DuctlessAire ES Series, DA1221-H2-O, DA1821-H2-I, DA1221-H2-I, DA1821-H2-O Service Manual

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DuctlessAire ES Series
Service Manual 2016
CONTENTS
1.
Precaution ......................................................................................................................... 1
1.1 Safety Precaution ................................................................................................... 1
1.2 Warning .............................................................................................................................. 1
2.
Model list .......................................................................................................................... 4
3. Dimension
........................................................................................................................ 5
3.1 Indoor Unit .......................................................................................................................... 5
3.2 Outdoor Unit........................................................................................................................ 7
4. Refrigerant Cycle Diagram
.............................................................................................. 11
5 Installation
Details ........................................................................................................... 12
5.1 Wrench torque sheet for installation ................................................................................ 12
5.2 Connecting the cables ....................................................................................................... 12
5.3 Pipe length and the elevation ............................................................................................ 13
5.4 Installation for the first time.............................................................................................. 14
5.5 Adding the refrigerant after running the system for many years ...................................... 15
5.6 Re-installation while the indoor unit needs to be repaired ...................................................... 15
5.7 Re-installation while the outdoor unit needs to be repaired ............................................ 16
6. Operation
Characteristics ............................................................................................... 18
7. Electronic
function .......................................................................................................... 19
7.1 Abbreviation ...................................................................................................................... 19
7.2 Display function ............................................................................................ 19
7.3 Main Protection ................................................................................................................. 20
7.4 Operation Modes and Functions ....................................................................................... 21
8.
Troubleshooting .............................................................................................................. 27
8.1 Indoor Unit Error Display ................................................................................................... 28
8.2 Troubleshooting ................................................................................................................. 29
1
1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other
people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring
instruction will cause harm or damage.
Before servicing the unit, be sure to
read this service manual.
1.2 Warning
Installation
Do not use a defective or underrated
circuit breaker. Use this appliance on a dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer,
seller, a qualified electrician, or an authorized service center.
Do not disassemble or repair the product. There is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire or electric shock.
Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause fire or electric shock.
Use the correctly rated breaker of fuse.
There is risk of fire or electric shock.
Do not modify or extend the power
cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the
unit by yourself (customer).
There is risk of fire, electric shock, explosion, or injury.
Use caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the
dealer or an authorized service center.
Do not install the product on a
defective installation stand.
Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high and a door or a window is left open.
Take care to ensure the power cable
could not be pulled out or damaged during operation.
There is risk of fire or electric shock.
Do not place anything on the power
cable.
There is risk of fire or electric shock.
Do not plug or unplug the power
supply plug during operation.
There is risk of fire or electric shock.
Do not touch or operate the product
with wet hands, or while standing in water.
Do not place a heater or other
appliance near the power cable.
There is risk of fire or electric shock.
Do not allow water to run into
electrical parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable or
combustible gas near the product.
There is risk of fire or failure of product.
2
Do not use the product in a tightly
closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off the
gas and open a window for ventilation before turning the product on.
If strange sounds or smoke comes from
product, turn the breaker off or disconnect the power supply cable.
There is risk of electric shock or fire.
Stop operation and close the window
in storm or hurricane. If possible, remove the product from the window before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the
product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked, contact
an authorized service center.
There is risk of fire or electric shock.
Be sure water could not enter the
product.
There is risk of fire, electric shock, or product damage.
Ventilate the product from time to
time when operating it together with a stove etc.
There is risk of fire or electric shock.
Turn the main power off when cleaning
or maintaining the product.
There is risk of fire or electric shock.
When the product will not be used for
a long time, disconnect the power supply plug or turn off the breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobody could
step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
CAUTION
Always check for gas (refrigerant)
leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could damage the surrounding.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it will
be directly exposed to sea wind (salt spray).
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Operational
Do not expose the skin directly to cool
air for long periods of time. (Do not sit in the draft.)
Do not use the product for special
purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
3
Do not step on or put anything on the
product (outdoor units).
Always insert the filter securely. Clean
the filter every two weeks or more often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other objects
through the air inlet or outlet while the product is operated.
Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace all the batteries in the remote
control with new ones of the same type. Do not mix old and new batteries or different types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of the batteries in a fire.
They may burn or explode.
If the liquid from the batteries gets
onto your skin or clothes, wash thoroughly with clean water. Do not use the remote if the batteries have leaked.
4
2. Model List
Model Names of Indoor/Outdoor Units
3D inverter
Capacity Indoor units
Outdoor units
12K
DA1221-H2-I
DA1221-H2-O
18k
DA1821-H2-I
DA1821-H2-O
24K
DA2421-H2-I
DA2421-H2-O
5
3. Dimension
3.1 Indoor Unit
Model
W D H
DA1221-H2-I
802
189
297
DA1821-H2-I
1080
226
335
DA2421-H2-I
1080
226
335
6
For DA1221-H2-I,
For DA1821-H2-I, DA2421-H2-I,
7
3.2 Outdoor Unit
More than 30cm
More than
30cm
More than
60cm
More than 200cm
More than 60cm (Service space)
8
For
DA1221-H2-O,
9
For
DA1821-H2-O,
10
For
DA2421-H2-O,
11
4. Refrigerant Cycle
Diagram
12
5. Installation Details
5.1 Wrench torque sheet for installation
Outside diameter
Torque
Additional tightening torque
mm
inch
N.cm
N.cm
Ф6.35
1/4
1500(153kgf.cm)
1600(163kgf.cm)
Ф9.52
3/8
2500(255kgf.cm)
2600(265kgf.cm)
Ф12.7
1/2
3500(357kgf.cm)
3600(367kgf.cm)
Ф15.9
5/8
4500(459kgf.cm)
4700(479kgf.cm)
Ф19
3/4
6500(663kgf.cm)
6700(683kgf.cm)
5.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance
Nominal cross-sectional area (mm
²
)
>3 and 6
0.75
>6 and 10
1
>10 and 16
1.5
>16 and 25
2.5
>25 and 32
4
The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which is located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch.
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