Ducar DG5750, DG6500, DG3050, DG7750, DG11050 Operator's Manual
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OPERATOR'S MANUAL
MODEL : DG1500
DG3050
DG3500
DG4650
DG4950
DG5750
DG6500
DG7750
DG9250
DG11050
DG1500E
DG3050E(R)
DG3500E(R)
DG4650E(R)
DG4950E(R)
DG5750E(R)
DG6500E(R)
DG7750E(R)
DG9250E(R)
DG11050E(R)
WARNING: To reduce the risk of injury, the user must
read and understand the operator’s manual before using this
product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Table of Contents
Fore ward....................................................................................................3
Safety Precautions. ................................................................................... 4
Safety Specifications. ................................................................................ 5
Safety Regulation. ..................................................................................... 6
Warning Labels. .........................................................................................7
Product Specifications................................................................................8
Component Identification. ........................................................................9
Features. ....................................................................................................10
Operating Guide. ......................................................................................11
Operating......... .........................................................................................12
Power Management..................................................................................14
Maintenance..............................................................................................15
Trouble Shooting Guide...........................................................................18
Remote Start.............................................................................................19
Electrical Schematic Diagram.................................................................20
2
Foreward
Thank you for buying DUCAR generator unit. This product is a household generator which
produces electrical power by means of an engine driving a alternator, and is used in
situations where electricity supply is interrupted or as a primary source of power supply where
power is unavailable.
Please Read Instructions Carefully
If you DO NOT understanding any part of this manual, please contact DUCAR at:
www.ducar.com.cn. for any startup, operation and maintenance concerns. It is recommended that
you read this manual to understand all requirements and operating steps
of this generator before you use it. Keep this manual in good condition for reference in
case of emergency in the future. If you lend or sell the generator unit supply with this manual.
The generator can be operated in a safe, effective and reliable way only when it is kept, operated
and maintained properly. Before operating or carrying out maintenance of the generator unit, the
operator will:
Know well and strictly observe local laws and regulations.
Read the manual carefully and observe all safety warnings in this manual and on the generator.
Instruct others on the proper use of this generator and be sure they are familiar with all safety
warnings in this manual before use.
It is impossible for manufacturers to predict all possible dangerous situations, therefore, warnings in
this manual and labels on the generator unit may not identify all hazards. If no special suggestions
are raised with respect to the operation procedures, working procedures or operating skills, use
this generator in a manner which guarantees personal safety. In addition, make sure no damage to
the generator unit is caused by the operating procedures, working methods or operating skills.
Information contained here is based on the machine in production at time of publication.
TPE Australia reserves the right to change any parts described in the text without notice in advance.
Please read carefully the ALL safety warnings in the instructions and on the decals of the generator
unit, with symbol in front. Details are shown as follows:
Danger: You may cause yourself serious injury if you do not follow these warning labels.
Warning: You may suffer serious harm by ignoring this label
3
Safety Precautions
Danger: Use outdoors only, exhaust gas
released from the equipment contains Carbon
Monoxide (CO), which cannot be seen or smelt.
Excessive inhalation of CO may cause a loss of
consciousness and may claim life in extreme
circumstances.
Warning: Do not use this generator if
exposed to rain or if wet, and store in an
enclosed area when not in use.
Danger: Do not connect the
generator unit with mains supply or other
power sources , use it alone.
Warning: Properly ground the
generator and verify grounding is in
place before each use.
Warning: Keep the generator clean,
remove any gasoline or oil spills on or
around the generator.
Warning: DO NOT touch HOT
surface or you may be injured or suffer
burns.
4
Safety Specification
Danger: Electrocution hazard - Electricity can cause DEATH or SERIOUSINJURY
DO NOT use bare wire to connect power supply to electrical equipment, use a plug that
meets local regulations.
During generator operation, do not touch exposed wires.
During generator operation, keep children a safe distance from the generator unit.
DO NOT use the generator unless it is fully assembled as instructed in this manual.
Properly ground the generator and verify grounding is in place before each use. Grounding
regulations vary by location, consult a qualified electrician for verification.
Accessories including cables and plug must not be defective. Electric shock prevention
hinges on the breaker. If you renew the breaker use a breaker with the same rating and
performance features, contact your local authorized service agent.
Danger: Fuel used by the generator is combustible, as this equipment generates high
temperature, this causes a fire risk in some circumstances , such as refueling.
It is strictly prohibited to add fuel while the generator is operating;
When adding fuel, keep far away from any ignition source, and NO smoking;
When adding fuel, pay attention not to spill fuel on the equipment, if fuel is spilt；
clean it immediately, and only start it up when the spilt fuel has evaporated completely;
During operation, be sure there are no combustibles within a 2m range.
In case of long-term nonuse, make sure you use a fuel stabilizer or empty the fuel tank and
bowl.
Caution: This equipment contains high speed revolving parts, which may cause injury.
During generator operation, avoid coming into contact with any revolving parts.
During generator operation, observe surroundings, make sure there is no risk to the
generator, other people and nearby equipment.
During generator operation, do not lift or re-position. Turn the generator off ensuring it has
come to a complete stop.
Attention: operating requirements
Do not place weight on the equipment.
The wheel is adopted for convenience of equipment moving, do not use it in long distance,
otherwise it will be damaged.
Do not exceed rating power of the equipment in operation; otherwise, its service life will
be shortened. Power of common household appliances is shown on Page 14 in details.
Maintain the equipment based on requirements so as to prolong its service life, refer to
Page 15-17 for details.
Operate and store the generator in a dust free area this prevents dust entering inside of the
equipment which reduces its working life.
5
Safety Regulations
There is the warning decal on the machine to remind you of the safety regulations.
FOR ELECT RICAL EQ UIPMEN T ONLY/
POUR MATER IEL ELECT RIQUE SE ULEMEN T
FOR USE IN A WEATHE R PROTECT ED WELL VE NTILATED AR EA
EMPLOYE Z UNIQUEM ENT DANS UN EMPLACE MENT
A L'ABRI DES INT EMPERI ES ET BIEN AE RE
NEUTRA L BONDED TO F RAME
NEUTRE M IS À LA MASSE À LA CARCA SSE DU MOTE UR
DC SYSTEM FLOATING
DC RÉSEAU F LOTTANT
6
Warning Labels
Symbol
Name
Meaning
V
Volt
Voltage Unit
A
Ampere
Current Unit
Hz
Hertz
Frequency Unit (1Hz=60 r/min)
W
Watt
Power Unit
RPM
Revolution Per Minute
Speed Unit
PF
Power Factor
Generator Efficiency
G1
Performance Rate
Performance Rate
Read Instructions
Please read instructions carefully before using.
Safety Warning
Risk of harm in the case of not following instructions.
Electrocution Risk
Indicate that there is an electrified body here, pay attention to
safety.
Electric Shock
This is an electric device, failure to observe the indication
may result in an electric shock.
Electricity, Do Not Touch
The device produces electricity, do not touch during operation.
Toxic Gas
Exhaust gas from this generator contains Carbon Monoxide
(CO), a colorless & odorless gas. Excessive exposure to CO
may cause loss consciousness and may lead to death in
extreme circumstances.
Fire
High temperature generated from operation may cause fire,
so operate it with caution.
Explosion
If the fuel tank is exposed to high temperature or open fire it
may explode.
Burns
Some parts will generate high temperature in
operation, this will burn the skin.
Grounding
Consult an electrician to determine grounding. Make
sure the generator is safely grounded before
operation.
Water Exposure
Do not use a plug or electric device on rainy days or if
they are wet.
Engine Oil
Engine oil symbol and the specification is based on Page
9.
fuel
Fuel symbol.
Some of following symbols are used in the machine or the manual. To understand their meanings
will make it easy and safe for you in operation.
7
DG1500 DG3050 DG3500 DG4650 DG4950 DG5750 DG6500 DG7750 DG9250 DG11050
Model
DG1500E DG3050E(R) DG3500E(R) DG4650E(R) DG4950E(R) DG5750E DG6500E(R) DG7750E(R) DG9250E(R) DG11050E(R)
Frequency 60HZ
Voltage 120V 120V/240V
Power factor
Rated Power
Peak Power 1.50kW 3.05kW 3.50kW 4.65kW 4.95kW 5.75kW 6.50kW 7.75kW 9.25kW 11.05kW
Engine type 4-stroke OHV Air Cooled Single Cylinder
Engine oil
capacity
Product Specifications
Starting mode
Displacement 98 cc 208 cc
Fuel tank
capacity
1.40kW 2.50kW 2.80kW 3.60kW 4.00kW 5.00kW 5.50kW 6.25kW 7.50kW 9.00kW
0.4 L / 0.1 gal 0.6 L / 0.2 gal 1.0 L / 0.3 gal 1.2 L / 0.3 gal
Recoil /
Electric
6 L / 1.59 gal 15 L / 4 gal 25 L / 6.6 gal
Recoil / Electric start /
Remote start
/ 212 cc 224 cc 302 cc 420 cc 457 cc
1.0
Recoil /
Electric
Recoil / Electric start /
Remote start
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