Duncan Enviro 740 Owner's Manual

Owners Manual
Pt. No. 67304
Issue 1217
Head Office:
P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029
Facsimile (03) 688 2821
Australian Branch:
4B Silverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810
‘Enviro’ Seed Drill
Model 740
‘Sidewinder’ Hayfeeder Contents
Page
Introduction Description of Machine . . . . . . . . . . . . 3
Working Principle. . . . . . . . . . . . . . . . . 5
Acquisition & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety General Cautions. . . . . . . . . . . . . . . . . 7
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation Connections. . . . . . . . . . . . . . . . . . . . . 9
Loading Hay. . . . . . . . . . . . . . . . . . . . . 10
Feeding Out. . . . . . . . . . . . . . . . . . . . . 11
Cautions Specific to Machine . . . . . . . 12
Calibration Charts . . . . . . . . . . . . . . . . . . . . . . . . . 13
Descriptions & Photos . . . . . . . . . . . . . 11
Adjustments Machine Settings . . . . . . . . . . . . . . . . . 15
Maintenance Lubrication Chart . . . . . . . . . . . . . . . . . 11
Servicing . . . . . . . . . . . . . . . . . . . . . . . 13
Mechanical Adjustments . . . . . . . . . . . 14
Special Adjustments . . . . . . . . . . . . . . 15
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dealer & Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
‘Enviro’ Seed Drill Contents
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Acquisition & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of Machine Working Principle. . . . . . . . . . . . . . . . . . . . . . . 3
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY - General Safety Symbols on Machine . . . . . . . . . . . . . . 4
Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . 5
Be Prepared for Emergencies. . . . . . . . . . . . . 5
Appropriate Dress . . . . . . . . . . . . . . . . . . . . . . 6
Transport This Machine Safely . . . . . . . . . . . . 6
Handle Agricultural Chemicals Safely. . . . . . . 7
Avoid High Pressure Fluids. . . . . . . . . . . . . . . 7
Safe Work Practices . . . . . . . . . . . . . . . . . . . . 7
Practise Safe Maintenance . . . . . . . . . . . . . . . 8
SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Decals & Safety Guards. . . . . . . . . . . . 11
Transport Preparation and Towing on the Road . . . . . . . 12
Operation General Operation Guidelines. . . . . . . . . . . . . 13
Sowing Speed . . . . . . . . . . . . . . . . . . . . . . . . . 13
Front Coulter & Dragbar Loading . . . . . . . . . . 13
Transport Position . . . . . . . . . . . . . . . . . . . . . . 14
Coulter Penetration Depth. . . . . . . . . . . . . . . . 14
Double Disc Sowing Depth . . . . . . . . . . . . . . . 14
Press Wheel Adjustment. . . . . . . . . . . . . . . . . 14
Double Disc Scrapers . . . . . . . . . . . . . . . . . . . 14
Press Wheel Scrapers. . . . . . . . . . . . . . . . . . . 15
Level Drill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sowing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Basic Calibration Procedure Gearbox Setting Lever. . . . . . . . . . . . . . . . 17
Selecting the Gear Ratio. . . . . . . . . . . . . . . . . 17
Setting Seeder Shutter Slides. . . . . . . . . . . . . 17
Bottom Flap Settings. . . . . . . . . . . . . . . . . . . . 17
Seed Calibration Procedure . . . . . . . . . . . . . . 18
Hand Crank Turns for Seed Rate Calibration . 19 Calculating Crank Turns for Other Widths . . . 19
Recalculating the Constant . . . . . . . . . . . . . . . 20
Use of Seed Rate Calculator. . . . . . . . . . . . . . 20
Calibration Deviations . . . . . . . . . . . . . . . . . . . 21
Hints for Sowing with Variable Speed Gearbox 22
Sowing of Fine Seeds. . . . . . . . . . . . . . . . . . . 22
Small Seed . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Sowing Peas . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hectaremeter Settings. . . . . . . . . . . . . . . . . . . 24
Calibration Notes. . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance & Care General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General Cautionary Maintenance Advice . . . . 26
Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance Schedule . . . . . . . . . . . . . . . . . . 27
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance Notes . . . . . . . . . . . . . . . . . . . . . 31
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2
Introduction
Acquisition & Warranty
On delivery of your new Duncan Enviro Seed Drill please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use.
Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts.
The Owner’s Manual
Your new Duncan Enviro Seed Drill will give long and efficient service if given normal care and operated properly.
This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and maintenance. Only persons well acquainted with these
guidelines should be allowed to use the equipment.
A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers.
The manual is considered as part of your machine and must remain with the machine when it is sold.
Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel.
Disclaimer
Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press. Clough Agriculture reserves the right to make subsequent changes to the machine, where necessary, without notification.
The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product.
The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices.
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delivery Date:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Pt. No. 67304
Issue 1217
Description of Machine
The Duncan ‘Enviro’ is a triple disc direct drill. It has two boxes for either seed combinations or traditional seed fertiliser mixes. The boxes are mounted on a heavy duty frame accommodating large end wheels which are hydraulically operated allowing adjustable sowing pressure and good transport clearance. Both disc opener and double disc are independently sprung allowing good contour following ability. Sowing depth is
controlled by adjustable rubber tyred depth wheels. The quality European type peg roller seeder system handles all seeds from turnip and rape through to peas and maize. The seeder drive is via a clutch and variable speed gearbox from the drive wheels. For transport the drive is easily disconnected using a freewheeling type hub fitted to the drive wheel.
Working Principle
The gearbox, pegged seed rollers and seeder flaps are set to give the desired seed rate. The front disc pre-cuts the surface followed by the double disc creating the seed bed. Seed/fertiliser flows down the flexible convolute tubes between seeder and double disc units dropping into the prepared seed bed. A suitably profiled depth wheel maintains the double discs at a predetermined depth and closes and compacts the soil over the deposited seed.
Dimensions & Capacities 15 Run 17 Run 19 Run 21 Run 23 Run 26 Run
Width (Over Wheels) 3280 3280 3880 3880 4644 4644 Overall Length 3770 3770 3770 3770 3770 3770 Height (Transport Max) 2290 2290 2290 2290 2290 2290 Weight (Unladen) * 2730kg 3080kg 3485kg 3850kg 4200kg 4725kg Tyre Size
12.4/11 x 28 x 12 ply 2 2 2 2 2 2
Maximum Speed 30kph 30kph 30kph 30kph 30kph 30kph Tyre Pressure 1.8bar(25psi) 1.8bar(25psi) 1.8bar(25psi) 1.8bar(25psi) 1.8bar(25psi) 1.8bar(25psi) Row Spacing 150 130 150 130 150 130 Press Wheel Options 2”, 3” or 4” 2” or 3” 2”, 3” or 4” 2” or 3” 2”, 3” or 4” 2” or 3” Sowing Width 2.25m 2.21m 2.85m 2.84m 3.45m 3.38m Box Capacity (Per box) 348 litres 348 litres 443 litres 443 litres 537 litres
537 litres
Overall Length
(Refer Table)
Width (Over Wheels)
(Refer Table)
Height (Transport Max)
(Refer Table)
* Weights are approximate only
4
Do not ride or allow passengers on the machine.
Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use.
Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times.
These signs typically occur wherever trapping points exist. These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Always exercise extreme caution in the vicinity of sharp edges and points.
Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet.
Apply extra caution in wet conditions and in the early morning when surfaces are wet.
Keep Clear. (It is dangerous to be in this area when the machine is operating.)
!
ATTENTION
On the machine important safety information is indicated by these symbols.
These highlight general safety aspects in regard to the machine rather than specific hazards.
5
Pt. No. 67304
Issue 1217
SAFETY - General
This section of the manual offers general guidelines for the safe operation of machinery. It does not replace
local safety regulations.
These guidelines were current at
the time of publication, but may be superseded by later regulations.
Clough Agriculture has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine.
Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine.
Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately.
Operator Safety
Read this manual carefully before operating new equipment. Learn how to use this machine safely. Be thoroughly familiar with the controls and the proper use of the equipment before using it.
Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine.
Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible.
It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects).
Operators and other users of the machine should be aware of potential hazards and operating limitations.
Be Prepared for Emergencies
Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance,
hospital and fire department near your telephone.
N.B. Throughout this manual important safety information is indicated by these symbols in the margin:
A prohibition should
be observed under all circumstances.
A warning indicates a hazard that could cause death or injury if the warning is ignored.
A caution indicates a hazard that may cause damage to property if the caution is ignored.
6
SAFETY - General (Continued)
Appropriate Dress
Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery.
People with long hair must have it securely fixed and confined close to the head.
Refer to local safety standards for protective clothing and recommended safety equipment.
Transport This Machine Safely
Ensure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine.
Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine.
Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides.
Do not ride or allow passengers on the machine.
This machine is not designed to carry passengers, and no riders are permitted.
Road transport
On public roads,
• A speed of 30km/h must not be exceeded.
• Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.) See the guidelines in the Vehicle Dimensions and Mass Rule, issued by the Land & Transport Safety Authority.
Avoid tip-overs
Avoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns.
7
Pt. No. 67304
Issue 1217
SAFETY - General (Continued)
Handle Agricultural Chemicals Safely
All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/ manufacturer’s recommendations.
Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirtor.
Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet.
Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds.
Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or label for reference.
Avoid High Pressure Fluids
Avoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface.
Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on this type of injury.
Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid.
Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly.
Safe Work Practices
All farm machinery is potentially dangerous and should be treated with caution and respect.
Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly.
Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use.
8
SAFETY - General (Continued)
Practise Safe Maintenance
Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine.
General Maintenance
Accidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery:
• All operating and maintenance manuals must be read before and referred to while using or servicing any piece of equipment.
• Turn off all machinery power sources and isolate the machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine.
• Ensure that the machine hydraulics are disconnected from the power source.
• Wear gloves when handling components with cutting edges, such as any ground cutting components.
• Beware of hazards created by springs under tension or compression when dismantling or maintaining the machine.
• It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance.
Make Sure the Machine is Well Supported
When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these.
Electrical Maintenance
Disconnect the electrical supply from the tractor before doing any electrical maintenance.
Welding
With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding.
Use Only Genuine Spare Parts
Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine.
Excess lubricants must be disposed of safely so as not to become a hazard.
9
Pt. No. 67304
Issue 1217
SAFETY - Machine Specific
This section of the manual gives specific guidelines for the safe operation of the Duncan Enviro.
These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY - General section (Page 4 - 8).
Hazard Points on the Duncan Enviro
The lists below are not all-inclusive and serve only to highlight the more obvious areas of risk.
The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards.
For decal locations on machine, refer Page 11.
No Ride
Passengers are not permitted anywhere on the machine.
Pinch Points/Moving Parts
Hazardous areas include:
• Drive chains.
• Sprockets between the drive wheel, the clutch shaft and the gearbox (RH side).
• Sprockets between the gearbox and the box shafts (RH side).
• Agitator drive units (LH side) provided with top cover plates.
• Agitator shaft inside the boxes.
• Seeder units, box shaft and shaft connectors.
• Adjacent dragbars and coulter arms.
• Between double discs and other sub-assembly parts.
• Wheel legs and side frame assemblies.
• Dragbar springs, spring rods and pressure bar.
• Press wheel assemblies.
Slippery When Wet
Hazardous areas include:
• Footboards and footstep.
• All smooth surfaces on the frame structure.
Keep Clear
Hazardous areas include:
• Between the tractor and Duncan Enviro.
• Immediately adjacent to the Duncan Enviro side.
10
SAFETY - Machine Specific (Continued)
Hazard Points on the Duncan Enviro (Continued)
Chain Guards & Access Covers
To prevent hands, etc. getting caught in the gearbox drive chain, a guard is provided to cover sprockets, chain and chain tensioner mounted on the side of the mainframe side plate. A guard is also provided to cover the seedbox drive chains at the rear of the gearbox. The metal access plates on the side frames and the wheel legs must only be removed during servicing. All these guards must be fitted while using the machine.
Warning: Access to pinch points is still possible from underneath the machine.
For guard locations on machine, refer Page 11.
Calibrating
Be particularly careful when calibrating the seeding rate. At this time, the calibration trays have been removed and are no longer covering the rotating seeder units. See Pinch Points/
Moving Parts (Page 9) for hazardous areas.
Transport
The two large wheels located at the sides of the machine are for the purpose of controlling maximum loading on dragbars and coulters and gearbox input drive (RH wheel). These are also used to support the machine weight during transport (while linked to the tractor).
Important - Refer to safety cautions in the Transport section, Page 13 of the manual.
Ensure that all linkage pins and security clips are fitted correctly.
Maintenance
Refer Page 26 - 30 for the Care and Maintenance section of the manual.
Lubrication
Refer Page 27 for the Lubrication section of the manual.
11
Pt. No. 67304
Issue 1217
SAFETY - Machine Specific (Continued)
Safety Decals & Safety Guards
Item Decal/Guard Cross Reference Pt No Qty.
1 ‘No Ride’ (75x99) Refer Page 9 43906 2 2 ‘Pinch Point/Moving Parts’ (75x99) Refer Page 9 43907 4 3 ‘Slippery When Wet’ (100x45) Refer Page 9 43902 3 4 ‘Keep Clear’ (38x192) Refer Page 9 43909 2 5 ‘Pinch Point/Moving Parts’ (50x66) Refer Page 9 43901 2 6 Arrows 43905 4 7 Plastic Guard (Clutch to Gearbox) Refer Page 10 22743 1 8 Fibreglass Guard (Gearbox to Seedbox) Refer Page 10 22527 1 9 Attention: Check Wheel Nuts Regularly 43708 2 10 Don’t Use Wheel As Step 43709 4 11 ‘30 km/hr’ 43914 2
842
10 10
9 2
10
1
3
2
4
29
7
3
4
5
10
4
6
18
Inside Box Lid
Table 2
11
11
12
Transport
1 Raise the drill into the transport position and hold at
the full extent of the rams for a few seconds to allow cylinders to rephase/equalise.
2
Important - To avoid machine damage due to drill
lowering during transport, always close the hydraulic valve on the drawbar. Move the handle to a position at 90
0
to the hydraulic line as shown in Fig 1.
3 Locate jack stand in transport position. Refer Fig 2. 4 Ensure lighting and oversize warning requirements meet
recommendations published by the local Land Transport Authority or equivalent.
5
Maximum towing speed 30 km/hr.
For countries other than New Zealand greater speed
restrictions may apply, please refer to your local transport authority.
Ensure towing vehicle requirements are adequate
for the towed vehicle e.g. mass, brakes. Refer to recommendations published by the local Land Transport Authority or equivalent.
Braking when towing can cause the load to jackknife.
Use extra care when towing in adverse conditions such as mud, inclines and sharp bends.
Lower towing speeds are recommmended on farm
roads/tracks and where one wheel is on or over a road verge.
6
Attach safety chains to tractor. Refer Fig 3.
Safety chains must be crossed over underneath the
coupling and attached to the towing vehicle. The attachment points must be as close as practical to the towing coupling and one each side.The towbar on the towing vehicle must be rated for the towed mass. Do not
remove or replace the safety chains provided with any other than those specified in the parts manual.
Note: The safety chains are provided with sufficient
length to cater for all towing vehicles. Safety chains must be shortened by cutting off excess length so that if the coupling fails the drawbar will not hit the ground.
7 If the machine is fitted with row markers or other vertical
extensions check clearance under power lines en route.
8 Important - Before commencing towing on the road
check that the freewheeling hub positioned at the gearbox end of the drill (Fig 4) is set to 4 x 2, not 4 x 4 which is only for sowing. Refer Fig 5. Failure to set the freewheeling hub on 4 x 2 will result in unecessary wear on seeder drive components and possibly damage.
fig 2
fig 5
1
fig 1
fig 3
1
fig 4
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Pt. No. 67304
Issue 1217
Operation
General Operation Guidelines
1 Use a sufficiently powerful tractor which is heavy enough to
tow the drill safely.
2 Operate the drill at a speed of 6-12 km/hr (4-8 mph). In stoney and uneven ground conditions a lower speed is
more appropriate
3 Check that the drill is level during calibration and while seeding. 4 Adjust the individual depth wheels to the required sowing depth. 5 Check tyre pressure before seeding. Refer P 3. 6 Double check seed rates before seeding. 7 Raise the drill out of the ground when making any turns. 8 Raise the drill out of the ground before backing up. 9 After prolonged storage, check to see that all drive
mechanisms and hydraulic equipment are functioning correctly. Check that the seed tubes are not perished or blocked.
Sowing Speed
Typical travel speeds when sowing range from 6-12 km/hr
in good conditions. In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part
deterioration. Sowing too fast can result in: 1 Poor contour following and uneven sowing depth. 2 Impact damage to: a Ground engaging components. b Bearings, housings & axles. c Fasteners & structural components. 3 More extreme conditions will result in greater vibration &
uneven seed flow at low seeding rates.
Front Coulter & Dragbar Loading
The height of the drill when in the drilling position is
determined by the number and size of the depth collars
(1)
and the threaded depth stop
(2)
on the LH wheel arm cylinder shaft. This in turn determines the pressure on the discs. Refer Fig 6.
In hard or tight conditions pressure may have to
be backed off (by adding spacers) to allow positive ground wheel drive or in very soft conditions where downward pressure may alter seed depth. This may be a compromise between downward pressure, good wheel drive contact and total contour following abilities.
Caution: The actual length of the depth collars used
must be maximised to ensure that the threaded depth stop is not damaged due to over extension.
fig 6
1 2
14
Transport Position
When in the transport position the hydraulic cylinders are
fully extended. In this position the cylinders fully equalise by allowing oil to bypass the master cyclinder piston. It is recommended to raise the drill into the transport position when turning at headlands or regularly to counteract the
effects of oil leakage past the piston and ensure cylinder rods are equally extended and minimise variations in sowing depth.
Coulter Penetration Depth
To create the ideal seed bed the front coulter should cut approximately 20mm below the double discs. If more undercut is required or the ground is particularly hard and better penetration is required, the carrier beam can be lowered by releasing the four M16 bolts
(1) at each end of the carrier beam (2) and adjusting the coulter adjustment rod assembly (3) See fig 7. Also refer to the maintenance section. The carrier beam is factory set in its upper most position. Note: The front coulter willl sharpen with initial use and therefore penetration ability will improve.
Double Disc / Sowing Depth
The penetration depth of the double discs is dependant on
two aspects. 1 The weight applied from the machine’s mass. 2 The press wheel adjustment. If the ground is hard and the double discs are not
penetrating to the desired depth the press wheels will
not be in contact with the ground. To increase the weight
applied refer to “Front Coulter & Dragbar Loading”. Where the loading applied to the double discs exceeds
the ground resistance the remaining load is transferred to
the press wheels. The running height of the press wheel in
relation to the double discs controls the sowing depth. See
“Press Whel Adjustment”.
Note: Ground penetration ability will increase as the double
discs sharpen and the paint wears off.
Press Wheel Adjustment
Press wheels are used to control the seeding depth and
compact the soil after sowing to give good seed/soil
contact. To adjust the press wheel setting press down the
press wheel (1) and reposition the jaw lock pin (2) in the
desired notch. Refer fig 8.
Double Disc Scrapers
Scrapers are fitted to the rear of the double disc casting
and prevent soil buildup on the inside face of the disc.
The scrapers will need to be adjusted as the discs wear
(reduce in diameter). If not adjusted the scrapers will
overhang the disc edge and wear unevenly. Scrapers are
factory set in the correct initial operating position and don’t
require adjustment before drill use.
fig 7
fig 8
3
1
2
12
15
Pt. No. 67304
Issue 1217
Press Wheel Scrapers
A minimum clearance of 2mm is recommended between
the scraper and the press wheel. Check the scraper clearance on full circumference regularly as press wheels can be eccentric. Best scraper performance may be dependent on the ground conditions.
Level Drill
Use the drawbar turnbuckle to tilt the drill so it is sitting
level. An adjustment may be required after a short period of use because the paint wears off the discs and the discs sharpen which in turn improves the penetration abilities.
16
fig 9
fig 10
‘Enviro’ Seed Drill Sowing Chart
15, 19, 23 Run (Row Spacing 150mm)
Test Seed Type/
Seed Rate (kg/ha)
Thousand Seed
Gearbox Setting Position Hints
Wgt., TSW*(gm)
H/L Position Type 15 20 30 40 50 60 70 80 90 100
Wheat (41.2) H 3/4 3 N
80.11 101.0 119.5 141.2 163.3 183.8
Oats
(37.2) H Full 3 N
77.63 96.45 114.8 134.7 154.5 172.2
Barley
(45.7) H Full 3 N
92.28 113.7 138.3 161.1 185.1 208.8
Ryecorn
(25.8) H 3/4 3 N
93.3 116.1 140.0 162.6 188.9 212.5
White Peas
(302) H 3/4 3 N
87.82 127.0 167.4 193.4 239.3 281.3 311.7 358.6
Agitator Stopped
Green Peas (240) H 3/4 3 N
69.86 106.1 140.4 173.4 210.0 250.8 285.1 319.7
Peren. Grass (2.27) H Full 3 N
5.12 10.77 21.51 32.08 42.24 52.73 63.93
Annual Grass
(4.4) H Full 3 N
6.32 12.80 24.90 36.32 47.58 60.14
Pasture Mix* ( - ) H Full 3 N
10.92 21.64 32.40 42.68 52.85 64.04
Lucerne (3.17) H 3/4 1 F
7.27 10.84 14.09 17.59 20.69
Agitator Stopped
Turnip (2.17) L 3/4 1 F
1.23 2.24 4.10 5.90 7.66
Agitator Stopped
Kale (3.20) L 3/4 1 F
2.16 4.10 5.94 7.68
Agitator Stopped
Swedes (3.25) L 3/4 1 F
1.20 2.11
Agitator Stopped
Rape (3.50) L 3/4 1 F
2.07 3.83 5.66 7.37
Agitator Stopped
White Clover (1.11) L 3/4 1 F
1.04 2.00 3.90 5.70 7.20
Agitator Stopped
Red Clover (2.23) L 3/4 1 F
2.42 4.54 6.44 8.49 10.42 12.44
Agitator Stopped
Super Phosphate H Full 3 N
71.77 109.9 145.3 184.6 224.8 270.2 311.5 358.4
DAP Granules H Full 3 N
136.5 168.0 201.3 236.6 271.7 300.3
Super Phosphate L Full 3 N
68.5 90.57 115.1 140.1 168.4 194.2 233.4
DAP Granules L Full 3 N
147.5 169.4 187.2
Shutter Slide*
Gear Ratio*
Bottom Flap*
Metering Wheel*
H, High = 19t on Clutch Output Shaft, 15t on Gearbox Input Shaft. L, Low = 15t on Clutch Output Shaft, 19t on Gearbox Input Shaft.
For Grain, changing the Shutter Slide from 3/4 to Full gives 10% to 15% more flow.
Metering Wheel*: N = Normal Metering Wheel F = Fine Seed Metering Wheel
Gear Ratio*:
Shutter Slide*:
Bottom Flap*: The values shown were the optimum test settings, decreasing the gap may cause seed damage, too large a gap will give intermittent flow rates. (Flaps are spring loaded to cope with small variations in seed/granule size).
Pasture Mix*: Test Mixture = 72% Perennial Grass, 8% White Clover, 8% Cocksfoot, 8% Concord, 4% Red Clover
Test Seed Type/
Seed Rate (kg/ha)
Thousand Seed
Gearbox Setting Position Hints
Wgt., TSW*(gm)
H/L Position Type 15 20 30 40 50 60 70 80 90 100
Wheat (41.2) H 3/4 3 N
92.6 115.9 139.3 163.4 188.5 217.0
Oats
(37.2) H Full 3 N
87.93 109.2 130.0 152.6 175.0 195.0
Barley
(45.7) H Full 3 N
80.73 105.5 128.4 154.4 180.8 207.0 237.8
Ryecorn
(25.8) H 3/4 3 N
80.6 107.3 134.3 160.1 187.3 214.2 237.6
White Peas
(302) H 3/4 3 N
97.38 145.1 188.0 236.0 282.1 308.3
Agitator Stopped
Green Peas (240) H 3/4 3 N
69.86 106.1 140.4 173.4 210.0 250.8 285.0 320.6
Peren. Grass (2.27) H Full 3 N
5.80 12.2 24.36 36.44 47.84 59.72 72.4
Annual Grass
(4.4) H Full 3 N
6.98 14.8 28.4 41.1 54.2
Pasture Mix* ( - ) H Full 3 N
5.92 12.88 25.4 38.4 50.24 60.84
Lucerne (3.17) H 3/4 1 F
8.46 12.27 16.09 19.98 23.43
Agitator Stopped
Turnip (2.17) L 3/4 1 F
1.40 2.54 4.64 6.68 8.67
Agitator Stopped
Kale (3.20) L 3/4 1 F 1.34
2.50 4.66 6.74 8.70
Agitator Stopped
Swedes (3.25) L 3/4 1 F
1.31 2.32
Agitator Stopped
Rape (3.50) L 3/4 1 F
2.34 4.34 6.40 8.35
Agitator Stopped
White Clover (1.11) L 3/4 1 F
1.10 1.70 4.40 6.35
Agitator Stopped
Red Clover (2.23) L 3/4 1 F
2.76 5.12 7.32 9.58 11.92
Agitator Stopped
Super Phosphate H Full 3 N
81.28 124.4 164.6 209.0 254.6 306.0 352.8 405.9
DAP Granules H Full 3 N
118.8 154.6 190.3 228.0 268.0 307.8 340.1
Super Phosphate L Full 3 N
77.54 102.6 130.3 158.7 190.7 219.0 253.0
DAP Granules L Full 3 N
142.1 167.0 191.1 212.0
Shutter Slide*
Gear Ratio*
Bottom Flap*
Metering Wheel*
‘Enviro’ Seed Drill Sowing Chart
17, 21, 26 Run (Row Spacing 130mm Nominal)
TSW*: TSW(gm) x Desired Plants/m2 = Sowing Rate (Kg/Ha) Germination %
17
Pt. No. 67304
Issue 1217
Basic Calibration Procedure
Gearbox Setting Lever
To set the seed rate at the gearbox, slacken the star knob by turning counter-clockwise and push from below into the position indicated in the Sowing Chart. Retighten the star knob firmly. Refer Fig 11.
Caution
The settings shown in the Sowing Charts (kg/ha) can only serve as reference values. Deviations may occur caused by differences in the size, shape, density of the grain and by the dressing agent. Therefore prior to any sowing, always carry
out calibration trials to accurately determine the actual seed rate.
Using the stepless variable speed gearbox, the speed of the metering shaft and thus the seed rate is set steplessly. The higher the figure indicated on the scale (Fig 11) by the setting lever the greater the seed rate.
Selecting the Gear Ratio
When required to operate at high seed rates the clutch output sprocket is set at 19 tooth and the the gearbox input at 15 tooth
This is the standard setting as supplied ex the factory.
(Referred to as the High Speed Setting). Refer Fig 12 and to P22, Fig 23.
The alternative setting for lower seed rates is to reverse these two sprockets so that the clutch output is 15 tooth and the gearbox input is 19 tooth. (Referred to as the Low Speed Setting). Refer to P22, Fig 24.
Setting Seeder Shutter Slides
The varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed. This corresponds to one of the three settings in Fig 13.
Bottom Flap Settings
The various seed sizes require matching bottom flap clearances below the metering wheel. The adjusting plate allows for 10 different settings. The required position for the seed type may be found in the Sowing Chart. The control levers are located on the LH end of the seedbox, (opposite end to the gearbox).
Number “1” corresponds to the minimum (closed) position and “10” the maximum gap. Refer Fig 14.
fig 13
fig 12
fig 11
fig 14
Fig25/A Fig25/B Fig25/C
Closed 3/4 Open Fully Open
10
10
1 1
A
B
C
18
Seed Calibration
The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level.
Seed Calibration Procedures
1 Remove the calibration tray from the brackets on
the seedbox. Place the tray (or trays) on the support members below the seeders.
2 Position all the clear plastic seed diverters to redirect
the seed into the calibration trays as in Fig 15/1.
3 Make sure all the shutters are open and set to the
position indicated in the seed charts for your particular seed. Refer P16, Fig 9,10 & P17, Fig 13.
4 Agitator Shaft - Check the seed chart for hints on
whether to connect or disconnect this shaft during seeding. Refer P16, Fig 9, 10 & Fig 16/1.
5 For the test, half fill the box with seed. If this is not
possible make sure the seed is evenly distributed within the box.
6 Now the 3 basic settings must be made using the figures
from the Sowing Charts P 16, Fig 9, 10. For setting method refer...
P 17.
Gearbox Setting Lever.
P 17.
Selecting the Gear Ratio.
P 17. Setting Seeder Shutter Slides. P 17. Bottom Flap settings.
Note For seeds which are not covered in the Sowing
Chart, use the figures for a seed of comparable size and shape.
7 Place the crank handle over the hexagonal drive dog on
the gearbox input shaft and turn clockwise until the seed flows consistently from the seeders. To ensure complete filling of the seed unit continue turning the crank until the calibration tray is approximately half full then empty into the seedbox. The drill is now ready for calibration. Refer Fig 17.
8 Turn the crank handle the required number of
revolutions as in the table fig 19 on P 19.
Note The Calibration is usually done for 1/40th hectare.
For very small seed rates or when using inaccurate scales (i.e. unable to measure to the nearest gram) the calculation based on 1/10th hectare should be used.
Important - Before commencing sowing check that the
freewheeling hub positioned at the gearbox end of the drill is set to 4 x 4, not 4 x 2 which is only for transport. Refer Fig 18/1.
Scales must be accurate to 2 grams as any error
can be multiplied by up to 40 giving inaccurate calibration results.
fig 15
fig 16
fig 17
fig 18
1
1
1
19
Pt. No. 67304
Issue 1217
Machine Row Sowing Size Spacing Width (m)
15 Run
150 2.25 49 197 Hign
17 Run 130 2.21 50 200.5
Speed
15 Run 150 2.25 30.5 122.5
Low
17 Run 130 2.21 31 125
Speed
19 Run 150 2.85 39 155.5
High
21 Run 135 2.84 39 156
Speed
19 Run 150 2.85 24 97
Low
21 Run 135 2.84 24.5 97
Speed
23 Run 150 3.45 32 128.5
High
26 Run 130 3.38 32 129
Speed
23 Run 150 3.45 20 80
Low
26 Run 130 3.38 20 80
Speed
Number of Hand Crank Turns for Seed Rate Calibration
9 Weigh the seed collected during the test in kilograms. 10 Calculate the seed rate by multiplying the kgs previously
collected x 40 (1/40th ha method) or x 10 (1/10th ha method) depending on requirement. If the resultant calculation does not produce the desired seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting.
Refer Use of Seed Rate Calculator P 20. Suggestion To be on the safe side and until confidence
has been gained with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting.
11 Where a coated seed is used it is advisable to check the
calibration after 1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate.
Calculating Number of Hand Crank Turns for Other Working Widths
1 For clutch output sprocket of 19 tooth and gearbox input
sprocket of 15 tooth (standard High Speed Setting)...
Constant = 0.443
2 For clutch output sprocket of 15 tooth and gearbox input
sprocket of 19 tooth.(Low Speed Setting)...
Constant = 0.276
Crank Turns =
Area in Metre
2
x Constant
Working Width
For 1/40 Hectare (250 m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 40
For 1/10 Hectare (1000 m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 10
Speed Setting
Gearbox Clutch
Sprocket Sprocket
High Speed
15 Tooth 19 Tooth
(Standard) Low Speed 19 Tooth 15 Tooth
Turns for
1
/
40
Hectare
Turns for
1
/
10
Hectare
Speed Setting
(Refer Above)
fig 19
20
fig 20
Recalculating the Constant
It is especially important in arable situations to check the rolling circumference of the tyre when in the cultivated area to be sown, and if necessary, recalculate the constant and hence the number of crank turns.
If there is a significant difference at that time from the figure used for calculations in this manual (Fig 20), the constant should be recalculated and hence the crank turns for those particular conditions. Note - If a significant difference is found in the rolling circumference the H1 setting should be adjusted on the hectaremeter. Refer P 24. 1 To recalculate the constant due to altered conditions or
specific requirements use the formulae in Fig 20.
2
To obtain the rolling circumference of the tyre 1/2 fill the
seed/fertiliser boxes or simulate this loading.
Mark the tyre of the drill at 900 to the
ground and the point of contact with a mark on the ground. Move the drill forward 3 revolutions until the mark on the tyre is again at 90
0
to the ground. Measure the distance along the ground and divide by 3 to give the rolling circumference of the tyre.
Use of Seed Rate Calculator
Determining the gear box scale setting using the calculator.
Usually the first calibration test yields a different seed rate. However with the value determined from the first test it is possible to determine the correct gearbox setting with the aid of the enclosed disc calculator, Fig
21. The disc calculator consists of 3 scales. An outer white scale (Fig
High Speed
=
1.667
Constant
Rolling Circumference
of Tyre
Low Speed
=
1.038
Constant
Rolling Circumference
of Tyre
Rolling Circumference used for calibration was... 3.76metres (10 ply tyre)
Setting Example (Desired seed Rate 125kg/ha)
1 From the calibration procedure (described on P 17-19) at a gearbox lever
setting of “70” a seed rate of 175 kg/ha was obtained.
2 Turn the inner disc until the measured seed rate of 175kg/ha (Fig 21/A) is in
line with the related actual gearbox setting of “70”.(Fig 21/B)
3 Read off from the disc rule the necessary gearbox setting for the required
seed rate of 125kg/ha (Fig 21/C) In this example the correct setting is “50” (Fig 21/D)
4 To be on the safe side the new gearbox setting can be checked by another
calibration test.
!
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