Page 1
$75
Price Each
Defender 3 Online Emergency Lighting Inverter
Eternalight 3 Online Emergency Lighting Inverter
Cobra 3 Standby Emergency Lighting Inverter
Eternalight 3 Standby Emergency Lighting Inverter
480 or 480Y/277V User’s Manual #018-7000-00
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website: www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
Three Phase Emergency Lighting Inverter User’s Manual
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TABLE OF CONTENTS
TABLE OF CONTENTS 2
REVISION HISTORY 5
REPRODUCTION OR DISTRIBUTION FORBIDDEN 6
ABOUT THIS MANUAL 7
SECTION HOW TO USE THIS MANUAL 7
SECTION TECHNICAL ASSISTANCE 7
IMPORTANT SAFETY INSTRUCTIONS 8
SECTION NOTES AND SAFETY INFORMATION 8
CHAPTER 1 INTRODUCTION 12
SECTION 1.1. GENERAL 12
SECTION 1.2. DEFINITIONS 12
SECTION 1.3. THEORY OF OPERATION 13
SECTION 1.4. OUTPUT LOADS 14
SECTION 1.5. OPTIONS 14
SECTION 1.6. OVERVIEW 14
FIGURE 1—SINGLE-LINE DRAWING-NORMAL OPERATION 14
SUBSECTION 1.6.A. NORMAL OPERATION 15
SUBSECTION 1.6.B. MANUAL BYPASS OPERATION 15
FIGURE 2—SINGLE-LINE DRAWING-MANUAL BYPASS 15
SUBSECTION 1.6.C. AC LOSS/BATTERY OPERATION 15
FIGURE 3—SINGLE-LINE DRAWING-AC LOSS/BATTERY OPERATION 16
SUBSECTION 1.6.D. EXTERNAL MAINTENANCE
B
YPASS OPERATION
(O
PTIONAL
)
16
FIGURE 4—SINGLE-LINE DRAWING-EXTERNAL MAINTENANCE BYPASS OPERATION 16
CHAPTER 2 SPECIFICATIONS 17
TABLE 1—SPECIFICATIONS 17
SECTION 2.1. POWER RATING 17
SECTION 2.2. INPUT 17
SECTION 2.3. OUTPUT 17
SECTION 2.4. BATTERIES 17
SECTION 2.5. LAMPS AND LOADS 17
SECTION 2.6. CODES 17
SECTION 2.7. PROTECTION 17
SECTION 2.8. DIAGNOSTICS AND MAINTENANCE 18
SECTION 2.9. CABINET 18
SECTION 2.10. INSTALLATION 18
SECTION 2.11. SPECIAL APPLICATIONS 18
SECTION 2.12. WARRANTY 18
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CHAPTER 3 FIELD REPLACEABLE UNITS (FRUS) 18
SECTION 3.1. MOTHER/MAIN BOARDS 18
SECTION 3.2. ALL OTHER PARTS 18
CHAPTER 4 TRANSPORTATION, INSPECTION, AND INSTALLATION 19
SECTION 4.1. HOW TO TRANSPORT THE SYSTEM 19
SECTION 4.2. INSPECTION 19
SECTION 4.3. LOCATION AND PLACEMENT 19
FIGURE 5—BATTERY CABINET LAYOUT EXAMPLE 20
FIGURE 6—UPS DIMENSION DRAWING 21
CHAPTER 5 DESCRIPTION 21
SECTION 5.1. DESCRIPTION OF BATTERY CABINET/S 21
SECTION 5.2. DESCRIPTION OF UPS CABINET/S 21
SECTION 5.3. DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS 22
FIGURE 7a—3—75 KW BATTERY CABINET BREAKER ASSEMBLY 22
FIGURE 7b—76—150 KW BATTERY CABINET BREAKER ASSEMBLY 22
SECTION 5.4. MANUAL BYPASS SWITCH DESCRIPTION 22
FIGURE 8—MANUAL BYPASS SWITCH 23
SECTION 5.5. INPUT AND OUTPUT POWER REQUIREMENTS/CONNECTIONS 23
SECTION 5.6. SYSTEM CURRENT RATINGS 23
SECTION 5.7. GROUNDING 23
CHAPTER 6 INSTALLATION 23
SECTION 6.1 INSTALLING BATTERIES 23
FIGURE 9—BATTERY CONNECTION 24
FIGURE 10—WHOLE BATTERY CABINET VIEW 25
SECTION 6.2. INPUT POWER CONNECTIONS 25
SECTION 6.3. OUTPUT POWER CONNECTIONS 26
FIGURE 11—INPUT/OUTPUT CURRENT RATINGS 27
SECTION 6.4. COMMUNICATIONS INTERFACE 30
FIGURE 12—COMMUNICATION INTERFACE 30
CHAPTER 7. DISPLAYS 31
SECTION 7.1 FRONT PANEL DESCRIPTION 31
FIGURE 13—FRONT PANEL DISPLAY 31
SECTION 7.2 LCD PANEL MONITOR DISPLAY 31
FIGURE 14—LCD MONITOR DISPLAY 31
SECTION 7.3 HISTORY LOG KEY 32
TABLE 2—HISTORY LOG KEY 32
CHAPTER 8 OPERATION AND PROCEDURE 34
SECTION 8.1. START-UP PROCEDURE 34
SECTION 8.2. SHUT-DOWN PROCEDURE 34
CHAPTER 9. SYSTEM OPTIONS 35
SECTION 9.1. UNIT OPTIONS 35
SECTION 9.2. SERVICE PROGRAM DESCRIPTIONS 38
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TABLE 3—SERVICE COVERAGE 41
CHAPTER 10. APPENDIXES 42
FIGURE 15a—3—75 KW BATTERY BREAKER ASSEMBLY 42
FIGURE 15b—76—150 KW BATTERY CABINET ASSEMBLY 42
FIGURE 16a—f — PERFORMIX PLASTI DIP PROCESS 43
FIGURE 17—BATTERY CABINET LAYOUT 44
FIGURE 18a—3—75 KW SYSTEM COMPONENT LAYOUT 45
FIGURE 18b—3—75 KW SYSTEM COMPONENT LAYOUT (DOOR VIEW) 45
FIGURE 19a—76—150 KW SYSTEM COMPONENT LAYOUT 46
FIGURE 19b—76—150 KW SYSTEM COMPONENT LAYOUT (DOOR VIEW) 47
SECTION 10.1. LIMITED WARRANTY 48
SECTION 10.2. NOTES 51
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REVISION HISTORY
REV
DATE PRIMARY REASON FOR CHANGE
NR June 04, 2013 Production Release
LIST OF EFFECTIVE PAGES
PAGE
REV
PAGE
REV
PAGE
REV
PAGE
REV
PAGE
REV
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Reproduction or Distribution forbidden
NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION
This document contains proprietary and confidential information of
Power Manufacturer
nor to disclose them to or allow them to be used by any person not currently an
or an employee of the recipient having a need to know, without the express written consent of
turer
, and further agrees to surrender this document to
terminated.
”). In consideration of the receipt of this document, the recipient agrees not to copy any of its contents,
Digital Signal Power Manufacturer
© 2013 Digital Signal Power Manufacturer, Inc. - All rights reserved
Digital Signal Power Manufacturer, Inc
Digital Signal Power Manufacturer
when the reason for its receipt has
. (”
Digital Signal
employee
Digital Signal Power Manufac-
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About this Manual
Thank you for selecting this Emergency Lighting Inverter System (ELI). It provides you with perfect protection for
connected loads and equipment.
maintenance of the DSPM Uninterruptible Power Supply.
This manual contains Important instructions that should be followed during
It includes important safety and
maintenance
instructions for operating the Emergency Lighting Inverter System. If you should have any problems with the Emergency Lighting Inverter System, please refer to this manual and/or call technical support.
Your DSPM Uninterruptible Power Supply is designed to provide reliable protection from power disturbances for
many years. Please be sure to follow the manufacturers instructions to ensure optimum performance of the
equipment. This manual contains descriptions of all controls and indicators required to operate the DSPM Uninterruptible Power Supply. Please read this manual carefully and retain it for future reference.
To the best of our knowledge and at the time written, the information contained in this document is technically correct and the procedures accurate and adequate to operate this instrument in compliance with its original advertised
specifications.
While every precaution has been made to ensure accuracy and completeness in this manual,
DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information
or for any errors or omissions.
This instrument is designed to prevent accidental shock to the operator when properly used. However, no
engineering design can render safe an instrument
which is used carelessly. Therefore, this manual must be
read carefully and completely before making any measurements. Failure to follow directions can result in a serious
or fatal accident.
How to use this Manual
This manual is designed for ease of use, giving the user easy and quick reference to information.
notice icons to draw attention to the user important information regarding the safe
operation and installation of the
This manual uses
UPS. The notice icons used in this manual are explained below, and should be taken into account and adhered to
whenever they appear in the text of this manual.
Technical Assistance
Safety Recommendations:
If any problems are encountered while following this manual, DSPM assistance and
correspondence is recommended.
contract.
DSPM Inc.
1921 S. Quaker Ridge Place
Ontario, CA 91761
Work Hours: 8 a.m. – 5 p.m. Pacific Standard Time
Phone:1(877) DSPM POWER
After Hours: 5 p.m. – 1 a.m. Pacific Standard Time
Fax: 1(909) 930-3335
Email: techsupport@dspmanufacturing.com
Internet: http://www.DSPManufacturing.com
To expedite assistance if required, Please have the following information from your unit’s System Label
(found on the right side and inside door panel) available:
Model:
Model Number:
For technical support or help with any questions not covered in the manual,
1(877) 377-6769
1(951) 840-0811
S/O Number:
Input Voltage:
Output Voltage:
Power Rating and Frequency:
Three Phase Emergency Lighting Inverter User’s Manual
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IMPORTANT SAFEGUARDS, READ AND FOLLOW ALL SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
SECTION - SAFETY
Notes and Safety Information
Following safety precautions is important when operating or servicing electrical equipment. Always heed these
precautions since they are essential to the safe operation and servicing of this product. This Manual contains
warning symbols which alert the user to check
throughout this manual and are defined below. To ensure the safety of operating performance of this electrical
equipment, these instructions must be adhered too.
for hazardous conditions.
The symbols are used extensively
WARNING:
DANGER:
CAUTION:
NOTE:
ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE INVERTER SYSTEM.
A Warning notice icon conveys information to protect the user and service personnel against hazardous conditions.
A Danger notice icon conveys that there is a risk of electric shock, personal injury, or death to the user if instructions are not followed.
A Caution notice icon conveys to the user or service personnel information making them aware that there is a possibility of equipment damage.
A Note notice icon indicates when the user should make a reference of information regarding the UPS operation, load status and display status. Such information is essential if DSPM, Inc. field service assistance and correspondence is required.
C
AUTION
!
NOTE
READ THIS MANUAL IN ITS ENTIRETY BEFORE PERFORMING THE
STALLATION, START-UP, OPERATION, OR MAINTENANCE OF THE UPS
(Uninterruptible Power System) OR BATTERY SYSTEMS. FAILURE TO DO SO
COULD RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR EQUIPMENT FAILURE.
WARNING
ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT
TO INSTALL OR REPAIR THE UPS OR ITS BATTERY SYSTEM. IMPROPER INSTALLATION HAS PROVEN TO BE THE SINGLE MOST SIGNIFICANT CAUSE OF
START-UP PROBLEMS. HIGH AC AND DC ELECTRICAL VOLTAGES ARE
PRESENT THROUGHOUT THE UNIT(S) AND INCORRECT INSTALLATION OR
Three Phase Emergency Lighting Inverter User’s Manual
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IN-
!
8
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SERVICING COULD RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR
EQUIPMENT FAILURE.
CAUTION
ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED
TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT.
MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE
AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY
AGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL. VERIFY THAT
ALL HIGH AND LOW VOLTAGE INPUT POWER CIRCUITS ARE
AND LOCKED OUT BEFORE INSTALLING CABLES OR
CAL CONNECTIONS.
NOTE
THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY
ENERGY, AND, IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MANUAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS. IT HAS BEEN
TESTED AND FOUND TO COMPLY WITHIN THE LIMITS FOR A COMPUTING DEVICE PURSUANT TO SUB PART J OF PART 15 OF FCC RULES, WHICH ARE DESIGNED TO PROVIDE REASONABLE PROTECTION AGAINST SUCH INTERFERENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT.
D
ANGER
LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION. EXTREME CAUTION IS REQUIRED WHEN PERFORMING MAINTENANCE. OBSERVE ALL WARNINGS AND CAUTIONS IN THIS MANUAL. FAILURE TO COMPLY
MAY RESULT IN SERIOUS INJURY OR DEATH. OBTAIN QUALIFIED SERVICE FOR
THIS EQUIPMENT AS INSTRUCTED.
!
ELEC-
WIRING
NATIONAL
CAUSE DAM-
DE-ENERGIZED
MAKING ANY ELECTRI-
!
!
D
ANGER
BE CONSTANTLY AWARE THAT THE UPS SYSTEM CONTAINS HIGH DC AS
WELL AS AC VOLTAGES. WITH INPUT POWER OFF AND THE BATTERY,
DISCONNECTED, HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER
CIRCUITS SHOULD DISCHARGE WITHIN 30 SECONDS. HOWEVER, POWER
CIRCUIT FAILURES CAN OCCUR, SO YOU SHOULD ALWAYS ASSUME THAT
HIGH VOLTAGE MIGHT STILL EXIST
VERIFY THAT
MAKING
CONTACT.
POWER IS OFF USING AC AND DC VOLTMETERS BEFORE
D
SOME COMPONENTS WITHIN THE CABINETS ARE NOT CONNECTED TO
CHASSIS GROUND. ANY CONTACT BETWEEN FLOATING CIRCUITS AND
THE CHASSIS IS A LETHAL SHOCK HAZARD.
Three Phase Emergency Lighting Inverter User’s Manual
30 SECONDS
ANGER
#018-7000-00
!
AFTER SHUTDOWN.
!
9
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D
ANGER
!
OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING
UPS OR BATTERIES. EVEN WITH THE BATTERY
THE OFF POSITION, THE DANGER OF
PRESENT. THE BATTERY POWER TO THE
TAGGED “OFF” BEFORE PERFORMING ANY
UNIT.
LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN
EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION.
FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION
ELECTROCUTION MAY STILL BE
UNIT MUST BE LOCKED AND
SERVICE OR WORK ON THE
CAUTION
EXERCISE EXTREME CARE WHEN HANDLING UPS AND BATTERY
TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. CABINETS
WEIGH SEVERAL HUNDRED POUNDS.
CAUTION
TEST LIFT AND BALANCE THE CABINETS BEFORE MOVING. MAINTAIN
MINIMUM TILT FROM VERTICAL AT ALL TIMES. THE BOTTOM STRUCTURE
WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COMPLETELY UNDERNEATH THE UNIT.
!
CIRCUIT BREAKER IN
!
SERVICE OF THE
CABINETS
CAUTION
INTERNAL BATTERY STRAPPING MUST BE SECURED BY THE CUSTOMER
PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT.
UNIT CONTAINS NON-SPILLABLE BATTERIES. KEEP THE UNIT
DO NOT STACK. DO NOT TILT. ALWAYS FOLLOW THE BATTERY MANUFACTURER’S SAFETY INFORMATION TO PREVENT AN ACCIDENT THAT COULD RESULT IN INJURY OR DEATH.
WARNING
LEAD-ACID BATTERIES CONTAIN HAZARDOUS MATERIALS. BATTERIES
MUST BE HANDLED, TRANSPORTED, AND RECYCLED OR DISCARDED IN
ACCORDANCE WITH FEDERAL, STATE, AND LOCAL REGULATIONS. BECAUSE LEAD IS A TOXIC SUBSTANCE, LEAD-ACID BATTERIES SHOULD BE
RECYCLED RATHER THAN DISCARDED.
DO NOT DISPOSE OF BATTERIES IN A FIRE, THE BATTERIES MAY EXPLODE.
DO NOT OPEN OR MUTILATE THE BATTERIES. RELEASED ELECTROLYTE IS
HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC.
A BATTERY CAN HAVE A HIGH SHORT CIRCUIT CURRENT AND PRESENT A
RISK OF ELECTRICAL SHOCK. THE FOLLOWING PRECAUTIONS SHOULD
OBSERVED WHEN WORKING ON BATTERIES:
!
THIS
UPRIGHT.
!
BE
1. REMOVE WATCHES, RINGS OR OTHER METAL OBJECTS.
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2. USE TOOLS WITH INSULATED HANDLES.
3. WEAR RUBBER GLOVES AND BOOTS.
4. DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES.
5. DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY TERMINALS.
6.
DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED. IF SO,
MOVE THE SOURCE OF THE GROUND. CONTACT WITH ANY PART OF
GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK. THE
LIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS
MOVED DURING INSTALLATION AND MAINTENANCE.
7.
LEAD-ACID BATTERIES CAN PRESENT A RISK OF FIRE BECAUSE THEY
GENERATE HYDROGEN GAS. THE FOLLOWING PROCEDURES SHOULD
FOLLOWED:
DO NOT SMOKE WHEN NEAR BATTERIES.
DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA.
8.
DISCHARGE STATIC ELECTRICITY FROM YOUR BODY BEFORE
ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE.
RE-
A
LIKE-
ARE RE-
BE
TOUCH-
CAUTION
IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT. ONLY CARBON
OXIDE FIRE EXTINGUISHERS, OR THOSE APPROVED FOR USE ON ELECTRICAL EQUIPMENT, SHOULD BE USED. USE OF WATER ON FIRES
LIVE HIGH VOLTAGE ELECTRICAL CIRCUITS COULD PRESENT AN ELECTROCUTION HAZARD
TO REDUCE THE RISK OF ELECTRICAL SHOCK; DISCONNECT THE EMERGENCY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE INSTALLING AN INTERFACE SIGNAL CABLE. RECONNECT THE POWER ONLY
AFTER SIGNALING INTERCONNECTIONS HAVE BEEN MADE.
.
D
ANGER
!
DI-
INVOLVING
!
DO NOT DISMANTLE THE EMERGENCY LIGHTING INVERTER SYSTEM.
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1.
INTRODUCTION
1.1.
GENERAL
The principles of operation described herein are applicable to all models.
The
DSPM, Inc.
Three Phase
Emergency Lighting Inverters are manufactured to provide critical power for lighting during a power outage.
The Three Phase Inverter meets or exceeds the life safety codes of UL924 and UL1778. These codes
were established to allow the emergency lighting inverters to provide critical power to the lighting circuits
during a power failure. The emergency lighting inverter will then provide power for 90 minutes that will allow safe and orderly evacuation from the facility.
The product is an advanced Emergency Lighting Inverter System based on Intelligent Microprocessor
Control. The Emergency Lighting Inverter System is an intelligent protector and provides pure, reliable
AC power to the emergency loads – protecting them from utility power blackouts, swells, sags, surges
and interference. All types of lamps are supported by our lighting inverter.
Under normal power conditions, this design enables the system to adjust and filter power fluctuations
continuously and automatically. In the event of a power failure, it can immediately provide back-up power
from the batteries without any interruption. When the utility power is connected or reconnected, the
charger will automatically recharge the batteries.
When input power to the Three Phase Inverter is lost during a power outage, the system will automatically
draw power from its internal battery supply without any interruption. The critical load will receive only clean
sine wave power. The internal VRLA (valve regulated lead-acid), maintenance-free batteries provide 90
minutes of backup power.
Upon restoration of input power, the Three Phase Inverter automatically resumes normal operation, and
immediately begins to recharge the batteries. The Three Phase Inverter has an internal bypass circuit,
which maintains the power to the load in case of internal UPS failure.
The Advanced Battery Management system in this unit uses a Digital Signal Processing/Pulse-Width
Modulation (DSP/PWM) Smart Battery Monitoring System for managing the system batteries. The DSP/
PWM Smart Battery Monitoring System is temperature compensated resulting in maintaining maximum
runtime and battery life. The microprocessor controls recharge and the DSP/PWM offer overcharge protection.
The Three Phase Inverter Emergency Lighting
perfect protection specifically for Egress Lighting for facilities. It
clean electrical power to a
the building source.
specified battery time.
critical load.
The load is powered by the inverter, which receives its power from
In the event of an input power failure, the UPS will supply power to the critical load for the
incorporates double-conversion technology that provides
is designed to provide continuous and
The inverter uses of a double-conversion principle eliminates all sources of unwanted power disturbances. A rectifier converts the alternating current from the building source to Direct Current (DC). This
DC charges the batteries and powers the inverter. With the basic DC voltage, the inverter generates a
sinusoidal alternating current (AC) voltage, which continuously supplies the load. In times of power outrages, the 90-minute backup time that come standard in our units keep the load energized.
power is not restored promptly, backup power from the UPS battery permits the orderly
supported by the UPS. The UPS is simple to start up, operate and maintain.
The Three Phase Inverter is a PWM inverter available in output rating of 3—150 kVA.
ternal batteries cabinet (s) in which the batteries are housed.
It is listed for compliance to UL1778, UL924,
shutdown of equipment
All models have ex-
If the input
UL924A and CSA107.1 standards. The Three Phase Inverter is available with an input or output voltages
of 208, 240, 208Y/277, or 480Y/277 VAC, three phase. This information is provided on the System Labels
located on the inside front door and the right side of the UPS. See Chapter 2 for a complete listing of the
Three Phase Inverter specifications.
This manual provides an overview of the Three Phase Inverter components and their functions. The appearance and purpose of operator controls and indicators is described with procedures for operation, start-up,
shutdown and basic maintenance included.
1.2.
DEFINITIONS
1.2.1. UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module
net and associated batteries, which function as a system to provide continuous, conditioned AC power
Cabi-
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to a load.
1.2.2. UPS MODULE CABINET - The metal enclosure which contains the Rectifier / Charger, Inverter,
Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA models only) and internal
control systems required to provide specified AC power to a load.
1.2.3. UPS MODULE - The Rectifier / Charger and Inverter assemblies which, under the direction of the inter-
nal control system and operator controls, provide specified AC power to a load.
1.2.4. RECTIFIER / CHARGER - The UPS components which contain the equipment and controls
sary to convert input AC power to regulated DC power required for battery charging and for supplying
power to the Inverter.
1.2.5. INVERTER - The UPS components which contain the equipment and controls necessary to
convert
DC power from the Rectifier / Charger, or the battery, to AC power required by the critical load.
1.2.6. STATIC TRANSFER SWITCH - (OPTIONAL) The device that connects the critical load to the
line when the Inverter cannot supply continuous power.
1.2.7. BYPASS LINE - The line, which conducts electricity directly from the input power source to the critical
load during Maintenance or whenever the UPS is not completely operational.
1.2.8. AC INPUT POWER - Is the power provided by the electrical utility company, or auxiliary generator, which
is connected to the UPS for supplying the critical load and recharging the battery.
1.2.9. BATTERY - The rechargeable battery strings that supply DC power to the inverter to maintain con-
tinuous AC power to the load during AC input power failure conditions.
1.3 THEORY OF OPERATION
1.3.1. Standby Mode
After power is applied, the system is placed in STANDBY mode and a self-check starts. During
this period, the start subroutine checks for the input voltage and proper operation of the inverter
and bypass SCR’s. After the routine is completed and check confirmed OK, the system stays in
bypass waiting for the utility to fail. When a power outrage occurs, the load is transferred to the
inverter.
1.3.2. Online Mode
The input contactor K1 receives a closing signal, connecting input power to the DC supply transformer. The DC rectifier supplies the battery charger, Control Board and the
DC/AC inverter circuit. The battery charger is then activated allowing the batteries to
be continuously charged. The on-line DC/AC inverter converts the DC voltage to a
pulse-width-modulation (PWM) waveform. This waveform is filtered and reconstructed
to a desired AC output and the load is transferred to the inverter.
1.3.3. Response To Input Power Failure For An Online System
When the input power fails, the charger is turned off and the battery bank becomes a DC
supply source to the inverter circuit, maintaining an uninterrupted AC supply to the protected load. When the facility power returns, stabilizes and is in phase with the backup
power, the system controller closes the input contactor and the system returns to the
Online mode. If the battery voltage drops below 26% of its nominal value and the facility
power remains off, then the system will assume a FAILURE mode.
Response To Input Power Failure For A Standby System
When the input power fails, the charger is turned off and the battery bank is transferred,
becomes a DC supply source used to drive the inverter circuit, maintaining a uninterrupted AC supply to the protected load. When the facility power returns, stabilizes and
is in phase with the backup power, the system controller closes the input contactor and
the system returns to the Standby mode. If the battery voltage drops below 26% of its
nominal value and the facility power remains off, then the system will assume a FAILURE mode.
Static
neces-
bypass
1.3.4. UPS Failure
The System controller will issue a FAILURE message on the LCD screen if any of the
following conditions happen:
•
Internal failure
•
System overheats
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• Battery bank undervoltage
During a FAILURE, the system stops its backup operation, inverter SCRs are switched OFF, and
bypass SCRs are switched ON. A summary alarm 5V signal is sent to the hardwired interface.
The system remains in this mode until power is cycled or system has been repaired when needed.
11.3.5. UPS Problem
The System controller will issue a UPS PROBLEM message on the LCD screen if any
of the following conditions occur:
•
Input power failure
•
Output overload
During a PROBLEM mode, inverter IGBTs remain on and an alarm signal may be sent to the signal
interface. The system will reset itself as soon as the problems disappears.
1.4. OUTPUT LOADS
The Three Phase Inverter is designed to power any fluorescent or incandescent lighting. There
are, however, certain types of loads that exhibit an excessive inrush current when first turned on
or at other times during operation.
The capacity of the Three Phase Inverter may need to be greater than what would be estimated based
on the system label requirements of loads previously discussed. Contact the factory directly if you have
any questions about powering unusual loads from your Three Phase Inverter.
1.5. OPTIONS (See Unit Options for details)
The following options are available with the Three Phase Inverter:
1. ECM120 and ECM277—Environmental Control Module
2. NOF—Normally OFF Circuit 120Vac or 277Vac
3. NOH—Normally OFF “Hold On” Circuit 120Vac or 277Vac
4. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac
5. EPO—Emergency Power Off
6. EPO—Emergency Power Off
7. RSSP—Remote Indicator Panel
8. SNMP—SNMP Card
9. FAX—Fax Modem
10. MB—Modbus Interface
11. FC—Form C Contacts
12. STU3—Onsite Startup
13. EW—Extended Warranty
1.6 OVERVIEW
The UPS provides two power paths between the utility source and the critical load. Figure 1 shows the path
Figure 1
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for normal operation, with the load powered from the inverter. Figure 2 shows the path for bypass operation,
with the load supplied through the static bypass line.
The Input circuit breaker (MCCB) for protection of the UPS and cables are field supplied and field installed.
(See WARNING 2 in section 1.0)
1.6.A.
Normal Operation
During normal operation, the path through the inverter is used to power the load. Referring to Figure1: two rectifiers convert Input AC power to DC. DC power is utilized to charge the UPS battery
system
(AC to DC Rectifier). The Inverter also convert AC to DC (Rectifier) to be able to generate clean AC
power to supply the critical load.
The conversion - inversion process eliminates any voltage transients or fluctuations existing in
the input power before it reaches the critical load.
1.6.B.
Manual Bypass Operation
Refer to Figure 2. A Manual Bypass Switch is provided as a standard feature of the DSPM’s UPS. This
switch is to bypass the inverter logic incase of failure, to enable the end user function until service can be
performed. The advantage of this form of bypass is that the input filtering is still providing protection to the
critical loads on the UPS.
Figure 2 illustrates the flow diagram when the UPS has been manually by-
passed.
Figure 2 Single Line Drawing - Static Bypass Operation
1.6.C.
AC Loss/Battery Operation
Referring to Figure 3, if the input power is interrupted, the battery will immediately supply the DC power
required by the Inverter to maintain continuous AC power to the load. A fully
charged battery will provide
power for the specified time at the rated load, or longer at reduced load.
In the event of a power failure, the rectifiers will de-energize and the batteries will discharge into the Inverter
and maintain power to the critical load until a) the battery capacity expires and the
inverter turns off, or b)
input power is restored after which the rectifiers will power the inverter and simultaneously recharge the
batteries. Figure 3 illustrates the flow diagram during battery operation.
When power is restored after a low battery shutdown, the rectifiers automatically restart and,
the batteries and the Inverter is automatically restarted without operator intervention. The inverter automatically without operator intervention assumes the power from the Rectifier.
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Figure 3 Single Line Drawings -AC Loss/Battery Operation
1.6.D.
External Maintenance Bypass (EMB)
Operation (Optional)
There is an optional External Maintenance Bypass which supplies the critical load with unconditioned
input power . The purpose of this option is to route power to the critical load while the UPS’ rectifier and
inverter are de-energized, and during Start-up before the system is fully
With the
External Maintenance Bypass
there is a hard wired bypass that can be operated after the Static
operational
(refer to Figure 4).
Bypass Switch has been operated, making it possible to isolate the entire UPS for service and maintenance. The internal control system determines the operation of the normal and External Maintenance
Bypass paths, with the load powered from the inverter being the normal operation.
Figure 4 Single Line Drawings –External Maintenance Bypass Operation
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2. SPECIFICATIONS
The Three Phase Inverter maintains efficient AC Emergency Power
at “full-light” output,
providing superior dependability and security to
to operate all emergency lighting fixtures
commercial/industrial environments in a
small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System
Labels located on the interior side of the UPS front door and the exterior side of the unit.
Table 1
3Φ
Series
3.0 42” 71” 22.5” Not required 980 816 Maintenance
4.5 42” 71” 22.5” Not required 1100 1224 Free (AGM) 120, 120, Circuit NFPA 101
(Consult 6.0 42” 71” 22.5” Not required 1350 1632 Lead 208, 208, Breakers NFPA 70
Factory 8.0 42” 71” 22.5” 42” 71” 22.5” 1700 2176 Calcium 240, 277, standard NEC
For others) 10.0 42” 71” 22.5” 42” 71” 22.5” 2250 2720 277, 480,
12.0 42” 71” 22.5” 42” 71” 22.5” 2700 3264 Or 120/240,
16.0 42” 71” 22.5” 42” 71” 22.5” 2950 4352 480 Or
20.0 42” 71” 22.5” 42” 71” 22.5” 3800 5440 120/277
24.0 42” 71” 22.5” 42” 71” 22.5” 4350 652
30.0 42” 71” 22.5” 42” 71” 22.5” 5150 8160
40.0 42” 71” 22.5” 42” 71” 22.5” 6790 10880
50.0 42” 71” 22.5” 42” 71” 22.5” 8384 13600
60.0 50” 71” 22.5” Consult Factory 16320
80.0 50” 71” 22.5” Consult Factory 21760
100.0 50” 71” 22.5” Consult Factory 27200
Power
Rating
KVA/KW W H D W H D (lbs) BTU’s
125.0 50” 71” 22.5” 34000
UPS Battery Weight
Cabinet Cabinet (Com-
Dimensions Dimensions bined)
Consult Factory
British
Thermal
Unit
Battery
Type
Sealed,
Voltage
(VAC)
Input Output
Select Select
Output Safety
Protec-
tion
Input and UL924
Output UL1778
Approv-
als
2.1. POWER RATING
Three to one-hundred and twenty-five Kilowatt (or 3,000 Watts - 125,000 Watts) three phase output unit
uses the latest DSP/PWM technology to provide
the most advanced performance and reliability features.
2.2. INPUT
208Y/120, 480Y/277, 208 or 480VAC input 60Hz
2.3. OUTPUT
208Y/120 or 480Y/277VAC True “on-line” design is ≥99% efficient at 100% linear load
2.4. BATTERIES
2.4.1.
2.4.2.
2.4.3.
Sealed, maintenance-free, lead calcium (AGM) batteries
10-Year prorated warranty
DSP/PWM Smart Battery Monitoring System is
TEMPERATURE COMPENSATED
maintaining
maximum runtime and battery life
2.4.4.
Microprocessor controlled recharge and DSP/PWM overcharge
protection standard
2.5. LAMPS AND LOADS
2.5.1.
Emergency power provides
FULL LIGHT OUTPUT
from all lamps and fixtures for the entire run-
time
2.5.2.
2.5.3.
2.5.4.
Operates fluorescent, compact fluorescent, incandescent, quartz, H.I.D., LED and other lamp types
Standard or electronic ballasts, dimming devices or panels,
sensors and most control equipment
Standard or LED Exits and other safety equipment
2.6. CODES
2.6.1.
2.6.2.
2.6.3.
Listed to UL 924, meets NFPA 101, NFPA 70, NEC and OSHA standards
Cities of Chicago and New York approved
Complies with the Buy American Act
2.7. PROTECTION
2.7.1.
Provides overload, surge and undercurrent protection using
DSP/PWM technology and DSPM
Watchdog Software to protect system performance and reliability
2.7.2.
Surge protection against load surges as defined in ANSI/IEEE C62.45 category A and B
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2.8. DIAGNOSTICS AND MAINTENANCE
2.8.1.
DSP/PWM technology and DSPM Watchdog Software provides
complete self diagnostic capabili-
ties and LED Monitoring
2.8.2.
Informative advanced Display and Alarms keep you in control of your emergency lighting environ-
ment 24/7
2.8.3
2.8.4.
2.8.5.
Automatically performs periodic self-tests ensuring a safely
three phase power supplies are able to do a 5 minute battery run the first of every month except for New
Year’s day when the test is for 90 minute. The testing can be enabled by going to the Autorun screen and
selecting Yes or No with the Menu Forward or Menu Reverse button. When the battery test happens the
rectifier is turned off, and the batteries will sustain the load on the output. If the voltage dips too low the test
is terminated prematurely, and a entry is recorded in the alarm log accordingly. Two minutes into the battery
run test the voltage, power date, and time are logged in the battery log. This is a feature that is standard in
our 3-phase power supplies.
lighted environment prior to an emergency. The
Single point of testing instead of multiple testing points with battery packs
Water Dots are placed on every shelf and door panel to indicate if moisture is present or has got
inside the unit. The Dots are originally white in color but will turn red when water are absorbed.
2.9.
CABINET
2.9.1.
2.9.2.
2.9.3.
Modular design enables flexible installation
Forced air cooling for maximum reliability
All systems are self contained and require external battery cabinet (s)
2.10. INSTALLATION
2.10.1.
Modular design and small footprint allow easy installation in electrical closet or other convenient
locations
2.10.2.
2.10.3.
Phone assisted factory start-up standard for all systems
Extended warranty available
2.11. SPECIAL APPLICATIONS
2.11.1.
DSPM offers numerous UL924 optional devices to meet unusual or difficult application parameters
2.11.2. ECM - Environmental Circuit Module allows fixtures and lamps on the emergency circuit (s) to be
operated by normal switching and/or dimming devices in NON-emergency conditions
2.11.3. Dimming Panel Interface allows use with emergency lights
controlled by common dimmer panel
2.12. WARRANTY
2.12.1.
2.12.2.
2.12.3.
2.12.4.
One-Year full warranty on system electronics
Battery warranty 1-year with 9-years pro-rated
System 1-year on-site warranty labor with DSPM phone assisted start-up
Five-Year powertrain warranty
2.12.5. Maintenance contracts available
3. FIELD REPLACEABLE UNITS (FRUS)
Each FRUS comes with detail instructions of how the part should be performed. At the ends of most wires/
cables are labels that indicates their locations. When ordering replacement parts from the factory, supply the
information from the System Label (refer to Technical Assistance section in this manual). Include the model
number, serial number, input/output voltages, and power rating when ordering parts. Replacement parts must
be replaced by qualified factory trained service personnel only.
Circuit boards and IGBTs contain ESDS (Electro-Static Discharge Susceptible) components.
Handle and package ESDS devices in accordance with JEDEC standard JESD625-A. Use a
grounded ESD wrist strap when handling the devices and circuit boards. Always package
components and circuit boards in static-dissipative plastic bags or the static-dissipative
material that the FRUS came in before transporting (Even if a device has failed). Failure to
do so could result in further damage, complicating repair and failure analysis.
3.1. MOTHER/MONITOR BOARD
The Mother/Monitor Board is located on the inside right door at the top and mounted with 8 screws (Four at each
corners and 4 at the middle of each side). Verify that all connectors are matches with their designations and pins
#1, 2, etc (
through P17 on Mother Board or P1 through P26 on Monitor Board. Install the new board. Reconnect all plugs and
connections returning them to their original orientations.
Note
: all plugs and connections are not used!) Unplug JP1 on daughter board and all connectors from J1
3.2. All Other Parts
Verify that the cables are marked before disconnecting. Replace the defective part with the new part. Reconnect wiring the same way as it was disconnected.
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4.
TRANSPORTATION, INSPECTION, AND INSTALLATION
4.1.
HOW TO TRANSPORT THE SYSTEM
Note: Do not transport in a horizontal position. Cabinets should be maintained upright within +/- 15°
of the vertical during handling.
4.2. INSPECTION
4.2.1.
Upon receipt, inspect the container and pallet for shipping damage.
age during transportation; Do Not turn on the unit. Immediately notify the
agent
/transportation carrier and DSPM.
If no damage is evident, move the
packed DSPM UPS to its installation location.
The packaging is recyclable; keep it for reuse or please disposed of it.
4.2.2.
Using care to avoid puncturing the shipping material with any sharp objects, which would
damage the contents, open the shipping material by carefully removing any banding and
shipping material from the sides, ends and top.
4.2.3.
Remove the packing and vapor barrier and inspect the equipment for any obvious shipping damage. It
is recommended that the units not be loosened from the shipping pallet until after all handling by forklift
or pallet jack is completed.
4.2.4.
Immediately file a claim with the shipping agency if any damage, as a result of shipping, is observed.
4.2.5. Follow these steps to inspect all surfaces for abrasions and dents:
4.2.5.
1.
Open the front door of the cabinet.
4.2.5.
2.
Verify that all the transformers, inductors, electrical, and electronic devices are firmly mounted.
4.2.5.3.
Verify that the transformer coils and terminal lugs are free of contact with any grounded metal
surface and that the transformer terminal wires are securely connected.
4.2.5.4.
4.2.5.5.
Verify that the internal Wiring is not damaged.
Verify that all wires to and from the output filter assembly, input
bly, and bypass switch are securely connected.
4.2.5.6.
4.2.5.
4.2.5.8.
4.3
LOCATION AND PLACEMENT
Verify that the circuit breakers are firmly seated and that the wires are securely connected.
7.
Inspect all batteries for damage (cracks, leaks, loose connections, etc.,)
Reinstall all panels, covers and close all doors.
If there was any dam-
shipping
filter assembly, inverter assem-
4.3.1. Before starting, check the load tolerance of the floor and
at its final destination and the route to get it there.
After verifying the weights verify that when the unit is
placed in its final position that the minimum clearances required have been met.
verify that the floor will be able to support the UPS
Install the Emergency
Lighting Inverter System in a protected area with adequate airflow and free from excessive dust. Do
not operate the Emergency Lighting Inverter System where the temperature and humidity is out of
the specified limits. Water Dots are placed on every shelf and door panel to indicate if moisture is
present or has got inside the unit. The Dots are originally white in color but will turn red when water
is absorbed.
WARNING: Condensation of water may occur if the system is unpacked in a very low temperature
environment. In this case it is necessary to wait until the system is fully dry inside before proceeding
with the connection of any power; otherwise an electrical shock hazards might exist. Installation and
wiring must be performed in accordance with the local electrical code and under the guidance or instructions of professional personnel.
Note: Per code requirements, leave 3” on each side of the cabinet (including the back)
and 3 foot clearance in front (Refer to Figure 6).
Storage of the system should be in a cool and dry area with the unit being upright and covered. The
warranty can be affected if the unit is stored for more then 3 months without charging the batteries.
Operating Temperature: 0º to 40ºC (32º to 104ºF); Storage Temperature: -20º to 60ºC (-4º to 140ºF)
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Figure 5
4.3.2. When laying out the location for the Emergency Lighting Inverter system, DSPM recommends ad-
heres to the National Electrical Code (NEC) and/or the local code in your area. Ideally, all the Battery Cabinets are positioned the same distance from the ELI, making the gauge of the cabling the
same (local code) from each battery cabinet.
When battery cabinets are unequally spaced throughout your facility use the two size larger rule.
The two size larger rule is to use cables that are two sizes larger for cabinets that are two times
(2X) the distance away from the ELI. For example in Figure 5, the distance from the ELI to the
right end of the third battery cabinet is 135 inches. If the NEC and/or local code calls for a #8
gauge cable to make the connections to these three battery cabinets, then the second set of three
cabinets (135 inches further away from ELI) use #6 gauge, and the final two cabinet should use a
#4 gauge.
Using Figure 5, another approach that can be used is to take the ELI and center it between the four
pairs of battery cabinets and maintain the same distance and wire/cable size
.
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5. DESCRIPTION
5.1. DESCRIPTION OF BATTERY CABINET/S
Figure 6
5.1.A.
BATTERY CABINET BREAKER ASSEMBLY
The Battery Cabinet
Breaker Assembly
Figures 15a or b). Located on the
cabinet), the Battery Cabinet Interconnect Terminals, and optional Alarm Contacts Terminals.
Lethal voltages exist within the cabinet, even when the unit is
qualified service personnel with adequate training must service this equipment.
5.1.A.1.
Battery Breaker Assembly
The breakers provide protection of overload and short circuit and should only be replaced with
like breakers.
5.1.A.2.
Battery/UPS Cabinet Interconnect Terminals
There are Two (2) sets of terminal blocks that are used for the connection of the
and from the UPS Cabinet. The other two terminal blocks are for the optional alarm contacts to
the battery cabinet. When making the interconnection between the UPS
Cabinet it is imperative that power connections being connected observing all proper polarities?
5.2. DESCRIPTION OF UPS CABINET (S)
5.2.B. SYSTEM COMPONENT LAYOUT
The following layouts will help you find the parts and components in your Emergency Lighting Inverter. Maintenance should only be performed by factory-trained or qualified personnel. Do
not attempt to service. If you need technical assistance, please contact DSPM.
is located inside the right door of the UPS Battery Cabinet (see
Breaker Assembly
are the Battery String Breakers (two strings per
de-energized. Only
battery voltage to
Cabinet and the Battery
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5.3. DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS
Figure 7a When Inverter Drive Unit is on Right Door
Figure 7b When Inverter Drive Unit is on Center Shelf (No input Terminal Block)
The AC Input, AC Output Terminals Blocks are provided for the connection of incoming power and the connection of the load (equipment) intended to be powered by the UPS. Refer to appropriate Component layout
for these connections and their locations in the UPS Cabinet.
5.4.
MANUAL BYPASS SWITCH DESCRIPTION
In most units, this switch is located on the inside of the left door of the system (See system component
diagram for exact location). The bypass switch is used in case of a failure of the lighting inverter. If the
lighting inverter fails, place the bypass switch in the “MAN” position. In this position the inverter section
is bypassed allowing the load to be powered by the utility until the inverter can be repaired. In case of
system failure, contact factory for service.
The Manual Bypass Switch is used to bypass the electronic
(inverter) when the system have failed. The Manual Bypass Switch should never be operated when the
UPS is
supporting the load. The rotation of this switch will turn off the inverter. The Load will be fed from the
Utility until the switch is place back into the UPS position, and the inverter is returned back to operation.
Lethal voltages exist within the cabinet, even when the unit is
on bypass. Only qualified
service personnel with adequate training must service this equipment.
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NOTE: Operation of the bypass switch will cause the inverter switch to static bypass and turn off the inverter if it
was running.
WARNING: The manual bypass switch should only be operated by authorized personnel.
Normal Operation Bypass Operation
Figure 8
5.5. INPUT AND OUTPUT POWER REQUIREMENTS / CONNECTIONS
After unpacking and inspecting the Inverter System for shipping damage and reporting any such damage to
the carrier, it is vital that the input power be connected correctly at the required voltages. It is highly recommended that a qualified electrician make all input and output power connections. It is vital that a true ground
be brought into the unit, not a neutral. The ground conductor should be the same size as the two input / primary voltage phase conductors. The input power connections to the UPS come from building supplied services.
5.6. SYSTEM CURRENT RATINGS
All circuit breakers provided by the end user that are connected to the inputs and outputs, need to be of
the “High Inrush” type. This is to prevent the breakers from tripping during the startup of the unit and its
load. DSPM uses only the “High Inrush” type of breaker in its units. Refer to the Figure 11 when deter-
mining the size of your input and output breakers.
5.7. GROUNDING
The Ground Terminals centralize the system grounds for routing back to the building service entry panel
and the output load. The equipment grounding electrode terminals are all tied to a single point within the
cabinet along with all grounds from within the UPS cabinet. This single point functions as a true, single-point
ground. The output neutral point, equipment ground, transformer core, cabinet and system ground are all
tied together at one point.
DO NOT CONNECT THE UPS GROUND WIRE TO ANY FORM OF AN
GROUND SYSTEM. SUCH A CONNECTION WOULD RESULT IN A SAFETY HAZARD, AND
UNDER GROUND FAULT CONDITIONS OR
SYSTEM
DAMAGE.
6. INSTALLATION
6.1. INSTALLING BATTERIES
Please refer to the following when installing and maintaining batteries:
6.1.1.
Servicing of batteries should be performed or supervised by personnel
batteries and the required precautions. Keep
When installing or replacing batteries, install or replace with the same number and type.
6.1.2.
6.1.3.
Do not dispose of battery or batteries in a fire. The battery may explode.
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and
eyes and may be toxic.
6.1.4.
A battery can present a risk of electrical shock and high short
precautions should be observed when working on batteries:
6.1.4.1.
6.1.4.2.
6.1.4.3.
6.1.4.4.
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear rubber gloves and boots.
Do not lay tools or metal parts on top of batteries.
ISOLATED
LIGHTNING STRIKES, MAY CAUSE SEVERE
knowledgeable of
unauthorized personnel away from batteries.
circuit current. The following
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6.1.5.
6.1.6.
Make sure the proper polarity is observed. DC bus voltage for a forty-four (44) battery
string should be between 528 and 598.4 Vdc and for a forty-five (45) battery string should
be between 540 and 612 Vdc as tested at the top of TB3: Battery Terminal Block (Refer to
System Component Layout).
When connecting batteries, you must connect the individual batteries into string (s). Please see
battery layout on the inside left door of your Battery Cabinet. Note: Layout illustrate the number of
batteries in a string, number of batteries per shelf, and their jumpers placements (i.e., negative of
first battery to positive of the second battery, negative of the second battery to positive of third battery, etc.). Cabinets’ intra-connects provided by others that are installing unit.
Each battery cabinet has two strings of batteries. Each string has a quantity of 44 or 45 of a 35AH
battery. The 35AH batteries are WP Series U1-35 SLA with T5 terminals (Data sheet attached).
The battery placement is 14 or 15 batteries per shelf depending on string length. When the string
is 44 (refer to Figure 9) two of the shelves will have one row of 7 and one row of 8 batteries ad the
last shelf will have two rows of
7 batteries connected. When
the string is 45 each shelf will
have one row of seven and a
second row of eight batteries.
The row of eight are placed
along the front using space created by pocket area between
the cabinet shelf supports (refer
to Figure 10).
Figure 9
The first battery of each shelf is
placed inside right corner of the
shelf with the shortest dimension, the width, and positive
terminal against the back of the
cabinet. The first string of 44 or
45 are on the first three
shelves, and the second string
of 44 or 45 are on the bottom
three shelves. There are battery-to-battery jumpers and
shelf-to shelf battery jumpers
provided. The shelf-to-shelf
jumpers are standardized to
cover many power levels. The
battery-to-battery jumpers are the same gauge or smaller as the shelf-to-shelf battery jumpers.
Installation starts by connecting the positive shelf-to-shelf battery jumper (WARNING: Be careful
not to touch or ground yourself or tools to anything while installing jumpers!). As each battery is
placed install the battery to battery jumpers until all batteries are installed on the shelf. Finally connect the negative shelf-to-shelf jumper to complete the battery shelf installation (Refer to Figure 10
for the individual shelf and a whole cabinet).
After creating each string of batteries, ensure that each string (Each string is either 44 or 45 batter-
ies total) consist of the number of batteries indicated by the battery layout and the measured voltage from the first to the last battery is within the voltage range stated above.
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The first and last battery of each string are then connected to the isolation breakers in the rightside battery cabinet door. See attached image-general breaker arrangement. The battery cabinet
shelf-to-circuit breaker jumpers are pre-wired into the cabinet. The installer measures the DC voltage across each circuit breaker to verify polarity and voltage after battery installation. If the polarity
and voltage are correct, then the terminal blocks above the breakers provide for wiring each string
back to the inverter cabinet.
The inverter cabinet parallels
the strings. The inverter cabinet has multiple battery string
terminal blocks. Refer to System Component Layout. The
number matches the number of
strings coming back from the
battery cabinets. For example,
if there are four strings over two
battery cabinets, then a total of
eight cables run back from the
battery cabinets to the inverter
cabinet. Each cabinet would
have four wires, two negative
and two positive coming from it.
Whole Cabinet – Two Strings of 45 Batteries
Figure 10
The positive and negative terminal blocks in the inverter
cabinet are grouped by polarity.
This ensures positive and
negative string connections are
not inadvertently shorted together. Each cabinet string has
a separate run back to the inverter cabinet. Each cabinet
string should be brought online
one at a time by setting the
string’s circuit breaker to the ON position. Verify that the breaker does not trip, since that would
indicate a swapped string connection. If you have any further questions about battery connections
please contact DSPM Service Department: at 1(877)377-6769.
6.1.A. CHARGING OF THE BATTERIES: The Emergency Lighting Inverter System charges its battery
whenever it is connected to utility power and the input circuit breakers (CB1) is turned on. Disconnect charging source prior to connecting or disconnecting
battery terminals.
For the best results,
charge the battery for 24 hours after they are hooked up and the ELI is brought on line.
6.2.
INPUT POWER CONNECTIONS
It is highly recommended that a qualified electrician make all input power connections.
T
he input power
should be connected correctly at the required voltages and the ground cable should be of the same gauge
as the input power cables.
In the 150KVA system i
t is vital that a true ground be brought into the unit, not a
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neutral.
Ensure that the utility power to be connected is rated as on the system label. Make sure the
hots, neutral and grounds are correctly identified and wired to the input terminal block as designated.
Phase rotation should be checked and verified for clockwise rotation. The DSPM UPS System will automatically configure the phase rotation in the forward direction (even if the input power is miss-wired). However, the output of the DSPM UPS System will not automatically configure the phase rotation in the forward
direction while in the bypass (manual) mode. Therefore, the DSPM UPS System output power should be
checked for proper forward phase rotation while in the bypass mode.
The input power connections to the UPS come from the building supplied services. These connections are
made inside the UPS cabinet in one of two ways, depending on whether the unit is a 50 or a 150KVA (refer
to the proper System Component Layout). In the 50KVA, the input cables are connected to a five (5) pole
terminal block(TB1) which is comprised of three (3) input power, neutral, and ground connections. In the
150KVA, the input cables are connected to the Input Circuit Breaker CB2 and an adjacent grounding terminal block. The Output Power Connections are comprised of three (3) output power connections and a
chassis ground.
6.3. OUTPUT POWER CONNECTIONS
It is highly recommended that a qualified electrician make all input power connections.
T
he output power
should be connected correctly at the required voltages and the ground cable should be of the same gauge
as the output power cables.
Ensure that the loads to be connected are as listed on the system label,
and the hots, neutral and grounds are correctly identified and are wired to the output terminal block as
designated. Loads not powered by the system cannot use the neutral of the Emergency Lighting Inverter System.
Do not bond the output neutral to chassis ground! The system has been bonded as required
by the manufacturer and National Electrical Code.
These connections are made inside the UPS cabinet in one of two ways, depending on whether
the unit is a 50 or a 150KVA (refer to the proper System Component Layout). In the 50KVA, the
output cables are connected to a five (5) pole terminal block(TB1) which is comprised of three (3)
output power, neutral, and ground connections. In the 150KVA the output cables are connected
to the Output Circuit Breaker CB4 and an adjacent chassis grounding terminal block (TB2). The
Output Power Connections are comprised of three (3) output power connections and a chassis
ground. The output over current protection from the DSPM UPS System is the responsibility of
the End User.
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*Consult factory for other wattages
G
N
H H
1
TB2
3
5
H
7
9
CB3
OUTPUT
Breaker
-
Battery Circuit
+
Internal Battery
3.0KW-10.0
Three Phase
Figure 11a
(Additional external cabinet for 15 KW and over)
All Systems Interconnect Cables to be supplied by others
1
TB1
G
Figure 11
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CB1
INPUT
3
5
7
9
N
H H
H
27
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*Consult factory for other wattages
G
N
H H
1
TB2
3
5
H
7
9
CB3
OUTPUT
Breaker
-
Battery Circuit
+
Internal Battery
Three Phase
12.0KW-30.0KW
Figure 11b
(Additional external cabinet for 15 KW and over)
All Systems Interconnect Cables to be supplied by others
1
TB1
G
Figure 11
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CB1
INPUT
3
5
7
9
N
H H
H
28
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*Consult factory for other wattages
G
N
H H
1
TB2
3
5
H
7
9
CB3
OUTPUT
Breaker
-
Battery Circuit
+
Internal Battery
Three Phase
40.0KW-125.0KW
Figure 11c
(Additional external cabinet for 15 KW and over)
All Systems Interconnect Cables to be supplied by others
1
TB1
G
Figure 11
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CB1
INPUT
3
5
7
9
N
H H
H
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6.4. COMMUNICATIONS INTERFACE
Software interface kits can be used with this Emergency Lighting Inverter System. The RS-232 interface uses a 9-pin female D-sub connector. The information provided to the connector consists of data
about utility, load, and the Emergency Lighting Inverter System. The interface port pins and their functions are identified in the Figure 12. Contact the factory for optional kits supplied or approved by
DSPM. If used, connect the interface cable to the 9-pin computer interface port (RS-232 Standard Interface Port) on the Main PCB Control Board in the door (refer to Figure 12) of the Emergency Lighting
Inverter System.
NOTE: Software Interface Kit’s connection is optional. The Emergency Lighting Inverter System works
properly without an optional interface connection. Use only factory supplied or authorized Emergency
Lighting Inverter System monitoring cable!
Interface Port Pinout
Pin Signal
Signal Ground
5
Data Terminal Ready
4
Transmitted Data
3
Received Data
2
Data Carrier Detect
1
Standard RS-232 Interface
Figure 12
CAUTION: Use only factory supplied or authorized Emergency Lighting Inverter System monitoring cable!
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7. DISPLAYS
7.1.
FRONT PANEL DESCRIPTION
Figure 13
7.1.1.
Code
Indicated which alarm has been triggered. Use the History Log Key Table (on the following page/
(s) to help find the description of the alarm.
7.1.2.
Message
Indicates the message for the alarm that was triggered.
7.1.3.
History Line
Indicates the line that an event has been recorded on.
7.1.4.
Date
Indicates the date that the alarm was triggered.
7.1.5.
Time
Indicates what time the alarm was triggered; the time is shown in military time.
7.1.6.
Alarm Scan / Clear
By holding down this button you can scroll the history log. By pressing this button you can clear.
7.1.7.
Menu Reverse
To scroll menu left.
7.1.8.
Increase / On
To change setting up.
7.1.9.
Decrease / Off
To change setting down.
7.1.10.
Menu Forward
To scroll menu right.
7.2.
LCD PANEL MONITOR DISPLAY
Figure 14
The Liquid Crystal Display (LCD) Panel indicates internal status of the inverter, which includes, power flow,
measured values and fault and error messages via user selectable display screens. Depending on the model
and options ordered, there are several different displays, see Figures 14 for some of the available ones.
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7.3. HISTORY LOG KEY
The History Log is used to record certain events that reflect the status and operating mode of the unit. The
unit has the capability of logging up to 64 lines/events (00 through 63). After 00 is displayed, the system will
cycle around to 63. After 64 events are logged, the system will start recording again at 00. The Log is read
by pressing or holding down the Alarm Scan button. The most recent event being displayed first. Each time
the button is pressed one log event is read in sequential order.
that can be displayed on the LCD Display.
The following table is a list of possible faults
History Log Key
Code Message Description
00 00 Blank - Used for clearing Alarm History
01 alarm clr Alarm History has been cleared
02 Phase SEQ Input phase sequence has caused a fault and must be changed
04 Input OV Input voltage has gone over fault limit
05 Input UV Input voltage has gone below fault limit
07 Input CONT System has failed to detect closure of the Input Contactor
08 Output Hi V Output voltage has gone over fault limit
09 Output Lo V Output voltage has gone below fault limit
10 Output O Frq Output frequency has gone over fault limit
11 Output U Frq Output frequency has gone below fault limit
12 Phase FLT Input phase sequence fault has not been corrected and system has timed out
13 Invrtr FLT
14 DC Bus OV DC Bus has gone over fault limit
15 DC Bus UV DC Bus has gone below fault limit
16 Input O Frq Input frequency has gone over fault limit
17 Input U Frq Input frequency has gone below fault limit
18 RECT off Rectifier has shut off unexpectedly
20 Invrt O Frq Inverter frequency has gone over fault limit
21 Invrt U Frq Inverter frequency has gone below fault limit
22 ISBS open Inverter Static Bypass Switch has not engaged and system has timed out
A hardware fault has been detected by the inverter control board (IGBT PCBA); caused
by IGBT failure, unexpected power on reset, or DC Bus over voltage
23 USBS fault Utility Static Bypass Switch has failed test
24 USBS short
Utility Static Bypass Switch failure, output voltage still detected after off command was
issued
Table 2
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History Log Key
Code Message Description
26 Output OVL Output Current has gone over fault limit
28 Estop OPEN Emergency Stop option enabled during system to switch to bypass
35 UPS abort System faults have caused system to switch to bypass
38 Inv start Inverter has been started and matched with utility voltage
40 NMI trap NMI button on processor board has been pressed, date and time marker
41 STKUF trap Software Stack underflow detected
42 STKOF trap Software Stack overflow detected
43 WDTMR trap Software has detected a Watchdog timer overflow
45 ISBS xfer Static Bypass Switch has transformed load to Inverter
46 Inv Stop Inverter has unexpected shut off
47 Pwr on RST CPU initialization complete
49 ESTOP trap Emergency Stop option has caused an emergency transfer to utility
50 RunState0 Power has been applied to system
51 RunState1 Initial system checks complete, awaiting DC breaker closure
52 RunState2 Startup complete, system ready
53 RunState3 Utility power failure, system is on a battery run
54 Bypass on System is in bypass
56 Battery Low Battery Voltage is low, causing a system shutdown
57 Key Code OK Key Code Accepted
58 Air Flow DN Air Flow fault detected, DC Bus set to minimum value
59
60
61
62
N/A
N/A
N/A
N/A
Master reset code excepted
Auto Equilizer
Manual Equalize On
Manual Equalize Off
Table 2 (cont).
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8. OPERATION AND PROCEDURE
The initial startup must be done by a factory authorized technician or in conjunction with DSPM.
PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS!
8.1. START-UP PROCEDURE
8.1.1.
After making all power and grounding connections to the Emergency Lighting Inverter System; verify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in
8.1.2.
8.1.3.
the UPS Position.
Energize the building feeder circuit for the input power for the UPS.
Set the Input Breaker (CB1) and the Rectifier Breaker (CB2) to the “ON” position, and verify that
each of the following items takes place:
8.1.3.1.
8.1.3.2.
The fans come on for a moment then turn off.
The Processor perform a series of checks (These checks will be indicated on the front door’s
display panel).
8.1.3.3.
8.1.3.4.
The Processor will continue starting the system and the fans will turn back on.
The rectifier will power up—LEDs on the Rectifier Driver Boards will illuminate at this point
(refer to Inside Door Layouts)
8.1.3.5.
8.1.4.
The display will stop at “Battery Breaker Open/Battery Breaker Ready to Close.”
Set the BATTERY BREAKER (CB3) to the ON position.
Note: With the Battery Cabinet properly connected about 20 Second after unit is up and running, the batteries will
automatically be placed online to the UPS.
8.1.5.
Wait for the Front Door Display to switch between the "Output is on the Inverter" and the “Input Recti-
fier is operational” screens.
8.1.6.
8.1.7.
8.1.8.
Set the OUTPUT BREAKER (CB4) to the ON position.
Verify the output voltage is correct BEFORE POWERING the intended load.
Power up all electrical equipment connected to the UPS, as specified by the
equipment manufactur-
ers.
8.2,
SHUT-DOWN PROCEDURE
8.2.1.
8.2.2.
8.2.3.
8.2.4.
8.2.5.
The shut down procedure is the reverse of the start-up procedure:
Power down all electrical equipment connected to the UPS.
Set the OUTPUT BREAKER (CB4) to the OFF position.
Set the BATTERY, MAIN AC, AND RECTIFIER BREAKERs to the OFF position.
De-energize the input feeder breaker.
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9. SYSTEM OPTIONS
9.1. UNIT OPTIONS
The following is a brief description of the available options for the Three Phase Inverter:
ECM120 and ECM277—Environmental Control Module
Environmental Control Module (ECM) provides superior dependability and security to commercial and
industrial environments. It can operate individual fixtures, lamps, circuits, or be daisy chained for controlling multiple loads (One ECM is used per switching device or circuit)/qty. The ECM is perfect for hallways, classrooms, corridors, meeting rooms or individual offices.
The ECM was designed specifically for the egress emergency lighting market. It is a small module that
has many applications. The dimensions are 1.25”x1”x2”, and comes in two voltage sensing ranges—a
100VAC which has a range of 100-140VAC, and a 200VAC which has a 200-300VAC range. This small
and powerful unit is the most versatile module for many applications in the egress emergency lighting
market.
The DSPM difference is the patented ECM which is connected to selected fixtures and/or lamps which
allows normal operating parameters to be maintained. In the event of an AC power outage, the fixtures,
lamps and/or loads connected to the ECM will continue or immediately begin operating at full-light output
for a maximum of 90 minutes (or other run time as required by UL924 egress codes).
NOF—Normally OFF Circuit 120Vac or 277Vac
Normally OFF Circuit output is an excellent option when the customization needs is to provide, in addi-
tion, power only in cases of emergency (i.e. exiting lighting or evacuation power). In the event of an AC
power outage, the fixtures, lamps and/or loads connected to the emergency circuit (s) will immediately
begin operating at full-light output for a maximum of 90 minutes (or other run time as required by UL924
egress codes).
NOH—Normally OFF “Hold On” Circuit 120Vac or 277Vac
Normally OFF “Hold On” Circuit outputs are basically the same as our Normally Off Circuit option.
Both are excellent options when the customization needs is to provide, in addition, power only in cases
of emergency (i.e. exiting lighting or evacuation power). The difference between the two is that the NOH
feature allows the emergency circuit (up to 10 minutes) to remain energized after the utility power is restored. This means that in the event of an AC power outage, the fixtures, lamps and/or loads connected
to the emergency circuit (s) will immediately begin operating at full-light output for a maximum of 90 minutes (or other run time as required by UL924 egress codes). When utility power is restored, the emergency circuit (s) will stay energized for up to 10 minutes (depending on user setting). At the end of the
preset time, the normally-off circuit (s) will shutoff.OCB—Output Circuit Breaker/(s)
EPO—Emergency Power Off
Emergency Power Off option gives the user the ability to instantly turning the UPS off without having to
throw the breakers. The EPO option is primarily used as a personnel safety feature that will shutoff all
power to the UPS output and load. When pressed the input utility power is still on the terminal block, but
the microprocessor turns the inverter and rectifier off.
RSSP—Remote Indicator Panel
Remote Indicator Panel option enables the user to remotely monitor the UPS. Through the use of re-
lays, the RSSP allows the user to know if the UPS is operating on the input utility power or its battery
bank and if the UPS’s output is “On” or “Off”. This feature allows for the UPS to be located away from
the load that it operates or controls.
SNMP—SNMP Card
Simple Network Management Protocol (SNMP) is an "Internet-standard protocol for managing de-
vices on IP networks.” Devices that typically support SNMP include routers, switches, servers, worksta-
tions, printers, modem racks, and more. It is used mostly in network Management systems to monitor
network-attached devices for conditions that warrant administrative attention.
UPS and Emergency Lighting Inverter manufacturers have adopted the SNMP standard to allow users
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to easily communicate with their UPS systems. SNMP makes it possible for one node on a network to
communicate with another node enabling the power supply to send out emails to anyone on the network, if an email server is available.
DSPM will remain at the cutting edge of technology and convenience by having SNMP as an option on
its 3-phase power supplies. The SNMP will be able to send emails to interested parties when a problem
with the power supply occurs. The SNMP will host a java webpage that shows all the relevant voltages,
currents, powers, energies, times, alarms, associated with the power supply. The operator will also be
able to remotely operate the power supply as if they are standing in front of it pushing buttons.
FAX—Fax Modem
Facsimile Modulator-Demodulator (Fax Modem) is a "Telephone line managing devices on an IP net-
works. Its standard features allow users to send a fax by using the telephone access of an E-mail service, and receive incoming and send outgoing faxes via E-mail with the Fax content presented as a file
attachment.” Devices that typically support FAX include routers, switches, servers, workstations, print-
ers, and more.
A fax modem enables a computer to transmit and receive documents. A fax modem is like a data mo-
dem but is designed to transmit and receive documents to and from a fax machine or another fax modem. Some, but not all, fax modems do double duty as data modems.
UPS and Emergency Lighting Inverter manufacturers have adopted the FAX to allow users to easily
communicate with their UPS systems via a telephone line. FAX makes it possible for node network
communicate with the UPS systems to send out emails to anyone on the network, if an email server is
available.
DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its
3-phase power supplies. The FAX will be able to send emails to interested parties when a problem with
the power supply occurs.
MB—Modbus Interface
Modbus Interface is a serial communications protocol that is simple and robust for connecting industrial
electronic devices. Modbus is often used to connect a supervisory computer with a remote terminal unit
(RTU) in supervisory control and data acquisition systems. Modbus allows for communication between
a system that measures temperature, real power, load percentile, battery current, and frequency, and
communicates the measured results to a computer.
DSPM will remain at the cutting edge of technology and convenience by having MB as an option on its 3
-phase power supplies. Our lighting inverter are programmed to “talk Modbus”. DSPM’s lighting invert-
ers respond to commands send through TCP Modbus. We use a gateway that converts the Ethernet
physical layer into a RS232 physical layer which our control board uses. With the use of MB, the user
will be able to monitor normal operation and know when problems occurs with the UPS or its load (s).
FC—Form C Contacts
Form C Contacts is an option to be used when it is necessary to turn on or off one device by another
device. This is done by the Form C Contacts control of two circuits: one normally-open contact and one
normally-closed contact with a common terminal. One use of Form C Contacts may be with an auto-
matic dialer. If the output of the UPS goes off, the automatic dialer hooked to the normally “Off” contacts
will energize calling the maintenance telephone.
SRB—Seismic-Rated Bracket
DSPM’s Seismic-Rated Brackets are built for use in seismic zone 0 through 4. DSPM’s Seismic-Rated
Brackets are Ideal for blocking and strapping to foundation to hold UPSs in place in case of earthquake.
Consult your local building code or official for information about local zoning laws.
STU3—Onsite Startup
Onsite Startup is an option that can be purchased along with all DSPM’s product when the standard
Telephone Startup is not what you desire. When purchased, we send a qualified technician to your
site to do the startup.
EW—Extended Warranty
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Extended Warranty is for one (1) year onsite parts and labor.
OCB—Output Circuit Breaker/(s) 120Vac or 277Vac
Output Circuit Breaker/(s) are an excellent feature for separating and controlling the load in the UPS.
Furthermore, the controlling of the individual branches that constitutes your load can be done while the
UPS is running, giving the customer multiple options or ways to use their UPSs.
Subject to change without notice.
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9.2. SERVICE PROGRAM DESCRIPTIONS
TOS Equipment Turn On Service WITHOUT On Site Warranty
Equipment Turn On Service is for customer that would like to have start-up performed without adding additional coverage to
the of the equipment warranty.
This coverage can be performed as an On-Site Startup Service for any DSPM product.
All parts and labor to repair if
from DSPM current rates unless covered by a current warranty or service plan.
CI Certification Inspection Visit
The Certification/Inspection is a service provided to certify equipment capable is placed under a warranty/service plan.
The Certification Inspection is complete when all repairs are completed
The Certification Inspection is billed at DSPM current hourly rates based on time of day and day of week service is performed.
All part needed to complete the repairs are billed from DSPM current list prices.
SW58 Extended On-Site Warranty 8-5 Mon.-Fri.
This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by DSPM and a Certification Inspection by DSPM.
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to service the unit. All service calls will be made between 8:00 a.m. and 5:00 p.m. and will be limited to Monday
through Friday with the exception of the DSPM’s designated holidays.
If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance,
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
NOT
covered under a current Warranty or Service Plan and will be billed
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the emergency service call. Uninterruptible Power Systems (UPS)
and Emergency Lighting Inverter’s batteries are
maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless specified otherwise
in contract, will
the battery manufacturers warranty.
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries through
NOT
warranted under this plan unless specified. DSPM will provide the
SW724 Extended On-Site Warranty 24Hr/day 7Days/week Except Holidays
This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by DSPM and a Certification Inspection by DSPM.
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to
service the unit. All service calls will be made Seven (7) days a week exception of the DSPM’s designated
holidays.
If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance,
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
Replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the emergency service call. Uninterruptible Power Systems (UPS)
and Emergency Lighting Inverter’s batteries are
maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless specified otherwise,
NOT
warranted under this plan unless specified. DSPM will provide the
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will
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries through the battery
manufacturers warranty.
SW36 Extended On-Site Warranty 24Hr/day 7Days/week including Holidays
This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by DSPM and a Certification Inspection by DSPM.
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to
service the unit. All service calls will be made Seven (7) days a week exception of the DSPM’s designated
holidays.
If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance,
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
Replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the emergency service call. Uninterruptible Power Systems (UPS)
and Emergency Lighting Inverter’s batteries are
maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless specified otherwise,
will
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries through the battery
manufacturers warranty.
NOT
warranted under this plan unless specified. DSPM will provide the
SF58-n Full Service Contract 8-5 Mon.-Fri.
This Full Service Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by
DSPM and a Certification Inspection by DSPM.
This Full Service Plan covers all emergency calls to service the unit and one (1) Preventive Maintenance call
per year. Additional Preventive Maintenance calls can per purchased/added to the plan
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and
one (1) Preventive maintenance call to service the unit. All service calls will be made between 8:00a.m. and
5:00p.m. and are limited to Monday through Friday excluding DSPM’s designated holidays.
If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage,
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
Replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the preventive maintenance service call. Uninterruptible Power
Systems (UPS) and Emergency Lighting Inverter’s batteries are
will provide the maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless
specified otherwise, will
through the battery manufacturers warranty.
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries
NOT
warranted under this plan unless specified. DSPM
SF724-n Full Service Contract 24Hr/day 7 Days/week Except Holidays
This Full Service Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by
DSPM and a Certification Inspection by DSPM.
This Full Service Plan covers all emergency calls to service the unit and one (1) Preventive Maintenance call
per year. Additional Preventive Maintenance calls can per purchased/added to the plan
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and
one (1) Preventive maintenance call to service the unit. All service calls will be made Seven (7) days a week
with exception of the DSPM’s designated holidays.
If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage,
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DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
Replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the preventive maintenance service call. Uninterruptible Power
Systems (UPS) and Emergency Lighting Inverter’s batteries are
will provide the maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless
specified otherwise, will
through the battery manufacturers warranty.
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries
NOT
warranted under this plan unless specified. DSPM
SF365-n Full Service Contract 24Hr/day 7 Days/week including Holidays
This Full Service Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by
DSPM and a Certification Inspection by DSPM.
This Full Service Plan covers all emergency calls to service the unit and one (1) Preventive Maintenance call
per year. Additional Preventive Maintenance calls can per purchased/added to the plan
This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and
one (1) Preventive maintenance call to service the unit. All service calls will be made Seven (7) days a week
with exception of the DSPM’s designated holidays.
If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage,
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in
effect at the time of the service, and will be subject to an available field engineer.
DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If
Replaced parts are used from any Customer - spare parts kit, DSPM will replace them to the Customer -owned
spare parts kit with no charges to the Customer.
DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and
upgrades, and reliability changes or improvements during the preventive maintenance service call. Uninterruptible Power
Systems (UPS) and Emergency Lighting Inverter’s batteries are
will provide the maintenance and testing for the batteries at DSPM’s the hourly rates in effect for DSPM. DSPM unless
specified otherwise, will
through the battery manufacturers warranty.
NOT
provide Battery replacements but will assist the customer in the replacement of the batteries
NOT
warranted under this plan unless specified. DSPM
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Type
TOS
Plan
COVERAGE LABOR PARTS
8-5 Mon-Fri X X1 X
TRAVEL
EXPANSES
EMERGENCY
CALLS
PREVENTIVE
MAINTENANCE
CI
SW58*
SW724*
SW365*
SF58-n*
SF724-n*
SF365-n*
Service is as per customer request X X
8-5 Mon-Fri X X X X
7 days per week 24 hours per day Except Holidays X X X X
7 days per week 24 hours per day Including Holidays X X X X
8-5 Mon-Fri X X X X X
7 days per week 24 hours per day Except Holidays X X X X X
7 days per week 24 hours per day Including Holidays X X X X X
Table 3
NOTES:
X Included with Plan Type
X1 Included If Performed During Warranty Period or With Unit Under a Service Contract. Coverage for parts
must be from other coverage such as an Extended Warranty or Service Contract.
-n indicates the number of Preventive Maintenance Calls per year
*
Must be purchased during an active original factory warranty, during an active Extended Warranty, during
an active Service Contract, or After a CI with DSPM Management approval.
Multiple Unit discount for more then one unit at a single location only, and startups are all at the same time.
Expenses:
Travel expenses for all services
billed at actual cost.
NOT
covered under an EXTENDED WARRANTY PLAN or a SERVICE CONTRACT will be
SERVICE AND SUPPORT AT ALL TIMES
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CHAPTER 10. APPENDIX
10.1. FIGURES AND TABLES
Figure 15a
Figure 15b
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When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is
illustrated in Figures 15a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end
of the wrench. The product give the user a lot of flexibility when it comes to how many coats to apply (as many as you want). Applying multiple coats by following the instructions on the can should insulate sufficiently.
Figures 16a-f
DSPM cannot control use of this product and will not accept liability.
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Figure 17
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Figure 18a
Figure 18b
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Figure 19a
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Figure 19b
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10.2.
TEN (10) YEAR DESIGN LIFE VALVE REGULATED LEAD ACID (VRLA) BATTERIES & BATTERY CABINET PRODUCTS
This Warranty is given ONLY to purchasers who buy for commercial or industrial use in the ordinary course of each purchaser's
business.
LIMITED WARRANTY
General
DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and
have chosen them. Under certain
and Workmanship.
Please read your Warranty carefully. This Warranty sets forth our responsibilities in the unlikely event of defect and tells you how to obtain
performance under this Warranty.
Ten(10) Year Design Life Valve Regulated Lead (VDRLA) Batteries, and DSPM manufactured battery cabinets, for Uninterruptible
Power Supply (UPS) system applications.
Terms of Warranty:
DSPM-Manufactured Battery Cabinets (not including batteries): As provided herein, each DSPM manufactured
ranted to be free of defects in material and workmanship for a period of:
formed by DSPM personnel, occurs within six
suitable environment prior to start-up; or (ii) in any event, a maximum of eighteen (18) months from date of product shipment
from DSPM. The warranty duration shall be
will be determined only from
be
the Warranty period, DSPM, at its option, will furnish new or factory remanufactured products for repair or replacement of th at portion or
part and reinstall the replacement product.
Ten (10) Year Design Life VRLA Batteries: DSPM does not manufacture batteries, but does warrant certain ten (10) year design life
VRLA batteries. Subject to the further conditions and limitations set forth in this document,
(the “Warranty VRLA Batteries”) that are purchased from DSPM and
free of defects in material and workmanship for a
tionally equivalent battery;
be
:
are pleased that you
circumstances we offer with our products the following
LIMITED WARRANTY
AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP PRODUCTS COVERED:
(i) one year from the
(6) months of the DSPM
whichever period described in the preceding sentence expires first. The start-up date
the completed inspection and start-up sheet provided DSPM to User. The product shipment date will
determined only from the DSPM bill of lading. If any part or portion of the DSPM product fails to conform to the
period of: (i) one year from date of shipment on a full replacement basis with a func-
and
(ii) after the
determined only from the DSPM bill of lading.
1st year, an additional nine years on a pro rata basis. The product shipment date will
shipping date and the product has been stored in a
used in DSPM-manufactured battery cabinets are warranted to be
Warranty Against Defects in Material
battery cabinet is war-
start-up date provided start-up is
ten (10) year design life VRLA batteries
per-
Warranty within
From time-to-time DSPM is requested by Users, as defined below, to procure non-Warranty VRLA Batteries for
basis. Under these circumstances, DSPM assigns to User any warranties which are made by the manufacturers and suppliers of s uch nonVRLA Warranty Batteries and which are assignable, but DSPM makes NO REPRESENTATIONS as to the effectiveness or extent of such
warranties, assumes NO RESPONSIBILITY for any
coverage under this Warranty to such non-VRLA Warranty Batteries.
Warranty Extends to First Purchaser for Use, Non-transferable:
This Warranty is extended to the first person, firm, association, or corporation for whom the DSPM product
nally installed for use in the United States or Canada
written permission of DSPM.
Drawings, Descriptions:
DSPM warrants for the period and on the terms of the Warra
scriptions contained in the certified drawings, if any, applicable thereto, to DSPM final invoices,
chures and manuals published as of the date of product shipment
Accordingly, it is understood that the Descriptions
NESS FOR A PARTICULAR PURPOSE.
Warranty Claims Procedure:
Within a reasonable time, but in no case to exceed thirty (30) days, after User's discovery of a defect, User shall
(909) 930-3353. All defective products an component parts replaced under this warranty become the property of DSPM.
matters that may be warranted by such manufacturers or suppliers and extends no
(the "User"). This Warranty is not
nty set forth herein that the covered product will
("Descriptions"). DSPM does not control the use of any product.
are NOT WARRANTIES OF PERFORMANCE AND NOT WARRANTIES OF FIT-
transferable or assignable without the prior
and to applicable DSPM product bro-
User on a per-order
specified herein is origi-
conform to the de-
contact DSPM at 1-
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DSPM-Manufactured Battery Cabinet
tery cabinet is defective, a DSPM field service representative will repair or replace (at DSPM'S option) the non -conforming
DSPM product warranted hereunder, without charge for material or labor, provided start-up of the DSPM product was performed
by DSPM personnel. In all other instances, User will be charged for labor performed at DSPM then current rates. Warranty co verage will be extended only after DSPM inspection discloses the claimed defect and shows no signs of treatment or use that wo uld
void the coverage of this Warranty.
: Subject to the terms and conditions specified herein, should DSPM determine that the bat-
Ten (10) Year Design Life VRLA Batteries: Subject to the terms and conditions specified herein, should DSPM
ranty VRLA Battery is defective within the initial one year warranty period, DSPM will replace the Warranty VRLA Battery with
a functionally equivalent battery. During the pro rata portion of the
that DSPM determines to be defective based on the
shall be applied against the battery
Hour capacity.
Non-Warranty VRLA Batteries: With respect to non-Warranty VRLA Batteries procured by DSPM for Users,
REPRESENTATIONS as to the effectiveness or extent of warranties that may be assigned to
Users for such non-Warranty VRLA Batteries, assumes NO RESPONSIBILITY for any matters that may be
turers or suppliers of non-Warranty VRLA Batteries and extends no coverage under this
Batteries.
PRO RATA CALCULATION FOR CREDIT
[(Battery Manufacturer’s Current Published List Purchase Price for the Warranty VRLA Battery) X ((# of Months of Total Warranty ) - (#
of Months of Un-Expired Warranty)] / (# of Months of Total Warranty) = Pro Rata Price
Warranty Performance of Component Manufacturers:
It is DSPM'S practice, consistent with its desire r
cooperate with and utilize the services of component manufacturers and their authorized
to correct defects in the DSPM components. Accordingly, DSPM may
including repair or replacement hereunder, where, in
and in closer proximity to the DSPM product.
Items Not Covered By Warranty:
manufacturer’s current published list purchase price of a new product of equal or greater Ampere
below pro rata formula. The formula yields a pro rata credit value, which
emedy Warranty defects in the most prompt and effective
DSPM'S opinion, such work can be performed in less time, with less expense
warranty period, DSPM will replace a Warranty VRLA Battery
Warranty to such non-Warranty VRLA
representatives in the performance of work
utilize third parties in the performance of Warranty work
determine that a War-
DSPM makes NO
warranted by manufac-
manner possible, to
THIS WARRANTY DOES NOT COVER DAMAGE OR DEFECT CAUSED BY misuse, improper application, wrong or inadequate
electrical current or connection, inadequate water or drain services, negligence, inappropriate
DSPM designated personnel, accident in transit, tampering, alterations, a change in location or operating use, exposure to the elements,
Acts of God, theft or installation contrary to DSPM'S
or other manufacturer’s
THIS WARRANTY DOES NOT COVER shipping costs, installation costs, circuit breaker resetting or maintenance
further, except as may be provided herein, does NOT include labor costs or transportation
ment of the product any part thereof or charges to remove same from any
THIS WARRANTY IS VOID if User allows any battery for the DSPM UPS product to discharge below the
voltage cutoff point. Furthermore, the warranty is void if the user does not start recharging a discharged battery within fo rty-eight hours.
REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR PART THEREOF DOES NOT EXTEND THE ORIGINAL WARRANTY PERIOD.
THE PRODUCTS LISTED IN THIS WARRANTY ARE NOT FOR USE IN THE CONTROL AREA OR ANY
NECTED OR SAFETY APPLICATIONS OR WITHIN THE CONTAINMENT AREA OF A NUCLEAR FACILITY OR
WHERE THE PRODUCTS HAVE POTENTIAL FOR DIRECT PATIENT
ANCE FROM A PATIENT CANNOT BE MAINTAINED AT
MAY BE USED IN APPLICATIONS
THE END-USED
WARRANTY IS VOID.
Limitations:
THIS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR
PLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
(for batteries) serial number has been altered, defaced, or removed.
INVOLVING LIFE-SUSTAINING OR LIFE-SUPPORTING DEVICES ONLY WHERE
CUSTOMER HAS SIGNED DSPM'S HEALTHCARE APPLICATION SALES AGREEMENT, OTHERWISE THE
recommendations or specifications, or in any event if the DSPM (for cabinets)
premises of User.
CONTACT OR WHERE A SIX (6) FOOT CLEAR-
ALL TIMES. THE PRODUCTS LISTED IN THIS
on site operating conditions, repair by non-
or service items and
charges arising from the re place-
minimum battery
REACTOR CON-
WARRANTY
IM-
USER'S SOLE AND EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE PRODUCT AS
FORTH HEREIN.
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IF USER'S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF
JURISDICTION, DSPM'S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED ONE
TIMES THE NET PRODUCT PURCHASE PRICE.
IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT, SPECIAL, INCIDENTAL,
QUENTIAL OR EXEMPLARY DAMAGES OF ANY KIND WHATSOEVER, INCLUDING
TION LOST PROFITS, BUSINESS INTERRUPTION OR LOSS OF DATA, WHETHER ANY CLAIM IS BASED UPON
THEORIES OF CONTRACT, NEGLIGENCE, STRICT LIABILITY, TORT, OR OTHERWISE.
Additional Limitations & Conditions for Batteries
A battery will only be considered defective if it fails to deliver at least 80 percent of its rated capacity during the warra nty
period. Rated capacity is that which is published in the manufacturer’s official product literature for the specific product at
the time of shipment.
Batteries must be charged, discharged, operated, stored and serviced in accordance with applicable manufacturer’s instruc-
tions.
Each battery must be the proper size, design and capacity for its intended UPS application at 25 degrees Centigrade.
The purchaser (end user) shall give a freshening charge to the battery every six months after the date code on the battery
until final installation.
Temperature:
1. Average annual temperature shall not exceed 25 degrees Centigrade (77 degrees Fahrenheit).
2. Cell temperature shall not exceed 32 degrees Centigrade (90 degrees Fahrenheit) for any 30 -day period.
3. Operation or storage of any product for any length of time in an environment having a temperature above 40 degrees Centigrade will void the warranty with respect to those products.
COMPETENT
CONSE-
WITHOUT LIMITA-
The warranty period shall be adjusted based on actual operating conditions such as temperature and frequency of discharge
as published and specified by the battery manufacturer. The warranty period will be reduced 50% for every 8 degrees Centigrade increase in operating temperature above 25 degrees Centigrade (base temperature).
Batteries in the same string must be the same manufacturer, same model. If not, the warranty is void.
The warranty does not apply to batteries used in cycle applications.
Miscellaneous
VRLA Battery & Cabinet Warranty 4/30/12
:
NO SALESPERSON, EMPLOYEE OR AGENT OF DSPM IS AUTHORIZED TO ADD TO OR VARY
TERMS OF THIS WARRANTY. Warranty terms may be modified, if at all, only in writing and signed by a DSPM official.
DSPM obligations under this warranty are conditioned upon timely receipt of full payment of the product
chase price and any amounts due from User under this Warranty. DSPM reserves the right to supplement or change the
terms of this Warranty in any subsequent warranty offering to User or others.
In the event that any provision of this Warranty should be or becomes invalid and/or unenforceable during the
period, the remaining terms and provisions shall continue in full force and effect.
User shall complete the attached User Warranty Card and forward it to DSPM within thirty(30) days of receipt of
the DSPM product.
This Warranty shall be governed by, and construed under, the laws of the State of California.
This Warranty represents the entire agreement between DSPM and User with respect to the subject matter
and supersedes all prior or contemporaneous oral or written communications, representations, understandings or
agreements relating to this subject.
THE
pur-
warranty
herein
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10.3. NOTES
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