Dumont 180, 183, 182, 181 User Manual

Du Mont 3
DU MONT TYPE 180
Twenty-two Tube, AC, Superheterodyne, Television Receiver
GENERAL FEATURES
No expense has been spared in the production of these receivers and every up-to-date television and radio development has been incorporated. These receivers are classed as "Electrostatic and Direct Vision." Electro-static indicates that the entire deflection system is electrostatic and since the picture is viewed direct, without the use of a mirror, lens or other device, it is referred to as Direct Vision. The latter ensures clarity, brilliance and the widest angle of vision. Steady, clear cut, black and white pictures that are large enough for all the family to enjoy at one time are secured by the use of a fourteen inch cathode-ray
A separate high fidelity section brings superb reproduction of the sound channel which is associated with the picture. A single control tunes both the sight and the sound channels so the receiver is no more difficult to operate than an ordinary broadcast receiver, To the above features add its compact size, minimum number of controls and simple straight forward layout and you will have an idea of the first commercial television receiver which we believe you will find easy to install and service in spite of the apparent complexity of the subject Television.
tube which furnishes a picture eight by ten inches
TECHNICAL INFORMATION
Frequency Ranges – Four Television Channels provided, present alignment as follows:
AUDIO VIDEO STEP STATION SIDEBAND CARRIER CARRIER A NBC Single 49.75 45.25 B CBS Single 55.75 51.25 C …… …… …… …… D NBC Double 49.75 46.5
Power Ratings
Power supply 110 to 120 volts, 50 to 60 cycles, 250 watts.
Audio output, maximum 4.25 watts.
MECHANICAL SPECIFICATIONS
Cabinet Dimensions
Height …………………………………… 24 inches Width ……………………………………. 15 ¾ inches Depth ……………………………………. 25 inches
Chassis Dimensions
Height …………………………………… 20 ¾ inches Width …...………………………………. 13 ¼ inches Depth ……………………………………. 24 ¼ inches
CONTROLS
Operating Controls…………………………6 Adjustment Controls……………………….7
Types 181, 182, 183
These receivers have the same operating controls as the type 180 and therefore will not be covered separately
Type Purpose
1853 …………… R.F. Amplifier
6J5M ....….…….. R.F. Oscillator
1852 …………… 1 1853 …………… 1st Video I.F Amplifier 1852 …………… 2nd Video I.F. Amplifier 6H6M ………….. 2 1851 …………… 1st Video Amplifier 6V6G ………….. Video Power Amplifier 6J7G …………… 1 6J7G …………… 2 6Q7G ………….. 2 6V6G ………….. Sound Power Amplifier 6J7G ………….… Horizontal Synch Separator 6AD5G …………. Horizontal Sweep Oscillator 6R6G ...……….… Horizontal Sweep Amplifier 6J7G ………….… Vertical Synch Separator 6AD5G …………. Vertical Sweep Oscillator
6R6G ....………… Vertical Sweep Amplifier
2Y2 ..........…….... 4100 Volt Rectifier
5X3 …………….. 1600 Volt Rectifier
5Z3 .....………….. 350 Volt Rectifier
114-9-T .....……... Cathode-ray Tube (14")
TUBE COMPLEMENT
st
Detector
nd
Video Detector
st
Sound I.F. Amplifier
nd
Sound I.F. Amplifier
nd
Sound Detector and Amplifier
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CIRCUIT ARRANGEMENT
A simple straight line layout is used in these receivers that should prove extremely helpful to the serviceman. Viewed from the front, the video receiver is on the left side of the chassis and the sound receiver is on the right. Fig. No. 1 shows the front controls and the sound receiver while Fig. No. 2 shows the rear adjustments and the video receiver. The top portion of the chassis contains both sweep circuits along with the modulating circuit of the cathode-ray tube. To prevent confusion each side is considered separately, half appearing in Fig. No. 1 and the remainder in Fig. No. 2. The seven auxiliary controls shown in Fig. No. 2 are provided for the use of the installer and serviceman. These controls are necessary to make the final alignment of picture size and positioning when
the receiver is installed under the operating conditions imposed by the .earth’s magnetic field. and the power supply line voltages. Once properly set these controls do not need adjustment and since they. were not provided for the owner’s use we suggest that the dealer or serviceman seal the back of the cabinet as it is not possible to tamper with the controls when the back is in place. The use of the parts and tubes shown in Fig. No, 1 and Fig. No. 2 can be checked by comparing the "V” numbers, etc., with the schematic drawings which are furnished in the back of this manual. Four separate schematic drawings have been provided which, due to their size, will be found more readable than a single drawing.
CAUTION AND WARNING
The set is equipped with a safety switch which automatically opens upon the removal of the back of the cabinet. This protects the operator from dangerous high voltages which would otherwise be exposed.
The serviceman that is engaged installing or servicing television receivers is urged to take all precautions and run no unnecessary risks. The high voltages that are necessary with this type of equipment are very dangerous and should not be approached in a careless manner.
It is better to shut the set completely off between adjustments than to suffer a painful or even a dangerous burn.
Large cathode-ray tubes operate at high-voltages and hence are evacuated to a very high degree of vacuum. Therefore the atmospheric pressure on the glass can run into tons depending on the size of the tube. A collapse therefore is as bad as an explosion and all cathode-ray tubes should be handled with care. The Du Mont Laboratories have gone to great expense to provide a cathode-ray tube that is safe for the home and the structural design results in its ability to stand tests nearly twice as severe as usually employed. The serviceman, however, should observe the following rules as he will probably be the only one to handle the average tube.
1. Be careful in handling the tube.
2. Watch the use of tools near the tube.
3. Don't scratch the surface of the glass.
4. Don’t stand the tube on a metal surface or in any other way cause certain parts to be quickly heated or cooled.
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INSTALLATION OF RECEIVER
Antenna Installation
In the installation of television receivers the proper antenna is a necessity. Successful installations will result from attention to details, while slipshod and careless work will bring only poor customer satisfaction and repeat calls. There is nothing difficult about the installation of television aerials, a little patience and experience is all that is required. Regular broadcast aerials in the majority of cases will be found useless. Impress this upon the owner and make a satisfactory installation regardless of what other equipment he already has. Satisfactory picture reception is what both of you require for the completion of the installation.
The Dipole Antenna
The Dipole form of aerial is generally satisfactory; it consists of two metal rods, each approximately five feet long and placed on a line with each other. Extreme accuracy in the length of these rods is usually not necessary and if the receiver is located very close to the transmitting station it may be found advisable to cut down the length of each rod. The simple dipole aerial is shown in Fig. No, 3.
The Lead-In
The most popular lead-in from the dipole to the Television receiver will be a twisted pair as it is inexpensive and generally satisfactory in locations where the. signal is strong. The length of this lead is usually not of extreme importance, It is best to get the Dipole located in the clear and as. far from electrical interference as possible than to limit its location by using a theoretical exact length feeder, The twisted pair should be soldered to the lugs on the Dipole as a good connection is essential and necessary since several changes in the position of the antenna may be required for best results. The other form of lead-in is the coaxial line such as the Amphenol No.
72. This form of feeder should be used in installations where the length of the lead-in is too long for satisfactory work with the twisted pair and again where the installation is at an extreme distance and every bit of energy picked up must be delivered to the receiver.
Polarization
If the dipole is mounted horizontally it is said to be horizontally polarized, and if vertical it is vertically polarized. Since the physical location materially effects the aerial no specific form can he advised and we can merely suggest that you start by using horizontal polarization and change if necessary to produce the best results.
Location of the Antenna
Whenever possible the Dipole should be erected so that it is in line of sight with the transmitter. This do es no t mean that no signals can be secured where a direct view of the transmitter cannot be obtained. Surprising results are often secured on these high frequencies and no concise rules can be assigned to this work. If the location is on a street, having heavy traffic there may be considerable noise level due to automobile ignition systems. In this case, locate the Dipole to the rear of the building and away from the source of the noise as far as possible. In the case of' electrical machinery over which you have no control, the same method can be employed along with the utilization of the directional effects of the aerial which will be covered later.
Room Illumination
Whenever possible the receiver should be so placed in the home that a direct glare from either natural or artificial light does not fall upon the face of the cathode­ray tube. The received picture may be viewed under a variety of conditions where it is not always convenient to darken the room completely. Adjustments made to meet these conditions will not cause damage to the receiver. Viewing the pictures in as dark a room as possible is always at an advantage as it permits the setting of the Intensity and Contrast controls in a manner that will give picture tone values more correctly relating to those actually used in the studio from which the picture is transmitted.
Installation Process.
It is a good plan to proceed as follows with the installation, l. Erect the Dipole antenna in the clear. Start by using horizontal polarization (mount the rods horizontal) and turn them until their plane is at right angles with the location of the transmitter
2. Adjust the receiver to produce a picture.
3. Return to the antenna and make final adjustments for best signal strength and removal of ghosts, etc.
Ghost Effects
Where the picture appears to be duplicated and slightly displaced, the additional picture is referred to as a ghost. This effect is usually due to the refection of the signals and can be cured by the slanting or rotating of the Dipole or the use of a reflector or reflectors. If after all possible positions have been tried, the ghost still exists it will be necessary to change the location of the antenna and try again.
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Directional Effects
In the simple Dipole, directional effects are not very pronounced, but it does have a rather sharp no-signal radius and it is possible in some instances to materially reduce interference by placing the offending source in this area. If the installation of the receiver is being made at quite a distance from the transmitter or if the signal level is very low due to local conditions it is well to con sider the use of a reflector. This is done by placing a rod, about ten feet long, parallel with the Dipole and about 5 feet in back of it. The directional effect of the Dipole remains the same, namely at right angles to the plane. Signals coming from the front will be greatly increased. In using reflectors it is well to bear in mind, however, that any signal approaching from the rear (where the reflector is located) will be greatly attenuated. Fig. No. 4 shows reflector added to the simple Dipole.
Operating Controls of the Receiver (Front)
First, become familiar with the controls on the front of the receiver. Since the receiver has been tested before shipment, probably only a few minor adjustments will be necessary. Therefore before touching the adjustments in the rear attempt to operate the set according to the instruction sheet supplied the purchaser and make only the adjustments required. These instructions are repeated here to cover the possible lose of the sheet. Figure No.1 shows the front of the receiver with the controls numbered and the use and the purpose of these controls is as follows.
1. Marked CONTRAST, ON and OFF
This is a power switch for starting and stopping a set. It also is the volume control of the picture signal. It should be adjusted in conjunctio n with the intensity control (No.
4) to produce a picture of pleasing contrast to the user. If the location is such that the signal received is very small it may be necessary to use the full gain of the control, while in a good location it may, have to be retarded considerably. If the picture is not satisfactory the rear controls must be adjusted as covered in a following section.
2. Marked SELECTOR
This control is a four position switch provided for covering four television channels. The present alignment was given previously under the technical information section.
3. Marked TUNING
Only one control is necessary to properly tune both the sight and sound channels. Simply adjust this control until the best reception of the sound is secured and at this point
4. Marked INTENSITY
The intensity or brightness of the picture is controlled by this knob. It should be adjusted in conjunction with Control No. 1 to get the best picture. Note: it is a good plan to retard (turn to the left) this control when starting the set. If about 15 seconds is allowed to elapse before advancing this control it will prevent a small brigh t spot from appearing on the screen which might eventually darken the screen.
5. Marked FOCUS
This control is used to sharpen the individual lines of the pattern and once set seldom requires further adjustment.
6. Marked VOLUME
This volume control adjust the audio volume and has no effect whatever upon the picture
Rear Controls of the Receiver
As previously stated the adjustment of these controls is necessary for the final alignment of picture size and positioning, as the earth's magnetic field and power supply line voltages vary with locations. The location of these controls is shown in Figure No. 2 and th eir use will be covered in numerical order. Proceed as follows: remove the wood screws holding in the back of the cabinet and pull out the back. The safety switch will open turning the set off and since it is necessary to have the set in operation while making these adjustments the switch can be made temporarily inoperative. (A large battery clip is convenient for this purpose.) Do not reach into the set with the voltages on. (See Cautions and Warning.) There is one adjustment that cannot be made by these controls, that of rotating the Cathode-ray tube to cause the picture to properly line up with the viewing opening. To remedy this, turn the set off, remove the elastic band that grips th e rear support and rotate the tube by hand in the correct direction. The function of the seven rear controls are as follows
1. Vertical Frequency Control
This controls the frequency of the vertical sweep. If the picture is not steady and slips past at intervals, vertically, this control should be adjusted until a steady picture is secured.
2. Vertical Size Control
If the picture is too narrow and out of proportion vertically this control will remedy the trouble.
3. Vertical Positioning Control
As its name indicates, this Control will move the pattern vertically, allowing the picture to be placed directly in the center of the opening.
the picture signal will be correctly tuned.
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4. Astigmatic Positioning Control This is adjusted in conjunction with Control No. 5 to
give the best possible focus on the corners of the picture.
5. Horizontal Positioning Control This control positions the picture horizontally.
6. Horizontal Size Control The width of the picture is adjusted by this control.
7. Horizontal Frequency Control
If no picture can be secured but modulation (dark and light spaces) can be seen on the screen, the setting of the horizontal frequency control is probably incorrect. Adjust this control until the picture forms.
With the adjustment of these controls the installation should be satisfactory. However, if the signal is weak or if ghosts or noise is present, return to the dipole antenna and make changes as previously suggested until the best position for it is secured.
SERVICE
While the technique employed in servicing television receivers is similar to ordinary radio practice, there is a greater need for basic knowledge and the time will be well spent that is used to study the fundamental principles of television before attempting actual service work. For obvious reasons it will be impossible to include fundamental theory in this manual, however, since very little data concerning the form of sweeps used in these receivers is available, the following description may be helpful.
Fig. 5 is a schematic diagram showing synchronizing, signal separation and sweep circuits used in this receiver. The two 6J7G tubes (V18 & V22) function as the synchronizing signal separators. The outputs of the two plates are fed their respective synchronizing windings of the horizontal and vertical oscillation transformers. Linear sawtooth deflection is effected using a 6AD5G triode as an oscillator and a 6R6G triode as an amplifier. Oscillations are generated as follows:
Let us consider first the low frequency vertical circuit. Condenser C76 is charged from the power supply through the resistor consisting of R64 and R65. R65 functions mainly as an amplitude or size control, although it has some effect upon the frequency of operation. Condenser C76 charges to practically full power supply potential. As a result of previous oscillations, a charge on condenser C75 is held on the cathode, which gradually decreases to zero through R59 as C76 is charging. This charge on C75 is high enough to hold the tube at cutoff. The grid of the tube is at D.C. ground potential. As the cathode approaches ground potential due to the discharge of C75 the 6AD5G triode becomes conducting. As plate current flows C76 is discharged producing the return trace of the sawtooth. The surge of plate current through the winding of the oscillation transformer induces a voltage in the grid winding of proper polarity to drive the gr id more positive,
C75 is charging to its initial value to cut off the flow of plate current. As this action takes place, the plate current surge decreases thereby applying less positive voltage to the grid and increasing its cutoff action. Ultimately, the tube is completely cutoff, the cathode is at its full positive potential, and the charging cycle again begins. Resistance R59 functions as both an amplitude and frequency control since it determines the breakdown potential and the frequency of recurrence of the oscillations in the plate circuit of the triode. Synchronizing pulses are injected into the grid of the oscillator tube through the winding of the oscillator transformer. These synchronizing pulses are polarized so that they drive the grid in a positive direction with respect to the cathode and therefore hasten the “breaking down” of the oscillator tube and effect synchronization. Since condenser C76 is charged to nearly full power supply voltage, the signal which is t aken from the plate circuit of the triode is extremely non-linear. It is applied, however, to one plate of the deflecting pair in the cathode-ray tube. At the same time it is divided by a capacity-resistance network and is applied to the grid of the 6R6G triode. This triode section is so operated th at its output is distorted in a manner opposite to that distortion introduced by the non-linear operation of the oscillator triode. The output of the 6R6G is applied to the other deflection plate of the pair and the deflection from this signal is such that the resultant deflection is linear.
Since the high frequency or horizontal sweep operates in the same manner it will be unnecessary to repeat the above description. The horizontal circuit is, however, a little more critical than the vertical and it is absolutely essential to keep the stray circuit capacities of the horizontal oscillator and amplifier at a minimum in order to keep the return trace time at a minimum. Therefore, if repairs are ever necessary on this circuit care must be taken not to increase the capacity of the circuit.
thereby reducing the plate circuit impedance and therefore the return trace time. At the same time that C76 is discharging,
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In Fig. 6 the use of a copper oxide rectifier and neon lamp can be explained as follows. The D.C. component necessary for background level, is introduced by the action of the copper oxide (Westector) V24. The neon lamp V23 is provided to protect the rectifier from high voltage surges when the equipment is first turned on.
Assuming that the controls are properly
set and handled, the first step will be to determine the location of the trouble and isolate the defective portion. In this you will be aided by the design of the receiver, for, as previously pointed out, the various sections are separately located.
The following brief outline, while by no means complete, will serve to point out possible causes and location.
FAULT No picture.
LOCATION OF TROUBLE
POSSIBLE CAUSES
1. Power supply trouble in any or all three sources.
2. Too much bias on modulator electrode.
3.Defective cathode-ray tube.
No Scanning.
1. Trouble in 1500 volt power source.
2. Poor connections to deflection plates.
3. Defective scanning circuits.
4. Defective cathode-ray tube.
No modulation.
1. Defective or .shorted antenna.
2. Defect in video receiver.
3. Too much bias on modulator electrode.
4. Defective cathode-ray tube.
Poor focus.
1. Improper voltages supplied cathode-ray tube. (check entire divider circuit)
2. Defective video receiver.
3. Poor adjustments.
4. Defective cathode-ray tube.
Uneven brilliance.
1. Hum from power source.
2. Defective scanning circuits.
3. Scanning picked up by modulator circuits.
4. Screen burnt or discolored.
Distorted picture.
1. Poor synchronizing (circuit or adjustment)
2. Overloading (contrast control advanced too far)
3. Defective video receiver.
4. A.C. hum.
5. External interference.
Unsteady picture or flickers.
1. Poor synchronizing action.
2. Leakage.
3. Varying voltages to cathode-ray tube or receiver.
4. Unsteady receiver.
5. Antenna loose or shorting.
Double image.
1. Scanning circuits incorrectly adjusted.
2. Ghost images due to reflection of signals.
Cathode-ray tube controls effect the picture and scanning.
1. Cathode-ray tube defective, probably leaking and going soft.
Superimposed pattern on the picture.
Streaks across picture.
1. Oscillation probably in the receiver.
1. Usually local interference such as ignition or diathermy.
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While no fast rule can be laid down, once the section failing has been decided on it will generally be found that a systematic check correctly interpreted will locate the fault. A voltage check of the suspected circuit along with the checking of the tubes employed will probably be th e next step. Then, if the voltages are correct and cathode­ray oscillograph is available it can be used to trace the source of the trouble. At this point several factors affect our procedure and it will be necessary for us to divide the service field into two classes which we will call the Field and the Laboratory. The factors in question are as follows: First, considerable special equipment will be needed. Second, not all of it is readily available. Third, due to the amount of investment required the division between Field and Laboratory must be decided by the service organization contemplating television work.
Field Service
Most servicemen and: dealers will come under this classification at present. Until improved methods and inexpensive equipment can be developed we advise this group to confine their work to the actions covered by this manual and not attempt adjustments of the critical circuits which require special equipment. It is quite probable that the majority of service problems will fall within this range in spite of this limitation, as the correct adjustment of th e regular control knobs along with the replacement of tubes and parts will provide the answer to nearly all troubles. It is recommended that the adjustment of the trimmer condensers in all circuits be left to the laboratory group which should have the necessary equipment for a complete job.
Equipment (Field)
Regular service tools. Regular service oscillator. Ohmeter. Voltmeter. Oscillograph Ultra High Frequency Oscillator. Diode equipment for oscillograph or a vacuum tube voltmeter
Discussion
In addition to the regular service tools the regular service oscillator will be found helpful in checking the audio I.F. if it covers three megacycles. Incidentally the audio receiver is so like the average high fidelity broadcast
size of various resistors and it should have a range that includes the high resistance values (see the component parts list). A good voltmeter is also of value and it too should have a high range. The Weston Model 722 can be used, thus combining both of the above instruments. This meter is now equipped with safety prods (good insulation is a necessity where high voltages are checked). Sensitivity of 20,000 ohms per volt is provided along with a range of 5,000 volts which adds to the uses of the-instrument. A unit called the Televerter is available to present owner's of the Model 772 which will provide the high voltage range and safe test prods.
Regarding the oscillograph, several models are available and no particular one will be stressed for this section. The matter of price is usually paramount with the field group and it is well to bear in mind that the more extensive the range the more uses to witch the oscillograph can be applied.
Another useful piece of apparatus is the Ultra High Frequency Oscillator. It should have the following features in order to justify its purchase or construction. Calibration and reliability are just as important as its covering the entire band of television frequencies and fundamental frequencies (not harmonics) should be used. Provision for external modulation will be convenient, especially if it is capable of handling television frequencies. Internal 400 cycle modulation is essential. Battery (self contained) operation will aid portability and is an advantage. The Weston Model 787 will be found to possess these characteristics. The value of this equipment can .be judged by the following uses. Being portable it can be set near the antenna. and used to check the antenna and feeders for actual operation. Using internal 400 cycle modulation, the receiver can be checked on both the video and audio channels. The video modulation can be roughly checked using the internal 400 cycle source, but due to the fact that the modulation is sine in character the black bars produced will taper off gradually each side of the center. The use of- a square wave signal applied externally will be necessary if even color, sharp cut bars are desired. This checks not only the modulation circuit but the sweep linearity. Regarding diode equipment for use with an oscillograph or its substitute, the vacuum tube voltmeter, it is advisable to be sure that they will operate at the high television frequencies before purchasing. If usable, either of these units, will prove a valuable aid in locating the point where
a signal is lost or diminished. receiver little trouble should be experienced in servicing this section. An Ohmeter is convenient for checking the
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Equipment (Laboratory) In addition to the equipment recommended for the field
group the following items are suggested. Du Mont Type 202 Phasmajector Television Signal
Generator. Du Mont Type 204A Low Frequency Square Wave
Generator. Du Mont Type 204B High Frequency Square Wave
Generator. Du Mont Type 207 Modulated High Frequency
Oscillator. Du Mont Type 205 Oscillograph. Laboratory Type Signal Generator.
Discussion The Type 202 Television Signal Generator combined with
a small oscillator such as the Weston 787 will provide a source of signals at all times, making work independent of the local television transmissions. A test pattern is therefore available at all times and for serious work it is superior to pictures. The Type 204A Low Frequency Square Wave Generator has the following features. It provides an internal range of from 3 cycles to 8 kilocycles continuous. It can be driven externally over a range of from 3 cycles to 15 kilocycles. External synchronization is provided for and it also has a 60 cycle square and a 1260 cycle sine output. Impulses in connection with any square wave can be secured. The output is approximately 15 peak to peak volts at an impedance of 5000 ohms. Some of its many uses are as follows:
1.Testing the causes of horizontal tear-out.
2.Adjustment of vertical sweep linearity.
3.Testing synchronizing circuits in general.
4.Testing low frequency response of video amplifier.
The Type 204B High Frequency Square Wave Generator has the following features. Two ranges of square waves generated internally or externally are provided. Range No. 1. 7 to 50 kilocycles continuous. Range No. 2. 50 to 500 kilocycles continuous.
Ranges can operate separately or simultaneously. A 1 to 10 megacycle continuous sine channel is provided.
Each channel can be synchronized externally or internally or locked with the 204-A unit. Impulse waves are available from any square wave. The output is approximately 10 volts peak to peak at an impedance of 5,000 ohms. Some of its many uses are as follow:
1.Testing overall frequency and phase response of a
television receiver.
2.Testing ghost response.
3.Measuring resolution of cathode-ray tubes.
4.Adjustment of linearity of horizontal sweep.
5.Production of interlaced synchronization for testing
interlace and rasters. Useful for controlling the Type 202 Television Signal Generator.
6.Testing synchronizing separator circuits. The Du Mont Type 207 Frequency Modulated High
Frequency Oscillator will be announced at a later date. Since the ordinary form of wobbulated signal is of no value due to the wide band covered in television I.F. it is necessary to provide a special unit for getting these response curves.
The Du Mont Type 205 Oscillograph uses the intensifier type of cathode-ray tube which gives the added brilliance necessary for observation of fast television traces. The vertical amplifier has a range of from 5 cycles to 1 megacycle with a sensitivity of .1 volt RMS per inch. It is equipped with calibrated step and continuous attenuators and the input impedance is 1 meg ohm. Regarding the laboratory type standard signal generator the selection is a matter of preference, and opinions vary in extent to such a degree that we do not feel we should specifically suggest types or makes.
5.Testing AVC circuits for time constant and general behavior.
6.Testing low frequency response of sweep output circuits
CONCLUSION
The difference between completely equipped service laboratories and television development laboratories must of necessity be slight. Anything that will aid one will likewise be of value to the other. It is believed that data on the use or actual application of the instruments as outlined under the laboratory group should be supplied with the individual pieces of equipment. Therefore they will not be covered in detail here.
We hope that this manual will help the average serviceman to successfully service the majority of receivers in spite of the limitations we have been forced to place upon him. It is possible that within the year equipment will be available that will remove these limitations and enable us to write more complete service instructions. In the meantime the service department will be glad to receive any suggestions that servicemen feel will add to the value of this manual.
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RESISTOR VALUES
R – Regular
S – Special
W - Wire
R.
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 87 88 89 90 94 95 96 97 99
100
Ohms
10,000
10 meg
6,000
1 meg
200,000
80,000 100,000 100,000 500,000
15,000
6,000
50,000
25 meg
1.5 meg
1.5 meg 200,000
1 meg 5 meg 5 meg 5 meg 5 meg 2 meg 2 meg 2 meg
300,000 300,000 750,000
15,000 1 meg 1 meg
750,000 100,000
10,000
35,000
100,000 100,000
100,000 1 meg 1 meg
50,000
250,000
40,000 50,000 50,000
3,000
200,000
Watt
½ ½
pot
½
2
20
2 2
pot
½
pot
½
1 1 1 2
pot
½ ½ ½
½ pot pot pot
½
½
2
½
2
pot
2
pot
½
10
1 1 2
2 ½ ½
pot
½ ½
pot
½ ½
Class
R R
W
R S
W
S S S R
W
R R R R S S R R R R R R R R R R R S S R R R
W
R R R S R R S R R R R R
R.
200 201 202 203 204 205 206 207 208 209 210 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 245 246 257 258
Ohms
500,000
2,000
150
5,000
400 3,000 3,000 3,000 3,000
150 5,000 3,000 3,000 5,000 5,000
150
150 5,000
1 meg
100,000
1,500 5,000
1 meg
1,000
25,000 25,000
400
100,000
4,000 1,000
100,000
4,000
50,000
1.5 meg 2,000
50,000 10,000 50,000
250,000
180 10,000 10,000 10,000
20
500,000
Watt
pot pot
½
1 ½ ½ ½ ½ ½ ½
1 ½ ½
1
1 ½ ½ ½ ½
pot
1
1 ½
2 ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½
1
1 ½ ½
1 ½
Class
S R R R R R R R R R R R R R R R R R R S R R R R R R R R R R R R R R R R R R R R R R R R R
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CONDENSER VALUES
C.
69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 89 90 91 93 95 96 97 98
99 100 104 105 106 110 200 201 202 203 204 205 206 207 208 209 210 211 212 213
Mfd.
.1 .05 .000075 .0025 .0025 .005
25. .04 .0005 .25 .01 .04 .1 .25 .1 .1 .05 .0005
16.
8.
8.
16.
16.
4.
4. .2 .2 .2 .2 .0003 .02
25. .0002
3-30 mmf. 3-30 mmf. 3-30 mmf. 3-30 mmf.
3-5 .0006 .0006 .0006 .01
3-30 mmf.
.0006 .01 .01 .01
Volts
trimmer trimmer trimmer trimmer variable
trimmer
400 400
1500
400 400 500
50 1600 1500
400 1200 1600
400
600 1000 1000 4500
450
450
450
450
450
450 1500 1500 4000 4000 4000 4000
400
400
50
1500
400
400
400
400
400
400
400
400
C.
214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 256 257 258 259 260 265
Mfd.
.01 .01
.001 3-30 3-30 3-30 3-30 3-30 3-30 3-30 3-30
L53
L53 L53A L53A
T-20 T12A T12A
T12 T12 T11 T11
.04
8. .04 .01 .000050 .02 .10 .25 .02 .10 .25 .0002 .000050 .01
25.
4. .0006 .1
50. .0005 .01 .0006 .0006 .01
25.
Volts
400 400
400 trimmer trimmer trimmer trimmer trimmer trimmer trimmer trimmer
400
450
400
400
400
400
400
400
400
400
400
400
400
400
450
400
400
400
400
400
400
400
25
25
25
Du Mont 22
'
TERMINAL VOLTAGES
Using Weston Model 772 20,000 Ohms per Voltmeter (with Televerter)
Tube V9 Vl0 V11 V12 V8 V1 V2 V3 V4 V6
Plate 240 240 190 275 115 140 190 180 170 170
Screen 150 l55
----­290
----­190 190 180 170 185
Grid (Control)
-4.3
-4.3
-2.3
-11.5
-----
-2.0
-3.5
-2.25
-2.25
-2.0
Cathode to ground
Contrast on full
Cannot be measured at the grid of V6. Should read –4 volts at center tap of 5Z3 high voltage winding to ground.
V7 140 225 -7.5
V17 5Z3 filament to ground = 510 volts V13 5X3 filament to ground = 1600 volts (output after L7 = 1550) V14 2Y2 output = 3950 to 4200 (ground is positive) (output after R88 = 3800 to 4100 volts)
The above measurements were taken with respect to ground, the following are point to point.
V21 From cathode to grid - 60 to - 160
From cathode to first anode +800 to +1600 From cathode to second anode +5000
TELEVISION TERMS
AUDIO Pertaining to the sound section of the receiver.
AMPLITUDE A term synonymous with gain or size.
AXIS In television the horizontal plane is called the X Axis and the vertical the Y Axis.
CATHODE RAY TUBE An evacuated glass tube comprised of a structure for producing and focusing a stream of electrons upon an internal screen.
COAXIAL CABLE (OR LINE) A special cable for conveying television signals with as little loss as possible.
CONTRAST CONTROL A control on the receiver adjusting the contrast between high lights and shadows in the picture.
DEFLECTION (MAGNETIC) A system where the motion of the spot in producing the picture is controlled by magnetic fields.
DEFLECTION (ELECTROSTATIC) A system where the motion of the spot in producing the picture is controlled by the static action of the deflection plates.
DEFLECTION (PLATES) These plates are located inside a cathode-ray tube and provide for electrostatic deflection of the beam.
DEFLECTION (COILS) Coils mounted externally about the cathode-ray tube to produce magnetic deflection of the beam.
DIPOLE An aerial comprised of two separate rods.
Du Mont 23
DOUBLE IMAGE Where two images appear separately on the screen, one of the sweep circuits is adjusted to
half its correct speed. If the horizonta1 is at fault the images will appear side by side, conversely if the images are vertically displaced the vertical sweep is at fault
FIELD In the RMA Television System there are two fields to each frame. In other words each picture is
comprised of two fields scanning alternate lines.
FRAME One complete picture, thirty of these a second are thrown on the screen. FRAMING CONTROL A control for centering the picture. FOCUSING CONTROL A contro1 on the receiver to bring out definition; it actually controls the width and
sharpness of the individual 1ines on the cathode-ray tube.
FOCUSING (ACTION) This is the action of the gun of the cathode-ray tube which concentrates the stream of
electrons to a small spot. (This can be accomplished by either electrostatic or magnetic methods.) GHOST An unwanted image in the picture which is usually caused by signal reflection. GUN (CATHODE RAY) The structure or mount inside the cathode-ray tube that produces, accelerates and
focuses the electron beam.
HORIZONTAL TEAROUT This term describes the breaking up of the upper part of the picture, either to the
right or left. The cause is usually poor low frequency response in the sweep circuits or video
amplifier. INTERLACING This refers to the technique of dividing the frame into two fields with displaced lines to
eliminate flicker.
INTERACTION A term usually used by designers indicating leakage or the mixing of a signal into another circuit.
LINE A single line of the 441 comprising the television picture. LINEARITY Means uniform rate of motion. This is required as the picture will be distorted in non-linear
portions. MODULATION A process of applying the video signa1 to the modulating or control electrode (or grid) of a
cathode-ray tube so as to produce the lights or shadows of a picture. PARAPHASE A term used in te1evision and English books which is equivalent to the American "push pull." PHASMAJECTOR A tube developed by the Allen B. Du Mont Laboratories, Inc. for
generating television picture signals.
REFLECTORS Additional rod or rods placed near the antenna to reinforce signals. SAWTOOTH A saw shaped wave of electric current or voltage employed to scan or sweep a cathode-ray tube. SCANNING (See Sweep) SEPARATOR The circuit used to separate the horizontal and vertical synchronizing pulses from each other
and the video signal. SPOT A visible spot of light formed by the impact of the electron beam upon the screen. SWEEP The action of an electron beam in tracing lines across the screen. SYNCHRONIZATION A process of producing synchronism between circuits. TELEVISION A general tern for the transmission or reproduction of visual images by radio. TELETRON A receiving cathode-ray tube developed by the Allen B. Du Mont Laboratories, Inc. VIDEO Pertaining to the picture section of the receiver or transmitter.
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