Duerkopp Adler 506-3 Installation Instruction

506-3

Instructions, complete

Operating Instructions

Installation Instructions

Service Instructions

1

2

3

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

10/2008 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 506011

Instructions, complete

506-3

Overview

Operating table

Operating Instructions
Installation Instructions
Service Instructions

Pneumatic circuit plan

9770 506002

Interconnection-diagram

9890 506003 B

All rights reserved.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Copyright ©

Dürkopp Adler AG - 2008

Foreword

This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.

The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing
unit.

The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:

– Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

– Service (maintenance, inspection, repair) and/or

– Transport.

The user also has to assure that only authorized personnel work on the
machine.

The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.

The user company must ensure that the machine is only operated in
perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

2. Before putting into service also read the safety rules and

3. The machine must be used only for the purpose intended. Use of

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

5. Daily servicing work must be carried out only by appropriately

instruction book and operated by persons with appropriate training.

instructions of the motor supplier.

the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.

plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.

trained persons.

6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents Page:

Part 2: Installation Instructions Cl. 506-3

1. Scope of Delivery .............................................. 3

2. Installation of the Unit

2.1 Transport.................................................... 3

2.2 SettingtheWorkHeight........................................... 3

2.3 AttachingtheYarnStand .......................................... 4

3. Electrical Connection

3.1 Connecting the C ontrol Unit ........................................ 5

4. Pneumatic Connection ........................................... 6

5. Oil supply ................................................... 7

2

1. Scope of Delivery

2. Installation of the Unit

–

Frame with s ewing drive and table 1100 x 736 mm

–

Sewing machine with integrated bobbin winder

–

Quick control unit

–

Compressed air maintenance unit

–

Yarn stand

–

Foot switches

–

Sewing light

–

Tools and small parts in the accessories pack

ATTENTION !

The unit may only be set up by trained personnel.
Before installing the unit it is essential that all transport fastenings be

removed!

2

2.1 Transport

2.2 Setting the Work Height

For in-house transport lift the unit and transport on a suitable wagon
(e.g. lift truck).

The work height can be set between 76 cm and 106 cm (measured to
the upper edge of the table).

The unit is set at a work height of 82 cm at the factory.

Caution: danger of injury

The automatic sewing machine is very heavy. Once the screws have
been removed the table top may fall at high speed.

When adjusting the working height it is essential to use auxiliary
equipment such as trestles, lifting tackle and the like.

3

2.3 Attaching the Yarn Stand

1

–

Loosen the locking screws 1 on both sides of the frame.

–

Set the base plate horizontally at the desired work height.
In order to avoid a tilt pull out or push in the base plate uniformly on
both sides.

–

Tighten the locking screws 1.

2

2

–

Insert the yarn stand 2 into the appropriate hole in the table and
attach with the nuts and washers.

4

3. Electrical Connection

ATTENTION !

All work on the electrical components of the sewing unit may be
carried out only by electricians or appropriately trained personnel.

The mains plug must be pulled.

The instruction manual of the drive’s manufacturer must
imperatively be respected!

3.1 Connecting the Control Unit

2

1

–

Screw the operating panel 1 together with its bracket 2 onto the
control unit 3.

32

5

4. Pneumatic Connection

1

For the operation of the clamp lifting, thread tension opening, needle
cooling, etc. the unit must be supplied with water-free compressed air.

ATTENTION !

For a flawless functioning of the pneumatic control processes the
compressed air supply must be laid out as follows:

Even at the instant of greatest air consumption the minimum operating
pressure may not fall below 5bar.

2

3

Connecting the compressed air maintenance unit

–

Connect the connection hose 3 for the maintenance unit to the
compressed air supply with the enclosed coupling.

Setting the operating pressure

–

The operating pressure is 6bar.
It can be seen on the pressure gauge 2.

–

For setting the operating pressure pull knob 1 up and turn.

Turning clockwise = Increase pressure
Turning counterclockwise = Decrease pressure

6

5. Oil supply

1

2

3

Filling the oil reservoir for shuttle-track lubrication
Only DA-10 lubricating oil may be used to fill the oil reservoir.
DA-10 is available from DÜRKOPP ADLER AG retail outlets.

–

Unscrew oil-filler c ap 1.

–

Fill the oil reservoir 2 with DA-10 lubricating oil to the upper edge of
theembossedtext.

2

Checking the oil lever in the central recirculating-lubrication unit
Only DA-10 lubricating oil may be used to fill the oil reservoir.
DA-10 is available from DÜRKOPP ADLER AG retail outlets.

–

Fill the oil reservoir 3 with DA-10 lubricating oil to the “max.” mark.

7

Notes:

8