Ducati SBK1198 1198S 2009 Owner's manual

Owner's manual
Use and maintenance manual
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We would like to welcome you among Ducati enthusiasts, and congratulate you on your excellent choice of motorcycle. We are sure that you will use your Ducati for longer journeys as well as short daily trips, but however you use your motorcycle, Ducati Motor Holding S.p.a wishes you an enjoyable ride. We are continuously working to improve our Technical Assistance service. For this reason, we recommend that you follow strictly the instructions in this manual, especially those regarding the running-in period. This will ensure that your Ducati motorcycle will continue to be a pleasure to ride. For repairs or advice, please contact one of our authorized service centres. We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need.
Enjoy the ride!
Notes
Ducati Motor Holding S.p.A. cannot accept any liability for errors that may have occurred in the preparation of this manual. All information in this manual is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any modifications required due to the ongoing development of their products. For safety and reliability, to avoid invalidating the warranty and to maintain the value of your motorcycle, use only original Ducati spare parts.
Warning
This manual is an integral part of the motorcycle and if ownership of the motorcycle is transferred to a third party, the manual must be handed over to the new owner.
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Table of contents
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General indications 6
Warranty 6 Symbols 6 Useful road safety information 7 Riding with a full load 8 Identification data 9
Controls 10
Position of the motorcycle controls 10 Instrument panel LCD – Main functions 13 LCD – How to set/display parameters 15 The immobilizer system 45 Code card 46 Immobilizer override procedure 47 Duplicate keys 49 Ignition switch and steering lock Left-hand handlebar switch Clutch lever 52 Right-hand handlebar switch Throttle twistgrip Front brake lever Rear brake pedal Gearchange pedal
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53 54
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Adjusting the position of the gearchange and rear brake
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pedals
Main components and devices 58
Position on motorcycle 58 Fuel tank filler cap Seat lock 60 Sidestand Steering damper Front fork adjusters 63 Shock absorber adjusters Adjusting the rear ride height
Riding the motorcycle 69
Running-in recommendations 69 Pre-ride checks 71 Starting the engine 72 Moving off 74 Braking 74 Stopping the motorcycle 75 Parking 75 Refuelling Toolkit and accessories Ducati Data Analyzer with USB (for 1198S only) 78
Main maintenance operations 79
Removal of the fairings 79 Changing the air filter 83 Checking and topping up the coolant level Checking the brake and clutch fluid level 85 Checking the brake pads for wear
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84
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Lubricating cables and linkages 88 Adjustment of the throttle cable free play 89 Charging the battery Checking the chain tension Lubricating the drive chain 92 Changing the high and low beam bulbs 93 Changing the sidelight bulb 95 Rear turn signals Number plate light Headlight aim Rearview mirror adjustment Tubeless tyres 99 Checking the engine oil level Cleaning and renewing the spark plugs General cleaning 103 Storing the motorcycle 104 Important notes 104
Maintenance 105
Programmed maintenance plan: operations to be carried out by the dealer 105 Programmed maintenance plan: operations to be carried out by the customer 108
Technical data 109
Overall dimensions (mm) 109 Weights 109 Engine 111 Timing system 111 Performance data 112 Spark plug 112
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Fuel system 112 Brakes 113 Transmission 114 Frame 115 Wheels 115 Tyres 115 Suspension 115 Exhaust system 116 Colour schemes 116 Electrical system 116
Routine maintenance record 121
For United States of America version Only 123
Reporting of safety defects 123 Safety warnings 123 Noise emission warranty 123 Noise and exhaust emission control system information 123 Tampering warning 124 Riding safety 125 Protective apparel 126 Vehicle identification number (VIN) 126 Label location California evaporation emission system 129 Ducati limited warranty on emission control system 129
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Routine maintenance record 132
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General indications
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Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a Ducati Dealer or Authorized Workshop for servicing that requires any particular technical expertise. Our highly skilled staff have the tools required to perform any servicing job to the highest professional standards, using only Ducati original spare parts to ensure full interchangeability, smooth running and long life.
All Ducati motorcycles come with a Warranty Booklet. However, the warranty does not apply to motorcycles used in competitions. If any motorcycle part is tampered with, modified, or replaced with parts other than original Ducati spare parts during the warranty period, the warranty is automatically invalidated.
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Symbols
Ducati Motor Holding S.p.A. advises you to read this manual carefully in order to familiarise yourself with your motorcycle. If in doubt, please contact a Ducati Dealer or Authorized Service Centre. You will find the information in the manual useful on trips (which Ducati Motor Holding S.p.A. hopes will be smooth and enjoyable), and it will help you obtain top performance from your motorcycle for a long time. This booklet uses a set of symbols with special meanings:
Warning
Failure to comply with these instructions may put you
at risk, and could lead to severe injury or even death.
Important
Risk of damage to the motorcycle and/or its
components.
Notes
Additional information about the current operation.
References to the RIGHT or LEFT side of the motorcycle assume you are sitting on the seat, facing forward.
Useful road safety information
Warning
Read this section before riding your motorcycle.
Many accidents are the result of the inexperience of the rider. Always make sure you have your licence with you; you need a valid licence that entitles you to ride a motorcycle. Do not lend your motorcycle to persons who are inexperienced or do not hold a valid licence. Riders and passengers must ALWAYS wear appropriate clothing and a safety helmet. Do not wear loose clothes or accessories that could become tangled in the controls or limit your field of vision. Never start or run the engine in enclosed space. Exhaust gases are toxic and may lead to loss of consciousness or even death within a short time. The rider should keep his/her feet on the footrests when the motorcycle is in motion. ALWAYS hold the handlebars firmly with both hands so you will be ready for sudden changes in direction or in the road surface. The pillion passenger should ALWAYS hold on to the strap on the pillion seat with both hands. Obey the legal requirements and observe national and local regulations. ALWAYS respect speed limits where these apply, and NEVER exceed the speed allowed by the particular visibility, road and traffic conditions.
ALWAYS signal your intention to turn or change lane in good time, using the appropriate turn signals. Be sure you are clearly visible and avoid riding within the blind spot of a vehicle in front of you. Be very careful at road junctions, or when riding in areas near exits from private land or car parks, or on the slip roads to motorways. ALWAYS turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, it is possible to inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. ALWAYS remove the key if leaving your motorcycle unattended. The engine, exhaust pipes and silencers remain hot for a long time.
Warning
The exhaust system may still be hot even after engine is switched off; so take special care not to touch it with any part of the body and do not park the motorcycle next to inflammable material (wood, leaves, etc.).
Park your motorcycle where no one is likely to knock against it, and use the sidestand. Never park on uneven or soft ground, or your motorcycle may fall over.
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Riding with a full load
Your motorcycle is designed for travelling over long
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distances with a full load in complete safety. Even weight distribution is critical for maintaining safety standards, and to avoid getting into difficulties when making sudden manoeuvres or riding on bumpy roads.
Information on load capacity
The total weight of the motorcycle in running order with rider, luggage and additional accessories should not exceed 390 kg.
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Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible. Secure the luggage firmly to the motorcycle structure. Luggage incorrectly secured may cause the motorcycle to become unstable. Never attach bulky or heavy objects to the top yoke or front mudguard, as this would cause dangerous instability. Do not insert objects into gaps in the frame, where they could interfere with moving parts. Check that the tyres are inflated to the pressure indicated on page 99 and that they are in good condition.
Identification data
All Ducati motorcycles have two identification numbers, one for the frame (fig. 1) and one for the engine (fig. 2).
Frame number
Engine number
Notes
These numbers indicate the motorcycle model and
should be quoted when ordering spare parts.
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fig. 1
fig. 2
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Controls
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Warning
This section shows the position and function of the controls used to drive the motorcycle. Be sure to read this information carefully before you use the controls.
Position of the motorcycle controls (fig. 3)
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left-hand handlebar switch.
4) Clutch lever.
5) Rear brake pedal.
6) Right-hand handlebar switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gearchange pedal.
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3
2
9
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6
5
fig. 3
Instrument panel (fig. 4)
1) LCD (see page 13).
2) TACHOMETER (rpm). Indicates engine revs per minute.
3) NEUTRAL (N) INDICATOR (GREEN). Illuminates when the gearbox is in neutral.
4) FUEL WARNING LIGHT (YELLOW). Illuminates when there are approximately 3 litres of fuel left in the tank.
5) TURN SIGNAL INDICATOR LIGHT (GREEN). Illuminates and flashes when the turn signal is in operation.
6) ENGINE OIL PRESSURE WARNING LIGHT (RED). Illuminates when engine oil pressure is too low. This light should illuminate when the ignition is switched to ON and should go out a few seconds after the engine starts. It may come on briefly if the engine is very hot, but should go out again as engine speed increases.
Important
If this light (6) stays on, stop the engine to avoid
serious damage.
7) HIGH BEAM WARNING LIGHT (BLUE). Illuminates when the high beam headlight is on.
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10B 10 C10A
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5 9 8 6 3 4 57
8) “EOBD ENGINE DIAGNOSTICS LIGHT” (AMBER). The engine ECU illuminates this light to indicate errors and, in certain cases, consequent engine lockup.
9) ”MOTORCYCLE DIAGNOSTICS” LIGHT. Illuminates when the motorcycle diagnostics detects a problem.
10) OVER REV WARNING LIGHTS. Indicator light 10A: illuminates steadily at 800 rpm before intervention of the rev limiter. Indicator lights 10A + 10B: illuminate st eadily 400 rpm before intervention of the rev limiter. Indicator lights 10A + 10B + 10C: start flashing when the rev limiter is reached.
fig. 4
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11) TRACTION CONTROL LIGHT (fig. 5). Indicator light 11A: with DTC activated, illuminates when
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minimal torque reduction is applied. Indicator lights 11A + 11B: with DTC activated, illuminates when low level torque reduction is applied. Indicator lights 11A + 11B + 11C: with DTC activated, illuminates when medium level torque reduction is applied. Indicator lights 11A + 11B + 11C + 11D: with DTC activated, illuminates when high level torque reduction is applied.
12) 2-POSITION SWITCH (fig. 6). Switch used for displaying and setting instrument panel parameters. It has two positions, A “” and B “▼”.
13) HIGH BEAM HEADLIGHT FLASHER SWITCH (fig. 6). The high beam headlight flasher switch is also used for the LAP and DDA data aquisition functions.
11C11B 11D11A
fig. 5
12
13
A
12
B
fig. 6
LCD – Main functions
Warning
Any adjustments to the instrument panel must only be carried out when the motorcycle is stationary. Never operate the instrument panel controls while riding the motorcycle.
1) SPEEDOMETER. Indicates road speed.
2) ODOMETER. Shows total distance travelled.
3) TRIP METER. Shows the distance travelled since the last reset (TRIP A and TRIP B).
4) FUEL RESERVE TRIP COUNTER. Shows distance travelled on reserve fuel.
5) CLOCK.
6) LAP TIME.
7) REV COUNTER (RPM).
8) RECORDING OF LAP TIME, MAXIMUM SPEED AND
MAXIMUM RPM (LAP).
9) BATTERY VOLTAGE INDICATOR (BATT).
10) AIR TEMPERATURE INDICATOR.
11) COOLANT TEMPERATURE INDICATOR. Indicates engine coolant temperature.
Important
Stop riding if the temperature reaches the maximum value, otherwise the engine might be damaged.
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2 3 4
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1 6
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10
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8
fig. 7
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12) SERVICE INDICATOR (SERV). The message “SERV” indicates that the service interval has
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been reached. The message is displayed only at Key-On for 5 seconds. The service indicator will be reset at an authorized Ducati Service Centre during servicing.
13) LAP FUNCTION. Indicates that the LAP function has been activated.
14) DDA FUNCTION. Indicates that the DDA function has been activated.
15) DUCATI TRACTION CONTROL (DTC). Indicates activation of the DTC control unit.
Important
The instrument panel incorporates diagnostic functions for the electronic injection/ignition system. If you accidentally access a restricted menu, do not under any circumstances attempt to use it, but turn the ignition key to OFF. In the case of any problems, contact your Dealer or an authorised Ducati Service Centre to carry out the necessary checks.
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151314
12
fig. 8
LCD – How to set/display parameters
At key-on (key turned from OFF to ON) the instrument panel activates all the digits of the LCD for 1 second and switches on the indicator lights in sequence. It then reverts to “normal” mode and, in place of motorcycle speed, shows the model and, for 2 seconds, also the version (EU, UK, USA, CND, FRA, JAP). The model is displayed cyclically until the engine is started.
Notes
For the 1198S version with the Ducati Performance kit “Complete Exhaust” installed, at key-on the instrument panel will display the message:
Warning
The Ducati Performance kit “Complete Exhaust” is intended for track use ONLY.
ENGINE OFF ENGINE OFF ENGINE OFF ENGINE OFF ENGINE OFF ENGINE RUNNING
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fig. 9
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At Key-On, the instrument panel always shows the following information (de-activating any previously activated functions,
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with the exception of the Traction Control function): ODOMETER AIR TEMPERATURE CLOCK SPEED COOLANT TEMPERATURE ENGINE RPM
At this point, with switch (1,fig.10) in position B “▼”, it is possible to switch from the ODOMETER (TOT) display function to the following functions: TRIP A TRIP B TRIP FUEL (only if active) DTC (only available if Traction Control is both present and activated) before returning to the ODOMETER (TOT) function.
If, however, you press button (1, fig. 10) in position A “▲”, the system enters MENU mode and displays the following functions in sequence: ERROR (only if at least one error is present) BATT RPM LAP (OFF or ON) LAP MEM DDA (OFF or ON) ERASE DDA DTC OFF/ON (only active if Traction Control is present)
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A
1
B
DTC SETUP (active only if DTC is activated) TIME SET CODE (only if active)
Important
This menu is active only if the speed of the motorcycle is less than 20 km/h. If this menu is on the display and the speed of the motorcycle exceeds 20 km/h, the instrument panel automatically exits the menu and returns to the initial display. It is possible to exit the menu at any time, however, by pressing switch (1, fig. 10) in position A “” for 3 seconds.
fig. 10
Total distance travelled indicator (odometer)
This function enables display of the total distance travelled. At Key-On the system automatically enters this function. The reading is saved permanently and cannot be reset. If the distance travelled exceeds 99999 km (or 99999 miles), the value “99999” will be displayed permanently.
vs. EU, CND, FRA, JAP
vs. UK, USA
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fig. 11
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Air temperature indicator
This function displays the external air temperature.
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Display limits: -39 °C to +124 °C. In the event of a sensor FAULT (-40 °C, +125 °C or disconnected) a series of dashes “- - -” is displayed steadily and the engine diagnostics warning light (8, fig. 4) comes on.
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vs. EU, CND, FRA, JAP
vs. UK, USA
Engine Diagnostics
Engine Diagnostics
fig. 12
Motorcycle speed
This function displays the motorcycle speed. The instrument panel receives the actual speed value (expressed in km/h) from the ECU and displays the value increased by 8%. The maximum speed that can be displayed is 299 km/h (186 mph). Over 299 km/h (186 mph) the display will show a series of dashes “- - -“ (steadily lit - not flashing).
vs. EU, CND, FRA, JAP
vs. UK, USA
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fig. 13
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Coolant temperature indicator
Displays the engine coolant temperature:
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- if the reading is less than or equal to -40 °C (-40 °F), the display shows a series of flashing dashes (“- - -”) and the Engine Diagnostics warning light (8, fig. 4) comes on;
- if the reading is between -39 °C (-38 °F) and +39 °C (+102 °F), the message “LO” is displayed steadily;
- if the reading is between +40 °C (+104 °F) and +120 °C (+248 °F), the message “LO” is displayed steadily;
- if the reading is between +121 °C (+250 °F) and +124 °C (+255 °F), the message “LO” is displayed steadily;
- if the reading is greater than or equal to +125 °C (+257 °F), the display shows a series of flashing dashes (“- - -”) and the Engine Diagnostics warning light (9, fig. 4) comes on.
- In the event of a fault, the display will show a series of flashing dashes (“- - -”) and the Engine Diagnostics light (8, fig. 4) will come on.
vs. EU, CND, FRA, JAP
FIXED DATUM
FIXED DATUM FIXED DATUM
FLASHING DATUM
FLASHING DATUM
vs. UK, USA
FIXED DATUM
FIXED DATUM FIXED DATUM
FLASHING DATUM
Engine Diagnostics
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FLASHING DATUM
Engine Diagnostics
fig. 14
Trip meter “TRIP A”
This function displays the distance travelled since the last reset. While in this function, if you press switch (1, fig. 10) in position B ““ for 3 seconds, the reading is reset. If the reading exceeds 999.9, it is reset to zero and the count restarts automatically.
vs. EU, CND, FRA, JAP
vs. UK, USA
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fig. 15
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Trip meter “TRIP B”
This function displays the distance travelled since the last reset.
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While in this function, if you press switch (1, fig. 10) in position B ““ for 3 seconds, the reading is reset. If the reading exceeds 999.9, it is reset to zero and the count restarts automatically.
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vs. EU, CND, FRA, JAP
vs. UK, USA
fig. 16
“TRIP FUEL” (distance travelled on reserve fuel) indicator
This function displays the distance travelled on reserve fuel. When the fuel warning light comes on, the TRIP FUEL meter is activated automatically, regardless of the function displayed. If the fuel level remains in reserve, the reading is saved even after Key-Off. The count stops automatically when the fuel level rises above reserve. If the reading exceeds 999.9, it is reset and the count restarts automatically.
vs. EU, CND, FRA, JAP
vs. UK, USA
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fig. 17
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Service indicator (SERV)
Indicates that the next service is due.
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The message “SERV” appears on the display at the following intervals:
- after the first 1000 km on the odometer;
- every 12000 km on the odometer.
The service indicator will remain on the display until reset. If this message is displayed, contact your your Dealer or an authorised Ducati Service Centre.
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fig. 18
Battery voltage indicator (BATT)
This function displays the battery charge level. To display this function, go into the menu and select the “BATT” page. The battery voltage reading is displayed as follows:
- if the reading is between 12.1 and 14.9 Volts, it is steadily illuminated on the display;
- if the reading is between 10.0 and 12.0 Volts or between
15.0 and 16.0 Volts, it flashes on the display;
- if the reading is less than or equal to 9.9 Volts, the message “LO” flashes on the display and the Motorcycle Diagnostics warning light (9, fig. 4) comes on;
- if the reading is greater than or equal to 16.1 Volts, the message “HI” flashes on the display and the Motorcycle Diagnostics warning light (9, fig. 4) comes on.
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FIXED FIXED
STATUS 1
FLASHING FLASHING
STATUS 2
FLASHING FLASHING
STATUS 3
fig. 19
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Engine idle speed adjustment (rpm)
This function displays the engine idle speed adjustment.
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To display the function, go into the menu and call up the “RPM” page. In addition to the upper rev counter scale, the display also shows engine rpm numerically so that you can adjust the idle speed more precisely.
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fig. 20
LAP time display function
This function displays the recorded lap time. To activate this function, go into the menu and set the “LAP” function to “On” by pressing switch (1, fig. 10) in position B ““ for 3 seconds. To START and STOP the timer press the high beam flasher switch (12, fig. 5) on the left-hand handlebar switch. When the LAP function is active, each time you press the flasher switch, the display will show the lap time for 10 seconds, before reverting to normal mode. You can save a maximum of 30 laps in the memory. If the memory is full, each time you press the flasher switch, no more lap times can be saved and the display will show the flashing message “FULL” for 3 seconds until the memory is reset.
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fig. 21
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When you switch the LAP function off using the menu, the lap in progress is not saved.
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If the LAP function is active and the instrument panel is suddenly switched off (Key-Off), the LAP function is switched off automatically (even if the timer was ON, the lap in progress is not saved). If the timer is not stopped, when it reaches 99 minutes, 59 seconds and 99 hundredths, it restarts from 0 (zero) and continues until the function is switched off. If however the LAP function is switched on and the memory has not been cleared, but fewer than 30 laps have been saved (e.g. 18 laps), the instrument panel will save any remaining laps until the memory is full (in this case, it will save a further 12 laps). In this function, only the lap time is displayed, but other data are also saved (MAX speed, MAX rpm, rev limiter if reached) for viewing at a later date in the Lap Memory function.
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Press Flash
After 10 secs.
Press Flash
After 10 secs.
fig. 22
LAP Memory display
Displays the data saved using the LAP function: lap time, MAX speed and MAX rpm. To display the saved lap times, go into the menu and select the “LAP MEM” page. From this menu page, if you hold pressed switch (1, fig. 10) in position B ““ for 3 seconds, the data for the first lap will appear. The display will show the lap number, lap time, MAX speed and the MAX rpm reached for the lap in question. If you press switch (1, fig. 10) in position B ““, the display scrolls through the 30 lap times saved in the memory, before returning to the 1 If you press switch (1, fig. 10) in position B ““ for 3 seconds while the saved times are displayed, the display immediately resets all the saved times. In this case, if the LAP function was active, it is switched off automatically. The MAX speed saved is the maximum speed indicated on the display in Lap function. During saving, if the MAX speed shown exceeds 299 km/h (186 mph), the speed reached is displayed (e.g. 316 km/h). If there is no reading in the memory, the 30 times are shown, with the display showing “00.00.00”, MAX rpm = 0 and MAX speed = 0. During the lap, if the engine reaches one of the two thresholds before the rev limiter or the rev limiter itself, the respective warning lights (10, fig. 4) come on during the display of the saved times.
st
lap.
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B
A
B x 19
A
A
B x 19
A
B
B = ON for 3 secs. Resets lap times in memory
B
fig. 23
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