.36 3.32 4.11 5.07 6.12 7.00 7.75 8.44

Lucerne (Alfalfa) 0.77 high 1.79 4.97 7.48 10.55 12.89 15.18 18.33 21.04 23.38 25.19 Turnip 0.65 high 1.79 3.74 5.53 7.39 9.26 11.13 12.92 14.79 16.66 18.53 Kale 0.65 high 1.79 3.74 5.53 7.39 9.26 11.13 12.92 14.79 16.66 18.53 Swedes 0.65 high 1.79 3.74 5.53 7.39 9.26 11.13 12.92 14.79 16.66 18.53 Canola/Rape 0.65 high 1.79 3.74 5.53 7.39 9.26 11.13 12.92 14.79 16.66 18.53 White Clover 0.77 high 1.87 4.31 6.99 9.75 12.43 14.63 17.31 19.50 21.61 22.34 Red Clover 0.77 high 1.87 4.31 6.99 9.75 12.43 14.63 17.31 19.50 21.61 22.34 Grass 0.36 high 2.28 4.23 5.85 7.48 9.10 10.73 12.19 13.16 Millet 0.64 high 1.82 3.74 5.92 7.80 9.43 11.05 13.33 14.95 16.74 Grain Sorghum 0.56 high 0.52 4.55 9.75 12.19 13.81 17.06 19.82 22.26 25.51 Forage Sorghum 0.56 high 0.52 4.55 9.75 12.19 13.81 17.06 19.82 22.26 25.51 Chicory 0.54 high 0.94 2.99 4.71 6.63 8.22 10.14 12.24 13.99 15.50 16.88

Airflow and Fan Settings

1. Hydraulic Fan -connect the hoses in the following order: First - connect Zero pressure Case Drain 3/8” hose (1/2” BSP Female QR) to hydraulic

reservoir *

Second -connect Motor Return 3/4” hose (3/4” BSP Female QR) to tractor high flow low

pressure return port.

Finally - connect High Pressure Motor Feed 1/2” hose (1/2” BSP Male QR) to tractor

remote. Disconnect in the reverse order to prevent motor seal damage. *The tractor hydraulic reservoir or free drain connection must have zero backpressure.

2. A higher fan speed is usually required to correctly deliver high rate or heavier product such as

fertilizer from the front box. The airflow to the rear box is reduced by setting the butterfly valve

to the approriate position as shown in the table. If this is not done the seed delivered to the disc

units from the rear box may well bounce out of the seed slot.

The following table shows box fill combinations, butterfly position and recommended fan speeds

for normal/fine seeds and fertilizer:-

Box contents

Butterfly Position (affects rear box) Fan Speed/rpm*

FRONT REAR

seed (Normal) seed (Normal) open - 5 2000

seed (Normal) seed (Fine) closed - 1 2000

Fertilizer seed (Normal) closed -2 2000 to 2500

Fertilizer seed (Fine) closed - 1 2000 to 2500

* MAXIMUM

PERMISSABLE

FAN SPEED

4000 RPM

The Fan Speed shown on the Farmscan Jackal is for illustrative purposes only. Refer to the table for the correct setting.

‘Renovator AS3000/3500’ Airflow & Fan Speed

Pt. No. 67396

Issue 0119

Operation

General Operation Guidelines

1 Hydraulic Fan -connect the hoses in the following order:

First - connect Zero pressure Case Drain 3/8” hose (1/2” BSP Female QR) to hydraulic

reservoir *

Second -connect Motor Return 3/4” hose (3/4” BSP Female QR) to tractor high flow low

pressure return port.

Finally - connect High Pressure Motor feed 1/2” hose (1/2” BSP Male QR) to tractor remote.

Disconnect in the reverse order to prevent motor seal damage.

*The tractor hydraulic reservoir or free drain connection must have zero backpressure.

2 Use a sufficiently powerful tractor which is heavy enough to tow the drill safely.

3 Operate the drill at a speed of 6-12 km/hr (4-8 mph).

In stony and uneven ground conditions a lower speed is more appropriate

4 Check that the drill is level during calibration and while seeding.

5 Check tyre pressure before seeding. Refer page 5.

6 Double check seed rates before seeding.

7 Raise the drill out of the ground when making any turns.

8 Raise the drill out of the ground before backing up.

9 After prolonged storage, check to see that all drive mechanisms and hydraulic equipment are functioning

correctly. Check that the seed tubes are not perished or blocked.

Sowing Speed

Typical travel speeds when sowing range from 6-12 km/hr in good conditions. In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration. Sowing too fast can result in:

1 Poor contour following and uneven sowing depth. 2 Impact damage to:

a Ground engaging components. b Bearings, housings & axles. c Fasteners & structural components. 3 More extreme conditions will result in greater vibration

and uneven seed flow at low seeding rates.

‘Renovator AS3000/3500’ Operation

Sowing Depth Control

The sowing depth is dependent on:

1 The wheel height in relation to the chassis 2 Tyre pressure 3 Ground condition i.e. hard or soft

The wheel height in relation to the chassis is controlled using the threaded depth adjustment collars on the wheel leg rams.

Level Drill

Use the drawbar turnbuckle or ram to tilt the drill so it is sitting level. An adjustment may be required after a short period of use because the paint wears off the discs and the discs sharpen which in turn improves the penetration abilities. Ensure that the front and rear rows are at an even depth.

Transport Position

When in the transport position the hydraulic cylinders are fully extended. In this position the cylinders fully equalise by allowing oil to bypass the master cylinder piston. It is recommended to raise the drill into the transport position when turning at headlands or regularly to counteract the effects of oil leakage past the piston and ensure cylinder rods are equally extended and minimise variations in sowing depth.

‘Renovator AS3000/3500’ General Operation

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Jackal Areameter

Farmscan Jackal v3 Settings Setup

Refer to the manual supplied with your Farmscan Jackal kit for information and operation.

Farmscan Jackal v3 Factory Setup for Enviro DD30 Air

Refer to pages 6,9,11 of the Farmscan Jackal v3 manual.

Input 2 -Two wire ‘reed’ sensor for ‘Area/Speed Wheel’ measurement taken from shaft on drive

pedestal. The white ‘signal’ lead is connected to input A2.

Input 3 - Three wire ‘reed’ sensor for fan ‘Tachometer’

measurement. The white ‘signal’ lead is connected to input A3.

Refer to the Farmscan manual if you want to make additional sensor connections.

It is advisable, as with all things electronic, to have a backup of your totals. We suggest you record these on a daily basis in a notebook or diary.

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11

A3 Signal

A7 Gnd

A9 +12v

A7 Gnd

A2 Signal

Connect to Fan RPM 3 Wire Sensor via extension cable.

Connect to Pedestal Shaft 2 Wire Sensor via extension cable.

Connect directly to Tractor Battery

+12v

Input 2 Edit m/pulse Auto Set: Target:0.000m Meas.pulses: 0 Manual Ratio:

2.750000 NEXT EDIT

Other Settings Implement Width:

3.000 m Extern.Run/Hold: Disabled

Alarm Beep:2 NEXT EDIT

Input 3 Edit pulse/rev Auto Set: Target:0.000rev Meas.pulses: 0 Manual Ratio:

1.000000 NEXT EDIT

red

black

white

black

Machine

Size

Row Spacing

(mm)

Sowing Width

(m)

16 Run 178 2.848

20 Run 178 3.560

21 Run 147.5 3.098

24 Run 147.5 3.540

24 Run 125 3.000

28 Run 125 3.500

Pt. No. 67396

Issue 0119

Renovator AS3000/3500 Calibration Notes

Maintenance & Care

General Safety and Accident Prevention Advice

1 Make sure that if the tractor remains attached to the drill

that the ignition key is removed.

2 During maintenance the drill should be supported in such

a manner that if hydraulic failure was to occur the machine

would still be adequately supported.

3 Wear gloves when handling components with cutting

edges such as worn discs etc.

4 Disconnect the electrical supply from the tractor before

doing any electrical maintenance.

5 Refer to safety sections for more safety information.

General Cautionary Maintenance Advice

1 Electric Welding - With the electronic equipment in

modern tractors it is advisable to completely disconnect the

implement from the tractor, or at the very least disconnect

the alternator before attempting any welding.

2 Hydraulics - Ensure hydraulic couplings (male & female)

are clean before connecting. Dirty couplings will result in

hydraulic oil contamination and hydraulic cylinder seal/

poppet valve damage and bore scores. This in turn will

result in oil leakage past the piston seals.

No filter is fitted to the hydraulic system. If hydraulic

fittings and oil supply are not going to be kept clean it is

recommended that a filter be fitted to prevent hydraulic

cylinder damage.

3 Water Blasting - Water blasting, steam cleaning or other

pressurised cleaning processes can force dirt etc. into

undesirable places that may cause damage or rapid part

wear to items such as bearings, seals, chains, bushes etc.

Caution must be exercised.

‘Renovator AS3000/3500’ Maintenance & Care

Pt. No. 67396

Issue 0119

Your new Duncan

Renovator AS3000/3500

will give long and efficient

service if given normal care

and maintained properly.

Lubrication Chart

Maintenance & Care - Lubrication Instructions

* The lubrication frequencies are only a guide. Actual frequency will be dependent on extent of use and ground conditions.

Precautions with Grease

Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener, which may cause softening and loss of grease from the bearings by running out.

Item Components Lubricant Frequency

1 Wheel Bearings Castrol LMX Grease Annually 2 Wheel Leg Pivots Castrol LMX Grease Weekly 3 Drive Chains Suitable Roller Chain Lubricant See Maintenance Schedule 4 Turnbuckle Castrol LMX Grease Monthly 5 Coupling Castrol LMX Grease Weekly 6 Disc Arm Castings Castrol LMX Grease Daily 7 Disc Opener Fr. Pivots Castrol LMX Grease Monthly

‘Renovator AS3000/3500’ Maintenance & Care

6 7

Maintenance Schedule

(

Refer also to Summary Chart, above)

1. Bolted Connections

All bolted connections of the machine should be

checked after the first 3 to 5 hours of operation and retightened if necessary and thereafter at regular intervals. It is suggested that this is done every 500 hectares or annually, whichever occurs first.

2. Drive Chains

All drive chains should first be checked after every 20

hours of operation and thereafter weekly or after 75Ha of operation as follows:-

The metering units of the seed drill are driven via

driveshafts and roller chains from the drive wheel.

Cleaning of the roller chains is recommended after

long periods of operation. Remove the chain, wash in kerosene and then dip them in heated grease or oil or spray them with a suitable commercial roller chain lubricant. Do not heat the black plastic chain tensioners; just wash in kerosene and refit. The lubricant on the chain will transfer to the tensioner in use.

4. Wheel Arm Pivots

Wheel arm pivots must be greased regularly (weekly or

after every 75Ha) to provide lubrication and flush out any dirt. (1).

5. Depth Adjustment Collar

Grease the depth adjustment collar (2) regularly to ensure it does not seize up. Also check for dirt buildup around the ram shaft seals to ensure seal damage does not occur. Refer Fig 26

Maintenance & Care - Lubrication Instructions

Components

Daily Weekly Pre Season

(or after 20Ha) (or after 75Ha) (or 500 Ha)

Disc Openers (if fitted) ●●●

Depth Adjustment Collar ●●●

Wheel Nuts ●●●

Pivot Pin Fasteners ●●

Coupling & Safety Chains ●●

Roller Chains ●●

Hydraulics (Oil Leaks) ●●

Tyre Pressures ●●

Bolted Connections ●

‘Renovator AS3000/3500’ Maintenance & Care

Pt. No. 67396

Issue 0119

Maintenance Schedule (continued)

6. Tyre Pressure

The recommended tyre pressure is listed on Page 5. Weekly checks are recommended.

7. Disc Openers

Front coulter bearings are sealed and do not require

lubrication. Check discs for any lateral movement (wobble) on a regular basis. Replace bearings if there any noticable wobble.

There is one grease nipple on each disc opener frame

pivot and disc assembly casting. Frame pivots should be greased monthly while disc castings should be greased daily to provide lubrication and to flush out any dirt.

8. Framework

The framework structure should be inspected annually

for defects, i.e., cracks in members or welded connections. The framework should be cleaned prior to the inspection.

9. Metering Units

Ensure that the metering units are clean and that the

rubber sealing lip is not damaged. The sealing lip is located along the base of the trap door hinge. A damaged sealing lip can cause seed delivery problems.

10. Fan Hydraulic Motor

Hydraulic Fan -connect the hoses in the following order:

First - connect Zero pressure Case Drain 3/8” hose

(1/2” BSP Female QR) to hydraulic reservoir *

Second -connect Motor Return 3/4” hose (3/4” BSP

Female QR) to tractor high flow low pressure return port.

Finally - connect High Pressure Motor Feed 1/2” hose

(1/2” BSP Male QR) to tractor remote.

Disconnect in the reverse order to prevent motor seal

damage.

*The tractor hydraulic reservoir or free drain connection

must have zero backpressure.

‘Renovator AS3000/3500’ Maintenance & Care

Maintenance & Care (Continued)

Preparing the Machine for Storage.

Locate on a dry level surface. The machine should be stored wherever possible so the rams are not supporting any weight. The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage.

It is recommended that maintenance be carried out at the end of the season, giving sufficient time to obtain spare parts and/ or carry out repairs if required.

The seed and fertilizer bins must be completely emptied and cleaned

Leave the metering unit trap doors open.

Fit the cover to the bin.

‘Renovator AS3000/3500’ Maintenance & Care

Pt. No. 67396

Issue 0119

Problem Possible Cause Action Refer to Page…

Over Sowing

Jockey wheel under inflated Check pressure 5

Are the Jackal meter settings correct? Check settings 25

Has the setup/calibration procedure been

followed correctly?

Check setup and recalibrate

Gearwheel position incorrect Check setup for seed type 20

Crank handle turned too quickly when

calibrating

Only 1.5 seconds per revolution

Under Sowing

Has the setup/calibration procedure been

followed correctly?

Check setup and recalibrate

Gearwheel position incorrect Check setup for seed type 20

Are the calibration scales in kg (not lbs)? Check scales -

Sowing at shallow depths. Is there

sufficient pressure on the jockey wheel?

Check and adjust spring pressure

Metering unit is clogged Clean metering unit -

Cracking noises coming from the metering unit

Very large seed

Remove roll pins from agitator shaft

Drill sowing deeper on one side/leaking down on one side

Hydraulic lift rams have not rephased

properly

Rephase rams 36

Dirt in the poppet valve of the ram Clean/replace valve

Tines are moving Too much turning with drill in the ground Keep turning to minimum -

Drill not penetrating into ground/drill riding out of ground

Operating the drill in the float position Do not operate in float -

Disc openers are keeping the drill from

penetrating into the ground

Lift discs out of the ground -

‘Renovator AS3000/3500’ Troubleshooting

Commisioning Phasing Cylinders

1. General

(a) The cylinders will re-phase in both directions. Each piston is fitted with 2 poppet valves which open at the end of the stroke to allow oil to bypass the piston. The bypass of oil at the end of the stroke allows for initial bleeding of the system and re-phasing in operation.

(b) The valve in the piston is a precision device, CLEANLINESS IS OF THE UTMOST IMPORTANCE.

Contamination in the oil will accelerate deterioration of the valve seat. Cylinders will creep once the integrity of the seating is lost.

2. Bleeding the System

(a) Initial bleeding after connection to the tractor

Purge all air from the system by fully stroking rams in both directions. Allow the oil to flow through the cylinders with the tractor at an idle for a minimum of 2 minutes at each end of the stroke.

(b) Re-phasing after initial bleeding

After initial bleeding the cylinders will only require occasional re-phasing during operation. This is done by extending the rams for about 30 seconds or until all cylinders have reached the end of their stroke.

3. Fault Finding

1. Cylinders creeping during operation

There are two primary causes of this: (i) Air in the hydraulic system (ii) By passing of the poppet valve.

(a) Check that there is no air in the system. Raise and lower the machine. All cylinders should move instantaneously, any lag indicates that there is air in the system. Other signs of air in the system are hoses vibrating/squealing or the control handle shuddering. Re-bleed the system if necessary.

(b) If there is no sign of air in the system and the cylinders still creep, raise the machine off the depth stop and measure the movement of each cylinder rod.

(d) If the slave continues moving after the master cylinder has hit the depth stop it is likely to be the piston in the master cylinder that is bypassing.

(e) If the slave cylinder extends while the master cylinder retracts it is likely to the the piston in the master cylinder that is bypassing.

(f) If the master cylinder does not move but the slave does it is likely to be the piston in the slave cylinder that is bypassing.

(g) If the piston is bypassing it is likely to be contamination in the phasing valve. The cylinder will have to be dismantled, cleaned and fitted with a new poppet valve.

‘Renovator AS3000/3500’ Phasing Cylinders

Pt. No. 67396

Issue 0119

Commisioning Phasing Cylinders (continued)

3. Fault Finding (continued)

2. Cylinders moving at different rates

(a) Check that there is no air in the system. Raise and lower the machine; all cylinders should move at the same time, any lag indicates that there is air in the system. Re-bleed the system if necessary.

(b) Ensure that the cylinders have been connected correctly. The cylinders should be connected in series so that the bore sizes go down in 1/4” increments. The Rod end port of the master cylinder (3.5” bore) is connected to the piston end port of the slave cylinder (3.25” bore).

‘Renovator AS3000/3500’ Phasing Cylinders

Renovator AS3000/3500 Maintenance Notes

Pt. No. 67396

Issue 0119

Pt. No. 67396

Issue 0119

Parts List

‘Renovator AS3000’ ‘Renovator AS3500’

Seed Drill

Head Office:

P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029

Facsimile (03) 688 2821

Australian Branch:

4B Silverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810

‘Renovator AS3000/3500’ Complete Assembly

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Complete Assembly

ITEM PART No. DESCRIPTION QTY

1 Refer Page 52-55 Main Frame & Drawbar Assembly -

2 Refer Page 56 Wheel Leg 2

3 Refer Page 60-61 Tine Assemblies -

4 Refer Page 62-67 Seed Metering Drive Pedestal 1

5 Refer Page 68-69 Box Mounting Frame 1

6 Refer Page 70-71 Footboard & Ladder 1

7 Refer Page 72-75 Seed Box & Metering Units 1

8 Refer Page 76-77 Fan & Air Hoses 1

9 Refer Page 79 Farmscan Jackal 1

10 Refer Page 80-81 Lighting Kit (Optional) -

11 Refer Page 82-85 Disc Openers (Optional) -

12 Refer Page 86-87 Tine Harrows (Optional) -

13 Refer Page 88-89 Uni-Roller (Optional) -

14 Refer Page 90-93 Row Markers (Optional) -

‘Renovator AS3000/3500’ Mainframe & Drawbar

11 12

16 17

23 24 25 26

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Mainframe & Drawbar

ITEM PART No. DESCRIPTION QTY

1 60000 3.0m Renovator Mainframe 1

1 60200 3.5m Renovator Mainframe 1

2 60033 Drawbar Welded Assembly 1

3 4800315 Hose Support 1

4 60094 Drawbar Axle 1

5 45285 Roll Pin 2

6 63115 Centre Hitch Welded Assembly 1

7 60405 Towing Eye Assembly 1

8 26577 LH Support Stay 1

9 26578 RH Support Stay 1

10 43832 Safety Chain Assembly 2

11 45066 M20 x 70 Grade 8.8 Bolt 4

12 45141 M20 Nyloc Nut 5

13 45628 7/8” UNF Bolt x 7” 1

14 47548 7/8” UNF Nut 1

15 45181 M8 x 12 S/H Grub Screw 1

16 45042 M16 x 60 Grade 8.8 Bolt 4

17 45140 M16 Nyloc Nut 4

18 45033 M12 x 120 Grade 8.8 Bolt 3

19 45139 M12 Nyloc Nut 3

20 60409P Hose Rack 1

21 26850k Stand Kit 1

22 43007 Grease Nipple 1

23 22262 Clevis Pin Tabbed 1

24 45001s M10 x 20 S/Screw Grade 8.8 ZP 1

25 45152 M10 Light Flat Washer 1

26 45166 M10 Spring Washer 1

‘Renovator AS3000/3500’ Mainframe & Drawbar

Note: Drawbar hydraulic parts can be

purchased as a kit.

The part number is 26720K.

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Mainframe & Drawbar

ITEM PART No. DESCRIPTION QTY

Drawbar Turnbuckle Parts

1 43395 H/D Ratchet Turnbuckle 1

2 47254 Bolt 1” UNF x 5” HT 1

3 47251 Bolt 1” UNF x 3.5” HT 1

4 47552 1” UNF Nyloc Nut 2

Drawbar Hydraulic Parts

5 43852 Hydraulic Cylinder 1

6 26723 Hydraulic Hose 2.80m 1

7 26724 Hydraulic Hose 2.50m 1

8 43496 3/4” UNO to 3/8”BSPT Elbow 1

9 43393 3/8” BSP S/S Ball Valve 1

10 43147 1/2” BSP Quick Release Coupling 2

11 43617 Dust Cover 2

12 43280 3/4” UNO to 3/8” BSPM Nipple 1

13 47552 1” UNF Nyloc Nut 2

14 47254 Bolt 1” UNF x 5” HT 1

15 47251 Bolt 1” UNF x 3.5” HT 1

‘Renovator AS3000/3500’ Wheel Leg

17 18

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Wheel Leg

ITEM PART No. DESCRIPTION QTY

1 60045PH Left Hand Wheel Leg (not shown) 1

1 60061PH Right Hand Wheel Leg 1

2 72332 Pin Whl Leg W/Assy 2

3 60065 Spacer 4

4 43426 Glacier Bush Ø45 4

5 43010 90° Grease Nipple 2

6 60245 Mk4 Ren Hub Only ADR-6 Stud 2

7 45638 10.0/75-15,3 Wheel Assy 6 Stud 2

8 45030 M12 x 90 Gr 8.8 Z/P Bolt 4

9 45159 M12 HD Washer 4

10 60059p Wheel Scraper 2

11 45139 M12 Nyloc Nut 4

12 72335 Pin Cap Loose Painted 2

13 45154 M16 Light Flat Washer Z/P 2

14 45168 M16 Spring Washer Z/P 2

15 45038s M16 x 40 Grade 8.8 Z/P S/Screw 2

16 22262` Clevis Pin Assembly 2

17 45418s M10 x 25 Set Screw 2

18 45166 M10 Spring Washer 2

‘Renovator AS3000/3500’ Wheel Hydraulics

13, 14

Slave

Cylinder

Master

Cylinder

4 8

10 17

12 16

24, 25

20 - 23

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Wheel Hydraulics

ITEM PART No. DESCRIPTION QTY

1 26702 3.5” x 6.5” Master Rephasing Cylinder (Includes pin) 1

2 26703 3.25” x 6.5” Slave Rephasing Cylinder (Includes pin) 1

3 43848 Stroke Limiting Collar 7/8” (where fitted) 1

4 60866 Hydraulic Hose, 2.70m 1

5 60864 Hydraulic Hose, 2.70m 1

6 60864 Hydraulic Hose, 2.70m 1

7 60863 Hydraulic Hose, 5.45m 1

8 43028 3/8” Flow Control 1

9 43391 3/8” Dowty Washer 3

10 43392 3/8” BSPP Male Nipple 2

11 43393 3/8” BSP S/S Ball Valve 1

12 60856 Hydraulic Valve Support Assy 1

13 43147 1/2” BSP Quick Release Coupling 2

14 43617 Dust Cover 2

15 43280 3/4” UNO to 3/8” BSP Nipple 4

16 45033 M12 x 120 Bolt 1

17 45139 M12 Nyloc Nut 1

18 44957 M6 X 50 Bolt 2

19 45136 M6 Nyloc Nut 2

20 22270 Clevis Spacer (spares) 2

21 22262 Clevis Pin Assembly 2

22 45002s M10 x 25 Set Screw 2

23 45166 M10 Spring Washer 2

24 26558 Clevis Pin (spares) 2

25 45272 R Clip (spares) 2

26 45156 M6 HD Flat Washer 2

Left Hand Tine Shown

‘Renovator AS3000/3500’ Tine & Boot Assembly

Pt. No. 67396

Issue 0119

ITEM PART No. DESCRIPTION 3.0m 3.5m

16R 21R 24R 20R 24R 28R

1 21413 LH Coil Tine 8 11 12 10 12 14

1 21414 RH Coil Tine 8 10 12 10 12 14

2 26848 LH Inverted Tee Clamp 16 21 24 20 24 28

3 25615 RH Inverted Tee Clamp 16 21 24 20 24 28

4 26849 Cast Inverted Tee Point 16 21 24 20 24 28

5 25608 Fertilizer Tube, Straight 16 21 24 18 22 26

6 25613 Fertilizer Tube, Angle (3.5m only) 2 2 2

7 45010 M10 x 65 Bolt, Class 8.8 32 42 48 40 48 56

8 45003 M10 x 30 Bolt, Class 8.8 32 42 48 40 48 56

9 45138 M10 Nyloc Nut 64 84 96 80 96 112

10 21691 Tine Clamp Casting 32 42 48 40 48 56

11 45046 M16 x 80 Grade 8.8 Z/P Bolt 32 42 48 40 48 56

12 21690 75 x 75 RHS Clamp Plate 16 21 24 20 24 28

13 44963 M8 x 35 Grade 8.8 Z/P Bolt 16 21 24 20 24 28

14 45137 M8 Nyloc Nut 16 21 24 20 24 28

15 43691 Feed Hose 38mm -

‘Renovator AS3000/3500’ Tine & Boot Assembly

‘Renovator AS3000/3500’ Jockey Drive

756 4

17 141318

21 2220

27 28

4 6

30 29

1237

36 34 36

Components for both drives are the same

40 - 44

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Seed Drill Jockey

ITEM PART No. DESCRIPTION QTY

1 63128 21T Sprocket 1/2”P 20mm Bore 2

2 25758 Box Drive Shaft 2

3 22294 Sprocket Key (6 x 6 x 25) 6

4 45137 M8 Nyloc Nut 17

5 45151 M8 Light Flat Washer Z/P 17

6 44992s M8 x 20 Grade 8.8 Z/P S/Screw … 17

7 43387 Bearing Housing PF47 (1 housing = 2 flanges) 4

8 43385 Bearing YET204 20mm 4

9 45181 M8 x 12 Socket/HD Grub Screw (knurled point) 6

10 25744 Jockey Wheel and Axle W/Assy 1

11 25724 13T Sprocket 1/2”x 20mm Bore 1

12 45180 M8 x 10 Socket/HD Grub Screw (knurled point) 6

13 47625 M16 Bellville Washer S/S304 1

14 17127 Bearing 6204 2

15 25739 Jockey Axle Inner Spacer 1

16 25735 Jockey Wheel Arm W/Assembly 1

17 25727 Jockey Axle Outer Spacer 1

18 45140 M16 Nyloc Nut 1

19 25746 Jockey Drive Swing Guard 1

20 45156 M6 H/D Flat Washer Z/P 2

21 45164 M6 Spring Washer 2

22 44951s M6 x 16 Grade 8.8 Z/P S/Screw 2

23 45119 M16 Grade 8.8 Hex Half-Nut Z/P 1

24 23376 Chain Tensioner Anchor 30 Ext 1

25 22523 Torsion Spring Right Hand 1

26 22535 Chain Tension Roller 1

27 23373 Chain Tensioner Short L/H Assy 1

28 45043 M16 x 65 Grade 8.8 Z/P Bolt 1

29 25725 Jockey Arm Pivot Spacer 2

30 43939 Bearing 6205 2

31 25729 Jockey Arm Pivot Outer Spacer 1

32 45163 M24 H/D Flat Washer Z/P 1

33 25742 38T Sprocket 1/2” x 25mm Bore 1

34 43386 Bearing YET205 25mm 3

35 44033 Jackal Clamp & Magnet AA-117 1

36 30359 Bearing Housing PF52 (1 housing = 2 flanges) 3

37 22050 Crank Adapter Assembly 1

38 63127 15T Double Sprocket 1/2”P 25mm 1

39 63126 Drive Pedestal Main Shaft 1

40 26567 Sensor Mounting bracket 1

41 44034 Jackal Sensor AA-110P 1

42 45002s M10 x 25 Grade 8.8 Z/P S/Screw 1

43 45152 M10 Light Flat Washer Z/P 1

44 45138 M10 Nyloc Nut 1

45 45186 M10 x 12 SKT HD Grubscrew (knurled point) 2

‘Renovator AS3000/3500’ Chains & Tensioners

For Jockey Chain Tensioner see items 23 to 28 on previous page

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Chains & Tensioners

ITEM PART No. DESCRIPTION QTY

1 63125 1/2” BS Chain x 63 Links 2

2 44014 Plastic Chain Tensioner 2

3 24103 1/2” BS Chain x 61 Links 1

4 43388 1/2” P Joiner Link 3

‘Renovator AS3000/3500’ Driveshafts (Metering)

‘OUTBOARD’ END (20mm x 20mm)

‘INBOARD’ END (25mm X 25mm)

‘OUTBOARD’ END

‘INBOARD’ END

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Driveshafts (Metering)

ITEM PART No. DESCRIPTION QTY

1 63230 O/Board Universal Shaft W/Assy 2

2 63231 InBoard Universal Shaft W/Assy 2

3 47615 6 x 40 Pipe Lynch Pin 2

4 44956SS M6 x 40 304 S/Steel Bolt 2

5 45136SS M6 Nyloc Nut Grade 316 S/S 2

‘Renovator AS3000/3500’ Seedbox Frame

1211

6 7

7 8

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Seedbox Frame

ITEM PART No. DESCRIPTION QTY

1 64116 Hopper Mount Frame W/Assy 1

2 63195 Side Support W/Assy 2

3 63199 Frame Brace 1

4 63205 Frame Brace 1

5 64119 Foot Stand W/Assy 2

6 45039 M16 x 45 Grade 8.8 Z/P Bolt 8

7 45140 M16 Nyloc Nut 22

8 45040s M16 x 50 Grade 8.8 Z/P S/Screw 8

9 45049 M16 x 110 Grade 8.8 Z/P S/Screw 4

10 45037 M16 x 35 Grade 8.8 Z/P Bolt 4

11 45168 M16 Spring Washer Z/P 4

12 45160 M16 HD Flat Washer Z/P 12

121110

Although this detail shows a Right Hand mounted footboard/rail, the rail is anchored in the same way.

‘Renovator AS3000/3500’ Footboard & Ladder

Pt. No. 67396

Issue 0119

ITEM PART No. DESCRIPTION QTY

1 60163 End Guard Rail W/Assy 1

2 61705 Side Guard Rail W/Assy 1

3 43757 Drop Lock 1

4 45138 M10 Nyloc Nut 1

5 61700 RH Footboard Assembly 1

6 60170 Footboard Step Bracket W/Assy 1

7 63219 Ladder Assembly 1

8 64122 Guard Rail Multi-Purpose Frame 1

9 45023 M12 x 50 Grade 8.8 Z/P Bolt 8

10 45139 M12 Nyloc Nut 8

11 45155 M20 Light Flat Washer Z/P 2

12 45062 M20 x 50 Grade 8.8 Z/P Bolt 2

13 45141 M20 Nyloc Nut 2

‘Renovator AS3000/3500’ Footboard & Ladder

‘Renovator AS3000/3500’ Seed/Fert Box

24 or 32 OUTLET

8,10,11, 12 or 14 OUTLET

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Seed/Fert Box

ITEM PART No. DESCRIPTION QTY

16R 20R 21R 24R 28R

1 44064 Air Distributor Head 24 Outlet 2222

1 44110 Air Distributor Head 32 Outlet (for 28R) 2

2 63179 Blanking Plug Seed Distr Head (28R only) 8

2 44059 Blanking Plug Seed Distr Head 16 8 6

3 44071 Tube 2

4 63150 MS Hopper W/Assy 1

5 63165 8 Hole Tube Inset Panel W/Assy 4

5 63175 10 Hole Tube Inset Panel W/Assy 4 2

5 63168 11 Hole Tube Inset Panel W/Assy 2

5 63170 12 Hole Tube Inset Panel W/Assy 4

5 63177 14 Hole Tube Inset Panel W/Assy 4

6 45401sss M6 x 16 316 S/S S/Screw 48

7 45136ss M6 Nyloc Nut S/S 60

8 43373 Edgetrim Black (per metre) -

9 63167 Mesh Grid Filter Hopper Bottom 2

10 Refer Page 66 Metering Unit 2

11 63260P Hopper Gasket Support Profile 2

12 45909ss M6 x 20 Pan Pozi S/S M/C Screw 12

13 63166P Outlet Half Moon Profile 2

14 63173 Cover Holding Extrusion 1

15 45150 M6 Light Flat Washer 4

16 63182 Hopper Cover Support Rod 2

17 43430 Plastic lashing Hooks (not shown) 11

18 63174 Ripstop Hopper Cover (not shown) 1

19 63251 Air Delivery Hose Long (not shown) 1

20 63252 Air Delivery Hose Short (not shown) 1

21 44021 32mm Nylaflow Air Seeder Hose 30mtr 35mtr 37mtr 42mtr 49m

22 43691 38mm Nylaflow Air Seeder Hose 55mtr 62mtr 65mtr 74mtr 88m

23 45702 Pop Rivet (for item 14) 8

‘Renovator AS3000/3500’ Metering Unit

5 8

5 6

Pt. No. 67396

Issue 0119

ITEM PART No. DESCRIPTION QTY

1 44063 Metering Device 1

2 45152 M10 Light Flat Washer Z/P 6

3 45138 M10 Nyloc Nut 4

4 44068 Elbow 1

5 45151 M8 Light Flat Washer Z/P 8

6 45137 M8 Nyloc Nut 4

7 63259 Cover 1

8 44993s M8 x 25 Grade 8.8 Z/P S/Screw 4

9 45004 M10 x 35 Grade 8.8 Z/P Bolt 4

10 44101 Bracket (spare) -

11 44099 Toggle (spare) -

‘Renovator AS3000/3500’ Metering Unit

10 11

‘Renovator AS3000/3500’ Fan & Air Hoses

ITEM PART No. DESCRIPTION QTY

1 44017 Blower 15 Series 1

2 44992s M8 x 20 Grade 8.8 Z/P S/Screw 6

3 44018 Flanged Blower Manifold Splitter 1

4 45137 M8 Nyloc Nut 6

5 45139 M12 Nyloc Nut 2

6 45032 M12 x 110 Grade 8.8 Z/P Bolt 2

7 63237 Fan Support Block 1

8 63251 Air Delivery Hose Long (not shown) 1

9 63252 Air Delivery Hose Short (not shown) 1

10 44019 Galtech 11cc Hydraulic Motor 1

5 4

2 1

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Fan Hydraulics

ITEM PART No. DESCRIPTION QTY

- 44060k FAN MOTOR HOSE KIT contains items 1 to 13:-

1 44072 Hydraulic Hose (4.0m) 1

2 44073 Hydraulic Hose (4.2m) 1

3 44074 Hydraulic Hose (4.0m) 1

4 44075 7/8” UN’O x 1/2” BSPPM Nipple 1

5 44142 7/8” UN’O’x1-1/16”JIC Nipple 1

6 44078 9/16”JICF x 1/4”BSPM 90° 1

7 44080 3/4” BSP Female Q.R. Coupling 1

8 44081 3/4” BSP Male Q.R. Coupling 1

9 43147 1/2” BSP Male Q.R Coupling 1

10 43617 1/2” Female Dust Cover 1

11 44128 3/4” Male Dust Cover 1

12 43148 1/2”BSP Female Q.R.Coupling 1

13 43618 1/2” Male Probe Dust Cover 1

14 44019 Galtech 11cc Hydraulic Motor 1

HIGH PRESSURE MOTOR FEED (1/2” HOSE)

ZERO PRESSURE CASE DRAIN (3/8” HOSE)

2 7

4 1

LOW PRESSURE MOTOR RETURN (3/4” HOSE)

12 13

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Jackal

ITEM PART No. DESCRIPTION QTY

KIT 44026K Contains the following:

1 44027 Areameter A-Jackal 1

2 44028 Window Mount AH-407 1

3 44029 Power Cable AC-105 1

4 44030 Hardware pack AH-JACK 1

5 44031 7.5m Cable AC-088 1

6 44032 0.3m Cable AC-213P 1

7 44033 Shaft Magnet AA-117 1

8 44034 Reed Sensor AA-110P 1

9 44035 Proximity Sensor -Blue AA2010P 1

10 44037 Owner’s Manual AM-Jackal 1

5 mm Ensure outer casing of cable protrudes past cable clamp by at least 5 mm

Terminals viewed from direction of cable entry

Cable

Colour

Terminal

Number

Function

Yellow 1 Left Indicator

White 3 Earth

Green 4 Right Indicator

Red 6 Brake/Stop

Brown 7 Tail/Side Lights

‘Renovator AS3000/3500’ Lighting (Optional)

Front Left

Front Right

Rear Left

Rear Right

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Lighting (Optional)

ITEM PART No. DESCRIPTION QTY

KIT 64012K Contains items 1 to 16:

1 45664 Hazard Decal Full Set 2

2 61718P# Hazard Panel Front Profile 2

3 61719P# Hazard Panel Rear Profile 2

4 61715 Viz Plate Holding Bracket 4

5 64128 FR-RH/RR-LH Viz Frame (Front right or Rear left) 2

6 64127 FR-LH/RR-RH Viz Frame (Front left or Rear right) 2

7 64125P# Viz Frame Clamp Plate 4

8 60881 Loom (includes Plug and LED lights prewired) 1

9 45908 M6 x 16 Pan Pozi Z/P 16

10 45150 M6 Light Flat Washer 16

11 45136 M6 Nyloc Nut 16

12 43675 1/4” X 1 1/2” Linch Pin 4

13 43333 Plastic Tie Strap 12

14 47620 “P” Clip 4

15 45033 M12 x 120 Grade 8.8 Z/P Bolt 8

16 45139 M12 Nyloc Nut 8

17 43437 Trailer Round Connector Plug (spares) 1

5 6

10 11

Lamps are prewired into loom

28 10 11 12 13

34 3233

33 44

2223 24 27 28

2029

‘Renovator AS3x00’ Disc Opener 21, 24, 28R

Pt. No. 67396

Issue 0119

ITEM PART No. DESCRIPTION QTY

1 Refer Below Disc Opener Complete 1

2 Refer Below Disc Opener Frame 1

3 60280 Pivot Arm 2

4 60287 Angle Bracket 2

5 60290 Frame Support 2

6 60460 Mounting Bracket 20,23,27

7 60452 Single Disc Assembly LH 9,11,13

8 60453 Single Disc Assembly RH 10,11,13

9 Refer Below Double Disc Assembly 1

10 45650 Seal 21,24,28

11 60466 Housing 21,24,28

12 45652 Bearing 21,24,28

13 60469 Bearing Retainer 21,24,28

14 22035 Fluted Disc 318mm Dia. 21,24,28

15 45653 O Ring Seal 21,24,28

16 60468 Cover Plate Stainless Steel 21,24,28

17 26310 T Bolt Spring Rod 21,24,28

18 60294 Disc Opener Spring 20,23,27

19 60450 Double Pivot Pin Assembly 21,24,28

20 60298 Attachment Arm Pivot 2

21 21690 Clamp Plate 21,24,28

22 43395 H/D Ratchet Turnbuckle 1

23 47254 Bolt 1” UNF x 5” HT 2

24 47552 1” UNF Nyloc Nut 4

25 45051 M16 X 130 Class 8.8 Bolt 40,46,54

26 45140 M16 Nyloc Nut 40,46,54

27 45063 M20 x 55 Class 8.8 Bolt 4

28 45141 M20 Nyloc Nut 24,27,31

29 45001s M10 x 20 Class 8.8 Set Screw 2

30 45002s M10 x 25 Class 8.8 Set Screw 126,144,168

31 45166 M10 Spring Washer 2

32 45004 M10 x 35 Class 8.8 Bolt 20,23,27

33 45138 M10 Nyloc Nut 146,167,195

34 60444 Bearing Retainer 21,24,28

35 43118 Grease Nipple Straight 21,24,28

36 45662 M10 x 30 CSK Screw 21,24,28

37 Refer Below Axle Arm 21,24,28

PART NUMBER FOR DIFFERENT WIDTH MACHINES

ITEM DESCRIPTION 21R 3.0m 24R 3.0m 24R 3.5m 28R 3.5m

1 Disc Opener Complete CR21WDO CR24NDO CS24WDO CS28NDO

2 Disc Opener Frame 60274 60274 60272 60272

9 Double Disc Assy 60455 60454 60455 60454

37 Single Axle Arm L=60456 R=60457 L=60456 R=60457 L=60456 R=60457 L=60456 R=60457

ROW SPACING 147.5mm 125mm 147.5mm 125mm

‘Renovator AS3x00’ Disc Opener 21, 24, 28R

28 10 11 12 13

34 3233

33 44

2223 24 27 28

2029

‘Renovator AS3x00’ Disc Opener 16, 20R

Pt. No. 67396

Issue 0119

‘Renovator AS3x00’ Disc Opener 16, 20R

ITEM PART No. DESCRIPTION QTY

1 Refer Below Disc Opener Complete 1

2 Refer Below Disc Opener Frame 1

3 60280 Pivot Arm 2

4 60287 Angle Bracket 2

5 60290 Frame Support 2

6 60460 Mounting Bracket 15, 19

7 60452 Single Disc Assembly LH 7, 9

8 60453 Single Disc Assembly RH 7, 9

9 Refer Below Double Disc Assembly 1

10 45650 Seal 16, 20

11 60466 Housing 16, 20

12 45652 Bearing 16, 20

13 60469 Bearing Retainer 16, 20

14 22035 Fluted Disc 318mm Dia. 16, 20

15 45653 O Ring Seal 16, 20

16 60468 Cover Plate Stainless Steel 16, 20

17 26310 T Bolt Spring Rod 16, 20

18 60294 Disc Opener Spring 15, 19

19 60450 Double Pivot Pin Assembly 16, 20

20 60298 Attachment Arm Pivot 2

21 21690 Clamp Plate 16, 20

22 43395 H/D Ratchet Turnbuckle 1

23 47254 Bolt 1” UNF x 5” HT 2

24 47552 1” UNF Nyloc Nut 4

25 45051 M16 X 130 Class 8.8 Bolt 30, 38

26 45140 M16 Nyloc Nut 30, 38

27 45063 M20 x 55 Class 8.8 Bolt 4

28 45141 M20 Nyloc Nut 19, 23

29 45001s M10 x 20 Class 8.8 Set Screw 2

30 45002s M10 x 25 Class 8.8 Set Screw 96, 120

31 45166 M10 Spring Washer 2

32 45004 M10 x 35 Class 8.8 Bolt 15, 19

33 45138 M10 Nyloc Nut 111, 139

34 60444 Bearing Retainer 16, 20

35 43118 Grease Nipple Straight 16, 20

36 45662 M10 x 30 CSK Screw 16, 20

37 Refer Below Axle Arm 16, 20

PART NUMBER FOR DIFFERENT WIDTH MACHINES

ITEM DESCRIPTION 16R 3.0m 20R 3.5m

1 Disc Opener Complete CR16EWDO CS20EWDO

2 Disc Opener Frame 60274 60272

9 Double Disc Assy 61274

37 Single Axle Arm L=60456 R=60457

ROW SPACING 178mm

‘Renovator AS3000/3500’ Tine Harrow (Optional)

11 12

8 5

212220

11 28

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Tine Harrow (Optional)

ITEM PART No. DESCRIPTION QTY

24R 28R

1 RFT30 Tine Harrow 3.0m 1

1 RFT35 Tine Harrow 3.5m 1

2 60426 Tine Harrow Strut W/Assy 2

3 60428 Strut Bolt Plate 2

4 60430 Swinging Arm W/Assy 2

5 60435 Guidingbar W/assy 2

6 60437 Levelling Harrow Spring 2

7 60438 Guiding bar Bush 2

8 60439 Guiding Spacer 4

9 43118 Grease Nipple Straight 2

10 45006 M10 X 45 Gr 8.8 bolt Z/P 4

11 45138 M10 Nyloc Nut 36

12 45050 M16 X 120 Gr 8.8 bolt Z/P 8

13 45140 M16 Nyloc Nut 8

14 45073 M20 X 130 Gr 8.8 bolt Z/P 6

15 45161 M20 HD flat washer Z/P 4

16 45141 M20 Nyloc Nut 6

17 60423 Levelling Harrow Bar W/Assy 3.0m 2

17 60424 Levelling Harrow Bar W/Assy 3.5m 2

18 60440 Swinging Bracket Spacer 4

19 60441 Levelling Harrow Pivot Pin W/Assy 2

20 43675 1/4” x 1 1/2” Lynch Pin 2

21 60255 Levelling Harrow Tine -LH 12

22 60256 Levelling Harrow Tine -RH 12

23 60422P# Double Retaining Plate Profile 24

24 45016 M10 X 100 Gr8.8 Bolt Z/P 24

25 43120 Grease Nipple 90° 2

26 60421 Tine Harrow Bracket 2

27 45013 M10 x 80 Gr 8.8 bolt Z/P 8

28 60420 Harrow Bar Clamp Plate 2

‘Renovator AS3000/3500’ Uni-Roller (Optional)

7 6

11 10

1516

19 or 22 tyres

Pt. No. 67396

Issue 0119

ITEM PART No. DESCRIPTION QTY

24R 28R

1 RTR30 Uni-Roller Complete 3.0m 1

1 RTR35 Uni-Roller Complete 3.5m 1

2 60475 Roller Frame W/Assy 3.0m 1

2 60476 Roller Frame W/Assy 3.5m

3 60490 Drawbar Assembly Complete 1

4 60496 Link 1

5 60482 Roller Tube W/Assy 1

5 60483 Roller Tube W/Assy 1

6 43589 Tyre 185/70 R13 19 22

7 60494 End Retaining Plate 2

8 43588 Bearing Unit 2

9 60495 Roller Axle Retainer 2

10 45041 M16 x 55 Class 8.8 Z/P Bolt 10

11 45140 M16 Nyloc Nut 16

12 43271 Drain plug 2

13 45064 M20 x 65 Class 8.8 Z/P Bolt 2

14 45141 M20 Nyloc Nut 2

‘Renovator AS3000/3500’ Uni-Roller (Optional)

‘Renovator AS3000/3500’ Row Marker (Optional)

Right hand Row Marker shown

Right

Left

Right

Left

Parts specific to Left hand Row Marker

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Row Marker (Optional)

ITEM PART No. DESCRIPTION QTY

KIT 61725K Row Marker Kit:-

1 10192 Disc 1

2 23535 Bearing Stud 1

3 14443 Bearing Housing 1

4 44952s M6 x 20 Grade 8.8 Z/P S/Screw 6

5 45136 M6 Nyloc Nut 6

6 45160 M16 H/D Flat Washer Z/P 1

7 45140 M16 Nyloc Nut 2

8 23542 Disc Arm Assembly 1

9 45131 M12 Grade 8.8 Hex Nut Z/P 2

10 45020s M12 x 35 Grade 8.8 Z/P S/Screw 2

11 61735 LH Frame W/Assembly 1

11 61736 RH Frame W/Assembly 1

12 45039 M16 x 45 Grade 8.8 Z/P Bolt 1

13 22416 Spacer 4

14 61726 Hinge Frame W/Assembly 2

15 61730 L/H Ram Mount W/Assembly 1

15 61731 R/H Ram Mount W/Assembly 1

16 23589 Ram Pivot Pin 2

17 45272 R Clip (S12) OR (AG7) 8

18 61749 Ball Valve Mount W/Assy 1

19 44962 M8 x 30 Grade 8.8 Z/P Bolt 2

20 45137 M8 Nyloc Nut 2

21 61751 D/A Ram 2” x 1” x 8” Compact S 2

22 61740 Frame Ram Spacer 4

23 45163 M24 H/D Flat Washer Z/P 4

24 61742 Ram Pivot Pin 126 Long 2

25 45044 M16 x 70 Grade 8.8 Z/P Bolt 4

Hydraulic hoses and component detail are shown on the next page.

‘Renovator AS3000/3500’ Row Marker (Optional)

8 14

12 1411 1211

1211

Pt. No. 67396

Issue 0119

‘Renovator AS3000/3500’ Row Marker (Optional)

ITEM PART No. DESCRIPTION QTY

KIT 61743K Hydraulic hose & Fittings Kit:-

1 61751 D/A RAM 2” x 1” x 8” Compact S (3/8” Ports) 2

2 61745 Hose 1.65m (Tee to Outer Cylinder via Needle Valve) 2

3 61744 Hose 3.80m (Tractor to Tee) 2

4 61746 Hose 1.60m (Tee to Inner Cylinder) 1

5 61747 Hose 1.15m (Tee to Ball Valve) 1

6 61748 Hose 0.70m (Ball Valve to Inner Cylinder) 1

7 43147 1/2” BSP Male Q.R. Coupling 2

8 44103 1/4” BSPM x 3/8” BSPPM Nipple 4

9 43391 3/8” Dowty Washer/Seal 4

10 44108 1/4” BSPPM x 1/4” BSPPF Swiv 90° 2

11 44104 1/4” BSPPM MM Nipple 4

12 44105 1/4” Dowty Washer/Seal 4

13 44106 1/4” BSP Tee MMM 2

14 44107 1/4” BSP Needle Valve 2

15 61749 1/4” Ball Valve with bracket mount 1

16 44962 M8 x 30 Grade 8.8 Z/P Bolt 2

17 45137 M8 Nyloc Nut 2

18 43617 1/2” Female Carrier Dust Plug 2

Duncan Renovator AS3000, Renovator AS3500, Enviro DD30 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual