Duncan EcoSeeder Original Instructions Manual

Owners Manual
Head Office:
P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029
Facsimile (03) 688 2821
4B Silverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810
EcoSeeder
ORIGINAL INSTRUCTIONS
Pt. No. 67392
Issue 0918
1
Pt. No. 67392
Issue 0918
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Acquisition & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of Machine Working Principle. . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions & Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY - General Safety Symbols on Machine . . . . . . . . . . . . . . 6
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . 7
Be Prepared for Emergencies . . . . . . . . . . . . . 7
Appropriate Dress . . . . . . . . . . . . . . . . . . . . . . 8
Transport This Machine Safely . . . . . . . . . . . . 8
Handle Agricultural Chemicals Safely . . . . . . . 9
Avoid High Pressure Fluids . . . . . . . . . . . . . . . 9
Safe Work Practices . . . . . . . . . . . . . . . . . . . . 9
Practise Safe Maintenance . . . . . . . . . . . . . . . 10
SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Decals & Safety Guards. . . . . . . . . . . . 13
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sowing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Basic Calibration Procedure Gearbox Setting Lever . . . . . . . . . . . . . . . . . . 18
Setting Seeder Shutter Slides . . . . . . . . . . . . . 18
Bottom Flap Settings . . . . . . . . . . . . . . . . . . . . 18
Seed Calibration . . . . . . . . . . . . . . . . . . . . . . . 19
Hand Crank Turns for Seed Rate Calculation. 20
Use of Seed Rate Calculator. . . . . . . . . . . . . . 21
Calibration Deviations . . . . . . . . . . . . . . . . . . . 22
Sowing of Fine Seeds . . . . . . . . . . . . . . . . . . . 23
Sowing Small Seeds . . . . . . . . . . . . . . . . . . . . 24
Sowing Peas . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hectaremeter Settings. . . . . . . . . . . . . . . . . . . 25
Calibration Notes. . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance & Care General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubrication Instructions . . . . . . . . . . . . . . . . . . 29
Maintenance Schedule . . . . . . . . . . . . . . . . . . 30
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting/Maintenance Notes . . . . . . . . 33
Calibration Chart and Handy Hints . . . . . . . . . 34
(copies of chart that may be found inside box lid)
Parts List Base Machine . . . . . . . . . . . . . . . . . . . . . . . . . 39
Optional Extras . . . . . . . . . . . . . . . . . . . . . . . . 69
EcoSeeder Contents
Page
2
Introduction
Acquisition & Warranty
On delivery of your new Duncan EcoSeeder please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use.
Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts.
The Owner’s Manual
Your new Duncan EcoSeeder will give long and efficient service if given normal care and operated properly.
This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and
maintenance. Only persons well acquainted with these
guidelines should be allowed to use the equipment.
A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers.
The manual is considered as part of your machine and must remain with the machine when it is sold.
Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel.
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delivery Date:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Disclaimer
Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press. Clough Agriculture reserves the right to make subsequent changes to the machine, where necessary, without notification.
The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product.
The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices.
This Document contains the Original Operating Instructions for this machine and are verified by the Manufacturer,
Signed:...........................................
Product Development Manager
3
Pt. No. 67392
Issue 0918
Description of Machine
The Duncan EcoSeeder is a Tee-boot drill which can be operated as a trailing or a 3 point linkage machine. The seed box is mounted on a robust frame accommodating large diameter tyres for the arable situation. The depth of the ground engaging conponents on the 3 point linkage machine is controlled by adjusting turnbuckles fitted to each wheel leg. For the trailing machine, the depth is controlled by using the hydraulic rams and depth control collars on each ram. The quality European type peg roller seeder system handles all seeds from turnip and rape through to peas and maize. The seeders are driven from one of the groundwheels via a jockey wheel system and variable speed gearbox. For transport the drive is easily disconnected by raising the drill to its transport height.
Working Principle
The gearbox, pegged seed rollers and seeder flaps are set to give the desired seed rate. The coil tine and T­boot, create the seed bed. Seed flows down the flexible tubes between seeder and tee-boot units, and drops into the prepared seed bed.
4
5
OVERALL LENGTH (refer specification table)
(excluding optional rear tow-hitch)
HEIGHT (refer specification table)
WIDTH OVER WHEELS (refer specification table)
Dimensions & Capacities
Pt. No. 67392
Issue 0918
Dimensions & Capacities 14 Run 16 Run 18 Run
Description S/B 3PL S/B Trailing S/B 3PL D/B Trailing D/B 3PL S/B Trailing S/B 3PL D/B Trailing D/B 3PL
Sowing Width (mm) 2079 2376 2673
Width (over wheels /mm) 2698 2995
Height (Groundwheels up /mm) 1623
Height (Groundwheels down /mm) 2000
Row Spacing (mm) 148.5
Weight inc. disc openers (kg) 731* 1050 998 1150 1098 1130 1078 1256 1204
Box Capacity (litres per box) 295 338 326 338 326
Overall Length (mm) 1685** 2720 1551 2870 1702 2856 1687 2870 1702
Tyre Size ST215/75D14
Recommended Tyre Pressure 2.76 bar (40psi)
Maximum speed 40km/hr
Jockey Tyre Size 410/350 x 6 x 4 ply
Jockey Tyre Pressure*** 3.44 bar (50 psi) - TYRE IS FILLED WITH ANTI-PUNCTURE SEALANT***
S/B 3PL S/B Trailing S/B 3PL D/B Trailing D/B 3PL S/B Trailing S/B 3PL D/B Trailing D/B 3PL
14 Run 16 Run 18 Run
* No disc openers fitted ***Pressure gauges may be damaged if they are not filtered
** Length to linkage as no drawbar fitted
6
Do not ride or allow passengers on the machine.
Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use.
Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times.
These signs typically occur wherever trapping points exist.
These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Always exercise extreme caution in the vicinity of sharp edges and points.
Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet.
Apply extra caution in wet conditions and in the early morning when surfaces are wet.
Keep Clear. (It is dangerous to be in this area when the machine is operating.)
!
ATTENTION
On the machine important safety information is indicated by these symbols.
These highlight general safety aspects in regard to the machine rather than specific hazards.
7
Pt. No. 67392
Issue 0918
SAFETY - General
This section of the manual offers general guidelines for the safe operation of machinery. It does not replace
local safety regulations.
These guidelines were current at
the time of publication, but may be superseded by later regulations.
Clough Agriculture has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine.
Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine.
Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately.
Operator Safety
Read this manual carefully before operating new equipment. Learn how to use this machine safely. Be thoroughly familiar with the controls and the proper use of the equipment before using it.
Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine.
Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible.
It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects).
Operators and other users of the machine should be aware of potential hazards and operating limitations.
Be Prepared for Emergencies
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance, hospital and fire department near your telephone.
N.B. Throughout this manual important safety information is indicated by these symbols in the margin:
A prohibition should
be observed under all circumstances.
A warning indicates a
hazard that could cause death or injury if the
warning is ignored.
A caution indicates a
hazard that may cause damage to property if
the caution is ignored.
8
SAFETY - General (Continued)
Appropriate Dress
Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery.
People with long hair must have it securely fixed and confined close to the head.
Refer to local safety standards for protective clothing and recommended safety equipment.
Adequate protection, such as a face mask, should be worn if operating this machine in dry and dusty conditions.
Transport This Machine Safely
Ensure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine.
Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine.
Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides.
Do not ride or allow passengers on the machine.
This machine is not designed to carry passengers, and no riders are permitted.
Road transport
On public roads,
• A speed of 40km/h must not be exceeded.
• Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.)
See the guidelines in the Vehicle Dimensions and Mass Rule,
issued by the Land & Transport Safety Authority.
Avoid tip-overs
Avoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns.
9
Pt. No. 67392
Issue 0918
SAFETY - General (Continued)
Handle Agricultural Chemicals Safely
All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/ manufacturer’s recommendations.
Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirator.
Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet.
Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds.
Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s
recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or
label for reference.
Avoid High Pressure Fluids
Avoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface.
Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on
this type of injury.
Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid.
Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly.
Safe Work Practices
All farm machinery is potentially dangerous and should be treated with caution and respect.
Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly.
Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use. Do not operate this equipment when severe weather conditions appear imminent.
10
SAFETY - General (Continued)
Practise Safe Maintenance
Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine.
General Maintenance
Accidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery:
All operating and maintenance manuals must be
read before and referred to while using or servicing any piece ofequipment.
Turn off all machinery power sources and isolate the
machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine.
Ensure that the machine hydraulics are disconnected from
the power source.
Wear gloves when handling components with cutting
edges, such as any ground cutting components.
Beware of hazards created by springs under tension
or compression when dismantling or maintaining the machine.
It is recommended that you clean the machine with a water
blaster or similar apparatus before commencing maintenance.
Make Sure the Machine is Well Supported
When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these.
Electrical Maintenance
Disconnect the electrical supply from the tractor before doing any electrical maintenance.
Welding
With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding.
Use Only Genuine Spare Parts
Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine.
Excess lubricants must be disposed of safely so as not to become a hazard.
11
Pt. No. 67392
Issue 0918
SAFETY - Machine Specific
This section of the manual gives specific guidelines for the safe operation of the EcoSeeder.
These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in
conjunction with the SAFETY - General section (Page 6-10).
Hazard Points on the EcoSeeder
The lists below are not all-inclusive and serve only to highlight the more obvious areas of risk.
The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards.
For decal locations on machine, refer Page 13.
No Ride
Passengers are not permitted anywhere on the machine.
Pinch Points/Moving Parts
Hazardous areas include:
Drive chains.
Sprockets between the drive wheel, the transfer shaft and
the gearbox (RH side).
Sprockets between the gearbox and the box shafts
(RH side).
Agitator drive units (LH side).
Agitator shaft inside the boxes.
Seeder units, box shaft and shaft connectors.
Wheel legs and main frame assemblies
Between discs and other sub-assembly parts (where fitted).
Finger tine assemblies (where fitted).
Slippery When Wet
Hazardous areas include:
Footboards and footstep.
All smooth surfaces on the frame structure.
Keep Clear
Hazardous areas include:
Between the tractor and EcoSeeder.
Immediately adjacent to the EcoSeeder side.
12
SAFETY - Machine Specific (Continued)
Hazard Points on the EcoSeeder (Continued)
Pedestal Chain Guards
To prevent hands, etc. getting caught in drive chains, guards are provided to cover sprockets, chain and chain tensioners mounted about the drive pedestal (RHS). These guards must be fitted while using the machine.
Warning: Access to pinch points is still possible from
underneath the guard.
For guard locations on machine, refer Page 13.
Calibrating
Be particularly careful when calibrating the seeding rate. At this time, the calibration trays have been removed and are no
longer covering the rotating seeder units. See Pinch Points/
Moving Parts (Page 11) for hazardous areas.
Transport
The two wheels located at the sides of the machine are for the purpose of controlling sowing depth. These are also used to support the machine weight during transport (while linked to the tractor).
Important - Refer to safety cautions in the Transport section,
page 8 of the manual. Ensure that all linkage pins and security clips are fitted correctly.
Maintenance
Refer Page 28 for reference to the Maintenance and Care
section of the manual.
Lubrication
Refer Page 29 for reference to the Maintenance and Care
section of the manual.
13
Pt. No. 67392
Issue 0918
SAFETY - Machine Specific (Continued)
3
1
2
6
Inside Box Lid
25
Item Decal/Guard Cross Ref. Pt. No. Qty
1 ‘No Ride’ Refer Page 11 43900 2
2 ‘Pinch Point/Moving Parts’ Refer Page 11 43901 3
3 ‘Slippery When Wet’ Refer Page 11 43902 2
4 ‘Keep Clear’ Refer Page 11 43909 2
5 Arrows (inside box lid) 43905 2
6 Jockey Drive Swing Guard Refer Page 12 25746 1
7 ‘40 km/hr’ 43912 2
7
1
3
2
4
14
Transport
1 Raise the drill into the transport position and hold at the full
extent of the rams for a few seconds to allow cylinders to equalise.
2
Important - To avoid machine damage due to drill
lowering during transport, always close the hydraulic valve at the quick release coupling. Move the handle to a position at 90
0
to the hydraulic line
3
Maximum towing speed 40 km/hr.
For countries other than New Zealand greater speed
restrictions may apply, please refer to your local transport authority.
Ensure towing vehicle requirements are adequate
for the towed vehicle e.g. mass, brakes. Refer to recommendations published by the local Land Transport Authority or equivalent.
Braking when towing can cause the load to jackknife. Use
extra care when towing in adverse conditions such as mud, inclines and sharp bends.
Lower towing speeds are recommmended on farm roads/
tracks and where one wheel is on or over a road verge.
15
Operation
General Operation Guidelines
1 Use a sufficiently powerful tractor which is heavy enough to tow the drill safely.
2 Operate the drill at a speed of 6-12 km/hr (4-8 mph).
In stoney and uneven ground conditions a lower speed is more appropriate
3 Check that the drill is level during calibration and while seeding.
4 Check tyre pressure before seeding. Refer page 5.
5 Double check seed rates before seeding.
6 Raise the drill out of the ground when making any turns.
7 Raise the drill out of the ground before backing up.
8 Stretched sagging hoses disrupt seed flow. Slight tension may be restored by carefully shortening
the affected hose; remove from the tube at ground level and cut accordingly.
Care must be taken not to shorten too much as the tension will pull the hose from the ground tube
or damage the plastic metering funnel.
9 After prolonged storage, check to see that all drive mechanisms and hydraulic equipment are functioning
correctly. Check that the seed/fertilizer tubes are not perished or blocked.
Sowing Speed
Typical travel speeds when sowing range from 6-12 km/hr in good conditions. In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration. Sowing too fast can result in:
1 Poor contour following and uneven sowing depth. 2 Impact damage to:
a Ground engaging components. b Bearings, housings & axles. c Fasteners & structural components. 3 More extreme conditions will result in greater vibration
and uneven seed flow at low seeding rates.
Sowing Depth Control
The sowing depth is dependent on:
1 The wheel height in relation to the chassis 2 Tyre pressure 3 Ground condition i.e. hard or soft
Stop collars (1) are fitted to both ram shafts. Ensure that both rams have the same size collars fitted as these control the sowing depth.
Pt. No. 67392
Issue 0918
1
16
Level Drill
Use the drawbar turnbuckle to tilt the drill so it is sitting
level. An adjustment may be required after a short period of use because the paint wears off the discs and the discs sharpen which in turn improves the penetration abilities.
Ensure that the front and rear rows are at an even depth.
Transport Position
When in the transport position the hydraulic cylinders are
fully extended.
Coulter Penetration Depth
To create the ideal seed bed the disc opener coulter
should cut approximately 20mm below the inverted tee point. In hard and dry conditions this may not be achievable, and better machine/sowing performance may be achieved without using the disc openers. An indication of this will be the machine bouncing which will result in uneven sowing depth.
Coulters will give better penetration ability as they sharpen
with use.
17
For Grain, changing the Shutter Slide from 3/4 to Full gives 10% to 15% more flow.
Metering Wheel*: N = Normal Metering Wheel F = Fine Seed Metering Wheel
Shutter Slide*:
Bottom Flap*: The values shown were the optimum test settings, decreasing the gap may cause seed damage, too large a gap will give intermittent flow rates. (Flaps are spring loaded to cope with small variations in seed/granule size).
Pasture Mix*: Test Mixture = 72% Perennial Grass, 8% White Clover, 8% Cocksfoot, 8% Concord, 4% Red Clover
TSW*: TSW(gm) x Desired Plants/m2 = Sowing Rate (Kg/Ha) Germination %
Note
Seed rates shown are approximate only for the respective gearbox setting. It
is recommended that the calibration procedure is always used.
Refer Page 18.
Eco Seeder Sowing Charts
Row Spacing 148.5 14R 16R 18R
REAR & SINGLE BOX
FRONT BOX
PRODUCT
Shutter
Slide*
Bottom
Flap*
Seed Rate (kg/ha)
Gearbox Setting Position
Agitator Shaft
Position Type 15 20 30 40 50 60 70 80 90 100 Wheat 3/4 3 N 58 73 87 103 120 135 Oats Full 3 N 57 70 83 98 113 127 Barley Full 3 N 68 83 102 118 137 153 Ryecorn 3/4 3 N 68 85 103 120 138 155 White Peas 3/4 3 N 65 93 123 142 175 207 228 263 Disconnected Green Peas 3/4 3 N 45 67 90 110 133 157 182 205 Peren. Grass Full 3 N 3.7 7.8 15 23 32 38 47 Annual Grass Full 3 N 4.7 9.3 18 27 35 43 Pasture Mix* Full 3 N 7.8 16 23 32 38 47 Lucerne 3/4 1 F 0.0 5.3 7.8 10 13 15 Disconnected Turnip 3/4 1 F 1.5 2.7 4.8 7.0 9.0 Disconnected Kale 3/4 1 F 2.5 4.8 7.0 9.0 Disconnected Swedes 3/4 1 F 1.3 2.5 Disconnected Rape 3/4 1 F 2.5 4.5 6.7 8.3 Disconnected White Clover 3/4 1 F 1.2 2.3 4.7 6.7 8.3 Disconnected Red Clover 3/4 1 F 2.8 5.3 7.5 10.0 11.7 15.0 Disconnected Super Phosphate Full 3 N 53 80 107 135 165 198 228 263 DAP Granules Full 3 N 100 123 148 173 198 220
PRODUCT
Shutter
Slide*
Bottom
Flap*
Seed Rate (kg/ha)
Gearbox Setting Position
Agitator Shaft
Position Type 15 20 30 40 50 60 70 80 90 100 Wheat (41.2) 3/4 3 N 35 44 52 62 72 81 Oats (37.2) Full 3 N 34 42 50 59 68 76 Barley (45.7) Full 3 N 41 50 61 71 82 92 Ryecorn (25.8) 3/4 3 N 41 51 62 72 83 93 White Peas (302) 3/4 3 N 39 56 74 85 105 124 137 158 Disconnected Green Peas (240) 3/4 3 N 27 40 54 66 80 94 109 123 Peren. Grass (2.27) Full 3 N 2.2 4.7 9 14 19 23 28 Annual Grass (4.4) Full 3 N 2.8 5.6 11 16 21 26 Pasture Mix* ( - ) Full 3 N 4.7 9.5 14 19 23 28 Lucerne (3.17) 3/4 1 F 3.2 4.7 6.2 8 9 Disconnected Turnip (2.17) 3/4 1 F 0.9 1.6 2.9 4.2 5.4 Disconnected Kale (3.20) 3/4 1 F 1.5 2.9 4.2 5.4 Disconnected Swedes (3.25) 3/4 1 F 0.8 1.5 Disconnected Rape (3.50) 3/4 1 F 1.5 2.7 4 5 Disconnected White Clover (1.11) 3/4 1 F 0.7 1.4 2.8 4 5 Disconnected Red Clover (2.23) 3/4 1 F 1.7 3.2 4.5 6 7 9 Disconnected Super Phosphate Full 3 N 32 48 64 81 99 119 137 158 DAP Granules Full 3 N 60 74 89 104 119 132
18
Basic Calibration Procedure
Gearbox Setting Lever
To set the seed rate at the gearbox, slacken the tri knob (1) by turning counter-clockwise and push from below into the position indicated in the Sowing Chart. Retighten the star knob firmly. When one box is being calibrated, set the other one to zero to prevent loss of product. Note that the front most lever (yellow letters on black background) controls the rear box.
Important
The settings shown in the Sowing Charts (kg/ha) can only serve as reference values. Deviations may occur caused by differences in the size, shape, density of the seed/fertilizer and
by the dressing agent. Therefore prior to any sowing, always
carry out calibration trials to accurately determine the actual seed rate.
Using the stepless variable speed gearbox, the speed of the metering shaft and thus the seed rate is set steplessly. The higher the figure indicated on the scale by the setting lever the greater the seed rate.
Setting Seeder Shutter Slides
The varying flow properties of seeds require different shutter
slide positions which may be found in the Sowing Chart for the individual type of seed or fertilizer. This corresponds to one of
the three settings as shown.
Bottom Flap Settings
The various seed sizes require matching bottom flap clearances below the metering wheel. The adjusting plate allows for 10 different settings. The required position for the seed type may be found in the Sowing Chart. The control levers are located on the LH end of the seedbox, (opposite end to the gearbox).
Number “1” corresponds to the minimum (closed) position and “10” the maximum gap.
A B C
Closed 3/4 Open Fully Open
A
B
C
1
10
1
10
Dual Box unit shown
Dual Box unit shown
19
Pt. No. 67392
Issue 0918
Basic Calibration Procedure (Continued)
Seed Calibration
The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level.
Seed/Fertilizer Calibration Procedures
1 Remove the calibration tray from the storage brackets
on the seedbox. Place the calibration tray (1) on the support members below the seeders .
2 Position all the clear plastic seed diverters (2) to redirect
the seed into the calibration tray.
3 Make sure all the shutters are open and set to the
position indicated in the seed charts for the particular seed (Page 17).
4 Agitator Shaft - Check the Seed Chart “Hints” whether
to connect or disconnect the shaft during seeding by removing the M10 bolt (3).
5 For the test, half fill the box with seed. If this is not
possible make sure the seed is evenly distributed within the box.
6 For setting method refer to Basic Calibration Procedures
(Page 18)
.
Note For seeds which are not covered in the Sowing Chart
(Page 17), use the figures for a seed of comparable size and shape.
7 Place the crank handle (4) over the hexagonal drive
dog on the gearbox input shaft and turn anti-clockwise until the seed flows consistently from the seeders. To ensure complete filling of the seed unit continue turning the crank until an even flow of seed is coming out of the seeder units, then empty back into the seedbox. The drill is now ready for calibration.
8 Turn the crank handle anti-clockwise the required
number of revolutions as detailed on the following page.
Note The Calibration is usually done for 1/40th hectare.
For very small seed rates or when using inaccurate scales (i.e. unable to measure to the nearest gram) the calculation based on 1/10th hectare should be used.
Scales must be accurate to 2 grams as any error will
be multiplied by either 10 or 40 giving inaccurate calibration results.
1
2
3
4
20
Basic Calibration Procedure (Continued)
Hand Crank Turns for Seed Rate Calibration
The tables represented below are for arable conditions (worked ground) and
are calculated to indicate an average situation. If there is any doubt as to the accuracy of these figures for the conditions, it is advisable to run checks on
the calibration figures listed. Refer Page 22, (Wheel Slip Deviations).
9 Weigh the seed collected during the test in kilograms. Caution: Scales must be accurate to 2 grams, as any error will be multiplied
by either 10 or 40, giving inaccurate calibration results.
10 Calculate the seed rate by multiplying the kgs previously collected x 40 (1/40th
ha method) or x 10 (1/10th ha method) depending on the requirement. If the resultant calculation does not produce the desired seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting.
Refer Use of Seed Rate Calculator Page 21. Suggestion: To be on the safe side and until confidence has been gained
with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting.
11 Where a coated seed is used it is advisable to check the calibration after
1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate.
For 1/40 Hectare (250m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 40
For 1/10 Hectare (1000m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 10
Machine
Size
Row
Spacing(mm)
Sowing Width
(m)
Turns for 1/40
Hectare
Turns for 1/10
Hectare
14 Run 148.5 2.079 29 114
16 Run 148.5 2.376 25 100
18 Run 148.5 2.673 22 89
21
Pt. No. 67392
Issue 0918
Basic Calibration Procedure (Continued)
Use of Seed Rate Calculator
Determining the gear box scale setting using the calculator.
Usually the first calibration test yields a different seed rate. However with the value determined from the first test it is possible to determine the correct gearbox setting with the aid of the enclosed disc calculator. The disc calculator consists of 3 scales. An outer white scale (1) for all seed rates above 30 kg/ha and an inner scale (2) for all seed rates below 30 kg/ha. On the middle coloured scale (3) are all the gearbox setting numbers to a maximum value of 100.
Setting Example (Desired Seed Rate 125kg/ha)
1 From the calibration procedure at a gearbox lever setting of “70”, a seed rate of 175 kg/ha
is obtained.
2 Turn the inner disc until the measured seed rate of 175kg/ha (A) is in line with the related
actual gearbox setting of “70”(B).
3 Read off from the disc rule the necessary gearbox setting for the required seed rate of
125kg/ha (C). In this example the correct setting is “50” (D).
4 To be on the safe side the new gearbox setting can be checked by another calibration test.
22
Basic Calibration Procedure (Continued)
Calibration Deviations
Deviations Between the Calibration Test and the Actual Seed Rate
The most frequent cause for changes between the calibration test and the seed rate lies in the flowing properties of seed during sowing. These changes in properties generally result from reactions of the dressing agents to temperature, humidity or abrasion. These changes will become even more obvious when the bottom flaps are incorrectly set. If the setting of these flaps leaves too large a gap an uncontrollable additional flow of seed can occur during seeding; especially when assisted by the drill bouncing, a condition not simulated while conducting the calibration tests. For this reason the basic setting of the bottom flaps should be checked at regular intervals. Residues from the seed dressing on the bottom flaps and metering wheels can also influence the flowing properties of the seed and thus the seed rate. In such cases a balance will occur only after a period of time and it is recommended to repeat the calibration test to confirm the seed rate after 2-3 seedbox fillings, nominally when the seed box is half empty. Only then will a balance occur and the seed rate will stabilise.
Wheel Slip Deviations
It is always possible with rubber tyred drills in extreme ground conditions to get wheel slip. Not normally a problem with cleated type tyres in good condition, but more so in the arable situation with the less agressive tread patterns. The result: large differences between the calibration test and the actual sowing rate, obviously less seed deposited than required. The number of crank turns indicated on page 20 is correct in most circumstances other than those mentioned above.
To check number of crank turns for calibration
Should you require to check this in a practical way proceed as follows:
For an area of 250m
2
(1/40 Hectare), the travel distance for your machine is shown below. Place the crank handle over the hexagonal drive dog on the gearbox. Move the machine forward over the measured distance, counting the number of turns of the crank handle as you go. Using this number of crank turns repeat the calibration.
Machine
Size
Travel
Distance (m)
Turns for 1/40
Hectare
Sowing Width
(m)
14 Run 120.3 29 2.079
16 Run 105.2 25 2.376
18 Run 93.5 22 2.673
23
Pt. No. 67392
Issue 0918
Basic Calibration Procedure (continued)
Sowing of Fine Seeds
For sowing small seeds the EcoSeeder Drill is equipped as standard with a combined normal and small seed metering wheel (1). During grain sowing and other larger varieties of seed both the large and small seed metering wheels are coupled and both rotate. In order to convert the seed drill to sow fine seed insert the crank handle and rotate clockwise until the holes
(2) of the small seed wheel are visible. Using the tool supplied (3) disengage the the pin inside the hole so that the large metering wheel rotates freely on the metering shaft. When seed is to be sown again using the normal metering wheel press the pin, using the tool, from the large metering wheel side (opposite direction to before), back into the hole of the small seed wheel thus reconnecting the drive between the two.
This must be done for the whole bank of wheels.
1
3
2
Caution - When resetting the metering wheels on the seeder shaft
Care should be taken when tightening the grub screws on the small seed wheel. Adjust the grubscrew until the movement of the metering wheel just stops, then tighten no more than 1/8 of a turn.
Do not overtighten as this can result in breakages while
operating and may void the warranty on these units.
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