Duerkopp Adler 559 Operating Instruction
559
Doppelkettenstich Knopflochautomat
Einfachkettenstich Schnürlochautomat
Automatic double-chainstitch buttonholer
Automatic single-chainstitch eyelet machine
Bedienanleitung / Operating Instructions
Aufstellanleitung / Installation Instructions
Serviceanleitung / Service Instructions
1
2
3
Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 Telefax+49(0)521/9252435 www.duerkopp-adler.com
Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:
07/2007 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 559001
Anleitung, komplett / Manual, complete
Übersicht Summary
559
Bedienanleitung
Aufstellanleitung
Serviceanleitung
Bauschaltplan
9890 580001 B
Pneumatikgeräteplan
9770 559001
Operating Instructions
Installation Instructions
Service Instructions
Interconnection-diagram
9890 580001 B
Pneumatic circuit plan
9770 559001
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Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise
Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG
verboten.
All rights reserved.
Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Copyright ©
Dürkopp Adler AG - 2007
Foreword
This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.
The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.
The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.
The instruction manual must always be available at the machine/sewing
unit.
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
– Operation, including equipping, troubleshooting during the work
cycle, removing of fabric waste,
– Service (maintenance, inspection, repair) and/or
– Transport.
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
Never remove or disable any safety devices.
If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.
Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.
Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.
Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!
General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
2. Before putting into service also read the safety rules and
3. The machine must be used only for the purpose intended. Use of
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
5. Daily servicing work must be carried out only by appropriately
instruction book and operated by persons with appropriate training.
instructions of the motor supplier.
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as
the entire sewing unit is found to comply with EC directives.
13. The line cord should be equipped with a country-specific mains
plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).
It is absolutely necessary to respect the safety
instructions marked by these signs.
Danger of bodily injuries !
Please note also the general safety instructions.
Index Page:
Preface and general safety hints
Part 1: Operating Instructions cl. 559
(Edition: 07/2007)
1. Description of product
1.1 Use in accordance with the requirements ...................................5
1.2 Briefdescription..................................................5
1.3 Subclasses.....................................................6
1.4 Structure of product ................................................7
2. Technical data ...................................................8
1
3. Operation
3.1 Needles, threads and gimps ...........................................9
3.2 Removingandinsertingtheclampingplates ................................10
3.3 Needle change ..................................................11
3.4 Threading the needle thread ..........................................12
3.5 Threading the looper thread ..........................................13
3.6 Threading the gimp thread ...........................................14
4. Swivelling the automat up and down ...................................14
5. Thread tension
5.1 Needle and looper thread tension .......................................15
6. Changing of cutting blocks and knives ..................................17
7. Push button ...................................................18
8. Setting the cloth stops ............................................18
9. Switching o n - Switching off - Threading mode
9.1 Switchingon....................................................19
9.2 Switchingoff....................................................19
9.3 Threading mode .................................................19
10. Control
10.1 General notes ...................................................20
10.2 Index of the control panel keys.........................................20
Index Page:
10.3 Mainlevelofthemenusystem.........................................21
10.3.1Directeditingofthevaluesinthemainlevel ................................21
10.3.2 Selecting the buttonhole program .......................................21
10.3.3Adjustingthethreadtensioninthemainlevel ...............................22
10.3.4 Adjusting the cutting length in the main level ................................22
10.3.5 The counter ....................................................22
10.4 Operatingthemenu...............................................23
10.4.1Selectionofamenuitem............................................23
10.4.2Editingofavalue.................................................23
10.4.3Listofmenuandsubmenuitems .......................................24
10.4.4 Programming a buttonhole ...........................................25
10.5 Sewing operation .................................................28
10.5.1Switchingon....................................................28
10.5.2 Selection of a buttonhole program ......................................28
10.6 Sewing.......................................................29
11. Information messages
11.1 Needle not in basic position ..........................................30
11.2 Pressuremonitor.................................................30
11.3 Threadbreakage.................................................30
11.4 Threading mode .................................................31
12. Error messages .................................................31
13. Maintenance
13.1 Cleaning ......................................................32
13.2 Oiling ........................................................33
13.3 Control.......................................................34
1. Description of product
1.1 Use in accordance with the requirements
The DÜRKOPP ADLER 559 is a sewing automat determined for
sewing buttonholes in light to medium-weight material, i.e. fabrics
made of textile or synthetic fibers.
Such sewing materials are used in the clothing industry. Furthermore,
this sewing automat can possibly also sew so-called technical seams.
However, in this case the user has to estimate the possible risks
(preferably in c ooperation with DÜRKOPP ADLER) because on the one
hand such fields of application are comparatively r are and on the other
hand there is an immense variety of possibilities. According to the
result of this estimation suitable safety measures are to be taken.
Generally only dry fabrics must be processed w ith this machine. The
material must not be thicker than 8mmwhen compressed by the
lowered upper fabric clamps.
It must not include any hard objects. When working with the sewing
automat the operator must wear a finger and eye protection.The
sewing automat must be installed and operated in dry and well-kept
room s only. If it is operated in other rooms, which are not dry and
well-kept, further measures can become necessary which have to be
agreed upon (see EN 60204-31:1999). We as manufacturers of
industrial sewing machines take it for granted that at least semi-skilled
operators are working with our products so that we can assume that all
usual operations and their risks are known to them.
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1.2 Brief description
The DÜRKOPP ADLER 559 is an automatic double-chainstitch
buttonholer or a s ingle-chainstitch automat for stitched eyelets with
CNC step motor technology for the material feed and the rotation of the
sewing mechanism. The automatic buttonholer works with two
chainstitch loopers the left of which is thread-guiding. For sewing of
buttonholes with or without eyelet, with taper tack, round tack, cross
tack or without bartacks. The automat is equipped with a needle thread
trimmer and an electronically regulated needle thread tension.
Technical features
The automat is driven by a positioning drive integrated in the machine
arm.
The drive for the motion of the axes X, Y and Z is effected via one step
motor each. These drives are controlled via an electronic control in
conjunction with various pneumatic machine functions.
The control panel is fitted on the machine arm in such a way that the
operator has a good view on it and that it is easily accessible. This
drive and control system offers the following advantages:
–
Variable sewing speed according to the sewing parameters
(e.g. needle thread, looper thread, material, seam width)
up to 2200 stitches/min. max.
–
Quiet running (no mechanical switching on and off).
Additional noise reduction by optimized needle bar and looper
drive.
–
The use of step motors allows a very variable field of application.
Control cams are not used.
–
The control panel with 8-digit LED display and membrane keyboard
is fitted on the right of the sewing head within easy reach of the
operator.
–
The following functions are operated via push button:
- Closing and opening the clamp
- Activating the sewing operation
- Quick stop with needle position “up”
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–
Pneumatic cutting open of the buttonhole.
–
Automatic adaptation of the cutting power of the buttonhole knife
dependent on the programmed buttonhole length.
–
Due to the vertically working cutting block support no follow-up
work required in case of different cutting block heights.
–
Central oil wick lubrication from two oil reservoirs.
–
Switch at the head cover for moving to the ideal position for
threading in.
–
Electronically controlled needle thread tension.
–
In case of needle thread breakage the needle thread monitor
interrupts the sewing cycle, the fabric clamps remain closed and
hold the workpiece which can be removed at the touch of a button.
–
Covered, smooth design. The swivelling up of the automat is
supported by a gas-pressurized spring which also helps that the
machine head is swivelled back slowly.
Control
–
A counter of the number of buttonholes sewn is shown in the
display.
–
5 programmable buttonholes can be memorized.
–
Integrated test and monitoring system ”Multitest”. Apart from the
monitoring of the sewing process this allows a rapid test of the
input and output elements as well as of the motor functions without
additional measuring instruments.
–
Electronic alteration of the throw width in lip and eyelet.
–
By means of a setting provision in the display it is made possible
that the fabric support plate moves to the initial position of the next
buttonhole after releasing the workpiece. This means a better view
when loading the workpiece.
–
According to the buttonhole type the following parameters can be
set at the control panel:
- with or without eyelet
- max. speed 2200 min
-1
- buttonhole length
- cutting before or after sewing
- without cutting open
- number of stitches in the eyelet
- stitch distance
- taper tack length
1.3 Subclasses
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559-151000 With trimmer for the needle thread cut short.
For cutting lengths up to 42 mm. Universal machine for
buttonholes in fabrics of different quality and size;
according to the sewing equipment with or without
lower gimp alternatively.
1.4 Structure of product
Subclasses
Equipment Material number
Sewing automat 0559 990001 X
Accessories 0791 580501 X
Optional equipment:
Pneumatic connection package 0797 0030031 O
Integral sewing lamp (LED) 0580 100344 O
Foot switch 9880 580002 O
Upper gimp guide 0580 590804 O
Fabric deflector for back trousers 0580 590574 O
Support table for operating while standing 0580 590504 O
Positioning aids
Spacer for the distance from buttonhole to buttonhole 0580 590394 O
(R+L)
Spacer (R+L) for the distance between buttonhole 0580 590404 X
and fabric edge
Laser marking lamp 0580 590564 O
Slide-on table for vertical positioning 0580 590604 O
Kit for vertical positioning 0580 590554 O
(left and right clamping plate)
559-151000
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Stands
MG58-13 (normal installation) MG58 400104 O
Stand with fastening parts and table top 1060x750
incl. maintenance unit and rollers
MG58-13 (normal installation, narrow stand) MG58 400124 O
Stand with fastening parts and table top 620x750
incl. maintenance unit and rollers
MG58-13 (vertical positioning, narrow stand) MG58 400114 O
Stand with fastening parts and table top 1060 x 600
incl. maintenance unit and rollers
X = Standard equipment
O = Equipment as per request
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2. Technical data
Machine head: Class 559
Type of sewing stitch: Double-chainstitch
Number of needles: 1
Needle system: 558 / 579
Attention!
When changing over from one needle system to the other the distance
between looper and needle and the adjustment of the needle
protection have to be checked in any case (see service instructions).
Max. needle size: Nm 80-120 (558) / Nm 90-125 (579)
Needle thread size: max. Nm 50
Looper thread size: max. Nm 30
Max. Speed: 2200 min
-1
Stitch distance: 0,5-2mm
Max. sewing length: 50 mm
(depending on the sewing equipment)
Max. cutting length: 50 mm
(depending on the sewing equipment)
Operating pressure: 6 bar ± 0,5 bar
Air consumption: approx. 3 NL per working cycle
Rated load: 320 VA
Rated voltage: 1 x 190-240 V, 50/60 Hz
Dimensions: Machine head:
550 x 370 x 580 (L x B x H)
Table top (standard installation):
1060 x 750 x 1150 mm (L x W x H)
Table top (narrow stand):
620 x 850 x 1150 mm (L x W x H)
Working height: 730-900 mm (upper edge of the table top)
upper edge of the machine table:
830-1000 mm
Weight with stand: approx. 160 kg
Weight of head: approx. 100 kg
Weight of control: approx. 12 kg
Rated noise value: Lc = 77 dB (A)
Workplace-related emission value in accordance with DIN 45635-48-B-1
(sewing cycle 4,2 s ON and 1,0 s OFF)
Stitch distance: 1,2 mm
Speed: 2200 rpm
Buttonhole length: 24 mm
Material: double denim 509g/m
2
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3. Operation
3.1 Needles, threads and gimps
Needles
Needle system: 558 / 579
Needle sizes: Nm 80-120 (558) / Nm 90-125 (579)
Attention!
When changing over from one needle system to the other the distance
between looper and needle and the adjustment of the needle
protection have to be checked in any case (see service instructions).
Threads
The look of the buttonhole is essentially influenced by the used sewing
thread.
Threads of synthetic fibre or even silk threads can be used as needle
and looper threads.
The look of the buttonhole is essentially influenced by
–
–
according to the type of sewing thread,
fabric and sewing equipment (E-No.).
1
the used thread.
the use of different needle and looper thread sizes.
Gimps
The gimp is meant to stabilize the buttonhole and to give it a relief-type
appearance at the same time.
It should have the following features:
–
not too thick, but supple and tight
–
even thickness
The threads mentioned in the following table are recommendations
only. Depending on the sewing equipment (E-No.) and the material
also other threads and thread sizes may be required.
Subclass Type and size of needle Type and size of bottom Type and size of low er
thread thread gimp
559-151000 Poly-Poly 80/2 Poly-Poly 80/2 Poly-Schappe 15/3
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