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512/532
Operating Manual
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All Rights Reserved.
Property of Dürkopp Adler AG and subject to copyright. Any use of this content, or part of it, is
prohibited without prior written permission of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG - 2013
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Table of Content
1 About this manual ......................................................................3
1.1 Scope of this guide.......................................................................3
1.2 Declaration of conformity..............................................................3
1.3 Applicable documents...................................................................3
1.4 Transport damage ........................................................................3
1.5 Limited liability ..............................................................................3
1.6 Intended use.................................................................................4
2 Safety instructions .....................................................................5
2.1 General Safety Precautions..........................................................5
2.2 Marking of safety instructions.......................................................6
3 Performance description ...........................................................9
3.1 Performance characteristics class 512.........................................9
3.2 Performance characteristics class 532.......................................10
3.3 Technical specifications..............................................................11
4 Operating manual.....................................................................13
4.1 Threading the needle thread.......................................................13
4.2 Adjusting the needle-thread tension...........................................14
4.3 Adjusting the thread regulator.....................................................15
4.4 Winding on the hook thread........................................................16
4.5 Changing the hook thread bobbin...............................................17
4.6 Setting the hook thread tension..................................................18
4.7 Changing the needle...................................................................19
4.8 Adjusting hook feet on the button clamp (class 532)..................20
4.9 Button shank shaper (optional)...................................................21
4.10 Sewing........................................................................................22
5 Settings via software................................................................23
5.1 Control panel ..............................................................................23
5.2 Switching on the sewing machine...............................................24
5.3 Selecting sewing patterns...........................................................24
5.4 Scaling axes ...............................................................................25
5.4.1 Changing the X-axis ...................................................................25
5.4.2 Changing the Y-axis ...................................................................25
5.4.3 Converting the buttonhole gap (class 532).................................25
5.4.4 Converting backtack dimensions (class 512) .............................26
5.5 Setting the speed........................................................................26
5.6 Checking sewing patterns...........................................................26
5.7 Changing sewing patterns..........................................................26
5.8 Winding.......................................................................................26
5.9 Sewing........................................................................................27
5.10 Counter.......................................................................................27
5.11 Interrupting sewing .....................................................................28
5.12 Editing parameters in memory....................................................28
5.12.1 Editing parameters in level M1 ...................................................28
5.12.2 Editing parameters in level M2 ...................................................28
5.13 Protecting standard sewing patterns ..........................................29
5.14 Storing sewing patterns..............................................................29
5.14.1 Mapping memory buttons...........................................................29
5.14.2 Sewing with memory buttons......................................................30
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Table of Content
5.14.3 Deleting the memory button assignments ..................................30
5.15 Storing sewing pattern sequences..............................................30
5.16 Sewing sewing pattern sequences.............................................31
5.17 Deleting sewing pattern sequences............................................31
5.18 Stopping sewing .........................................................................31
5.19 Resetting parameters to the factory settings..............................32
5.20 Editing sewing patterns externally..............................................32
5.20.1 MS Excel or text editor................................................................32
5.20.2 DA-CAD 5000.............................................................................34
5.21 Working with a USB stick............................................................34
5.22 Error messages ..........................................................................36
6 Maintenance.............................................................................. 39
6.1 Cleaning and inspection .............................................................39
6.2 Lubricate.....................................................................................40
7 Sewing patterns........................................................................ 43
7.1 Standard sewing patterns class 512...........................................43
7.2 Standard sewing patterns class 532...........................................46
8 Installation Instructions...........................................................47
8.1 Scope of delivery........................................................................47
8.2 General information and transport safety ...................................47
8.3 Installation...................................................................................48
8.3.1 Checking table tops....................................................................48
8.3.2 Assembling the frame.................................................................48
8.3.3 Completing the table top.............................................................49
8.3.4 Assembling the machine head support.......................................50
8.3.5 Adjusting the working height.......................................................51
8.3.6 Fitting the machine head ............................................................52
8.3.7 Fitting the collecting container....................................................53
8.4 Electrical connections.................................................................53
8.4.1 Checking mains voltage..............................................................54
8.4.2 Connecting the cables to the control unit....................................54
8.5 Fitting the cover..........................................................................55
8.6 Fitting the eye guard...................................................................55
8.7 Fastening the button holder (class 532) .....................................56
8.8 Sewing test.................................................................................56
9 Appendix ...................................................................................57
9.1 Drawings.....................................................................................57
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About this manual
1 About this manual
This operating manual is intended to help the user familiarize themself
with the machine and to enable correct utilization.
The operating manual contains important information on how to operate
the machine safely, correctly and economically. Observation of the instructions eliminates danger, reduces costs for repair and downtime, and
increases the reliability and service life of the machine.
1.1 Scope of this guide
This manual describes the intended use and installation of the special
sewing machines 512 and 532.
1.2 Declaration of conformity
The machine conforms with the European regulations stated in the declaration of conformity or incorporation.
1.3 Applicable documents
The machine contains components by other manufacturers, e.g., drive
motors. The respective manufacturers have performed risk assessment
for these supply parts and declared the conformity of their design with pertinent European and national regulations. The intended use of the incorporated components is described in the respective third-party
manufacturer's guides.
1.4 Transport damage
Dürkopp Adler is not liable for breakage and transport damage. Please
check the delivery carefully immediately on receipt. Claim against the forwarder for damage. This also applies if the packaging is undamaged.
Leave the machine device and packaging material in the state it was in
when you ascertained the damage. This will help you assert your claim
against the forwarder.
Report all other complaints without delay after receipt of delivery to
Dürkopp Adler.
1.5 Limited liability
All information and instructions for use in this guide were compiled taking
account of the latest state of the art, and applicable standards and regulations.
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About this manual
The manufacturer accepts no liability in case of damage due to:
• failure to observe this guide
• unintended use
• unauthorized modifications to the machine
• use of untrained staff
• breakage and transport damage
• use of non-approved spare parts
1.6 Intended use
The class 512 is a bartacker, the class 532 a button sewer designed for
sewing light to moderately heavy material. Such material generally consists of textile fibres, but can also include leather. It is used in the clothing
industry and for domestic and motor-vehicle upholstery.
It may also be possible to produce technical seams with this bartacker/button sewer. In this case, however, the operator must assess the possible
risks which may arise (DÜRKOPP ADLER AG would be pleased to assist),
since such applications are on the one hand relatively unusual and, on the
other, so varied that no single set of criteria can cover them all. The outcome of this assessment may require appropriate safety measures to be
taken.
As a general rule, only dry material may be sewn with this bartacker/button
sewer. The material must not be thicker than 10 mm (512) or 9 mm (532)
when compressed by the lowered sewing feet. The material may not contain any hard objects.
The seam is typically sewn with sewing threads made from textile fibres
(cotton threads, synthetic threads or core threads) of the following dimensions:
Class 512 Thread thickness dimension 50/3 - 130/3
Class 532 Thread thickness dimension 50/3 - 150/3
Before using any other thread the possible dangers arising must be as-
sessed and appropriate safety measures implemented if necessary.
This automatic sewing machine may only be set up and operated in dry,
well-maintained premises. If the automatic sewing machine is used in
premises which are not dry and well-maintained, it may be necessary to
take further precautions which should be agreed in advance (see EN
60204-31:1999).
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Safety instructions
2 Safety instructions
This chapter contains basic instructions for your safety.
Read these instructions carefully before you install, program, maintain or
operate the machine.
Always follow the provisions in the safety instructions. Failure to observe
can lead to severe injury and damage to property.
2.1 General Safety Precautions
Only authorised persons must work on or with the machine. Every person
working on or with the machine must read the Operating Guide before doing so.
The machine must only be used as described in this guide.
The Operating Guide must be kept at the machine's place of use.
Please observe all general safety and accident prevention regulations and
the legal requirements on occupational safety and environmental protection.
Observe the safety instructions and the operating manual provided by the
motor manufacturer for the drive.
All warning signs on the machine must always be kept in legible state and
must not be removed. Missing or damaged signs must be replaced immediately.
In the following situations, always de-energise the machine at the main
switch or by unplugging the mains plug:
• Threading
• Replacing the needle or other sewing tools
• Leaving the workplace
• Performing maintenance work and repairs
Check the machine during use for signs of visible damage. Stop working
if you notice any changes to the machine's behaviour. Report all changes
to the appropriate supervisor. You must not continue using a damaged
machine.
Machines or machine parts that have reached the end of their service life
must not be operated. Dispose of these machines in line with environmental legislation.
Only qualified and trained staff are allowed to install the machine.
Only qualified and trained staff are allowed to perform servicing, mainte-
nance and repairs.
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Safety instructions
Safety devices must not be removed or disabled. If this is unavoidable for
repairs, the safety devices must be refitted and re-enabled immediately after completing the repairs.
Work on the machine's electrical equipment must be performed by a qualified electrician.
The connecting cable must have a plug with country-specific approval.
Only a qualified electrician is permitted to connect the plug to the power
cable.
Work on live parts and assemblies is prohibited. Exceptions are regulated
in DIN VDE 0105.
Only use original spare parts by the manufacturer. Incorrect or faulty spare
parts can impair safety and damage the machine.
2.2 Marking of safety instructions
Coloured bars highlight the safety instructions in the text.
Signal words indicate the severity of the risk:
• Danger: Certainty of serious or fatal injury.
• Warning: Risk of serious or fatal injury.
• Caution: Risk of moderate or minor injury.
• Attention: Risk of damage.
Symbols in the text In case of dangers for persons, these symbols indicate the type of danger:
General danger
Danger due to electric shock
Danger due to pointed objects
Danger due to crushing
Examples Examples for marking of safety instructions in the text:
DANGER
Type and source of danger
Consequences in case of failure to observe
Measures for preventing the danger
Warning notice where failure to observe will lead to
fatal or serious injury.
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Safety instructions
WARNING
Type and source of danger
Consequences in case of failure to observe
Measures for preventing the danger
Warning notice where failure to observe can lead
to fatal or serious injury.
CAUTION
Type and source of danger
Consequences in case of failure to observe
Measures for preventing the danger
Warning notice where failure to observe can lead
to moderate or minor injury.
CAUTION
Type and source of danger
Consequences in case of failure to observe
Measures for preventing the danger
This is what environmental protection instructions
for compliant disposal look like. Failure to observe
can lead to environmental damage.
ATTENTION
Type and source of danger
Consequences in case of failure to observe
Measures for preventing the danger
Danger notice where failure to observe can lead to damage to property.
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Safety instructions
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Performance description
3 Performance description
3.1 Performance characteristics class 512
The Dürkopp Adler 512 is a CNC double lockstitching backtacker. The existing standard backtacking patterns are scalable and can be memorized
in this modified form. The machine is equipped with automatic sewing foot
raising, a thread cutter, a thread wiper, a needle thread clamp below the
sewing plate for a safe sewing start, and integrated DC direct drive including a control panel.
Technical specifications
• The sewing unit is driven by a integrated positioning drive. Besides controlling the sewing drive, a control unit also controls 2 step motors
required for the X and Y motions of the seam geometry.
• Clamp lifting is effected by a step motor.
• The maximum size of the sewing field is 40 mm in X direction (transverse direction of arm) and 30 mm in Y direction (longitudinal direction
of arm).
• The machine head is oil-free. This removes the risk of oil soiling the
material to be sewed.
• The hook is lubricated by a wick lubricator from an oil tank in the operator's field of view.
• 50 pre-programmed backtacks are available. These standard patterns
can be temporarily modified (changes to overall length, overall width,
speed). When the machine is switched off, the modified values for the
last backtack to be used are kept until the machine is powered back on.
• 50 modified standard patterns can also be memorized.
• A maximum of 16,000 stitches can be memorized.
• 25 sequence programs, each with up to 30 sewing patterns per
sequence can be memorized.
• The accuracy of the coordinate input 0.1 mm.
• The machine has a bobbin thread counter and daily item counter.
• The arm shaft is directly driven by a brushless DC motor.
• Speeds of up to 3000 rpm can be set in 100 rpm steps.
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Performance description
3.2 Performance characteristics class 532
The Dürkopp Adler 532 is a CNC double lockstitching button sewer. The
existing programs are scalable and can be memorized in this modified
form. The machine is equipped with automatic sewing foot raising, a
thread cutter, a thread wiper, a needle thread clamp below the sewing
plate for a safe sewing start, and integrated DC direct drive including a
control panel.
Technical specifications
• The sewing unit is driven by a integrated positioning drive. Besides controlling the sewing drive, a control unit also controls 2 step motors
required for the X and Y motions of the seam geometry.
• Clamp lifting is effected by a step motor.
• The maximum size of the sewing field is 40 mm in X direction (transverse direction of arm) and 30 mm in Y direction (longitudinal direction
of arm).
• The machine head is oil-free. This removes the risk of oil soiling the
material to be sewed.
• The hook is lubricated by a wick lubricator from an oil tank in the operator's field of view.
• A maximum of 33 standard button patterns is available. These standard
patterns can be temporarily modified (changes to overall length, overall
width, speed). When the machine is switched off, the modified values
for the last backtack to be used are kept until the machine is powered
back on.
• A maximum of 16,000 stitches can be memorized.
• 25 sequence programs, each with up to 30 sewing patterns per
sequence can be memorized.
• The accuracy of the coordinate input 0.1 mm.
• The machine has a bobbin thread counter and daily item counter.
• The arm shaft on the button sewer is directly driven by a brush-less DC
motor.
• Speeds of up to 3000 rpm can be set in 100 rpm steps.
• Up to 10 user-defined button patterns can be programmed and memorized.
• A total of 50 button patterns can be memorized on the 25 shortcut keys.
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Performance description
3.3 Technical specifications
Class 512 532
Type of stitch 301 301
Hook type oscillating hook oscillating hook
number of needles 1 1
Needle system 134 | DPx5 135x17 | DPx17
Needle size 80 - 130 | 12 - 20 80 - 110 | 12 - 18
Stitch length [mm] Depending on the seam pattern
(0.1 – 10 mm)
Max. speed rpm 3000 3000
Factory set speed rpm 2700 2700
Sewing field size [mm] max. in X direction: 40
max. in Y direction: 30
Number of standard patterns 50 33
Number of storable modified patterns 50 50
Number of sequences 25 25
Number of sewing patterns per
sequence
Soft start can be enabled/disabled can be enabled/disabled
Operating pressure [bar] -- -Air consumption [NL] -- -Length, width, height
(machine head incl. packaging)
Length, width, height (machine head
only)
[mm] 870 /430 / 890 870 /430 / 890
[mm] 660 / 230 / 430 660 / 230 / 430
30 30
Depending on the seam pattern
(0.1 – 10 mm)
max. in X direction: 40
max. in Y direction: 30
Weight (machine head, without control unit)
Length, width, height (control unit
incl. packaging)
Weight (control unit only) [kg] 18 18
[kg] 69 69
[mm] 600 / 450 / 300 600 / 450 / 300
Ratings
Class 512 532
Voltage [V] 230 230
Frequency [Hz] 50 / 60 50 / 60
Output [W] 500 500
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Performance description
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Operating manual
4 Operating manual
4.1 Threading the needle thread
CAUTION
Risk of injury due to the needle tip and moving
parts
Only thread the needle thread while the automatic
sewing machine is switched off.
1. Put the thread reel on the thread stand and guide the needle thread and
the hook thread through the unwinder arm.
• The unwinder arm must be in a horizontal position above the thread
reels.
2. Thread the needle thread as illustrated in the following figure.
Fig. 1: Threading the needle thread
1
2
(1) - Silicone oiler (optional) (2) - Guide
3. After threading, pull about 4 cm of the needle thread out through the
needle.
This guarantees a safe start to sewing.
4. If you are using silicone oil, additionally thread the needle thread in
through the silicone oiler (1).
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4.2 Adjusting the needle-thread tension
Fig. 2: Adjusting the needle-thread tension
2
1
(1) - Knurled nut pretension (2) - Main tensioner
Operating manual
Pre-tension
When the main tensioner (2) is open, the needle thread must be under
slight residual tension. This residual tension is produced by the pre-tensioner (1).
The pretension also affects the length of the end of the cut-off needle
thread (the starting thread for the next seam).
1. For a shorter starting thread turn the knurled nut (1) clockwise (in the
direction of -).
2. For a longer starting thread turn the knurled nut (1) anticlockwise (in the
direction of +).
Main tension
1. Set the main tensioner (2) as low as possible.
The cross-over point of the thread should be in the centre of the material.
When using thin material, excessive thread tension can cause unwanted
gathering and thread breakage.
Opening the thread tension
Main tensioner (2) opens automatically when cutting the thread and lifting
the material clamp feet.
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Operating manual
4.3 Adjusting the thread regulator
CAUTION
Risk of injury due to the needle tip and moving
parts
Only thread the needle thread while the automatic
sewing machine is switched off.
Fig. 3: Adjusting the thread regulator
1
2
3
(1) - Screw
(2) - Thread tensioning spring
(3) Thread regulator
The thread regulator (3) controls the quantity of needle thread required for
stitch formation. The thread regulator must be precisely adjusted for an
optimum result.
With correct setting the needle-thread loop must slide with low tension
over the thickest point of the hook.
1. Release the screw (1).
2. Adjusting the position of the thread regulator (3).
Thread regulator to the left = more needle thread
Thread regulator to the right = less needle thread
3. Tighten screw (1).
Adjustment information:
If the maximum amount of thread is required, the thread tension spring (2)
must be pulled downwards approximately 0.5 mm from its upper end position. This is the case if the needle thread loop passes the maximum hook
diameter.
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4.4 Winding on the hook thread
Fig. 4: Winding on the hook thread
6
5
Operating manual
1
2
4
(1) - Tension
(2) - Guide
(3) - Bobbin-winder lever
3
(4) - Winder shaft.
(5) - Bobbin
(6) - Thread clamp
1. Place the bobbin (5) on the winder shaft (4).
2. Pull the thread through the guide (2) and around the tensioner (1).
3. Wind the thread approx. 5 x anticlockwise around the bobbin core (5).
4. Press the bobbin-winder lever (3) into the bobbin.
5. Start sewing.
• After reaching the set bobbin fill quantity (see Service Manual) the
bobbin winder switches off automatically.
6. After winding, tear off the thread at thread clamp (6).
Tip
If you want to wind on the thread without sewing, you can set thread winding mode on the control unit.
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Operating manual
4.5 Changing the hook thread bobbin
CAUTION
Risk of injury due to the needle tip and moving
parts
Only fit the hook thread bobbin while the automatic
sewing machine is switched off.
Fig. 5: Changing the hook thread bobbin
1
2
3
(1) Bobbin case flap
(2) - Upper part of bobbin case.
(3) - Hook cover
(4) - Hole
(5) - Slot in bobbin case
(6) - Bobbin
(7) - Tension spring
Remove the empty bobbin.
1. Slide the hook cover (3) downwards.
2. Lift the bobbin case flap (1).
7
4
5
6
2
3. Remove the bobbin case (2) with bobbin (6).
4. Remove the empty bobbin from the upper part of the bobbin case (2).
Insert a full bobbin.
1. Insert a full bobbin (2) into the upper part of the bobbin case.
2. Pull the hook thread through the bobbin case slot (5) below the tension
spring (7) and into the hole (4).
3. Pull approx. 2.5 cm of hook thread from the bobbin case (2).
• When pulling the hook thread, the bobbin must rotate in the direction
indicated by the arrow.
4. Insert the bobbin case (2).
5. Close the hook cover (3).
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4.6 Setting the hook thread tension
CAUTION
Risk of injury due to the needle tip and moving
parts
The hook thread tension may only be adjusted with
the sewing unit switched off.
Fig. 6: Setting the hook thread tension
1
Operating manual
2
3
(1) - Tension spring
(2) - Adjusting screw
(3) - Upper part of bobbin case.
The necessary hook thread tension should be generated by the thread
tension spring (1). The upper part of the bobbin case (3) slowly drops
thanks to its own deadweight if held by the threaded hook thread.
Setting the tension spring
1. Remove the upper part of the bobbin case (3) with the bobbin.
2. Set the tension spring (1) by turning the adjustment screw (2) until the
needed tension value is reached.
3. Insert the upper part of the bobbin case.
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Operating manual
4.7 Changing the needle
CAUTION
Risk of injury due to the needle tip and moving
parts
Only replace the needle while the automatic sewing machine is switched off.
Fig. 7: Changing the needle
3
1
2
(1) - Screw
(2) - Hollow groove
(3) - Needle bar
1. Release the screw (1) and remove the needle.
2. Insert the new needle into the hole in the needle bar (3) and up to the
stop. Make sure the hollow groove (2) is pointing towards the hook tip.
3. Tighten the screw (1).
4. When changing to another needle size, the distance between the hook
and needle must be readjusted (see service instructions). Otherwise the
following faults can occur:
• Changing to a thinner needle: Missing stitches, damage to the
thread
• Changing to a thicker needle: Damage to the hook tip, damage to
the needle
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Operating manual
4.8 Adjusting hook feet on the button clamp (class 532)
CAUTION
Risk of injury due to the needle tip and moving
parts
Exercise caution when adjusting the button clamp
with the automatic sewing machine switched on.
Fig. 8: Adjusting the hook feet on the button clamp - standard clamp
2
(1) - Hook foot right
(2) - Hook foot left
Fig. 9: Adjusting the hook feet on the button clamp - optional button clamp
2
(1) - Hook foot right
(2) - Hook foot left
1
4
3
(3) - Lever
(4) - Knurled screw
1
3
(3) - Lever
(4) - Knurled screw
4
20
It should be as easy as possible to push the button between the hook feet
on the button clamp and align the button.
However, the button must be safely clamped to avoid it twisting when you
feed in the material.
The stop (3) sets the opening width of the hook feet.
1. Switch on the automatic sewing machine.
2. Press the Ready button.
The clamp lifts; pedal ready for sewing.
3. Press the Ready button.
The clamp remains raised, pedal locked.
4. Release the knurled screw (4).
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Operating manual
5. Use the lever (3) to open the hook feet appropriately.
6. Insert a button.
7. Tighten knurled screw (4).
8. Remove the button.
9. Adjust the hook feet appropriately by loosening the knurled screw (4)
and slightly moving the lever (3) so that the button is safely held.
4.9 Button shank shaper (optional)
Fig. 10: Button shank shaper
3
1
(1) - Button shank shaper
(2) - Pivot lever
(3) - Adjusting screw
(4) - Screw
4
1
2
The button clamp is optionally equipped with a button shank shaper (1).
Swivelling the button shank shaper in/out
1. Manually swivel the button shank shaper in or out with the button clamp
raised using the swivel lever (2).
adjust shank height
1. Turn the adjusting screw (3):
• clockwise = shank is longer
• anticlockwise = shank is shorter
Setting up the button shank shaper
The button shank shaper position can be adjusted to match various button
diameters.
1. Release the screw (4).
2. Adjust the button in Y direction.
3. Tighten screw (4).
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4.10 Sewing
Operating and function sequence:
Operating manual
Sewing operation,
sewing action
Initial position prior
to sewing
Sewing • Insert the material
Interrupting the
sewing procedure in
the sewing cycle.
Continuing sewing
in the sewing cycle.
Operation / Explanation
Pedal in rest position. Automatic sewing machine idle. Needle up.
LED in Ready button is lit.
• Push pedal forward to stage 1.
Clamp lowers.
• Relieve the pedal.
Clamp raises.
• Position the material.
• Push the pedal completely forward.
The automatic sewing machine sews at the preset speed.
Push the pedal back or press the Reset button.
The automatic sewing machine stops. The clamp remains lowered.
Push the pedal completely forward, or press the Reset button.
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Settings via software
5 Settings via software
5.1 Control panel
Fig. 11: Control panel
5
6
7
4
3
2
1
Control panel buttons:
Button/LED Pos. Function
(1) USB button with LED
Memorizes/loads sewing patterns/from a USB stick.
8
9
10
11
12
(2) Needle thread clamp button with LED
(3) Memory button
(4) Reset button
(5) Ready button with LED
(6) LED error
(7) Display program
Operating manual 512/532 Version 01.0 - 03/2013
LED on = Needle thread clamp on
LED off = Needle thread clamp off
Edits storage functions.
Deletes and error and reinstates the settings
Toggles between programming and sewing mode.
LED on = Sewing mode
LED off = Programming mode
LED on = error
Shows parameters
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Button/LED Pos. Function
(8) Buttons +/- Program
Changes parameters and navigates forward/backward.
(9) Display function
Shows values of selected functions/programs.
(10) Buttons +/- function
Changes values of functions/programs.
(11) Selection button
Selects various functions. The corresponding function LED is lit.
(12) Sewing pattern memory buttons
Memorizes seam patterns.
Settings via software
5.2 Switching on the sewing machine
1. Main switch ON.
• The last sewing pattern to be sewn is loaded and the sewing pattern
number shown in the Program display.
5.3 Selecting sewing patterns
CAUTION
Damage to the needle if the sewing pattern size does not match
the clamping foot.
Check the clamping foot, adjust if needed.
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the +/- Function button until the display shows required sewing
pattern number in the Function display.
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Settings via software
5.4 Scaling axes
5.4.1 Changing the X-axis
1. Press the Selection button until the X-axis LED is lit.
2. Press the +/- Function key until you reach the X-axis value.
100 % corresponds to the stated dimensions for the selected sewing
pattern.
5.4.2 Changing the Y-axis
1. Press the Selection button until the Y-axis LED is lit.
2. Press the +/- Function button until you reach the Y-axis value.
100 % corresponds to the stated dimensions for the selected sewing
pattern.
5.4.3 Converting the buttonhole gap (class 532)
The buttonhole gap is factory set to 3.4 mm (3.4 mm = 100 %). You can
change the percentage value to set the buttonhole gap.
Buttonhole
gap [mm]
1 29 2.9 85 4.8 141
1.1 32 3 88 4.9 144
1.2 35 3.1 91 5 147
1.3 38 3.2 94 5.1 150
1.4 41 3.3 97 5.2 153
1.5 44 3.4 100 5.3 156
1.6 47 3.5 103 5.4 159
1.7 50 3.6 106 5.5 162
1.8 53 3.7 109 5.6 165
1.9 56 3.8 112 5.7 168
2 59 3.9 115 5.8 171
2.1 62 4 118 5.9 174
Value [%]
Buttonhole
gap [mm]
Value [%]
Buttonhole
gap [mm]
Value [%]
2.2 65 4.1 121 6 176
2.3 68 4.2 124 6.1 179
2.4 71 4.3 126 6.2 182
2.5 74 4.4 129 6.3 185
2.6 76 4.5 132 6.4 188
2.7 79 4.6 135 6.5 191
2.8 82 4.7 138
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5.4.4 Converting backtack dimensions (class 512)
To convert the preset dimensions to the desired dimensions, apply the following formula:
Value to be set = (100 % : preset dimension) * desired value
Example Preset dimension in X direction = 16 mm
Desired value in X direction = 10 mm
Settings via software
Value to be set = (100 % :
16 mm) * 10 mm = 62.5 %
5.5 Setting the speed
1. Press the Selection button until the LED in the Speed icon is lit.
2. Press the +/- Function button until the desired speed is reached.
5.6 Checking sewing patterns
1. Press the Selection button until the LED in the Sewing pattern shape
icon is lit.
The Program display shows the current sewing pattern shape.
2. Press the Ready button to confirm the sewing pattern.
The LED in the Ready button is lit.
3. Push the foot pedal forward.
The clamp is lowered.
4. Press the +/- Function buttons to sew 1 stitch each.
The Function display shows the current number of stitches.
5. Press the Reset button.
The clamp is raised.
6. Press the Selection button until the LED in the Sewing pattern shape
icon is lit.
5.7 Changing sewing patterns
1. Press the Selection button until the LED in the No. Pattern icon is lit.
2. Press the +/- Function buttons until the Function display shows the
desired sewing pattern number.
3. Press the Ready button.
5.8 Winding
Preconditions:
• Needle removed.
• Needle thread not threaded.
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Settings via software
1. Press the Ready button.
The LED in the Ready button is lit.
2. Press the Ready button.
The LED in the button is unlit.
3. Press the Selection button until the LED in the Wind icon is lit.
4. Press the Ready button.
The LED in the button is lit; the clamp is lowered.
5. Push the pedal forward.
Winding starts.
6. To stop winding, push the pedal fully to the front.
7. Press the Ready button.
The LED in the button is unlit; the clamp is raised.
5.9 Sewing
Preconditions:
• The machine is in sewing mode; the LED in the Ready button is lit.
• Needle fitted.
• Needle thread threaded.
• Sewing pattern selected.
1. Insert the material.
2. Push the foot pedal forward to the first position.
The clamp is lowered.
If you release the pedal, the clamp is raised.
3. Push the foot pedal fully forward.
The sewing process starts. At the end of sewing, the clamp is automatically raised.
5.10 Counter
The counter can be used as a unit counter (parameter number U020) or
as an automatic stop counter (parameter number U076).
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Selection button until the LED in the Counter icon is lit.
2. Press the Reset button to set the counter to 0.
3. Press the +/- Function buttons to set the cycle count.
Each sewing end decrements the counter by 1.
After reaching the preset number of cycles, a message appears in the
display.
4. Insert a new bobbin.
5. Press the Reset button.
The counter is reset
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Settings via software
5.11 Interrupting sewing
1. Press the Reset button or push the pedal back.
The sewing process is interrupted; the display shows error message E-
50.
2. To continue sewing, press the Reset button or push the pedal forward.
5.12 Editing parameters in memory
5.12.1 Editing parameters in level M1
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory button for 3 s.
The controller buzzes 1x; the LED in the button is lit.
The Program display shows the parameter numbers; the Function dis-
play shows the parameter values.
2. Press the +/- Program buttons to select other parameters.
3. Press the Ready button to confirm the parameter.
The LED in the button is lit.
4. Press the +/- Function buttons to change values.
5. Press the Reset button to reset a changed value.
6. Press the Ready button to memorize a change.
The LED in the button is unlit.
7. Press the Memory button.
The LED in the button is unlit.
5.12.2 Editing parameters in level M2
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory button for 6 s.
The controller buzzes 2x; the LED in the button is lit.
The Program display shows the parameter numbers; the Function dis-
play shows the parameter values.
2. Press the +/- Program buttons to select other parameters.
28
3. Press the Ready button to confirm the parameter.
The LED in the button is lit.
4. Press the +/- Function buttons to change values.
5. Press the Reset button to reset a changed value.
6. Press the Ready button to memorize a change.
The LED in the button is unlit.
7. Press the Memory button.
The LED in the button is unlit.
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Settings via software
5.13 Protecting standard sewing patterns
Standard sewing patterns can be protected so that they are no longer displayed.
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory and P1 buttons in quick succession.
The Program display shows the parameter numbers; the Function dis-
play shows 0 or 1:
0 = Sewing pattern is shown.
1 = Sewing pattern is protected.
2. Press the +/- Program buttons to select another sewing pattern.
3. Press the Ready button to confirm the sewing pattern.
4. Press the +/- Function buttons to change between 0 and 1.
5. Press the Ready button to confirm the value.
6. Press the Memory button.
5.14 Storing sewing patterns
Standard sewing patterns can be memorized on the sewing pattern memory keys P1 to P5, 50 memory slots are available for this.
The storage slots are accessed using the +/- Function buttons; the storage slots up to 25 can also be accessed using the sewing pattern memory
keys and combinations of them.
Keyboard shortcuts sewing pattern storage buttons
Memory
slot no.
P1 P1 P8 P1 + P4 P15 P4 + P5 P22 P2 + P3 + P4
P2 P2 P9 P1 + P5 P16 P1 + P2 + P3 P23 P2 + P3 + P5
P3 P3 P10 P2 + P3 P17 P1 + P2 + P4 P24 P2 + P4 + P5
P4 P4 P11 P2 + P4 P18 P1 + P2 + P5 P25 P3 + P4 + P5
P5 P5 P12 P2 + P5 P19 P1 + P3 + P4
P6 P1 + P2 P13 P3 + P4 P20 P1 + P3 + P5
P7 P1 + P3 P14 P3 + P5 P21 P1 + P4 + P5
Keyboard
combination
Memory
slot no.
Keyboard
combination
Memory
slot no.
Keyboard
combination
Memory
slot no.
Keyboard
combination
5.14.1 Mapping memory buttons
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory and P2 buttons at the same time.
2. Press the +/- Program buttons to select a memory slot.
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Settings via software
3. Press the Ready button to confirm the memory slot.
4. Set the sewing pattern details.
5. Press the Ready button to confirm the settings.
6. Press the Memory button to quit memory mode.
5.14.2 Sewing with memory buttons
1. Pressing sewing pattern buttons (combinations).
2. Press the Ready button.
3. Checking a sewing pattern shape
4. Sewing
5.14.3 Deleting the memory button assignments
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory and P2 buttons at the same time.
2. Press the +/- Program buttons to select a memory slot.
3. Press the Ready button to confirm the memory slot.
4. Press the Reset button to delete the memory assignment.
5. Press the Ready button to confirm the deletion.
6. Press the Memory button to quit memory mode.
5.15 Storing sewing pattern sequences
Besides the sewing patterns in memory slots P1 - P50, the automatic sewing machine also lets you use memory slots C01 - C25.
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory and P3 buttons at the same time.
2. Press the +/- Program buttons to select a memory slot (C01 - C25).
3. Press the Ready button to memorize a sewing pattern sequence.
4. Press the +/- Function buttons to select the 1st sewing pattern.
5. Press the +/- Program buttons to select the 2nd sewing pattern.
30
6. Press the +/- Function buttons to select the 3rd sewing pattern.
7. Press the +/- Program buttons to select the 4th sewing pattern, etc.
8. Press the Ready button to confirm the sewing pattern sequence.
The Program display shows the memory slot, the Function display
shows the number of sewing patterns.
9. Press the Memory button to quit memory mode.
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Settings via software
5.16 Sewing sewing pattern sequences
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the +/- Function buttons to select a sewing pattern sequence.
2. Press the Ready button to confirm the sewing pattern sequence.
The Program display shows the sewing pattern sequence, e.g. <1.1>;
the Function display shows the sewing pattern number.
3. Push the foot pedal fully forward.
The sewing pattern is sewn. After completing sewing, the Program dis-
play shows further the sewing pattern sequence, e.g. <1.2>; the Func-
tion display shows the next sewing pattern number, etc.
4. To change between sewing patterns in a sequence, press the +/- Pro-
gram buttons and select the sewing pattern.
5.17 Deleting sewing pattern sequences
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory and P3 buttons at the same time.
2. Press the +/- Function buttons to select a sewing pattern sequence
(C01 - C25).
3. Press the Ready button to confirm the sewing pattern sequence.
4. Press the Reset button to delete the sewing pattern sequence.
5. Press the Ready button to confirm the deletion.
6. Press the Memory button to quit memory mode.
5.18 Stopping sewing
CAUTION
Risk of injury due to the needle tip and moving
parts
Do not reach in below the raised clamp.
1. Press the Ready button.
The LED in the button is lit.
The control unit is in sewing mode.
2. Main switch OFF.
Tip
If you switch off the automatic sewing machine without pressing the
Ready button, changed values are not memorized.
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Settings via software
5.19 Resetting parameters to the factory settings
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Press the Memory button for 6 s.
The LED in the button is lit.
2. Select parameter number U098 using the +/- Program buttons.
3. Press the Ready button.
4. Enter the function value 1 with the +/- Function buttons.
5. Press the Selection button.
The controller beeps 1x. If the controller beeps 3x, the reset was unsuccessful.
5.20 Editing sewing patterns externally
5.20.1 MS Excel or text editor
Sewing patterns can be created and edited externally on a PC, e.g. using
MS Excel or a text editor.
Fig. 12: Example of sewing pattern
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Settings via software
Fig. 13: Stitch coordinates in MS Excel or in a text editor
1. Entering stitch coordinates.
The coordinates are accurate to a precision of 0.1 mm and are thus
separated in an MS Excel table, or comma-separated in a text editor.
Note: For stitch coordinates in the text editor, the last line of coordinates
must be terminated with a line end so that the cursor sits in the next
empty line.
2. Memorize the file.
• File name: HSR2000 ~ HSR2099
• File format: CSV
3. Memorize the file on a USB stick.
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Settings via software
5.20.2 DA-CAD 5000
Sewing patterns can be created in DA-CAD 5000. They are then memorized in MS Excel. The sewing pattern size is 0.0 mm ~ 40.3 mm.
Fig. 14: DA-CAD 5000
1. Creating stitch coordinates.
2. Select the first stitch and press CTRL + ALT + A.
This selects the table.
3. Press CRTL + ALT + A to copy the table.
4. Open MS Excel and insert the table by pressing CTRL + V.
5. Multiply the stitch coordinates by 10; e.g. 17.2 becomes 172.
6. Memorize the file.
• File name: HSR2000 ~ HSR2009
• File format: .CSV
7. Memorize the file on a USB stick.
5.21 Working with a USB stick
You can memorize up to 10 of your own sewing patterns on the controller
using a USB stick.
Preconditions:
• The machine is in programming mode; the LED in the Ready button is
unlit.
1. Insert the USB stick into the USB port on the controller.
The controller beeps briefly.
34
2. Press the USB button.
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Settings via software
The LED in the button is lit; the Program display shows the parameter
number U01.
3. Press the Ready button.
The Function display shows values from 1 to 4.
• 1: Load sewing pattern from USB stick.
• 2: Memorize sewing pattern on USB stick.
• 3. Delete sewing pattern on controller.
• 4. Edit sewing pattern.
4. Press the +/- Program buttons and select a memory slot (U01 ~ U10).
Storing a sewing pattern from the USB stick on the controller:
value 1
1. Press the +/- Function buttons to set the value 1.
2. Press the Selection button and select the sewing pattern file
(HSR2000.csv ~ HSR2099.csv).
3. Press the Selection button to load the sewing pattern from the USB stick.
The Function display shows the value ok; the controller beeps; the
sewing pattern is memorized.
4. Press the Reset button 2x.
Storing a sewing pattern from the controller on the USB stick:
value 2
1. Press the +/- Function buttons to set the value 2.
2. Press the Selection button to memorize the sewing pattern on the USB
stick (HSW2001.scv = U01 ~ HSW2010.scv = U10).
3. Press the Ready button to confirm storing.
The Function display shows the value ok; the controller beeps; the
sewing pattern is memorized.
4. Press the Reset button 2x.
Deleting a sewing pattern from the controller: value 3
1. Press the +/- Function buttons to set the value 3.
2. Press the Selection button.
3. Press the Reset button to confirm the deletion.
• The Function display shows "----".
Editing a sewing pattern/contour test: value 4
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Settings via software
1. Press the +/- Function buttons to set the value 4.
2. Press the Selection button.
The Program display shows a 1 for the first stitch; the Function display
shows the value for the X-axis; the LED in the X-Axis icon is lit.
3. Press the +/- Function buttons to set the coordinates for the 1st stitch
on the
X-axis.
4. Press the Selection button.
The LED in the Y-Axis icon is lit; the Function display shows the value
for the Y-axis.
5. Press the +/- Function buttons to set the coordinates for the 1st stitch
on the
Y-axis.
6. Press the +/- Program buttons to select the next stitch.
7. Repeat steps 3 to 5 for all further stitches.
8. Press the Ready button to memorize the modified sewing pattern.
9. Press the Reset button.
The LED in the button is unlit.
10.Press the USB button.
The LED in the button is unlit.
5.22 Error messages
In case of error, the LED in the Error button is lit.
Error message Description Potential cause Remedy
E 8 Error
Table data
E 1 0 Error
Sewing pattern
number
E 3 0 Error
Needle bar position
top
E 4 0 Error
Sewing field
Unable to read the table
data
The selected sewing pattern is not memorized in
ROM, or set to non-readable. The sewing pattern is
"0".
The needle bar is not at the
top position
Sewing field exceeded • Press the reset button
• Memorize the table data again.
• Press the Reset button to confirm the sewing pattern number.
• Check the connections.
• Turn the needle bar to the top dead centre
position.
• Check X/Y scaling.
E 4 2 Error
scaling
E 4 5 Error
Seam pattern data
E 5 0 Pause Reset button pressed while
36
The sewing length is below
10 mm
Seam pattern data are
implausible
sewing.
Automatic sewing machine
stopped.
• Press the reset button
• Check the sewing pattern and the X/Y scaling.
• Press the reset button
• Check ROM.
• Press the reset button
• Actuate the thread trimmer.
• Restart the sewing operation.
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Settings via software
Error message Description Potential cause Remedy
E 3 0 2 Error
Machine head
E 3 0 5 Error thread trimmer
position
E 3 0 6 Error thread catcher
position
E 3 3 2 Error clamp foot
position.
E 5 0 1 Data read error Data do not exist or memo-
E 5 0 2 USB read error MOT file error • Memorize the data again on a USB stick.
E 5 0 3 SUM read error CHECKSUM data error in
E 5 0 4 End block error No end block in the MOT
E 5 0 5 USB read error USB stick not found • Main switch OFF.
E 5 0 6 USB read error Unable to read U01 ~ U10 • Main switch OFF.
Machine head is folded
back.
The thread trimmer blade is
not at home position
The thread catcher is not at
home position
The clamp is not in home
position
rized in wrong format
MOT file
file
• Fold back the machine head.
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check sensor.
• Memorize the data again on a USB stick.
• Restore the CHECKSUM file on a USB
stick.
• Restore the end block file on a USB stick.
• Main switch ON.
• Reinsert the USB stick.
• Main switch ON.
• Reinsert the USB stick.
E 5 0 7 Read error own
sewing patterns
E 5 0 8 File error own sew-
ing patterns
E 5 0 9 File error own sew-
ing patterns
E 5 1 0 File error own sew-
ing patterns
E 5 1 1 Write error USB File of same name already
E 5 1 2 USB read error Data cannot be loaded
E 5 1 3 Write error USB Data cannot be copied to
E 5 5 0 Data write error Flash memory transfer
E 5 5 1 Internal process
error.
U01 ~ U10 read error • Download the data again.
U01 ~ U10 read error • Check file type.
U01 ~ U10 read error • Check file type.
U01 ~ U10 read error • Check file type.
exists
from USB stick
the USB stick
error
Software error • Main switch OFF.
• Memorize the data again on a USB stick.
• Delete or rename the file.
• Check USB stick.
• Reinsert the USB stick.
• Check USB stick.
• Reinsert the USB stick.
• Main switch OFF.
• Repeat the procedure.
• Replace the mainboard.
• Repeat the procedure.
• Replace the mainboard.
• Replace the software.
E770375Motor signal error Encoder/motor has no sig-
nal
Operating manual 512/532 Version 01.0 - 03/2013
• Check encoder/motor
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Page 40
Error message Description Potential cause Remedy
Settings via software
E 7 3 6 Error motor speed Motor stops after some
time/encoder has no signal
E 7 3 7 Error Z phase Z signal not changing • Check encoder/motor
E 7 3 8 Error Z phase Z signal imprecise/encoder
has no signal
E 9 0 7 Error search
X axis
E 9 0 8 Error search
Y axis
E 9 1 0 Error
Clamp foot search
E 9 1 1 Error clamp foot
motor
E 9 1 3 Error
Thread catcher
search
E 9 1 4 Error
Thread catcher
motor
X axis sensor not respond-
ing
Y axis sensor not respond-
ing
Clamp foot sensor not
responding
Clamp foot motor not run-
ning correctly
The thread catcher sensor
is not responding
Thread catcher motor not
running correctly
• Check encoder/motor
• Check encoder/motor
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check motor and connection.
• Main switch OFF.
• Check sensor.
• Main switch OFF.
• Check motor and connection.
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Maintenance
6 Maintenance
6.1 Cleaning and inspection
CAUTION
Risk of injury due to the needle tip and moving
parts
The automatic sewing machine must be switched
off for all maintenance.
WARNING
Risk of injury due to flying particles!
Cleaning with compressed air can cause eye injuries or damage the respiratory system.
NEVER blow particles in the direction of other persons.
Maintenance work must be carried out at the specified intervals.
Maintenance intervals may need to be shorter when processing heavy-
shedding materials.
A clean sewing machine is a trouble-free sewing machine.
Fig. 15: Cleaning and inspection
1
2
(1) - Underside of needle plate (2) - Hook
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Maintenance works
Maintenance
Maintenance work Explanation
Remove lint and thread
waste (e.g. by using a compressed air gun) from the
machine head.
Control box Keep the fan screens free 8
Areas that particularly require cleaning:
• Area underneath the needle plate (1)
• Area around the hook (2)
• Bobbin casing and interior
• Thread cutter, thread trimmer
• Area around the needle
Operatin
g hours
6.2 Lubricate
WARNING
Risk of injury due to contact with oil!
Contact with oil can cause irritation, skin problems,
allergies, or skin injuries.
ALWAYS avoid extended contact with oil.
After contact, ALWAYS clean the affected skin ar-
eas thoroughly.
8
CAUTION
Risk of environmental damage due to used oil!
Improper handling of used oil can cause severe
environmental damage.
ALWAYS follow legal regulations on the handling
and disposal of mineral oils.
Make sure that you NEVER spill oil.
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Maintenance
Fig. 16: Topping up with oil.
2
1
(1) - Oil reservoir (2) - Oil filler opening
To lubricate the sewing unit use only DA-10 lubricating oil or an
equivalent oil with the following specifications:
• Viscosity at 40° C:10 mm²/s
• Ignition point:150° C
DA -10 can be purchased from DÜRKOPP ADLER AG retail outlets
under the following part numbers:
• 250 ml container: 9047 000011
• 1 litre container: 9047 000012
• 2 litre container: 9047 000013
• 5 litre container: 9047 000014
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Fig. 17: Lubricating the automatic sewing machine
1
Maintenance
1
1
1
1
1
(1) - Lubrication points
Special grease for lubricating the machine components is available in the
accessory kit. It can also be purchased from DÜRKOPP ADLER AG retail
outlets under the following part number:
• 9047 098004
Maintenance works
Maintenance work Explanation
Top up with oil. The automatic sewing machine is equipped
with central oil wick lubrication. Oil is supplied
to the bearing points from the oil reservoir (1).
• The oil level must not drop below the B mark
on the oil reservoir.
• Top up with oil through the oil filler opening
(2) up to the A mark.
Lubricating the automatic
sewing machine
Grease the points shown (1) on the automatic
sewing machine with special grease.
Operatin
g hours
8
1000
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Sewing patterns
7 Sewing patterns
7.1 Standard sewing patterns class 512
No. Stich diagram
1 42 16x2
2 10x2
3 16x2.5
4 24x3
5 28 10x2
6 16x2
7 36 10x2
8 16x2.5
9 56 24x3
10 64 24x3
11 21 6x2.5
12 28 6x2.5
Number of
stitches
Size (mm) X x Y
13 36 6x2.5
14 14 8x2
15 21 8x2
16 28 8x2
17 21 10x0.1
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Sewing patterns
No. Stich diagram
18 28 10x0.1
19 25x0.1
20 36 25x0.1
21 41 25x0.1
22 44 35x0.1
23 28 4x20
24 36
25 42
Number of
stitches
Size (mm) X x Y
26 56
27 18 0.1x20
28 21 0.1x10
29 0.1x20
30 28 0.1x20
31 52 10x7
32 63 12x7
33 24 10x6
34 31 12x6
35 48 7x10
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Sewing patterns
No. Stich diagram
36 48 7x10
37 90 24x3
38 28 8x2
39 28 Ø 12
40 48
41 29 2.5x20
42 39 2.5x25
Number of
stitches
Size (mm) X x Y
43 45 2.5x25
44 58 2.5x30
45 75 2.5x30
46 42 2.5x30
47 91 Ø 8
48 99
49 148
50 164
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7.2 Standard sewing patterns class 532
Sewing patterns
No.
1 / 34 6 - 6 3.4x3.4 18 / 44 6 3.4x0
2 / 35 8 - 8 19 / 45 8
3 10 - 10 20 10
4 12 - 12 21 12
5 / 36 6 - 6 3.4x3.4 22 16
6 / 37 8 - 8 23 / 46 6 0x3.4
7 10 - 10 24 10
8 12 - 12 25 12
9 / 38 6 - 6 3.4x3.4 26 / 47 6 - 6 3.4x3.4
10 / 39 8 - 8 27 10 - 10
11 10 - 10 28 / 48 6 - 6 3.4x3.4
12 / 40 6 - 6 3.4x3.4 29 10 - 10
13 / 41 8 - 8 30 / 49 5 - 5 - 5 3x2.5
Stitch
patterns
Stitch
distribution
Size (mm) X
x Y
No.
Stitch
patterns
Stitch
distribution
Size (mm) X
x Y
14 10 - 10 31 8 - 8 - 8
15 / 42 6 - 6 3.4x3.4 32 / 50 5 - 5 - 5 3x2.5
16 / 43 8 - 8 33 8 - 8 - 8
17 10 - 10
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Installation Instructions
8 Installation Instructions
8.1 Scope of delivery
The scope of delivery depends on your order. Check the scope of delivery
for completeness.
This description refers to an automatic sewing machine whose individual
components are supplied directly and completely by Dürkopp Adler.
Accessory kit with:
Control unit parts set, complete:
• Machine head
• Thread stand
• Protective cover
• Fastening material
• Main switch
• Control panel
• Control unit
Optional equipment
• Frame with table top, drawer and linkage
• Pedal
8.2 General information and transport safety
The automatic sewing machine must be set up by trained specialist personnel.
1. Remove the following transport locks
• Safety straps and battens on the machine head
• Safety straps and battens on the table top
• Safety straps and battens on the frame
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8.3 Installation
8.3.1 Checking table tops
CAUTION
Risk of injury due to insufficient load-bearing
capacity of self-made table top
Make sure that the table top has the required loadbearing capacity and strength.
Cut-outs in any table tops you create yourself must
have the dimensions given in the drawing (see Appendix).
8.3.2 Assembling the frame
Installation Instructions
Fig. 18: Assembling the frame
3
48
(1) - Frame strut
(2) - Pedal
(3) - Adjusting screw
Assembling the individual frame components.
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Installation Instructions
1. Turn the adjusting screw (3) to ensure the stability of the frame. The
2. Bolt the pedal (2) onto the frame strut (1).
3. Adjust the pedal (2) laterally until it is aligned with the centre of the frame
8.3.3 Completing the table top
Fig. 19: Completing the table top I
4
frame must rest with all 4 feet on the floor.
strut (1). The frame strut (1) has slots that let you adjust the pedal.
5
1
3
2
(1) - Table top
(2) - Main switch
(3) - Connecting cable
(4) - Connecting cable
(5) - Control box
1. Lay the table top (1) on its back on a work surface.
2. Bolt the main switch (2) onto the left underside of the table top.
3. Connect the connecting cables (3) and (4) to the control box (5) on the
table top; where possible, use nail clamps and strain relief.
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Installation Instructions
Fig. 20: Completing the table top II
1
2
(1) - Control box (2) - Screws
1. Place the control box (1) on the underside of the table top.
2. Bolt the control box (1) onto the underside of the table top using 3
screws (2), washers, circlips and nuts.
8.3.4 Assembling the machine head support
Fig. 21: Assembling the machine head support
1
2
1) - Machine head support (2) - Hole
1. Insert the machine head support (1) into drill hole (2) on the table top.
50
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Installation Instructions
8.3.5 Adjusting the working height
Fig. 22: Adjusting the working height
2
1
(1) - Screws (2) - Scale
The working height is adjustable between 750 and 950 mm (measured to
the upper edge of the table top). The frame height should match the operator's size.
1. Loosen the screws (1) on both frame braces.
2. To avoid tilting, pull out, or push in, the table top evenly on both sides.
The scales (2) on the outer sides of the braces act as an adjustment aid.
3. Tighten both screws (1).
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Installation Instructions
8.3.6 Fitting the machine head
Fig. 23: Fitting the machine head
5
1
3
2
4
2
(1) - Automatic sewing machine
(2) - Bracket
(3) - Bracket
(4) - Screw
(5) - Bar
1. Place the automatic sewing machine (1) on the table top.
2. Fasten the automatic sewing machine on the left and right using the
brackets (2) and (3).
To do so, bolt on the two brackets using the bolts (4), the clamp (5) and
nuts.
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Installation Instructions
8.3.7 Fitting the collecting container
Fig. 24: Fitting the collecting container
1
2
3
4
6
5
(1) - Screw
(2) - Bracket
(3) - Oil line
(4) - Rubber support (in the oil catchment
tray)
(5) - Oil catchment container
1. Place the bracket (2) in the drill hole on the table top (6) and fasten with
3 screws (1).
2. Bolt the oil catchment container (5) onto bracket (2).
3. Insert the oil line (3) into the oil catchment container (5)
4. Push the rubber supports (4) into the table top (6).
8.4 Electrical connections
DANGER
Risk of injury due to electrical current!
Unprotected contact with electrical current can
cause severe to fatal injuries.
ONLY qualified electricians, or persons with equivalent training, may work on the electrical equipment.
ALWAYS unplug from the mains before performing
any work on the electrical equipment.
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Installation Instructions
8.4.1 Checking mains voltage
The mains voltage must comply with the rated voltage specified on the
control unit's rating plate.
8.4.2 Connecting the cables to the control unit
Fig. 25: Connecting the cables to the control unit
1. Connect the cables.
All cables are labelled.
2. Route the cables to the control box and bundle with cable ties.
3. Connect the plugs on the cables.
4. Connect the equipotential bonding cables to the control box at the point
marked with an earth sign
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Installation Instructions
8.5 Fitting the cover
Fig. 26: Fitting the cover
1
2
(1) - Protective cover (2) - Screw
1. Bolt the cover (1) onto the machine head using 4 screws (2).
8.6 Fitting the eye guard
Fig. 27: Fitting the eye guard
2
1
(1) - Eye guard (2) - Screw
1. Bolt the eye guard (1) onto the machine head using 2 screws (2).
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Installation Instructions
8.7 Fastening the button holder (class 532)
Fig. 28: Fastening the button holder
1
3
(1) - Button holder
(2) - Bracket
2
(3) - Screw
1. Bolt the bracket (2) onto the table top.
2. Push the button holder (1) into the bracket (2) and fasten with a screw (3).
8.8 Sewing test
Carry out a sewing test after completing the installation work.
CAUTION
Risk of injury due to the needle tip and moving
parts
Only thread the needle and hook thread while the
automatic sewing machine is switched off.
56
1. Plug the mains cable into the socket.
2. Main switch OFF.
3. Thread in the bobbin thread.
4. Main switch ON.
5. Fill the bobbin at medium speed.
6. Main switch OFF.
7. Thread in the needle and hook thread.
8. Select material.
9. Start a sewing test at low speed and continuously increase the speed.
10.Check to make sure the seams are of the required quality. If not see
“Adjusting the needle-thread tension” on page 14.
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Appendix
9 Appendix
9.1 Drawings
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Appendix
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DÜRKOPP ADLER AG
Potsdamer Str. 190
D-33719 Bielefeld
Germany
Phone +49 (0) 521 925 00
E-Mail: service@duerkopp-adler.com
www.duerkopp-adler.com
Subject to design changes - Printed in Germany - © Dürkopp Adler AG - Original Instructions - 0791 512741 - 01.0 - EN - 03/2013
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