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w
Dulux®
D500
OPERATING
MANUAL
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em:I
0500
Rapid
Finish
spray
system
CONTENTS
OPERATING
1.
2.
2.1
2.2
2.3
2.4
2.5 Service
3.
3.1
3.2
3.3
3.4
4.
5.
6.
7.
INSTRUCTIONS
EXPLANATION
GENERAL
Workplace safety
Electrical safety
Personal safety
Use
and
DULUX
INSTR
UCTIONS
Workplace safety
Personal safety
Electrical safety 6
Cleaning
DU
LUX
COATING
PREPARING
S
ET
UP
OF
SYMBOLS
SAFETY
care
RAPIDFINISH
and
RAPIDFINISH
MATERIALS
INSTRUCTIONS
servicing
THE
COATING
SAFETY
PARTS
manual
USED
MATERIAL
9.
3
3
3
3
3
4
4
5
5
5
6
6
7
8
8
9
ADJUSTING
MATERIAL
SPRAY
10.
CLEANING
11.
REASSEMBLY
12.
MAINTENANCE
13.
SPARE
14.
ACCESSORIES
15.
TROUBLESHOOTING
16.
ffCHN
17.
Information about the
oscillation level
ENVIRONMENTAL
18.
PRODUCT
19.
CUSTOMER
22.
Two
year guarantee
THE
VOLUME
TECHNIQUE
PARTS
LIST
ICAL
DATA
LIABILITY
SERVICE
PROTECTION
11
11
12
14
15
16
17
17
18
18
19
19
20
20
8.
ADJUSTING
THE
SPRAY
SETTING
10
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OPERATING
Please
read
these
of
the
safety instructions provided
in a safe
1.
EXPLANATION
place for future reference.
INSTRUCTIONS
operating instructions carefully before using this
in
this document.
OF
Keep
these
2.
GENERAL
operating instructions
device.
Observe
SAFETY
all
SYMBOLS
The following icons are used
opera
ting
USED
instructions.
Ind
icates a potential danger
of
personal
damage
Indicates
hazard and the danger
a potenti
In
dicates a tip
the device or other
helpful information.
Indicates useful
env
ironmental information
relating
inju
to
the device.
an
electrical
al
electrical ~hock.
to
the device.
-
for
in
ry
these
to
you
using
of
or
INSTRUCTIONS
Read
all instructions
carefull
y.
Failure
to foll
in
st ructions
electr ic sh
ser
ious personal
WORKPLACE
2.1
Keep
you
Untidy
are more
Neve
r use the
an
area containing flammable liquids,
gases or combustible dusts. Power
too
ls
commonly
can i
gnite dust or vapours.
Do not
c
hil
dren or other people are nearby.
You
can lose control
you
are distracted.
SAFETY
r workplace clean and well
workplaces with poor lighting
likely
to
result
Rapid
Fini
generate sparks that
use the RapidFinish device when
of
ow
these
may
res u
ock,
fire
and
injuri
in
an accident.
sh device
the device if
in
lt
or
es.
in
lit
.
2.2
ELECTRICAL
Keep
the
fr
om rain and moisture. There
greater risk
penetrates electrical equipment.
operate the RapidFinish device where
it
can
(Eg.
Pool or
fall
Rap
or
SAFETY
id Finish device
of
an
electric sh
be
dropped
pond).
into
away
is
ock
if
water
a
water
Do
not
3
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11!.Zm!!:1
D500
Rapid Finish
spray
system
manual
If you cannot avoid using the RapidFinish
device
in
a damp
environment,
residual
a
breaker
electric shock.
Before
electrical
protected
Exposed and unused
in the
spraying. There is the ri
shock
electrical
If
working
device, only use
is suitable
work
extension lead reduces the risk of
an
2.3
PERSONAL
Remain attentive at
using the RapidFinish device.
use the
the influen
medication. Any lapse in
while
serious
Always
equipment
device, including safety goggles.
Depending
being used,
equipment such
safety shoes, hard hat and ear protection
reduces the
Avoid
accidentally. Make
is switched
current
(or
commencing
socket to
by
work
if
sprayed
socket.
outdoors
ing cond ition. Using a suitable
electric
operated
RCD)
to
reduce the risk
work,
be
used is
a circui t breaker,
electrical
area
must
be masked before
sk
material
with
an
extension cable
for
outdoor
shock
use and in good
.
ensure
of an
enters
the RapidFinish
SAFETY
all
times
tool
using t
injuries.
wear
starti
if you are
ce
of drugs,
he
personal
when
on
wearing
risk
ng
off
tired
or
alcohol
concentration
device can lead to
protective
using the Rapid Finish
th e type of
as
of injury.
up the RapidFinish device
before connecting
power
personal
a dust mask,
sure
that
use
circuit-
of
the
suitably
or
fuse.
sockets
electric
an
when
Do
not
under
or
tool
protective
non-slip
the
tool
it
that
to the
power
supply, picking it up
carrying
power
or
supply
increases
Avoid
the Rapid Finish device. Make sure that
you are standing with you r feet
on
at
better
unexpected situation.
Always
operating the RapidFinish device.
Contain long
clothing
jewelle ry
moving
This d
or
sensory
little
spray painting.
2.4
USE
Do
use a
the
power
intend
Do not use the RapidFinish device if t
switch
be
must
Remove the power plug
electrical
RapidFinish device settings, adding
or
it. Placing
switch
connecting the device to a
which
the
an
unnatural
the ground and have you r balance
all
times. This will enable you to
control
wear
or
Jewellery. Loose clothing,
or
parts,
ev
ice
people
with
or
mental
experience
AND
CARE
not overload the
tool
that
work
that
tools
ed
purpose can lead to accidents.
is defective. A device
switched
be
repaired before it can
socket before changi
removing accessories,
your
while
carrying
it is already switched
risk
of
an
posture when using
the tool in any
suitable clothing when
hair and
long
must
you are doing. Using
for
on
avoid loose
hair
can
resulting
not
be
restricted
abilities
or
knowledge about
power
has been designed
anything
or
off
is
dangerous and
from
finger
on the
the device,
power
accident.
firmly
be
caught in
in
injur
y.
used.by c
physical,
or
who have
tool. Always
other
than the
that
be
the
ng
or
putting
or
on
hildr
en
for
he
cannot
used.
4
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the device away. This prec9utionary
measure
the device unintentionally.
Store the Rapid Finish device out of the
reach of children.
who
has not read the operating
use the device. The RapidFinish device
can
inexperienced persons.
Ta
device. Check that moving
freely
damaged
Many accidents are the
a
Use
tools,
instructions
You
consideration
the
before
The
other
to
2.5
SERVICE
All
should
technician using
Service
by
non-genuine
damage to the device
user. For
advice please
Service AUST
will
prevent you
is
unfamiliar
be
dangerous when used by
ke
proper
without
poorly
maintained device.
the
power
etc.
with the device
care of
jamming. Repair
parts
before using the device.
tool, accessories, insert
in
accordance
from
Do
not let anyone
your
Rapid Finish
parts
result
with
only.
should
always
take
into
the
work
conditions
type
of
activity
using
use
of power tools for purposes
than
the
to
the
Rapid
intended
be
carried
Finish
ones
dangerous situations.
repairs to the RapidFinish device
be
performed
or
maintenance of the devi
unqualified
further
parts
by
original
personnel
may
or
product
contact
13
25
25.
an
spare
or
result
injury
or
Dulux
starting
or
who
instructions
function
or
replace
of using
th~se
and
out
device.
can
lead
authorised
parts.
ce
using
in
to the
application
Customer
If
the supply cord
damaged, it
be
replaced
manufacturer,
agent
or a similarly
qualified person in
to avoid a safety hazard.
DULUX
3.
SAFETY
WORKPLACE
3.1
The device must not
workplaces
vapour
atmospheres
There
ignition in the vicinity
such
cigarettes,
sparks,
hot
surfaces.
Only spray substances
to be
instructions
and observe any
manufacturer.
spray
a flash point below 23°C
manufacturer's
Take care to
vapours
when
Be
aware of the wind
working
the coating substance a
distances, potentially causing damage
to
surrounding
RAPIDFINISH
INSTRUCTIONS
SAFETY
be
where
potentially explosive
I gas
or
combustible
may be present.
must
not
be
any
during
as
open fires,
cigars and tobacco pipes,
live elec
non-hazardous.
highly
are
using
outdoors. Wind can
heater
trical
equipment
Follow
provided
flammable
ensure
not sucked in
either
on
specifications
Do
not use the devi
Safety Data Sheet).
that
indoors
direction
areas.
used in
sources
that
substances
greater
is
must
by
the
service
order
dust
of
spraying,
elements,
and
are known
the
the
container
from
ce
wit
I
refer
coating
solvent paint
by
the device
or
outdoors.
when
carry
the
to
h
5
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Bl!:1:1
3.2
0500
RapidFinish
When
working indoors, always ensure
your
work
PERSONAL
spray system manual
areas are adequately ventilated.
SAFETY
Paint mist and solvent paint vapours
are damag
ing to
your health.
wear breathing equipment such as
organic
and
or
vapou
r/particulate respirators
only
work
in
well ventilated rooms
while using supplementary
ventilation equipment.
It
is also advisable
to
wear
personal protective equipment such
as protective clothing [overalls and
long
sleeve shirt). safety glasses, ear
protection and impervious gloves when
using this device.
Never point the spray stream towards
another person or animals.
Do
not
let children handle the device.
3.3
ELECTRICAL
SAFETY
Before commencing any work , the
conditi
on
of
the power cord and power
p
lu
g must
be
checked
good
working condition.
sign
of
deterioration and I or damage,
do
not
use the device.
Ensure that the power
to
ensure
If
plug
there is
the electrical socket. The power
must not
be
modifi
ed
in
any
unmodified plugs and su itable sockets
reduces the risk
Never operate t
of
an
electric shock.
he
device
if
seal is damaged or missing. A damaged
or
missing nozzle seal can allow
to
enter the device, increasing the risk
of
electric shock. Check the nozzle seal
before each use.
Always
add
iti
onal
it
is
in
any
securely fits
plug
way.
Using
the nozzle
liqui
ds
To
avoid
3.4
damage
do
not
carry the device
hang
it
from the lead, or pull
lead
to
remove the power
the lead
away
edges and
or twisted lea
an
electr ic shock.
CLEANING
to
the power lead,
by
from heat, oil, sharp
moving
tool parts. Damaged
ds
increase the risk
AND
SERVICING
Before cleaning or commencing
work
on
the spray
plug
from t
Always
remove the spray attachment
gun
unplug power
he
electrical socket.
and container from the motor before
clean
ing. Highly
with
a flash
not
be
used
i)Jever
open the device yourse
to
make repai rs
All
repairs must
fla
mmab
poin
t below
to
clean the device.
to the
electrical system.
be
performed
authorised tec hnician.
Th
e device must
func tional
valve.
only
be
If paint rises
ventilating hose [figure
using the
and clean the vent ilat
device
immediately. Dismantle
in
g hose,
diaphragm. Replace the diaphragm
necessar
its
Only
side.
use ori
y.
Do
ginal DU
not
lay the
LUX
accessories and spare parts
device
to
guarantee compliance
all safety regulations.
the lead ,
on
plug. Keep
le
materials
23°C
should
lf
in
by
used
with
in
1,
item 11) stop
valve
device
or
WAGNER
with
the
of
any
order
an
a
the
and
if
on
this
with