Ducati S4FOGARTY User Manual

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Owner’s manual
DUCATIS4FOGARTY
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Hearty welcome among Ducati fans! Please accept our best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor Holding s.p.a wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “Technical Assistance” service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorized service centres.
Enjoy your ride!
Note
Ducati Motor Holding S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Warning
This manual forms an integral part of the motorcycle and - if a transfer of title occurs - must always be handed over to the new owner.
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TABLE OF CONTENTS
General 6
Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the max load allowed 8 Standard accessories 8 Identification data 9
Controls 10
Position of motorcycle controls 10 Instrument panel 11 The immobilizer system 14 Keys 14 Code Card 15 Duplicate keys 16 Ignition switch and steering lock 17 Left switch 18 Clutch lever 18 Cold start lever 19 Right switch 19 Throttle twistgrip 20 Front brake lever 20 Rear brake pedal 21
Gear change pedal 21 Setting the gear change and rear brake pedals 22
Main components and devices 23
Location 23 Tank filler plug 24 Seat catch and helmet pin 25 Side stand 26 Shock absorber adjusters 27 Front fork adjusters 28
Directions for use 30
Running-in recommendations 30 Pre-ride checks 31 Starting the engine 32 Moving off 34 Braking 34 Stopping the motorcycle 35 Refueling 35 Parking 36 Tool kit and accessories 37
Main maintenance operations 38
Lifting the fuel tank 38 Changing air filter 39 Checking the coolant level 40 Checking brake and clutch fluid level 41 Checking brake pads for wear 42 Throttle cable adjustment 42 Lubricating cables and joints 43 Charging the battery 44
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Chain tensioning 45 Chain lubrication 46 Replacing bulbs 46 Headlamp alignment 48 Tyres 49 Checking engine oil level 51 Cleaning and replacing the spark plugs 52 Cleaning the motorcycle 53 Storing the bike away 53 Important notes 53
Technical data 54
Overall dimensions 54 Weights 54 Top-ups 55 Engine 56 Timing system 56 Performance data 57 Spark plugs 58 Brakes 58 Transmission 59 Frame 60 Wheels 60 Tyres 60 Suspensions 61 Electric system 61
For United States of America version only 65 Routine maintenance record 74
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GENERAL
Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to our authorized Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. However, warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty right will be automatically invalidated.
Symbols
Ducati Motor Holding S.p.A. advises you to read this booklet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati dealer or authorized workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time. The text is supplemented with schematic illustrations for quick reference and better understanding of the subjects concerned. This manual contains some special remarks:
Warning
Failure to comply with these instructions may put
you at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its
components.
Note
Additional information concerning the job being
carried out. The terms right and left are referred to the motorcycle
viewed from the riding position.
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Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable handles under the seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next
lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refueling. Be extremely careful not to spill gasoline on the engine or on the exhaust pipe when refueling. Do not smoke when refueling. While refueling, you may inhale noxious gasoline vapours. Should any gasoline drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time. Park your motorcycle where no one is likely to hit it and use the side stand. Never park on uneven or soft ground or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 390 Kg.
Try to arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. Make sure the tyres are inflated to the proper pressure (see page 49) and that they are in good condition.
Standard accessories
The motorcycle is supplied with the following accessories: Racing kit consisting of carbon silencers, oversized exhaust manifolds, control unit for racing purposes, air filter, filter box frame, ERGAL sprocket (39 teeth); motorcycle canvas, rear and front stand.
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Identification data
All Ducati motorcycles have two identification numbers, for frame (fig. 1.1) and engine (fig. 1.2).
Frame number Engine number
Note
These numbers identify the motorcycle model and
should always be indicated when ordering spare parts.
fig. 1.1
fig. 1.2
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CONTROLS
Warning
This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Position of motorcycle controls (fig. 2)
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left switch.
4) Clutch lever.
5) Fast-idle lever.
6) Right switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gear change pedal.
10) Rear brake pedal.
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4
3
5
8
7
6
2
9
10
fig. 2
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Instrument panel (fig. 3)
1) Blue light . Comes on when high beam is on.
2) Green light . Comes on and flashes when a turn indicator is on.
3) Yellow light . Comes on when there are about 3.5 liters fuel left in the tank.
4) Green light N. Comes on when in neutral position.
5) Red light . Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is hot, however, it should go out as the engine revs up.
Important
If this light stays on, stop the engine or it may suffer
severe damage.
6) Orange light Comes on and flashes when the motorcycle is parked (Immobilizer on).
Note
When the Immobilizer is on, this light flashes for 48 hours and then goes out. The Immobilizer is still operating.
fig. 3
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1
4
2
7 6
8
a
b
7) Orange light When on, engine operation is inhibited. It goes out after a few seconds (usually 1.8 - 2 sec.).
8) Speedometer (km/h). Gives road speed. a) LCD (1):
- Odometer (km). Gives total distance covered.
- Trip meter (km). Gives distance covered since last resetting.
9) Revolution counter (rpm). Shows the engine rotation speed/minute. b) LCD (2):
- Clock
- Oil temperature
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LCD unit functions
When the ignition key is turned to ON, the instrument panel carries out a Check of all instruments (pointers, display, lights) (see fig. 3.1 and 3.2).
LCD (1)
Turn the key to ON and press (A) (fig. 3.2) to display trip meter and odometer alternatively.
Resetting the trip meter
Keep (A) pressed (fig. 3.2) for more than 2 seconds. When the TRIP function is enabled (trip meter), display (LCD 1) will reset.
LCD (2)
Turn the key to ON and press (B) (fig. 3.2) to display clock and water temperature.
Setting the clock
Press (A) for at least 2 seconds. Press (B) to set AM/PM. Press (A) to set hours; press (B) repeatedly to set correct hour. Press (A) to set minutes. Press (B) to increase the value. Keep the button pressed for more than 5 seconds to proceed faster. Press (A) to quit this function.
fig. 3.1
1
A
B
2
fig. 3.2
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Water temperature
When the water temperature goes below 40°, "LO" will be displayed. "HI" will be displayed when the temperature exceeds 120°.
Fuel light
"FUEL" will be displayed when the fuel warning light comes on.
Maintenance indicator
After the first 1,000 Km (621 miles) and then every 10,000 Km (6210 miles), "MAInt" will be displayed for 5 seconds when turning the key to ON. It reminds you of the routine maintenance servicing to be done.
Instrument panel lighting
Turn the key to ON and press (B) (fig. 3.2) within 5 seconds to change instrument panel lighting power.
The immobilizer system
For improved anti-theft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that inhibits engine operation whenever the ignition switch is turned off. Accommodated in the handgrip of each ignition key is an electronic device that modulates an output signal. This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and changes every time. The modulated signal acts as a “password” and tells the CPU that an "authorised" ignition key is being used to start up the engine. When the CPU recognises the signal, it enables engine start-up.
Keys (fig. 4.1) The Owner receives a set of keys comprising:
- 1 RED key A
- 2 BLACK keys B The keys B are regular ignition keys and are used to:
- start up the engine
- open the lock of the fuel tank filler plug
- open the seat lock. The key A performs the same functions as the keys B,
and is also used to wipe off and re-program other black keys, if needed.
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Note
The three keys have a small plate (1) attached that
reports their identification number.
Important
Keep the keys in different places. Store the plate (1)
and the key A in a safe place.
1
B
A
fig. 4.1
B
A
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Code card
The keys come with a CODE CARD that reports: A) (fig. 4.3) the electronic code to be used to start the
engine in the event of an emergency; B) (fig. 4.3) the part no. code for the keys to be reported
to the DUCATI Service network when you are ordering any duplicate keys.
Important
Keep the CODE CARD in a safe place. However, it is advisable to keep the electronic code printed on the CODE CARD handy when you ride your motorcycle, so you will be able to start the engine in the event of an emergency.
fig. 4.2
fig. 4.3
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Operation
When the ignition key is turned to OFF, the immobilizer inhibits engine operation. When the ignition key is turned back to ON to start the engine, the following happens:
1) if the CPU recognised the code, the CODE light on the instrument panel will flash briefly. This means that the immobilizer system has recognised the key code and enabled engine ignition. When you press the START button, the engine will start up.
2) If the CODE light stays on, it means that the code has not been recognised. When this is the case, turn the ignition key back to OFF and then to ON again. If the engine still does not start, try with another key. If the other key does not work out either, contact the DUCATI Service network.
Warning
The keys accommodate electronic components
inside. If dropped or hit, they might damage.
Duplicate keys
If you need any duplicate keys, contact the DUCATI Service network with all the keys you have left and your CODE CARD. DUCATI Service will program up to 8 new keys and re­program your original keys. You may be asked to identify yourself as the legitimate owner of the motorcycle. Be sure have any documents you might need to this end ready. The codes of any keys not submitted will be wiped off from the memory to make those keys unserviceable in case they have been lost.
Note
If you sell your motorcycle, do not forget to give all
keys and the CODE CARD to the new owner.
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fig. 5
Ignition switch and steering lock (fig. 5) It is located in front of the fuel tank and has four positions: A) ON: lights and engine on; B) OFF: lights and engine off; C) LOCK: steering lock; D) P: parking lights and steering lock.
Warning
This vehicle is equipped with an energy-saving CPU. If the key stays ON for a long period but the ignition button is not pressed within 15 seconds, the CPU will stop operating to avoid current absorption. Move the key to OFF and then to ON again.
Note
To move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out.
Clutch lever (fig. 7) Lever (1) disengages the clutch. It features a dial adjuster (2) for lever distance from the twistgrip on handlebar. To set lever distance from twistgrip, push lever (1) fully forward and turn the dial adjuster (2) to one of its four positions. Remember that position no. 1 gives maximum distance between lever and twistgrip, whereas lever and twistgrip are closest when adjuster is set to position no. 4. When you pull in the lever (1), you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off.
Warning
Set clutch lever when motorcycle is stopped.
Important
Using the clutch properly will avoid damage to
transmission parts and spare the engine.
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Left switch (fig. 6)
1) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on.
2) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. To cancel turn indicators, return switch to central position and push in.
3) Button = warning horn.
4) Button = high-beam flasher.
fig. 6
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Cold start lever (fig. 7)
Use this device (3) to start the engine from cold. It will increase the engine idling speed after starting. Lever positions: A) (vertical) = closed B) = fully open. The lever can be opened and closed gradually to adjust speed until engine is fully warm (see page 32).
Important
Never use the cold start lever when the engine is warm or leave it open when riding.
fig. 7
Right switch (fig. 8)
1) Switch, light switch, 3 positions: Right = light off; Centre = front and rear parking light, number plate light and panel lights on; Left = headlamp, front and rear parking light, number plate light and panel lights on.
2) Switch for ENGINE STOP, two positions: position (RUN) = run. position (OFF) = stop.
Warning
This switch is mainly intended for use in emergency cases when you need to stop the engine quickly. After stopping the engine, return the switch to the position to enable starting.
Important
Riding with the lights on, stopping the engine using switch (2) and leaving the ignition key in the ON position, may run the battery flat as the lights will remain on.
3) Button = engine start.
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Front brake lever (fig. 9)
Pull in the lever (1) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever gently. The control lever is provided with a dial adjuster (2) for lever distance adjustment from twistgrip on handlebar (see clutch lever adjustment page 18).
Warning
Please read the instructions on page 34 before
using these controls.
fig. 9
fig. 8
Throttle twistgrip (fig. 8) The twistgrip (4) on the right handlebar opens throttles. When released, it will spring back to the initial position (idling speed).
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1
fig. 11.1
Gear change pedal (fig. 11.1) The gear change pedal is at rest when in the central position N, is moved up and down to change gears and then returns to the central position. down = push down on the pedal to engage 1stgear and to shift down. The N light will go out. up = lift the pedal to engage the 2ndgear and then the 3rd, 4th, 5thand 6thgear. Each time you move the pedal you will engage the next gear.
Rear brake pedal (fig. 10) Push down on the pedal (1) to apply the rear brake. The system is hydraulically operated.
fig. 10
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fig. 11.3
Setting the gear change and rear brake pedals
(fig. 11.2) The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider.
To set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3).
Note
Nut (2) has a left-hand thread.
Rotate linkage (1) until setting pedal in the desired position. Tighten both check nuts onto linkage. To set the rear brake pedal, loosen check nut (4). Turn pedal travel adjusting screw (5) until pedal is in the desired position. Tighten check nut (4). Work pedal by hand to make sure it has 1.5 - 2 mm free play before brake begins to bite. If not so, set the length of cylinder linkage as follows. Loosen the check nut (6) on cylinder linkage. Tighten linkage into fork (7) to increase play, or unscrew linkage to reduce it. Tighten check nut (6) and check pedal free play again.
1
3
2
fig. 11.2
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MAIN COMPONENTS AND DEVICES
Location (fig. 12)
1) Tank filler plug.
2) Seat catch.
3) Hook for helmet fastening cable.
4) Passenger grab handle.
5) Side stand.
6) Rear view mirrors.
7) Shock absorber adjusters.
8) Front fork adjusters.
9) Fuel tank lifting rod.
11) Seat cover.
12) Fuel tank clip.
fig. 12
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