Dukane 9001-2008 User Manual
Intelligent Assembly Solutions
iQ Series
ULTRASONIC POWER SUPPLY
AL
AUTOMATED HAND PROBE PRESS
User’s Manual
Dukane Part No. 403 – 583– 00
Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949
Products are manufactured in ISO
ISO 9001:2008
registered facilities.
www.dukane.com/us
iQ Series, Ultrasonic Power Supply AL User’s Manual
Copyright © 2010
Notice of Rights:
All rights reserved. No part of this manual including the interior design, cover
design and icons may be reproduced, transmitted or utilized in any form or
by any means, electronic, mechanical, photocopying, recording, or by any
information storage and retrieval system, without written permission from the
manufacturer.
Notice of Liability:
The information contained is this manual is distributed on an “As is” basis, without warranty. While every precaution has been taken in the preparation of this
manual, the manufacturer shall not have any liability to any person or entity with
respect to any liability, loss, or damage caused or alleged to be caused directly
or indirectly by the instructions contained in this manual, or by the hardware
products described herein.
Specications are subject to change without notice.
This user’s manual documents product features, hardware, and controls software
available at the time this user's manual was published.
Printed in the United States of America.
Part Number: 403–583–00
This ultrasonic equipment is manufactured under one or more of
the following U.S. Patents:
3,780,926 3,825,481 4,131,505 4,277,710 5,798,599 5,880,580 6,984,921 7,225,965
7,475,801 and 7,819,158 B2
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Dukane Manual Part No. 403-583-00
Revision History
Revision Revision
Number Summary Date
- 00 Original release. 11/02/2010
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
Contents
Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1
Section 2- Health and Safety . . . . . . . . . . . . . . . . . . . 5
Section 3- Installation . . . . . . . . . . . . . . . . . . . . . . . 11
Before Installation . . . . . . . . . . . . . . . . . . . . . . 13
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
RFI Grounding . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting Cables . . . . . . . . . . . . . . . . . . . . . 16
System I/O Connector Pinout . . . . . . . . . . . . . . . . 18
Section 4 - Controls . . . . . . . . . . . . . . . . . . . . . . . . . 21
Front Panel Overview . . . . . . . . . . . . . . . . . . . 23
Start-up Sequence . . . . . . . . . . . . . . . . . . . . . 25
LCD Display Overview . . . . . . . . . . . . . . . . . . 26
Section 5 - Process Control Settings . . . . . . . . . . . 27
Selecting the Weld Mode . . . . . . . . . . . . . . . . 29
Navigating the Modes . . . . . . . . . . . . . . . . . . . 30
Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Amplitude Adjustment . . . . . . . . . . . . . . . . . . . 32
System Information, Advanced Settings . . . . . 33
Setup Maintenance . . . . . . . . . . . . . . . . . . . . . 35
Section 6 - Probes and Probe Stacks. . . . . . . . . . . 37
Section 7 - Troubleshooting . . . . . . . . . . . . . . . . . . 49
Section 8 - Specications . . . . . . . . . . . . . . . . . . . . 55
Section 9 - Contacting Dukane . . . . . . . . . . . . . . . . 61
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Appendix A - E-Stop Circuitry Examples . . . 67
Appendix B - List of Figures . . . . . . . . . . . . 68
Appendix C - List of Tables . . . . . . . . . . . . . 69
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
Section 1 – Introduction
SECTION 1
Introduction
General User Information . . . . . . . . . . . . . . . . . . 3
Read the Manual First . . . . . . . . . . . . . . . . . . . . . .3
Notes, Cautions and Warnings . . . . . . . . . . . . . . . . . .3
Drawings and Tables . . . . . . . . . . . . . . . . . . . . . . .3
System Overview . . . . . . . . . . . . . . . . . . . . . . 4
Key Features . . . . . . . . . . . . . . . . . . . . . . . . 4
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
General User Information
Read the Manual First
Before operating your ultrasonic system, read this User’s
Manual to become familiar with the equipment. This will
ensure correct and safe operation. The manual is organized to allow you to learn how to safely operate this generator. The examples given are chosen for their simplicity
to illustrate basic operation concepts.
Notes, Cautions and Warnings
Throughout this manual we use NOTES to provide information that is important for the successful application and understanding of the product. A NOTE block is
shown to the right.
In addition, we use special notices to make you aware
of safety considerations. These are the CAUTION and
WARNING blocks as shown here. They have important
information that, if ignored, could have increasingly severe outcomes. These statements help you to identify and
avoid hazards and recognize the consequences. One of
three different symbols also accompany the CAUTION
and WARNING blocks to indicate whether the notice
pertains to a condition or practice, an electrical safety issue or an operator protection issue.
Drawings and Tables
The gures and tables are identied by the section number followed by a sequence number. The sequence num-
ber begins with one in each section. The gures and
tables are numbered separately. The gures use Arabic
sequence numbers (e.g. –1, –2, –3) while the tables use
Roman sequence numerals (e.g. –I, –II, –III). As an example, Figure 3–2 would be the second illustration in
Section three while Table 3–II would be the second table
in Section three.
Section 1 – Introduction
NOTE
Note statements provide additional
information or highlight procedures.
CAUTION
C a u t i o n s t a t e m e n t s
identify conditions or
practices that could result
in damage to the equipment or other property.
WARNING
Warning statements
point out conditions or
practices that could result in personal injury or
loss of life.
Condition
or Practice
Electrical
Hazard
Hearing
Protection
Dukane Manual Part No. 403-583-00
Page 3
iQ Series, Ultrasonic Power Supply AL User’s Manual
System Overview
Your iQ Series Ultrasonic Power Supply AL, an ultrasonic generator, provides a versatile stand-alone workstation.
This product’s rugged internal circuitry ensures a continuous resonant frequency lock at the start of each weld.
Standard to this line of generators are time and energy
control. The brightly lit display is easy to read. The menu
structure makes programming simple, and the one-touch
hot keys give the operator even more exibility.
The generator also includes an RFI line lter that passes
strict CE test specications for global applications.
Key Features
Trigger by Power is a Dukane patented feature that
•
produces greater weld consistency by requiring that
a sufcient amount of pressure/force is applied to the
part before the actual weld begins. Trigger by Power is
a cost effective alternative to trigger by force because
it does not require additional, expensive components
such as a load cell, amplier board or cabling.
vides consistent system performance regardless
of line voltage uctuations. It also eliminates the
need for bulky, external constant–voltage transformers.
Load Regulation provides constant amplitude
•
automatically regardless of power draw. The ultrasonic output amplitude level is held to within
±1% to provide weld process consistency and reduced weld cycle times.
Industrial Line–Power Source means that
•
standard systems will operate worldwide at all
industrial high line voltage levels, whether it is
200VAC @60Hz in Japan, 240VAC @50Hz in
Europe or 208VAC @60Hz in the United States.
There are no internal transformer taps to change
for worldwide operation. North American systems are optionally available to operate on the
120VAC line voltage level.
Multiple Electronic Overload protec-
•
tion circuits prevent instantaneous component failure in the event of extreme output overload conditions, and rated overload
power limit is based on the actual true RMS
power output level.
Compact Generator is small and easily moved, and
•
this allows your table or work bench to accommodate
more of the items needed for your process.
Pulse Width Modulation incorporates patented
•
circuitry giving the power supply the ability to
efciently change the output amplitude. This makes
it possible to start large horns with reduced power. It
also provides more power efcient switch-mode generator operation and increased reliability.
Linear Ramp Soft Start circuitry allows the acous-
•
tic stack to ramp up to operating amplitude smoothly,
minimizing the start-up surges and abnormal stress to
the stack and generator.
Digi-Trac Tuning tracks the resonant frequency of
•
the acoustic stack (horn, booster, transducer) and ad-
justs the generator output frequency to match it. This
is done for every weld cycle and eliminates the need
to manually tune the generator.
Line Voltage Regulation automatically maintains
•
constant amplitude regardless of line voltage deviation. The available output power is maintained with
any voltage input within the specied range. This pro-
CE Certication means that the system meets
•
the required European standards to be sold and
used in Europe.
ISO 9001 Certication means that this system
•
has been manufactured to high quality standards
and assures you of manufacturing excellence.
Page 4
Dukane Manual Part No. 403-583-00
Section 2 – Health and Safety
SECTION 2
Health and Safety
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Plastics Health Notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lifting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
General Considerations
Please observe these health and safety recommendations for
safe, efcient, and injury-free operation of your equipment.
In this manual, the term system refers to a complete group
of components associated with the welding of plastic or
metal parts, also known as an ultrasonic assembly system.
A typical system consists of a generator and/or ultrasonic
process controller, start and stop switches, power controls,
connecting cables, and the probe assembly which includes
the transducer, booster, horn and replaceable horn tip.
Proper Installation - Operate system components only
after they are properly installed and checked.
No Unauthorized Modications - Do not modify your
system in any way unless authorized to do so by the man-
ufacturer. Unauthorized modications may cause injury
to the operator and/or equipment damage. In addition,
unauthorized modications will void the equipment warranty.
Keep the Cover On - Do not remove any equipment cover unless specically directed to do so by the manufacturer. The generator produces hazardous electrical voltages
which could cause injury.
Grounded Electrical Power - Operate this equipment
only with a properly grounded electrical connection.
annoying or uncomfortable
sounds. In addition, sound absorbing materials, enclosures
or sound deectors may be installed to reduce the noise level.
Section 2 – Health and Safety
WARNING
Never operate the generator with the cover
off. This is an unsafe
practice and may cause
injury.
CAUTION
Parts being joined ultrasonically sometimes vibrate at
audible frequencies. Wear
ear protection to reduce
(See Page 8 for grounding information.)
Comply with Regulations - You may be required to add
accessories to bring the system into compliance with applicable OSHA regulations for noise exposure.
Plastics Health Notice
Before using any ultrasonic welding system, be sure you
are familiar with OSHA regulations from the U.S. Department of Labor about the particular type of plastic(s) you
are using.
When plastic materials are being processed, they may emit
fumes and/or gases that could be hazardous. Make sure
you have adequate ventilation whenever these plastics are
processed.
Dukane Manual Part No. 403-583-00
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iQ Series, Ultrasonic Power Supply AL User’s Manual
Grounding Contacts
Typical Outlet
Provided Cable
Electrical Safety
Domestic Power Grounding
For safety, the power cords used on this product have a
three-wire, grounding-type power cord. Figures 2-1 and
2-2 illustrate the appropriate electrical outlet to use with
the power cords included with 100-120 volt and 200-240
volt systems respectively. This information applies to
systems shipped to North America or Japan.
Approved 2 pole, 3 wire grounding receptacle
HUBBELL No. HBL 5262 or equivalent
NEMA Configuration 5–15R or 5–20R
Figure 2–1 Example of 125 Volt,
Grounded, 3-Prong Plug and Receptacle
Figure 2–3 International 220/240V Grounding
CAUTION
If you have a two-prong electrical receptacle, we strongly
recommend that you replace
it with a properly grounded
three-prong type. Have a
qualied electrician replace
it following the National Electric Code and any local codes
and ordinances that apply.
See Figures 2–1 and 2–2.
Approved 2 pole, 3 wire grounding receptacle
HUBBELL No. HBL 5662 or equivalent
NEMA Configuration 6–15R or 6–20R
Figure 2–2 Example of 250 Volt,
Grounded, 3-Prong Receptacle
International Power Grounding
The power cable normally provided for international use
is compatible with the power outlet used in many Continental European countries. Refer to Figure 2–3. However, if your application requires another type of power
cord, check with your equipment supplier, and follow local regulations concerning proper wiring and grounding.
Page 8
CAUTION
If there is any question about
the grounding of your receptacle, have it checked by
a qualified electrician. Do
not cut off the power cord
grounding prong, or alter
the plug in any way. If an
extension cord is needed,
use a three-wire cord that is
in good condition. The cord
should have an adequate
power rating to do the job
safely. It must be plugged
into a grounded receptacle.
Do not use a two-wire extension cord with this product.
Dukane Manual Part No. 403-583-00
Lifting the Equipment
lb kg
Generator Only 12 5.44
Generator + Packing
Materials
Table 2–I iQ Generator Weights
How to Lift Safely
• Before lifting, take a moment to think about what
you’re about to do.
• Examine the object for sharp corners, slippery spots
or other potential hazards. Know your limit and don’t
try to exceed it.
• Ask for help if needed, or if possible, divide the load
to make it lighter.
17 7.71
Section 3 – Installation
CAUTION
Ta k e c a r e i n l i f t ing the equipment. We
recommend using a mechanical lift device to assist.
• Know where you are going to set the item down, and
make sure it and your path are free of obstructions.
Then follow these steps:
Step 1. Stand close to the load with your feet
spread apart about shoulder width, with
one foot slightly in front of the other for
balance.
Step 2. Squat down bending at the knees (not your
waist). Tuck your chin while keeping your
back as vertical as possible.
Step 3. Get a rm grasp of the object before be-
ginning the lift. Begin slowly lifting with
your LEGS by straightening them. Never
twist your body during this step.
Step 4. Once the lift is complete, keep the object
as close to the body as possible. As the
load’s center of gravity moves away from
the body, there is a dramatic increase in
stress to the lumbar region of the back.
Step 5. If you must turn while carrying the load,
turn using your feet-not your torso. To
place the object below the level of your
waist, follow the same procedures in reverse order. Remember, keep your back
as vertical as possible and bend at the
knees.
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
Section 3 – Installation
SECTION 3
Installation
Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
When to Use Lockout/Tagout Devices . . . . . . . . . . . . . . . . . . . . . . . 13
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RFI Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Automation Controlled System . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System I/O Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dukane Manual Part No. 403-583-00
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Dukane Manual Part No. 403-583-00
Before Installation
As you plan for the installation of your generator,
please consider these important subjects as listed
below:
• When to use lockout / tagout devices
• Lifting the generator safely - See Section 2,
Health and Safety, Page 9
When to Use Lockout /
Tagout Devices
Section 3 – Installation
WARNING
Electrical safety hazards
exist inside the generator
chassis. Before making
any internal adjustments
to the generator, apply a
lockout/tagout (LOTO)
device to the generator
chassis.
Figure 3-1 Lockout Device In Open Position,
Unlocked
The typical kind of LOTO device for this generator
is a clam shell type device (with lockout capability).
The LOTO device is placed over the plug end of the
generator electrical cord. This effectively prevents
access to the energy isolation point. See the example
of one such device in the gure above.
The gure to the right shows the lockout device in the
closed, locked position.
Continued
Figure 3-2 Bottom Lockout Device In
Closed Position, Locked
Dukane Manual Part No. 403-583-00
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iQ Series, Ultrasonic Power Supply AL User’s Manual
Lockout/Tagout
Continued from previous page
Procedure to use BEFORE making any internal
adjustments to the generator:
1. Push the generator's AC power switch/
breaker to the OFF position.
2. Unplug the generator's electrical cord from
its source.
3. Authorized personnel apply a lockout/
tagout (LOTO) device to the plug end of the
generator's electrical cord. Using a typical
clam shell type LOTO device:
1) Open the clam shell.
2) Place the electrical cord plug end
inside the shell.
3) Close the shell.
4) Secure the shell with its lock, and
lock it.
4. Wait a minimum of ve minutes for the
generator to discharge its electrical energy.
5. After taking these steps, make the necessary
adjustments to the generator.
Assuming the generator is being put back into
service. . .
Procedure to use AFTER making any internal
adjustments to the generator:
1. Authorized personnel remove the lockout/
tagout device from the plug end of the
generator's electrical cord. Using a typical clam
shell type LOTO device:
1) Unlock the protective shell.
2) Open the shell, exposing the electrical
cord end.
3) Remove the LOTO device, and set it
aside.
2. Plug the generator's electrical cord into its AC
power source.
3. Push the generator's AC power switch/breaker
to the ON position.
Page 14
Dukane Manual Part No. 403-583-00
Section 3 – Installation
Earth
Ground
#14 Gauge
Stranded or
Solid Wire
Fixed Probe Mount
or 2nd Chassis
Grounding Stud
3rd Chassis
Grounding
Stud
Chassis Grounding
Stud
Recommended protective
earth ground connection
wire color: green or green
with yellow stripe.
Unpacking
Carefully open your shipping container, and make sure
it contains the items shown on the shipping documents.
Inspect all items, and report any missing items or damage
immediately.
Placement
Make certain generator placement and cable routing do
not interfere with normal operation. Maintain easy access
to your equipment.
The operator should have unobstructed access to cables
and wiring.
RFI Grounding
Proper grounding for the generator chassis is essential
for the effective suppression of electrical noise or
RFI (Radio Frequency Interference). Every ultrasonic
generator contains a RFI lter that blocks noise on the
AC power line from entering the system control circuitry.
This lter also prevents ultrasonic frequency noise from
being fed back into the AC power line. For the RFI lter
to operate effectively, it is necessary to correctly ground
the system.
Connect a grounding wire from the grounding stud
connection (see Figure 3-1) to the nearest grounded metal
pipe or equivalent earth ground.
See Connecting Cables on the next page.
CAUTION
To m i n i m i z e e l e c t r i cal noise and eliminate
ground currents, ground
the chassis as shown.
Use a STAR conguration
(illustrated below). Do not
DAISY CHAIN the grounds.
NOTE
Chassis Grounding Stud
The chassis grounding stud is used to attach
a protective earth ground to the generator.
This will aid in the suppression of electrical
interference or radio frequency interference
(RFI) that is common in a industrial environment. Stud location is shown in Figure 3-3
on the following page.
Dukane Manual Part No. 403-583-00
CAUTION
If you have any questions
about the grounding of your
equipment and/or the electrical box, contact a qualified
electrician.
Page 15
iQ Series, Ultrasonic Power Supply AL User’s Manual
U.S. PATENT 5,880,580
OTHER PATENTS PENDING
POWER LINE OUTLET
MUST BE GROUNDED.
DISCONNECT LINE POWER
BEFORE REMOVING COVER.
ST. CHARLES IL 60174
MADE IN U.S.A.
DUKANE CORP
-WARNING-
INPUTS / OUTPUTS
CONFIGURATION
PE
U/S
IEC Connector Detail
200/240V Model
PE
Connecting Cables - Quick
Start Guide
Complete the basic connections as shown below:
• AC Line Input
• I/O (Input/Output) Connector
• Grounding Stud
• AC Power Cord Connection
Step 1. Connect the AC line. For the 100/120V model,
plug the permanently attached power cord into a
suitable receptacle.
For the 200/240V model, attach the female end of
the power cord to the generator’s power inlet connector - A in Figure 3-3.
Step 2. Attach the I/O cable connector to the generator’s
input/output connection. - B in Figure 3-3.
Secure the connector to the system using the two
jack screws attached to the connector hood.
Step 3. Ground the generator chassis with the supplied 14-
Gauge wire. Attach one end to the grounding stud
- C in Figure 3-2. Attach the other end to the nearest grounded metal pipe or equal earth ground.
NOTE
AC Power Inlet
Depending on your generator model, line
voltage required for the generator is either
100-120 VAC at 50/60 Hertz or
200-240 VAC at 50/60 Hertz.
The unit has a power switch, and is powered ON whenever the AC line power is
live and the switch is in the ON position as
shown in Figure 3-4 below.
Push ON
Push OFF
Figure 3-4 Rocker-style Power Switch/Circuit Breaker
Step 4. Attach the male end of the power cord to a suit-
able line receptacle.
Connector - See Page 19 for information about the rear
panel CONFIGURATION connector E.
Power Cord with Strain Relief
D
C
Figure 3-3 Generator Detail - Rear View
(100/120 Volt Model)
E
A
B
Page 16
Dukane Manual Part No. 403-583-00
Section 3 – Installation
Power Cords
200/240 Volt Systems
The IEC AC power inlet connector mounted on the rear
panel requires a properly congured IEC compliant power
cord.
The 200/240 AC power cords supplied with the
generators are matched to the ultrasonic output power
rating and the continent of specied use. See Table 3-I.
Continent of Use Power Cord
North America 200 - 1541 240V, 10A
Europe 200 - 1542 240V, 10A
Table 3- I Standard IEC AC Power Cord Part Numbers
India 200 - 1624 240V, 10A
Part Number
100/120 Volt Systems (North America or Japan)
The power cord (including strain relief) supplied with the
100/120 AC systems is permanently attached to the rear
of the generator. Units with this power cord are for use in
North America or Japan.
Power
Automation Controlled System
Step 1. Ground the generator chassis using the supplied
14-Gauge wire, and attach it to the grounding
stud:C in Figure 3 -3.
Step 2. Optional – Ground the probe support. This is a
user–supplied 14-Gauge wire.
Step 3. Input/Output Cable - Attach the automation
control cable from the user–supplied automation equipment to the system HD-15 connector,
INPUTS/OUTPUTS on the rear panel: B in
Figure 3 -3.
Step 4. Attach the high voltage coaxial cable from the
probe to the ultrasound output connector, D in
Figure 3 -3.
Step 5. Connect the AC power cord to the generator
IEC power inlet connector, and plug the other
end into an approved AC outlet:
A in Figure 3 -3.
Dukane Manual Part No. 403-583-00
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iQ Series, Ultrasonic Power Supply AL User’s Manual
System I/O Connector Pinout
Table 3-II lists the signal names and descriptions, with
more detailed descriptions listed on the next page.
Pin Color Description
1 BLK Enable Out
2 WHT Enable In
3 RED System Overload Status Output
4 GRN Ultrasound Active Status Output
5 ORN Any Fault Status Output
6 BLU System Power Status Output
7 WHT/BLK Status Output Common (iQ Chassis Ground)
8 RED/BLK System Ready Status Output
9 GRN/BLK Power Signal Monitor Output (1mV = 1 Watt)
10 ORN/BLK Power Signal Monitor Common (IQ Chassis Ground)
11 BLU/BLK Fault Reset Input
12 BLK/WHT Ultrasound Activate/Cycle Start Input
13 RED/WHT Isolated Input Common (Sourcing or Sinking Inputs)
14 GRN/WHT No Connection
15 BLU/WHT No Connection
Table 3-II Generator Input/Output Signals
Pin 1 (Enable Out)
This is a current limited voltage source output intended
to connect to an E-Stop circuit. If an E-Stop circuit is
not used, Pin 1 must be jumpered to Pin 2 for ultrasound
operation to be enabled.
Pin 2 (Enable In)
The output from the E-Stop circuit is connected to this
pin when an E-Stop circuit is used. Otherwise, this pin
must be jumpered to Pin 1 for ultrasound operation to
be enabled. See Figure A-1 in Appendix A for E-Stop
circuit wiring examples.
Pin 3 (System Overload Status Output)
Pin 3 is a non-isolated digital NPN status output that
activates when an output overload condition is tripped.
This output will be an open circuit if an output overload
condition is not tripped. This output will remain latched
ON until the U/S Activate input is switched OFF and
then ON again.
Pin 4 (Ultrasound Active Status Output)
Pin 4 is a non-isolated digital NPN status output that
activates when the system is delivering ultrasonic power
to the load attached to the ultrasound output connector.
This output will be an open circuit when the ultrasound
output is off.
Pin 5 (Any Fault Status Output)
Pin 5 is a non-isolated digital NPN status output that
activates whenever any fault condition is detected that
inhibits ultrasound output and normal system operation.
This output will be an open circuit when no system fault
conditions are active.
Pin 6 (System Power Status Output)
Pin 6 is a non-isolated digital NPN status output that
activates when no fault conditions are detected by any of
the power fault detection circuits included in the system.
This output will be an open circuit when any power
related fault condition is detected.
Page 18
Dukane Manual Part No. 403-583-00
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