910
CNC-Nähanlage für freie Nahtkonturen
CNC sewing unit for free seam contours
Bedienanleitung / Operating Instructions
Aufstellanleitung / Installation Instructions
Serviceanleitung / Service Instructions
1
2
3
Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch
Telefon +49 (0) 5 21/ 59 25-00 Telefax+49(0)521/9252435 www.duerkopp-adler.com
Ausgabe / Edition: Änderungsindex Teile-Nr.:/Part-No.:
04/2007 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 910001
Alle Rechte vorbehalten.
Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise
Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG
verboten.
All rights reserved.
Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Copyright
ã 2007 - Dürkopp Adler AG
Foreword
This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.
The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.
The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.
The instruction manual must always be available at the machine/sewing
unit.
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
– Operation, including equipping, troubleshooting during the work
cycle, removing of fabric waste,
– Service (maintenance, inspection, repair) and/or
– Transport.
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
Never remove or disable any safety devices.
If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.
Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.
Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.
Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!
General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
2. Before putting into service also read the safety rules and
3. The machine must be used only for the purpose intended. Use of
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
5. Daily servicing work must be carried out only by appropriately
instruction book and operated by persons with appropriate training.
instructions of the motor supplier.
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as
the entire sewing unit is found to comply with EC directives.
13. The line cord should be equipped with a country-specific mains
plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).
It is absolutely necessary to respect the safety
instructions marked by these signs.
Danger of bodily injuries !
Please note also the general safety instructions.
Index Page:
Part 2: Installation Instructions cl. 910
1. Scope of delivery.............................................. 3
2. General notes and securing devices ................................. 3
3. Mounting the stand and the control cabinet
3.1 Tabletops................................................... 5
3.2 Mounting the parts of the stand ..................................... 5
3.3 Completingthetabletop.......................................... 6
3.4 Connecting the control box to the main switch ............................. 8
3.5 Mounting the stand and the reference value transmitter ....................... 9
3.6 Mounting the oil collector sump...................................... 10
3.7 Adjustingtheworkingheight ....................................... 11
4. Mounting the sewing unit
4.1 Mounting the oil pan ............................................ 12
4.2 Assemblyofthesewingunit........................................ 13
4.3 Mounting the control panel......................................... 14
4.4 Potential compensation .......................................... 15
4.5 Mounting the cover hood.......................................... 16
2
5. Connecting the plug connections to the control box
5.1 Plug connections at the multiple pin strip (4-fold) ........................... 17
5.2 Plug connections at the multiple pin strip (15-fold) ......................... 18
5.3 Wiring..................................................... 19
6. Mounting the thread reel holder .................................... 19
7. Changing the sewing foot and the fabric clamps ......................... 20
8. Mounting the eye protection ...................................... 21
9. Oil lubrication
9.1 Filling up oil.................................................. 22
9.2 Oiling wicks and felt part (connecting rod) ............................... 23
9.3 Oiling the hook path............................................. 24
10. Putting into operation
10.1 Installationofthemachinesoftware................................... 25
10.1.1 General notes ................................................ 25
10.1.2 Loading the program ............................................ 25
10.1.3 Dongle update via Internet ......................................... 26
10.3 Seamprogram................................................ 27
10.4 Sewingtest ............................................. 28
11. Optional equipment
11.1 Sewinglamp................................................. 29
1
1
2
3
4
10
8
5
9
7
6
2
1. Scope of delivery
The scope of delivery is dependent on your order.
Please check before the assembly whether all required parts are
available.
This description is valid for a sewing unit the individual components of
which are completely delivered by Dürkopp Adler AG.
–
1 Machine head incl. oil pan
Setofparts(electric)with:
–
2 Control panel
–
5 Mains switch
–
6 DAC control
Dürkopp-Adler accessories with:
–
3 Thread reel holder
–
–
–
–
–
–
Protectice cover (without illustration)
8 Stand (optional)
7 Pedal and rods (optional)
4 Table top (optional)
9 Oil collector sump
10 Drawer (optional)
2
2. General notes and securing devices
ATTENTION !
The sewing unit must only be assembled by trained specialist staff.
Securing devices
If you have bought an assembled sewing unit, the following securing
devices have to b e removed:
–
Tapes and battens at machine head, table and stand.
3
4 punch-marks for
Punch-marks from the underside
1 x on this spot only
drywall screws
4
3. Mounting the stand and the control cabinet
3.1 Table tops
The cutouts of self-manufactured table tops must have the dimensions
indicated in the sketch.
Caution: Risk of injury !
The table tops must have the necessary load-bearing capacity and
stability.
3.2 Mounting the parts of the stand
2
3
2
1
–
Mount the individual parts of the stand as shown in the illustration.
–
Turn the adjusting screw 3 to ensure the stability of the stand.
The stand must rest on the floor with all four feet.
–
Screw pedal 2 on stand strut 1.
–
Align pedal laterally.
Shift the pedal sideways so that it is positioned centrally to the oil
pan.
The stand strut is provided with slotted holes for aligning the pedal.
5
3.3 Completing the table top
654321
–
Place the table top on a worktop upside down.
–
Screw the main switch 6 on the underside of the table top on the
left.
–
Screw the cable duct 5 tight behind the main switch 6.
–
Screw the cable duct 2 tight to the left of the lead-through 1.
–
Put the connecting lead 4 in the cable duct.
–
Fasten the connecting lead 4 by means of strain relief 3.
7
–
Mount the socket kit 7.
–
Connect the cable wires at the mains switch to the clamps L1 and
L2 (see page (8).
–
Connect the protective switch in the mains switch.
6
8
–
Place the control box 8 on the underside of the table top and
position it in such a way that the side with the four sockets points to
the left (towards the thread reel holder).
–
Screw the control box with four screws on the punch-marked spot
at the underside of the table top.
2
7
3.4 Connecting the control box to the main switch
ATTENTION !
Work of every kind on the electric equipment of the sewing unit must
only be c arried out by electricians or correspondingly trained
personnel.
The mains plug has to be pulled out!
21 43
–
Take off the switching knob 1.
For this purpose loosen the screw 2 in the knob.
–
Remove the cover 3 from the main switch.
For this purpose unlock the locking bar in drill-hole 4 with a
screwdriver.
–
Run the cable from the control box into the cable duct.
–
Insertthecableinthemainswitch.
–
Connect the cable wires of the control box to the screws “T1" and
T2".
–
Connect the protective conductor of the control box in the main
switch.
–
Put the cover on the mains switch again.
–
5
Put on the switching knob 1 and screw it tight.
–
Put the cover on the cable duct.
8
3.5 Mounting the stand and the reference value transmitter
3
1
2
4
5
2
–
Put the stand on the table top and screw it tight.
–
Screw the set value initiator 1 with the mounting strap 2 to the
stand brace.
–
Hook in the ball cups of the pedal bars 3 at the pedal and the set
value initiator 1.
–
Screw the potential compensation cable 4 onto the mounting
strap 2.
–
Screw the potential compensation cable 4 of the set value initiator
onto the control unit using the screw 5.
9
3.6 Mounting the oil collector sump
–
Insert the holder for the oil collector sump in the drill-hole of the
table top.
–
Screw the oil collector sump 1 in.
1
10
3.7 Adjusting the working height
1
2
The working height is adjustable between 750 and 950 mm (measured
up to the top edge of the table top).
–
Loosen the screws 1 at both spars of the stand.
In order to avoid jamming pull out or push in both sides of the table
top equally.
The scales 2 at the outside of the s pars serve as adjusting aid.
–
Tighten both screws 1.
2
11
4. Mounting the sewing unit
4.1 Mounting the oil pan
2
3
4
1
–
Lay the oil pan 1 on the table top 3, align it and screw it tight
through the two through-bores 2 with two wood screws.
–
Push the screw (in the accessories) through the drill-hole 4 and
tighten it with washer and nut.
12
4.2 Assembly of the sewing unit
4 321
The small parts for setting up the sewing unit are included in the
accessories.
–
Place the sewing unit 1 on the oil pan 4.
–
Fasten the sewing unit on the left and on the right with the fixtures
5 and 8.
For this purpose screw the fixtures 5 and 8 tight with the screws 9,
the sheets 11 and the counternuts 10.
–
Insert the machine head support 6 in the drill-hole of the table top.
–
Tilt the sewing unit sideways.
–
Run the connecting cables 2 under the table top through the
opening 3.
–
Tilt the sewing unit back.
9
876 5
2
9
5
8
10
11
10
13
4.3 Mounting the control panel
–
–
4321
Screw the control panel 4 on the sewing unit with angle 3.
Lay rubber washers between the mounting angle of the control
panel and the cast housing.
Connect the connecting cable 2 to the control panel.
14
4.4 Potential compensation
1
–
From the control 1 to the machine head 2
–
From the machine head 2 to the oil pan 3
32
2
15
4.5 Mounting the cover hood
32 1
–
Place the cover hood 2 on the fitting spring 4 from above.
–
Lay the c able 3 of the control panel in the gap 5 of the cover hood
before.
–
Screw the cover hood on the sewing unit with two screws through
the drill-holes 1.
4
16
35
5. Connecting the plug connections to the control box
5.1 Plug connections at the multiple pin strip (4-fold)
1
2
3
Connect the plug connections of the sewing unit as follows:
–
Plug connection 1 è sewing motor plug (4-pole)
–
Plug connection 2 è step motor for the X-drive (5-pole)
–
Plug connection 3 è step motor for the Y-drive (5-pole)
2
17
5.2 Plug connections at the multiple pin strip (15-fold)
7
6
1
2
3
4
5
Connect the plug connections of the sewing unit, the control panel and
the reference value transmitter as follows:
–
Plug of light barrier /sensor
to plug connection 1 (REF-signals)
Note: The 8-pole plug is encoded.
–
Plug of magnets to plug connection 6 (PWM)
Note: The 8-pole plug is encoded.
–
Plug of encoder signal sewing motor
to plug connection 2 (encoder sewing motor)
–
Plug of control panel
to plug connection 3 (control panel)
–
Plug of control elements (pedal switch)
via adapter 5 to plug connection 4
(I/O 1-8)
–
Plug 7 for safe connection to the socket (SaveStop)
18
5.3 Wiring
2
In order to make it possible to tilt the machine head back the cables
leading from the head through the opening in the table top either to the
multiple pin strip (15-fold) at the control box or to the cable duct must
be long enough. For this purpose the cables must be laid to form a
great bend 2 with the help of some cable clips.
2
6. Mounting the thread reel holder
–
Insert the thread reel holder in the drill-hole of the table top and
screw it tight with nuts and washers.
Mount and align the thread reel arms and the thread guides.
The thread reel arms and the thread guides have to be positioned
vertically one upon the other.
19
7. Changing the sewing foot and the fabric clamps
21
The sewing unit 910 is delivered with two sewing feet.
Caution: Risk of injury !
Switchthemainswitchoff.
Change the sewing equipment only with the main switch switched off.
Changing the sewing foot
–
Unscrew screw 2.
–
Change sewing foot 1.
–
Insert screw 2 and tighten.
Disassembling the upper fabric clamp
–
Unscrew screws 4.
–
Remove fabric clamp 3.
Disassembling the lower fabric clamp
–
Unscrew screws 6.
–
Remove clamping plate 5.
65 4 3
20
The assembly is done in reverse order.
8. Mounting the eye protection
3
2
4
1
Caution: Risk of injury !
The sewing unit must not be operated without eye protection.
–
Tighten the eye protection 1 at the sewing unit 4 with the fastening
angle 2 and the two screws 3.
2
21
9. Oil lubrication
Caution: Risk of injury !
Oil can cause skin eruption.
Avoid a longer contact with the skin.
Wash yourself thoroughly after a contact.
ATTENTION !
The handling and disposal of mineral oils is subject to legal
regulations.
Deliver used oil to an authorized collecting station.
Protect your environment.
Be careful not to spill any oil.
Fill up the oil reservoirs exclusively with lubricating oil DA-10 or an
equivalent oil w ith the following specification:
–
Viscosity at 40° C: 10 mm
–
Ignition point: 150° C
DA-10 can be bought at the sales points of
DÜRKOPP-ADLER AG under the following parts numbers:
250 ml container: 9047 000011
1-Litre container: 9047 000012
2-Litre container: 9047 000013
5-Litre container: 9047 000014
2
/s
9.1 Filling up oil
1
2
43
Oil reservoir for lubricating the sew ing unit
–
Fill up oil through the drill-holes 1 and 4.
–
Check the oil level at the inspection glasses 2 and 3.
The oil level must be above the red mark of both inspection
glasses.
22
9.2 Oiling wicks and felt part (connecting rod)
21
ATTENTION !
When assembling the machine and after longer idle times the wicks
and the felt part 1 have to be soaked with some oil.
2
–
Screw off the bobbin plate.
–
Soak felt 1 and 2 with oil.
–
Put on the bobbin plate and tighten.
23
9.3 Oiling the hook path
2
1
Oiling the hook path
–
Flap down the hook cover.
–
Give a drop of oil between driver 2 and path 1.
–
Close the hook cover.
ATTENTION !
When assembling the machine and after longer idle times the hook
path and the connecting rod have to be lubricated.
Caution: Risk of injury !
Switchthemainswitchoff.
Lubricate the sewing unit only when it is switched off.
24
10. Putting into operation
10.1 Installation of the machine software
10.1.1 General notes
With the help of the “dongle with program” a specific sewing software
can be loaded on a DACIII control. The “dongle with program” is
marked by a label indicating the machine class and the software
version.
Such a loading process (booting) can e.g. be used to provide an
individual DACIII control with a sewing software (first installation) or to
load a new sewing software (update).
When delivering an individual control this is provided with a check
software only enabling the loading of a sewing software. The check
software does not allow further functions. If this check software is
destroyed by an incorrect loading process, it will not be possible any
more to load a software by means of a dongle. In this case a PC with a
loader cable has to be used.
Please find a detailed description of the procedure on the homepage of
Dürkopp Adler AG “www.duerkopp-adler.com” under the category
“Download Area” and “Software”.
10.1.2 Loading the program
ATTENTION !
Switch off the main switch before connecting the dongle!
–
Switchthemainswitchoff.
–
Plug the dongle 2 in the bushing X110 (dongle) 1 of the control
(see illustrations on page 26).
–
Switch the main switch on. The software is loaded. The loading
process will last less than 60 seconds.
Note !
Do not pull out the dongle or switch the machine off during the loading
process (otherwise the software will be destroyed)!
–
After loading the software the machine will make a warm start.
–
The basic screen appears.
2
25
–
Pull the dongle 2 out now.
ATTENTION !
The software must be compatible with the machine class.
If the s oftware version does not correspond to the machine class, do
not confirm.
Switch the machine off and repeat the loading process with the correct
software version.
2
10.1.3 Dongle update via Internet
1
The dongle can be updated via the Internet. For this purpose call up
the homepage of Dürkopp Adler AG “www.duerkopp-adler.com”. Under
the category “Download Area” and “Software” you will find the
download service programs and the corresponding machine software.
The instructions available on this page describe the exact procedure
for updating the dongle.
26
10.2 Seam program
If no seam program is stored in the control, the following message will
be indicated when the sewing unit is switched on for the first time:
–
Press the “ESC” key.
The main menu appears.
–
Create a new seam program by teach-in or load a seam program
from the dongle (see operating instructions).
2
27
10.3 Sewing test
After finishing the assembly work a sewing test should be made.
–
Plug the mains plug in.
–
Wind up the bobbin thread (see operating instructions chapter 7.5)
Caution: Risk of injury!
Switchthemainswitchoff.
Thread in the needle thread and the bobbin thread only with the sewing
machine switched off.
–
Thread in the needle thread (see operating instructions
chapter 7.1).
–
Insert the bobbin thread winder (see operating instructions
chapter 7.6).
–
Switchthemainswitchon.
The control is initialised.
–
Select the material to be processed.
–
Make the sewing test first at low speed and then at continuously
increasing speed.
–
Check whether the seam pattern corresponds to the desired
requirements.
If the requirements are not met, alter the thread tensions (see
operating instructions chapters 7.2 and 7.7).
If necessary, also check the adjustments indicated in the service
instructions and correct them, if required.
–
Check the oil level at both inspection glasses during the operation
of the sewing unit.
28
11. Optional equipment
11.1 Sewing lamp
32 1
For the sewing unit 910 the sewing lamp 1 (order no.
9822 510026) and the table clamp 3 (order no. 9822 510027) are
available.
–
Clamp the sewing lamp on the table top 2.
–
Push the plug in the socket under the table top.
2
29
Note:
30
Loading...