Dudley Vantage Installation Instructions Manual

© 2015 Thomas Dudley Ltd SISLF323990 | 11644 iss D
Thomas Dudley Ltd, P.O.Box 28, Birmingham New Road, Dudley, West Midlands, DY1 4SN
www.dudleybathroomproducts.co.uk
sales@thomasdudley.co.uk
0121 557 5345
0121 530 7000
4
TROUBLESHOOTER
Ensure collet is fully engaged.Collet not located correctlyButton sticking on Vantage with
Re-connect weight.
Substitute pipes.
Adjustable weight not retained on locating studs
Wrong position of pneumatic pipes
Full flush volume when operating partial flush button.
Substitute pipes.Wrong position of pneumatic pipesPartial flush volume when
operating full flush button.
Replace ‘O’ rings. Trim seam with knife. Replace flush pipe and cut square. Replace flush pipe.
Damaged ‘O’ rings on cistern outlet Flush pipe seam protruding Flush pipe cut at angle Flush pipe cracked
Leaking from flush pipe connection.
Re-connect pipes. Push-fit bellows into lever mount. Replace bellows. Replace push button.
Pneumatic pipes not connected Bellows poorly fitted to lever mount Bellows leaking Push button leaking
Outlet valve not operating with push button.
Check for leaks on bellows and push button. Check push button for leaks. Replace push button. Push-fit bellows into lever mount.
Seal not clearing window Lack of air to inflate bellows Push button leaking Bellows poorly fitted to lever mount
Outlet valve closing before full volume delivered.
Relieve by removing pipe to valve. Clean surfaces.
Bellows not evacuating all air Build up of debris on seal face of housing or seal
Outlet valve not closing. (Water continually running into pan).
See ‘B’ above. Lower float on inlet valve.
Inlet valve not shutting off Water level set too high
Internally overflowing.
Fit blue restrictor.
Replace lay flat tube. Re-fit lay flat tube.
Blue restrictor not fitted when water supply is mains fed Lay flat tube missing Lay flat tube not hanging vertically
Turbulent and noisy flow from inlet valve.
Remove blue restrictor.
Clean filter.
Blue restrictor fitted when water supply is tank fed
Filter blocked
Low flow from inlet valve.
Replace seal in arm. Replace filter and ‘O’ ring. Re-engage valve in bracket.
Adjust float chamber/float position. Re-fit or replace lever arm. Tighten nut. Fit blue restrictor.
Replace diaphragm assembly.
Seal missing on float lever arm Filter and ‘O’ ring missing Valve has become dislodged from mounting bracket Float chamber/float set too high Float lever arm dislodged from mounting Front nut loose Blue restrictor not fitted at very high mains pressure
Monitoring pin seized
Inlet valve not shutting off.
Open supply tap. Open isolating valve. Remove filter and clean. Mount valve correctly, straighten bent float stem. Adjust float/float chamber height (ensure float remains inside float chamber at all times).
Mains supply tap not open. Isolating valve not open Filter blocked Float arm not free to move Float stuck on/in float chamber
No water flow from inlet valve.
RemedyPossible CauseSymptom
PACK CONTENTS
Push-fit flushpipe
9
2 x Mounting bracket
8
Push button
(Style may vary)
7
750mm Clear tube
6
750mm Green tube
(Dual Flush Only)
5
Pan Connector
4
Push-fit elbow
3
2 x Partition
(Not supplied with 6L Mono)
2
Vantage cistern
Complete with flush valve, inlet valve,
isolating valve and flow restrictor.
1
Concealed WC Cistern Installation Instructions
Vantage
Clean the sealing face of the valve body that is located in the bottom of the cistern
2
Carefully clean the outlet valve seal under cold running water
Important:
Take care not to damage the seal
1
Niagara outlet valve maintenance
Filter Assembly
Filter
Clean the diaphragm and filter assy under cold running water
3
2
Remove filter assembly using filter removal tool
Diaphragm
Float Assembly
Front Nut
Carefully remove front nut, pressure chamber and diaphragm
1
Hydroflo inlet valve maintenance
Remove the Niagara valve through the service aperture
6
Twist the Niagara valve anti-clockwise to release
5
Remove the Hydroflo valve through the service aperture
4
Remove the Hydroflo valve from mounting clip
3
Close
90°
Close isolation valve and flush to empty cistern
2
Pull here to remove
PULL
Remove front service cover
1
Removal of internal components
2
VANTAGE CISTERN MAINTENANCE
Technical Help @ Thomas Dudley Ltd on 0121 530 7000
FINAL INSTALLATION CHECK LIST:
Check all moving components operate freely and the inlet valve shuts off correctly.If overflowing or poor flushing subsequently occurs, check that the float and arm move freely up and down and that the water level is correct.Check all joints are tightened correctly.Check carefully for leaks.Hold the inlet valve float down, causing the cistern to internally overflow. Ensure the overflow pipe is capable of discharging all incoming water
without the cistern overflowing. If water overflows the cistern make sure that the flow restrictor is fitted. If overflowing persists contact:
WARNING: No sealing compound, paste, flux or solvent to be used in contact with plastic or rubber surfaces to avoid damage. Rubber washers or ‘O’ rings should provide an adequate seal. PTFE tape may be used on threads. Do not over tighten plastic nuts.
No chemical block or additive is to be used in this cistern.
Level 3: 6/4L Dual flush
Level 5: 5/3.3L Dual flush
Level 10: 4/2.6L Dual flush
Slide to required level and relock into position
Twist adjustable weight anti-clockwise to unlock
Adjust weight
Reverse operation to re-fit
Twist Niagara valve anti-clockwise to release from Vantage cistern
Remove Niagara Valve
Configure Niagara valve
2
Mono Flush
6 Litre - No Partitions 5 Litre - One Partition 4 Litre - Two Partitions
Dual Flush
6/4 Litre - No Partitions 5/3 Litre - One Partition 4/2.6 Litre - Two Partitions
Fit or remove partitions as required
1
Converting the Vantage cistern flush capacity (if required)
Check water level and adjust if necessary by rotating float adjuster stem
4
Water
Level
Set chamber to lowest position
Open
90°
Open isolation valve (factory set to closed) Note: Bottom entry cisterns require an external isolation valve (not supplied)
3
Push-fit the elbow and connect the mains supply
2
Remove factory fitted flow restrictor if necessary (See table above)
1
Connect inlet and check water level
Trim
Trim horizontal section of flush pipe to suit WC pan installation. Re-fit flush pipe to Vantage cistern and connect to WC pan
3
Distance A
Cut Line
Cut Distance A from larger diameter section of flush pipe
2
328mm MAX
70mm MIN
740mm MAX 440mm MIN
Distance A
Fit flush pipe to Vantage cistern and measure Distance A
1
Fit flush pipe
Fit the mounting brackets and secure the cistern to the wall (screws not supplied)
2
TEMPLA
TE
Use provided hole guide to mark and drill holes to suit No.8 CSK screws ensuring template is level (Guide located on front flap of box)
1
Fit Vantage cistern to wall
Note: Prior to installation ensure there is sufficient space
for the Vantage to be installed
1
VANTAGE CISTERN INSTALLATION
Loading...