DSE8660 Operator Manual Issue 5
DEEP SEA ELECTRONICS PLC
DSE8660 Operator Manual
Document number 057-120
Author : Anthony Manton
DSE8660 ATS and Mains Controller Operators Manual
2
Deep Sea Electronics Plc
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: +44 (0) 1723 890099
Sales Fax: +44 (0) 1723 893303
E-mail: sales@deepseaplc.com
Website:
www.deepseaplc.com
DSE8660 ATS and Mains Controller Operators Manual
© Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any
medium by electronic means or other) without the written permission of the copyright holder except in accordance with the
provisions of the Copyright, Designs and Patents Act 1988.
Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep
Sea Electronics Plc at the address above.
The DSE logo is a UK registered trademark of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.
Amendments since last publication
Issue no. Comments
1 First release
2 Added ROCOF & Vector Shift and page numbers
3 Added ‘MSC OLD UNITS ON BUS’ alarm description
4 Added Ethernet, Host USB , Data logging
4.1 Added amendments to multiple mains
5 Added Expansion Devices
Clarification of notation used within this publication.
NOTE:
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could result in damage or
destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to personnel or loss of life if not
followed correctly.
DSE8660 ATS and Mains Controller Operators Manual
3
TABLE OF CONTENTS
Section Page
1 BIBLIOGRAPHY .............................................................................................. 6
1.1 INSTALLATION INSTRUCTIONS ....................................................................................... 6
1.2 TRAINING GUIDES ............................................................................................................. 6
1.3 MANUALS ............................................................................................................................ 6
2 INTRODUCTION .............................................................................................. 7
3 SPECIFICATIONS ............................................................................................ 8
3.1 TERMINAL SPECIFICATION .............................................................................................. 8
3.2 POWER SUPPLY REQUIREMENTS .................................................................................. 8
3.3 GENERATOR BUS AND MAINS VOLTAGE / FREQUENCY SENSING ........................... 8
3.4 MAINS AND LOAD CURRENT SENSING .......................................................................... 9
3.5 INPUTS ................................................................................................................................ 9
3.5.1 DIGITAL INPUTS .......................................................................................................... 9
3.6 OUTPUTS .......................................................................................................................... 10
3.6.1 OUTPUTS A & B ......................................................................................................... 10
3.6.2 OUTPUTS C & D ........................................................................................................ 10
3.6.3 OUTPUTS E,F,G,H,I & J ............................................................................................. 10
3.7 COMMUNICATION PORTS .............................................................................................. 11
3.7.1 USB CONNECTION ................................................................................................... 12
3.7.2 USB HOST-MASTER (USB DRIVE CONNECTION) ................................................. 12
3.7.3 RS232 ......................................................................................................................... 13
3.7.4 RS485 ......................................................................................................................... 15
3.7.5 ETHERNET ................................................................................................................. 16
3.7.5.1 DIRECT PC CONNECTION ................................................................................................................. 16
3.7.5.2 CONNECTION TO BASIC ETHERNET ................................................................................................ 17
3.7.5.3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET ....................................................... 18
3.7.5.4 CONNECTION TO THE INTERNET ..................................................................................................... 19
3.8 DSENET® FOR EXPANSION MODULES ....................................................................... 22
3.9 SOUNDER ......................................................................................................................... 23
3.9.1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION .................................. 23
3.10 DIMENSIONS AND MOUNTING ................................................................................... 24
3.10.1 DIMENSIONS ............................................................................................................. 24
3.10.2 CABLE TIE FIXING POINTS ...................................................................................... 26
3.10.3 SILICON SEALING GASKET...................................................................................... 26
3.11 APPLICABLE STANDARDS .......................................................................................... 27
3.11.1 ENCLOSURE CLASSIFICATIONS ............................................................................. 28
4 INSTALLATION .............................................................................................. 30
4.1 TERMINAL DESCRIPTION ............................................................................................... 30
4.1.1 DC SUPPLY, FUEL AND START OUTPUTS ............................................................. 30
4.1.2 MAGNETIC PICKUP, CAN AND EXPANSION .......................................................... 31
4.1.3 LOAD SWITCHING AND MAINS VOLTAGE SENSING (V1) .................................... 32
4.1.4 GENERATOR BUS VOLTAGE SENSING (V2) .......................................................... 32
4.1.5 MAINS CURRENT TRANSFORMERS ....................................................................... 33
4.1.1 LOAD CURRENT TRANSFORMER ........................................................................... 34
4.1.1.1 ADVANTAGES OF LOAD CT ............................................................................................................... 34
4.1.2 CONFIGURABLE DIGITAL INPUTS .......................................................................... 35
4.1.3 PC CONFIGURATION INTERFACE CONNECTOR .................................................. 35
4.1.4 RS485 CONNECTOR ................................................................................................. 36
4.1.5 RS232 CONNECTOR ................................................................................................. 36
4.2 TYPICAL WIRING DIAGRAMS ......................................................................................... 37
4.2.1 3 PHASE, 4 WIRE ...................................................................................................... 38
4.2.2 SINGLE MAINS, MULTIPLE GENERATORS ............................................................. 39
4.2.3 DUAL MAINS, MULTIPLE GENERATORS ................................................................ 40
4.2.4 MULTIPLE MAINS, MULTIPLE GENERATORS ........................................................ 41
4.2.5 DSENET® ................................................................................................................... 42
4.2.6 EARTH SYSTEMS ...................................................................................................... 43
DSE8660 ATS and Mains Controller Operators Manual
4
4.2.6.1
NEGATIVE EARTH .............................................................................................................................. 43
4.2.6.2 POSITIVE EARTH ............................................................................................................................... 43
4.2.6.3 FLOATING EARTH .............................................................................................................................. 43
4.3 TYPICAL ARRANGEMENT OF DSENET® ....................................................................... 44
5 DESCRIPTION OF CONTROLS .................................................................... 45
5.1 DSE8660 AMF CONTROL MODULE ................................................................................ 45
5.2 QUICKSTART GUIDE ........................................................................................................ 47
5.2.1 STARTING THE ENGINE(S) ...................................................................................... 47
5.2.2 STOPPING THE ENGINE(S) ...................................................................................... 48
5.3 VIEWING THE INSTRUMENT PAGES .............................................................................. 49
5.3.1 STATUS ...................................................................................................................... 50
5.3.2 MAINS ......................................................................................................................... 51
5.3.3 BUS ............................................................................................................................. 51
5.3.4 SERIAL PORT ............................................................................................................. 52
5.3.5 ABOUT ........................................................................................................................ 56
5.3.5.1 ETHERNET PAGES ............................................................................................................................ 56
5.3.5.2 DATA LOGGING PAGES .................................................................................................................... 57
5.4 VIEWING THE EVENT LOG .............................................................................................. 58
5.5 USER CONFIGURABLE INDICATORS ............................................................................ 59
5.6 CONTROLS ....................................................................................................................... 60
6 OPERATION .................................................................................................. 62
6.1 ALTERNATIVE CONFIGURATIONS ................................................................................. 62
6.2 STOP MODE ...................................................................................................................... 63
6.3 AUTOMATIC MODE .......................................................................................................... 63
6.3.1 WAITING IN AUTO MODE ......................................................................................... 63
6.3.2 STARTING SEQUENCE ............................................................................................. 63
6.3.3 ENGINE RUNNING ..................................................................................................... 64
6.3.3.1 BUS MODE .......................................................................................................................................... 64
6.3.3.2 MAINS MODE ...................................................................................................................................... 64
6.3.4 STOPPING SEQUENCE ............................................................................................. 64
6.4 MANUAL MODE ................................................................................................................ 65
6.4.1 WAITING IN MANUAL MODE .................................................................................... 65
6.4.2 ENGINE RUNNING ..................................................................................................... 65
6.4.3 STOPPING SEQUENCE ............................................................................................. 65
6.5 TEST MODE ....................................................................................................................... 66
6.5.1 WAITING IN TEST MODE .......................................................................................... 66
6.5.2 ENGINE RUNNING ..................................................................................................... 66
6.6 MULTIPLE MAINS OPERATION ....................................................................................... 67
6.6.1 8660 PRIORITY .......................................................................................................... 67
6.6.2 8660 LOAD CT ............................................................................................................ 68
7 PROTECTIONS ............................................................................................. 69
7.1 INDICATIONS .................................................................................................................... 69
7.2 WARNINGS ........................................................................................................................ 70
7.3 ELECTRICAL TRIPS ......................................................................................................... 71
7.4 ROCOF / VECTOR SHIFT ................................................................................................. 71
8 SCHEDULER ................................................................................................. 72
8.1.1 STOP MODE ............................................................................................................... 72
8.1.2 MANUAL MODE .......................................................................................................... 72
8.1.3 AUTO MODE ............................................................................................................... 72
9 FRONT PANEL CONFIGURATION ............................................................... 73
9.1 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR ........................... 74
9.1.1 EDITING A PARAMETER ........................................................................................... 75
9.1.2 ADJUSTABLE PARAMETERS ................................................................................... 76
9.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR ............................................ 77
9.2.1 EDITING A PARAMETER ........................................................................................... 77
9.2.2 ADJUSTABLE PARAMETERS (RUNNING EDITOR) ................................................ 77
10 COMMISSIONING ...................................................................................... 78
10.1.1 PRE-COMMISSIONING .............................................................................................. 78
DSE8660 ATS and Mains Controller Operators Manual
5
11 FAULT FINDING ......................................................................................... 79
12 MAINTENANCE, SPARES, REPAIR AND SERVICING ............................. 80
12.1.1.1 PACK OF PLUGS ............................................................................................................................ 80
12.1.1.2 INDIVIDUAL PLUGS ........................................................................................................................ 80
12.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ............................................ 80
12.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE .................................... 80
12.4 EXPANSION MODULES ................................................................................................ 81
13 WARRANTY ................................................................................................ 82
14 DISPOSAL................................................................................................... 82
14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................. 82
14.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) .......................................... 82
Bibliography
6
1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained from the DSE
website www.deepseaplc.com
1.1 INSTALLATION INSTRUCTIONS
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only.
DSE PART DESCRIPTION
053-069 DSE8610 Installation Instructions
053-070 DSE8660 Installation Instructions
053-032 DSE2548 LED Expansion Annunciator Installation Instructions
053-033 DSE2130 Input Expansion Installation Instructions
053-034 DSE2157 Output Expansion Installation Instructions
1.2 TRAINING GUIDES
Training Guides are produced to give ‘handout’ sheets on specific subjects during training sessions.
DSE PART DESCRIPTION
056-005 Using CTs With DSE Products
056-007 Advantages of Load CT
056-021 Mains Decoupling
056-022 Breaker Control
056-030 Module PIN Codes
056-042 Bus Mode or Mains Mode
056-047 Fail to close and out of sync
1.3 MANUALS
DSE PART DESCRIPTION
057-082 DSE2130 Input Expansion Manual
057-083 DSE2157 Output Expansion Manual
057-084 DSE2548 Annunciator Expansion Manual
057-115 DSE8610 Operator Manual
057-119 DSE8600 Series Configuration Software Manual
057-139 DSE2131 Input Expansion Manual
057-140 DSE2133 Input Expansion Manual
057-141 DSE2152 Output Expansion Manual
Introduction
7
2 INTRODUCTION
This document details the installation and operation requirements of the DSE8660 modules, part of the DSEPower®
range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or
supplied to another party, ensure that this document is passed to them for reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future updates of this
document will be included on the DSE website at www.deepseaplc.com
The DSE8600 series is designed to provide differing levels of functionality across a common platform. This allows
the generator OEM greater flexibility in the choice of controller to use for a specific application.
The DSE8660 module has been designed to monitor the mains (utility) supply and automatically start/stop one ore
more generator sets equipped with DSE8610 controllers depending upon the status of the mains (utility) supply.
Synchronising and Load Sharing features are included within the controller, along with the necessary protections for
such a system. This provides forward sync, back sync (no break changeover) and start/stop upon changing load
levels.
The user also has the facility to view the system operating parameters via the LCD display.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex
features:
• Text based LCD display (supporting multiple languages).
• True RMS Voltage, Current and Power monitoring.
• Fully configurable inputs for use as alarms or a range of different functions.
• R.O.C.O.F. and Vector shift for detection of mains failure when in parallel with the mains supply.
Using a PC and the Configuration Suite software allows alteration of selected operational sequences, timers and
alarms.
Additionally, the module’s integral fascia configuration editor allows adjustment of a subset of this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and
sockets.
Specifications
8
3 SPECIFICATIONS
3.1 TERMINAL SPECIFICATION
Connection type Two part connector.
• Male part fitted to module
• Female part supplied in module
packing case - Screw terminal,
rising clamp, no internal spring.
Example showing cable entry and screw
terminals of a 10 way connector
Minimum cable size 0.5mm² (AWG 24)
Maximum cable size 2.5mm² (AWG 10)
NOTE: For purchasing additional connector plugs from DSE, please see the section entitled
Maintenance, Spares, Repair and Servicing elsewhere in this document.
3.2 POWER SUPPLY REQUIREMENTS
Minimum supply voltage 8V continuous
Cranking dropouts Able to survive 0V for 50mS providing the supply was at least 10V before the
dropout and recovers to 5V afterwards.
This is more than sufficient to allow the module to operate during engine
cranking where the battery supply falls as low as 4V (on a 12V system!)
This is achieved without the need for internal batteries or other external
requirements.
Maximum supply voltage 35V continuous (60V protection for surges)
Reverse polarity protection -35V continuous
Maximum operating current
(all inputs and outputs on)
400mA at 24V
200mA at 12V
Maximum standby current
(all inputs and outputs off)
110mA at 24V
210mA at 12V
Plant supply instrumentation display
Range 0V-70V DC (Note Maximum continuous operating voltage of 35V DC)
Resolution 0.1V
Accuracy ±1% full scale (±0.7V)
3.3 GENERATOR BUS AND MAINS VOLTAGE / FREQUENCY SENSING
Measurement type True RMS conversion
Sample Rate 5KHz or better
Harmonics Up to 10th or better
Input Impedance
300K Ω ph-N
Phase to Neutral 15V
(minimum required for sensing frequency
)
to 333V AC
(absolute maximum)
Suitable for 110V to 277V nominal
(±20% for under/overvoltage detection)
Phase to Phase 26V
(minimum required for sensing frequency
)
to 576V AC
(absolute maximum)
Suitable for 190V ph-ph to 479V ph-ph nominal
(±20% for under/overvoltage detection)
Common mode offset from Earth 100V AC (max)
Resolution 1V AC phase to neutral
2V AC phase to phase
Accuracy ±1% of full scale phase to neutral (±3.33V ph-N)
±2% of full scale phase to phase (±11.52V ph-ph)
Minimum frequency 3.5Hz
Maximum frequency 75.0Hz
Frequency resolution 0.1Hz
Frequency accuracy ±0.2Hz
Specifications
9
3.4 MAINS AND LOAD CURRENT SENSING
Measurement type True RMS conversion
Sample Rate 5KHz or better
Harmonics Up to 10th or better
Nominal CT secondary rating 1A or 5A (5A recommended)
Maximum continuous current 5A
Overload Measurement 3 x Nominal CT setting
Absolute maximum overload 50A for 1 second
Burden
0.5VA (0.02Ω current shunts)
common mode offset ±2V peak plant ground to CT common terminal
Resolution 0.5% of 5A
Accuracy ±1% of Nominal (1A or 5A) (excluding CT error)
3.5 INPUTS
3.5.1 DIGITAL INPUTS
Number 11
Arrangement Contact between terminal and ground
Low level threshold 2.1V minimum
High level threshold 6.6V maximum
Maximum input voltage +50V DC with respect to plant supply negative
Minimum input voltage -24V DC with respect to plant supply negative
Contact wetting current 7mA typical
Open circuit voltage 12V typical
Specifications
10
3.6 OUTPUTS
3.6.1 OUTPUTS A & B
Outputs A & B are not fitted to the DSE8660 controller.
3.6.2 OUTPUTS C & D
Type Voltage free relays, fully configurable, normally used for generator bus / mains load switch control.
Rating 8A resistive @ 250 V AC
3.6.3 OUTPUTS E,F,G,H,I & J
Type Fully configurable, supplied from DC supply terminal 2.
Rating 3A resistive @ 35V
Specifications
11
3.7 COMMUNICATION PORTS
USB Port USB2.0 Device for connection to PC running DSE configuration suite only
Max distance 6m (20 feet)
Serial Communication RS232 and RS485 are both fitted for individual or simultaneous operation.
RS232 Serial port
Non – Isolated port
Max Baud rate 115200 baud subject to S/W
TX, RX, RTS, CTS, DSR, DTR, DCD
Male 9 way D type connector
Max distance 15m (50 feet)
RS485 Serial port
Isolated
Data connection 2 wire + common
Half Duplex
Data direction control for Transmit (by s/w protocol)
Max Baud Rate 115200
External termination required (120Ω)
Max common mode offset 70V (on board protection transorb)
Max distance 1.2km (¾ mile)
MSC Port MSC Port for connection to other DSE8660 and DSE8610 controllers
Max distance 240m (133 feet).
Use DSE124 to extend this if required.
Specifications
12
3.7.1 USB CONNECTION
The USB port is provided to give a simple means of connection between a PC and the DSE8660 series controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting or stopping the
generator(s), selecting operating modes, etc.
Additionally, the various operating parameters (such as output volts, oil pressure, etc.) of the remote generator(s)
are available to be viewed or changed.
To connect a DSE8600 series module to a PC by USB, the following items are required:
• DSE8600 series module
• DSE 8600 series configuration software
(Supplied on configuration suite software CD or available from
www.deepseaplc.com).
• USB cable Type A to Type B.
(This is the same cable as often used between a PC and a USB printer)
DSE can supply this cable if required :
PC Configuration interface lead (USB type A – type B) DSE Part No 016-125
NOTE: - The DC supply must be connected to the module for configuration by PC.
NOTE: - Refer to DSE8600 series Configuration Suite Manual (DSE part 057-119) for further details on
configuring, monitoring and control.
3.7.2 USB HOST-MASTER (USB DRIVE CONNECTION)
Capability to add USB Host facility for USB ‘Pendrive’ type interface for data recording
Connector Type A.
For data logging max maximum size 16Gb.(see viewing the instrument pages)
NOTE:- Refer to DSE8600 series Configuration Suite Manual (DSE part 057-119) for further details on
configuring, monitoring and control.
Specifications
13
3.7.3 RS232
The RS232 port on the DSE8600 series controller supports the Modbus RTU protocol.
The Gencomm register table for the controller is available upon request from the DSE Technical Support
Department.
RS232 is for short distance communication (max 15m) and is typically used to connect the DSE86xx series
controller to a telephone or GSM modem for more remote communications.
Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommends the use of USB to RS232
convertors but can recommend PC add-ons to provide the computer with an RS232 port.
Recommended PC Serial Port add-ons (for computers without internal RS232 port):
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
• Brainboxes PM143 PCMCIA RS232 card (for laptop PCs)
• Brainboxes VX-001 Express Card RS232 (for laptops and nettops PCs)
• Brainboxes UC246 PCI RS232 card (for desktop PCs)
• Brainboxes PX-246 PCI Express 1 Port RS232 1 x 9 Pin (for desktop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales:sales@brainboxes.com
NB DSE Have no business tie to Brainboxes. Over many years, our own engineers have used these products and
are happy to recommend them.
Specifications
14
RECOMMENDED EXTERNAL MODEMS:
• Multitech Global Modem – MultiModem ZBA (PSTN)
DSE Part Number 020-252
(Contact DSE Sales for details of localisation kits for these modems)
• Wavecom Fastrak Supreme GSM modem kit (PSU, Antenna and modem)*
DSE Part number 0830-001-01
• Brodersen GSM Industrial Modem*
DSE Part number 020-245
NOTE: *For GSM modems, a SIM card is required, supplied by your GSM network provider:
• For SMS only, a ‘normal’ voice SIM card is required. This enables the controller to send SMS messages to
designated mobile phones upon status and alarm conditions.
• For a data connection to a PC running DSE Configuration Suite Software, a ‘special’ CSD (Circuit Switched
Data) SIM card is required that will enable the modem to answer an incoming data call. Many ‘pay as you
go’ services will not provide a CSD (Circuit Switched Data) SIM card.
Specifications
15
3.7.4 RS485
The RS485 port on the DSE8600 series controller supports the Modbus RTU protocol.
The DSE Gencomm register table for the controller is available upon request from the DSE Technical Support
Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices) and allows for
connection to PCs, PLCs and Building Management Systems (to name just a few devices).
One advantage of the RS485 interface is the large distance specification (1.2km when using Belden 9841 (or
equivalent) cable). This allows for a large distance between the DSE8600 series module and a PC running the DSE
Configuration Suite software. The operator is then able to control the module, starting or stopping the generator(s),
selecting operating modes, etc.
The various operating parameters (such as output volts, oil pressure, etc.) of the remote generator(s) can be
viewed or changed.
NOTE: - For a single module to PC connection and distances up to 6m (8yds), the USB connection
method is more suitable and provides for a lower cost alternative to RS485 (which is more suited to longer
distance connections).
Recommended PC Serial Port add-ons (for computers without internal RS485 port).
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
• Brainboxes PM154 PCMCIA RS485 card (for laptops PCs)
Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’
• Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and nettop PCs)
• Brainboxes UC320 PCI Velocity RS485 card (for desktop PCs)
Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’
• Brainboxes PX-324 PCI Express 1 Port RS422/485 (for desktop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales:sales@brainboxes.com
NB DSE Have no business tie to Brainboxes. Over many years, our own engineers have used these products and
are happy to recommend them.
Specifications
16
3.7.5 ETHERNET
The DSE8660 is fitted with ETHERNET socket for connection to LAN (local area networks)
Description
1
TX+
2
TX-
3
RX+
4
Do not connect
5
Do not connect
6
RX-
7
Do not connect
8
Do not connect
3.7.5.1 DIRECT PC CONNECTION
Requirements
• DSE8660
• Crossover Ethernet cable (see Below)
• PC with Ethernet port
Crossover
network cable
Specifications
17
Crossover cable wiring detail
Two pairs crossed, two pairs uncrossed
10baseT/100baseTX crossover
Pin
Connection 1 (T568A)
Connection 2 (T568B)
1
white/green stripe
white/orange stripe
2
green solid
orange solid
3
white/orange stripe
white/green stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
green solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
NOTE:- This cable can be purchased from any good PC or IT store.
3.7.5.2 CONNECTION TO BASIC ETHERNET
Requirements
• DSE8660
• Ethernet cable (see below)
• Working Ethernet (company or home network)
• PC with Ethernet port
Ethernet router
or ADSL router
Ethernet cable
For the advanced
Engineer, a
crossover cable is a
CAT5 cable with one
end terminated as
T568A and the other
end terminated as
T568B.
Specifications
18
Ethernet cable wiring detail
.
10baseT/100baseT
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
NOTE:- DSE Stock a 2m (2.2yds) Ethernet Cable – Part number 016-137. Alternatively they can be
purchased from any good PC or IT store.
3.7.5.3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET
Requirements
• DSE8660
• Ethernet cable (see below)
• Working Ethernet (company or home network)
• PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox
Ethernet cable
PC Network
wall connection
sockets
Ethernet router
or ADSL router
For the advanced
Engineer, this cable
has both ends
terminated as
T568A (as shown
below) or T568B.
Specifications
19
Ethernet cable wiring detail
10baseT/100baseT
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
NOTE:- DSE Stock a 2m (2.2yds) Ethernet Cable – Part number 016-137. Alternatively they can be
purchased from any good PC or IT store.
3.7.5.4 CONNECTION TO THE INTERNET
Requirements
• Ethernet cable (see below)
• Working Ethernet (company or home network)
• Working Internet connection (ADSL or DSL recommended)
Ethernet cable
DSL or ADSL
router
Optional ‘Local’
site PC
INTERNET
DSL or ADSL
router
PC remote
from generator
site
The DSL/ADSL
router will route
external
For the advanced
Engineer, this cable
has both ends
terminated as
T568A (as shown
below) or T568B.
Specifications
20
Ethernet cable wiring detail
10baseT/100baseT
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
NOTE:- DSE Stock a 2m (2.2yds) Ethernet Cable – Part number 016-137. Alternatively they can be
purchased from any good PC or IT store.
For the advanced
Engineer, this cable
has both ends
terminated as
T568A (as shown
below) or T568B.
Specifications
21
Firewall configuration for internet access
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to
their use with the DSE8660. However it is possible to give a description of the requirements in generic terms. For
details of how to achieve the connection to your modem/router you are referred to the supplier of your
modem/router equipment.
The DSE8660 makes its data available over Modbus TCP and as such communicates over the Ethernet using a
Port configured via the DSE config suite software..
You must configure your modem/router to allow inbound traffic on this port. For more information you are referred to
your WAN interface device (modem/router) manufacturer.
It is also important to note that if the port assigned (setting from software “Modbus Port Number”) is already in use
on the LAN, the DSE8660 cannot be used and another port must be used .
Outgoing Firewall rule
As the DSE8660 makes its user interface available to standard web browsers, all communication uses the chosen
port. It is usual for a firewall to make the same port outgoing open for communication.
Incoming traffic (virtual server)
Network Address and Port Translation (NAPT) allows a single device, such as the modem/router gateway, to act as
an agent between the Internet (or "public external network") and a local (or "internal private") network. This means
that only a single, unique IP address is required to represent an entire group of computers.
For our DSE8660 application, this means that the WAN IP address of the modem/router is the IP address we need
to access the site from an external (internet) location.
When requests reaches the modem/router, we want this passed to a ‘virtual server’ for handling, in our case this is
the DSE8660 module.
Result : Traffic arriving from the WAN (internet) on port xxx is automatically sent to IP address set within the
configuration software on the LAN (DSE8660) for handling.
NOTE:- Refer to DSE8600 series Configuration Suite Manual (DSE part 057-119) for further details on
configuring, monitoring and control.
Specifications
22
3.8 DSENET® FOR EXPANSION MODULES
DSENet® is the interconnection cable between the host controller and the expansion module(s) and must not be
connect to any device other than DSE equipment designed for connection to the DSENet®
Cable type Two core screened twisted pair
Cable characteristic impedance
120Ω
Recommended cable Belden 9841
Belden 9271
Maximum cable length 1200m (¾ mile) when using Belden 9841 or direct equivalent.
600m (666 yds) when using Belden 9271 or direct equivalent.
DSENet® topology “Daisy Chain” Bus with no stubs (spurs)
DSENet® termination
120Ω. Fitted internally to host controller. Must be fitted externally to the ‘last’
expansion module by the customer.
NOTE: As a termination resistor is internally fitted to the host controller, the host controller must be
the ‘first’ unit on the DSENet®. A termination resistor MUST be fitted to the ‘last’ unit on the DSENet®. For
connection details, you are referred to the section entitled ‘typical wiring diagram’ elsewhere in this
document.
NOTE: DSE8600 series do not support the 2510/2520 display modules.
Specifications
23
3.9 SOUNDER
DSE8600 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms.
Sounder level 64db @ 1m
3.9.1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION
Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC
software to configure an auxiliary output for Audible Alarm, and by configuring an auxiliary input for Alarm Mute (if
required).
The audible alarm output activates and de-activates at the same time as the module’s internal sounder. The Alarm
mute input and internal alarm mute button activate ‘in parallel’ with each other. Either signal will mute both the
internal sounder and audible alarm output.
Example of configuration to achieve external sounder with external alarm mute button:
Specifications
24
3.10 DIMENSIONS AND MOUNTING
3.10.1 DIMENSIONS
240.0mm x 181.1mm x 41.7mm
(9.4” x 7.1” x 1.6”)
PANEL CUTOUT
220mm x 160mm
(8.7” x 6.3”)
WEIGHT
0.7kg (1.4lb)
Specifications
25
FIXING CLIPS
Supplied fixing clips hold the module into the panel fascia.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
• Insert the three ‘prongs’ of the fixing clip into the slots in the side of the 8600 series module case.
• Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are
inside their allotted slots.
• Turn the fixing clip screws clockwise until they make contact with the panel fascia.
• Turn the screws a little more to secure the module into the panel fascia. Take care not to over tighten the
fixing clip screws.
NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration mountings.
Fixing clip fitted to
module
Fixing clip
Specifications
26
3.10.2 CABLE TIE FIXING POINTS
Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides
strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the
chance of future connection failures.
Care should be taken not to overtighten the cable tie (for instance with cable tie tools) to prevent the risk of damage
to the module case.
Cable tie fixing point With cable and tie in place
3.10.3 SILICON SEALING GASKET
The supplied silicon gasket provides improved sealing between the 8600 series module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted to
module
Sealing gasket
Specifications
27
3.11 APPLICABLE STANDARDS
BS 4884-1
This document conforms to BS4884-1 1992 Specification for presentation of essential
information.
BS 4884-2
This document conforms to BS4884-2 1993 Guide to content
BS 4884-3
This document conforms to BS4884-3 1993 Guide to presentation
BS EN 60068-2-1
(Minimum temperature)
-30°C (-22°F)
BS EN 60068-2-2
(Maximum temperature)
+70°C (158°F)
BS EN 60950
Safety of information technology equipment, including electrical business equipment
BS EN 61000-6-2
EMC Generic Immunity Standard (Industrial)
BS EN 61000-6-4
EMC Generic Emission Standard (Industrial)
BS EN 60529
(Degrees of protection
provided by enclosures)
(see overleaf)
IP65 (front of module when installed into the control panel with the supplied sealing
gasket)
IP42 (front of module when installed into the control panel WITHOUT being sealed to
the panel)
UL508
NEMA rating
(Approximate)
(see overleaf)
12 (Front of module when installed into the control panel with the supplied sealing
gasket).
2 (Front of module when installed into the control panel WITHOUT being sealed to
the panel)
IEEE C37.2
(Standard Electrical Power
System Device Function
Numbers and Contact
Designations)
Under the scope of IEEE 37.2, function numbers can also be used to represent
functions in microprocessor devices and software programs.
The 8600 series controller is device number 11L-8600 (Multifunction device
protecting Line (mains) – 8600 series module).
As the module is configurable by the generator OEM, the functions covered by the
module will vary. Under the module’s factory configuration, the device numbers
included within the module are :
2 – Time delay starting or closing relay
27AC – AC undervoltage relay
27DC – DC undervoltage relay
30 – annunciator relay
42 – Running circuit breaker
52 – AC circuit breaker
59AC – AC overvoltage relay
59DC – DC overvoltage relay
62 – Time delay stopping or opening relay
74– Alarm relay
81 – Frequency relay
86 – Lockout relay
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
Specifications
28
3.11.1 ENCLOSURE CLASSIFICATIONS
IP CLASSIFICATIONS
8600 series specification under BS EN 60529 Degrees of protection provided by enclosures
IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
First Digit Second Digit
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a
diameter of more than 50 mm. No protection against
deliberate access, e.g. with a hand, but large
surfaces of the body are prevented from approach.
1 Protection against dripping water falling vertically. No
harmful effect must be produced (vertically falling
drops).
2 Protected against penetration by solid objects with a
diameter of more than 12 mm. Fingers or similar
objects prevented from approach.
2 Protection against dripping water falling vertically.
There must be no harmful effect when the equipment
(enclosure) is tilted at an angle up to 15° from its
normal position (drops falling at an angle).
3 Protected against ingress of solid objects with a
diameter of more than 2.5 mm. Tools, wires etc.
with a thickness of more than 2.5 mm are prevented
from approach.
3 Protection against water falling at any angle up to 60°
from the vertical. There must be no harmful effect
(spray water).
4 Protected against ingress of solid objects with a
diameter of more than 1 mm. Tools, wires etc. with
a thickness of more than 1 mm are prevented from
approach.
4 Protection against water splashed against the
equipment (enclosure) from any direction. There must
be no harmful effect (splashing water).
5 Protected against harmful dust deposits. Ingress of
dust is not totally prevented but the dust must not
enter in sufficient quantity to interface with
satisfactory operation of the equipment. Complete
protection against contact.
5 Protection against water projected from a nozzle
against the equipment (enclosure) from any direction.
There must be no harmful effect (water jet).
6 Protection against ingress of dust (dust tight).
Complete protection against contact.
6 Protection against heavy seas or powerful water jets.
Water must not enter the equipment (enclosure) in
harmful quantities (splashing over).
Specifications
29
NEMA CLASSIFICATIONS
8600 series NEMA Rating (Approximate)
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate
only.
1
IP30
Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
2
IP31
Provides a degree of protection against limited amounts of falling water and dirt.
3
IP64
Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.
3R
IP32
Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
4 (X)
IP66
Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the
formation of ice on the enclosure. (Resist corrosion).
12/12K
IP65
Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
13
IP65
Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
Installation
30
4 INSTALLATION
The DSE8600 Series module is designed to be mounted on the panel fascia. For dimension and mounting details,
see the section entitled Specification, Dimension and mounting elsewhere in this document.
4.1 TERMINAL DESCRIPTION
4.1.1 DC SUPPLY, FUEL AND START OUTPUTS
Icon PIN
No
DESCRIPTION CABLE
SIZE
NOTES
1
DC Plant Supply Input
(Negative)
2.5mm²
AWG 13
2
DC Plant Supply Input
(Positive)
2.5 mm²
AWG 13
(Recommended Maximum Fuse 15A anti-surge)
Supplies the module (2A anti-surge requirement) and Output
relays E,F,G & H
3 Not Connected
4 Not Connected
5 Not Connected
6 Not Connected
7 Functional Earth
2.5mm²
AWG 13
Connect to a good clean earth point.
8 Output relay E
1.0mm²
AWG 18
Plant Supply Positive from terminal 2. 3 Amp rated.
9 Output relay F
1.0mm²
AWG 18
Plant Supply Positive from terminal 2. 3 Amp rated.
10 Output relay G
1.0mm²
AWG 18
Plant Supply Positive. from terminal 2. 3 Amp rated.
11 Output relay H
1.0mm²
AWG 18
Plant Supply Positive from terminal 2. 3 Amp rated.
12 Output relay I
1.0mm²
AWG 18
Plant Supply Positive from terminal 2. 3 Amp rated.
13 Output relay J
1.0mm²
AWG 18
Plant Supply Positive from terminal 2. 3 Amp rated.
NOTE: Terminal 14 is not fitted to the DSE8600 series controller.
Installation
31
4.1.2 MAGNETIC PICKUP, CAN AND EXPANSION
PIN
No
DESCRIPTION CABLE
SIZE
NOTES
22 Not Connected
23 Not Connected
24 Not Connected
25 Not Connected
26 Not Connected
27 Not Connected
28 DSENet expansion +
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
29 DSENet expansion -
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
30 DSENet expansion SCR
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
MSC
31 MultiSet Comms (MSC) Link H
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
32 MultiSet Comms (MSC) Link L
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
33 MultiSet Comms (MSC) Link SCR
0.5mm²
AWG 20
Use only 120Ω RS485 approved cable
GOV
34 Not Connected
35 Not Connected
AVR
37 Not Connected
38 Not Connected
NOTE: Screened 120ΩΩΩΩ impedance cable specified for use with CAN must be used for the DSENet link
and the Multiset comms (MSC) link.
DSE stock and supply Belden cable 9841 which is a high quality 120ΩΩΩΩ impedance cable suitable for CAN
use (DSE part number 016-030)
Installation
32
4.1.3 LOAD SWITCHING AND MAINS VOLTAGE SENSING (V1)
PIN
No
DESCRIPTION CABLE
SIZE
NOTES
39 Output relay C
1.0mm
AWG 18
Normally configured to control load switching device
(Recommend 10A fuse)
40 Output relay C
1.0mm
AWG 18
Normally configured to control load switching device
41 Output relay D
1.0mm
AWG 18
Normally configured to control load switching device
(Recommend 10A fuse)
42 Output relay D
1.0mm
AWG 18
Normally configured to control load switching device
V1
43 Mains L1 (R) voltage monitoring
1.0mm
AWG 18
Connect to Mains L1 (R) incoming supply (AC)
(Recommend 2A fuse)
44 Mains L2 (S) voltage monitoring
1.0mm
AWG 18
Connect to Mains L1 (S) incoming supply (AC)
(Recommend 2A fuse)
45 Mains L3 (T) voltage monitoring
1.0mm
AWG 18
Connect to Mains L1 (T) incoming supply (AC)
(Recommend 2A fuse)
46 Mains Neutral (N) input
1.0mm
AWG 18
Connect to Mains N incoming supply (AC)
NOTE: - The above table describes connections to a three phase, four-wire system. For alternative
wiring topologies, please see the ALTERNATIVE AC TOPOLOGIES section of this manual.
4.1.4 GENERATOR BUS VOLTAGE SENSING (V2)
PIN
No
DESCRIPTION CABLE
SIZE
NOTES
V2
47
Generator Bus L1 (U) voltage
monitoring
1.0mm²
AWG 18
Connect to Generator Bus L1 (U) output (AC)
(Recommend 2A fuse)
48
Generator Bus L2 (V) voltage
monitoring input
1.0mm²
AWG 18
Connect to Generator Bus L2 (V) output (AC)
(Recommend 2A fuse)
49
Generator Bus L3 (W) voltage
monitoring input
1.0mm²
AWG 18
Connect to Generator Bus L3 (W) output (AC)
(Recommend 2A fuse)
50 Generator Bus Neutral (N) input
1.0mm²
AWG 18
Connect to Generator Bus Neutral terminal (AC)
NOTE: The above table describes connections to a three phase, four wire system. For alternative
wiring topologies, please see the ALTERNATIVE AC TOPOLOGIES section of this manual.
Installation
33
4.1.5 MAINS CURRENT TRANSFORMERS
WARNING! - Do not disconnect this plug when the CTs are carrying current. Disconnection will open
circuit the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are
not carrying current and the CTs are short circuit connected before making or breaking connections to the
module.
NOTE: - The 8600 series module has a burden of 0.5VA on the CT. Ensure the CT is rated for the
burden of the 8600 series controller, the cable length being used and any other equipment sharing the CT.
If in doubt, consult your CT supplier.
NOTE: - Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check with
the CT supplier.
CT LABELLING
p1, k or K is the primary of the CT that ‘points’ towards the MAINS
p2, l or L is the primary of the CT that ‘points’ towards the LOAD
s1 is the secondary of the CT that connects to the DSE Module’s input for the CT measuring
(I1,I2,I3)
s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and connected
to the CT common terminal of the DSE8600 series modules.
PIN
No
DESCRIPTION CABLE
SIZE
NOTES
51 CT Secondary for Mains L1
2.5mm²
AWG 13
Connect to s1 secondary of L1 monitoring CT
52 CT Secondary for Mains L2
2.5mm²
AWG 13
Connect to s1 secondary of L2 monitoring CT
53 CT Secondary for Mains L3
2.5mm²
AWG 13
Connect to s1 secondary of L3 monitoring CT
54 DO NOT CONNECT
55 Common for CTs connected to L1,L2,L3 (s2)
2.5mm²
AWG 13
Connect to s2 secondary of L1,L2,L3 monitoring CTs
NOTE: Take care to ensure correct polarity of the CT primary as shown overleaf. If in doubt, check
with the CT supplier.
CT labelled as
p1, k or K
CT labelled as
p2, l or L
To Supply
To Load
Installation
34
4.1.1 LOAD CURRENT TRANSFORMER
WARNING! - Do not disconnect this plug when the CT is carrying current. Disconnection will open
circuit the secondary of the C.T. and dangerous voltages may then develop. Always ensure the CT is not
carrying current and the CT is short circuit connected before making or breaking connections to the
module.
NOTE: - Load CT is NOT REQUIRED in a system including only one mains supply (with one 8660
controller). See section below detailing advantages of the load CT in a multiple mains (multiple 8660)
system.
NOTE: - The 8600 series module has a burden of 0.5VA on the CT. Ensure the CT is rated for the
burden of the 8600 series controller, the cable length used and any other equipment sharing the CT. If in
doubt, consult your CT supplier.
NOTE: - Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check with
the CT supplier.
Pin
No
Description CABLE
SIZE
NOTES
56 CT Secondary for Load CT
2.5mm²
AWG 13
Connect to s1 secondary of Load CT
57 CT Secondary for Load CT
2.5mm²
AWG 13
Connect to s2 secondary of Load CT
NOTE: - Take care to ensure correct polarity of the CT primary as shown in the previous section. If in
doubt, check with the CT supplier.
4.1.1.1 ADVANTAGES OF LOAD CT
The load CT is only required when there is more than one DSE8660 on the same system.
When the load CT is fitted the 8660 transfers the right amount of load to the mains before disconnecting the
generator(s), preventing them from being shock loaded.
Without the load CT, the 8660 does not know how much load to transfer to the mains when other 8660’s are still in
island mode. The 8660 would transfer a pre-determined amount of load before disconnecting the generator(s) from
the mains. This would lead to there being too much load or not enough load transferred, and the generator(s) would
be shock loaded as the generator(s) disconnect from the mains.
Installation
35
4.1.2 CONFIGURABLE DIGITAL INPUTS
PIN
No
DESCRIPTION CABLE
SIZE
NOTES
60 Configurable digital input A
0.5mm²
AWG 20
Switch to negative
61 Configurable digital input B
0.5mm²
AWG 20
Switch to negative
62 Configurable digital input C
0.5mm²
AWG 20
Switch to negative
63 Configurable digital input D
0.5mm²
AWG 20
Switch to negative
64 Configurable digital input E
0.5mm²
AWG 20
Switch to negative
65 Configurable digital input F
0.5mm²
AWG 20
Switch to negative
66 Configurable digital input G
0.5mm²
AWG 20
Switch to negative
67 Configurable digital input H
0.5mm²
AWG 20
Switch to negative
68 Configurable digital input I
0.5mm²
AWG 20
Switch to negative
69 Configurable digital input J
0.5mm²
AWG 20
Switch to negative
70 Configurable digital input K
0.5mm²
AWG 20
Switch to negative
4.1.3 PC CONFIGURATION INTERFACE CONNECTOR
DESCRIPTION CABLE
SIZE
NOTES
Socket for connection to PC with 86xx
series PC software.
0.5mm²
AWG 20
This is a standard USB type A to
type B connector.
NOTE: The USB connection cable between the PC and the DSE8600 series module must not extend
beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they
extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of
Deep Sea Electronics PLC.
CAUTION! Care must be taken not to overload the PCs USB system by connecting more than the
recommended number of USB devices to the PC. For further information, consult your PC supplier.
CAUTION! This socket must not be used for any other purpose.
This configuration cable
is the same as normally
used between a PC and
a USB printer!
Installation
36
4.1.4 RS485 CONNECTOR
PIN No NOTES
A
Two core screened twisted pair cable.
120Ω impedance suitable for RS485 use.
Recommended cable type - Belden 9841
Max distance 1200m (1.2km) when using Belden 9841 or direct equivalent.
B
SCR
4.1.5 RS232 CONNECTOR
PIN No NOTES
1 Received Line Signal Detector (Data Carrier Detect)
2 Received Data
3 Transmit Data
4 Data Terminal Ready
5 Signal Ground
6 Data Set Ready
7 Request To Send
8 Clear To Send
9 Ring Indicator
View looking into the male connector on the 8600 series module
Location of RS232
connector
Location of RS485 connector
Installation
37
4.2 TYPICAL WIRING DIAGRAMS
As every system has different requirements, these diagrams show only a TYPICAL system and do not intend to
show a complete system.
Genset manufacturers and panel builders may use these diagrams as a starting point; however, you are referred to
the completed system diagram provided by your system manufacturer for complete wiring detail.
Further wiring suggestions are available in the following DSE publications, available at www.deepseaplc.com to
website members.
DSE PART DESCRIPTION
056-022 Breaker Control (Training guide)
Installation
38
4.2.1 3 PHASE, 4 WIRE
Installation
39
4.2.2 SINGLE MAINS, MULTIPLE GENERATORS
Installation
40
4.2.3 DUAL MAINS, MULTIPLE GENERATORS
Installation
41
4.2.4 MULTIPLE MAINS, MULTIPLE GENERATORS
Installation
42
4.2.5 DSENET®
DSENet® is the communication port between the host controller (DSE86xx series) and the expansion device as
shown below. Further details are contained within the Specification section of this document and within the operator
manual for the specific expansion module you are connecting to.
NOTE: Screened 120ΩΩΩΩ impedance cable specified for use with CAN must be used for the DSENet®
(RS485) connection.
DSE stock and supply Belden cable 9841 which is a high quality 120ΩΩΩΩ impedance cable suitable for
DSENet® use (DSE part number 016-030)
Installation
43
4.2.6 EARTH SYSTEMS
4.2.6.1 NEGATIVE EARTH
The typical wiring diagrams located within this document show connections for a negative earth system (the battery
negative connects to Earth)
4.2.6.2 POSITIVE EARTH
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following
points must be followed:
• Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
• All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE (not earth).
4.2.6.3 FLOATING EARTH
Where neither the battery positive nor battery negative terminals are connected to earth, the following points must to
be followed
• Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
• All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE (not earth).
Installation
44
4.3 TYPICAL ARRANGEMENT OF DSENET®
Twenty (20) devices can be connected to the DSENet®, made up of the following devices :
Device Max number supported
DSE2130 Input Expansion 4
DSE2131 Input Expansion 4
DSE2133 Input Expansion 4
DSE2152 Output Expansion 4
DSE2157 Output Expansion 10
DSE2548 LED Expansion 10
NOTE : DSE8600 series does not support the 2510/2520 display modules.
Description of Controls
45
5 DESCRIPTION OF CONTROLS
The following section details the function and meaning of the various controls on the module.
5.1 DSE8660 AMF CONTROL MODULE
Menu navigation
buttons
Four configurable
LEDs
Select Stop
Mode
Select Manual
Mode
Select Auto
Mode
Start engine(s)
(when in
Manual or Test
Mode)
Transfer to
Bus(Manual
Mode only)
Transfer to
mains (Manual
Mode only)
Main status and
instrumentation display
Bus available
LED
Mains on load
LED
Select Test
Mode
Bus on load
LED
Mains available
LED
Description of Controls
46
Close Bus LED.
On When The Bus Is On
Load.
Bus Available
LED.
On when the
generator is
within limits
and able to
take load.
Mains Available
LED.
On when the
mains is within
limits and able to
take load.
Close Mains LED.
On When The Mains Is
On Load.
Description of Controls
47
5.2 QUICKSTART GUIDE
This section provides a quick start guide to the module’s operation.
5.2.1 STARTING THE ENGINE(S)
NOTE: For further details, see the section entitled ‘OPERATION’ elsewhere in this manual.
Ensure all DSE8610
generator controllers
are in the AUTO
mode
Then, select
MANUAL mode on
the DSE8660
…then press the
Start button to crank
the engine(s).
Description of Controls
48
5.2.2 STOPPING THE ENGINE(S)
NOTE: For further details, see the section entitled ‘OPERATION’ elsewhere in this manual.
With the DSE8610’s
already in the AUTO
mode, select
Stop/Reset mode on
all DSE8660’s in the
system. The
generator(s) is
stopped.
Description of Controls
49
5.3 VIEWING THE INSTRUMENT PAGES
It is possible to scroll to display the different pages of information by repeatedly operating the next / previous page
buttons .
Example
ExampleExample
Example
Status
Mains
Bus
And so on until the last page is reached.
A Further press of the scroll right button returns the display
to the Status page.
The complete order and contents of each information page are given in the following sections
Once selected the page will remain on the LCD display until the user selects a different page, or after an extended
period of inactivity (LCD Page Timer), the module will revert to the status display.
If no buttons are pressed upon entering an instrumentation page, the instruments are displayed automatically
subject to the setting of the LCD Scroll Timer.
The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the
Front Panel Editor.
The screenshot shows the factory settings for
the timers, taken from the DSE Configuration
Suite Software.
Alternatively, to scroll manually through all instruments on the currently selected page, press the scroll
buttons. The ‘autoscroll’ is disabled.
To re-enable ‘autoscroll’ press the scroll buttons to scroll to the ‘title’ of the instrumentation page (i.e.
Engine). A short time later (the duration of the LCD Scroll Timer), the instrumentation display will begin to
autoscroll.
When scrolling manually, the display will automatically return to the Status page if no buttons are pressed for the
duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operator’s
attention to the alarm condition.
If you want to view one of the
instruments towards the end of
the list, it may be quicker to
scroll up through the
instruments
rather than down!
If you want to view one of the
instrument pages towards the
end of the list, it may be
quicker to scroll left through
the
pages
rather than
right!
Description of Controls
50
5.3.1 STATUS
This is the ‘home’ page, the page that is displayed when no other page has been selected, and the page that is
automatically displayed after a period of inactivity (LCD Page Timer) of the module control buttons.
This page is configurable using the DSE Configuration Suite Software.
Factory setting of Status screen showing engine stopped... ...and engine running
The contents of this display may vary depending upon configuration by the generator manufacturer / supplier.
The display above was achieved with the factory settings, shown below in the DSE Configuration suite software:
NOTE:- The following sections detail instrumentation pages, accessible using the scroll left and right
buttons, regardless of what pages are configured to be displayed on the ‘status’ screen.
‘Stop Mode’ etc is
displayed on the
Home Page
With a summary of the
instrumentation shown when
the engine is running.
Other pages can be configured to
be shown, automatically scrolling
when the set is running.
Description of Controls
51
5.3.2 MAINS
Mains Volts (L1-N, L2-N, L3-N)
Mains Volts (L1-L2, L2-L3, L3-L1)
Mains Hz
Mains Amps
Mains kW
Mains kVA
Mains pf
Mains kVAr
Mains kWh, kVAh, kVArh
Mains configuration type
Synchroscope
Battery Voltage
5.3.3 BUS
Bus volts (L1-N, L2-N, L3-N)
Bus volts (L1-L2, L2-L3, L3-L1)
Bus Hz
Bus kW
Bus kVAr
Bus commissioning screens
Description of Controls
52
5.3.4 SERIAL PORT
This section is included to give information about the currently selected serial port and external modem (if
connected).
The items displayed on this page will change depending upon configuration of the module. You are referred to your
system supplier for further details.
NOTE: Factory Default settings are for the RS232 port to be enabled (no modem connected), operating
at 19200 baud, modbus slave address 10.
Example 1 – Module connected to a RS232 telephone modem.
When the DSE86xx series module is power up, it will send ‘initialisation strings’ to the connected modem. It is
important therefore that the modem is already powered, or is powered up at the same time as the DSE86xx series
module. At regular intervals after power up, the modem is reset, and reinitialised, to ensure the modem does not
‘hang up’.
If the DSE86xx series module does not correctly communicate with the modem, “Modem initialising’ will appear on
the Serial Port instrument screen as shown overleaf.
If the module is set for “incoming calls” or for “incoming and outgoing calls”, then if the modem is dialled, it will
answer after two rings (using the factory setting ‘initialisation strings’. Once the call is established, all data is passed
from the dialling PC and the DSE86xx series module.
If the module is set for “outgoing calls” or for “incoming and outgoing calls”, then the module will dial out whenever
an alarm is generated. Note that not all alarms will generate a dial out; this is dependant upon module configuration
of the event log. Any item configured to appear in the event log will cause a dial out.
Press down to view the modem status....
Indicates that a modem is configured. Shows ‘RS232’ if no
modem is configured or ‘RS485’ if the RS485 port is selected.
Description of Controls
53
Example 1 continued – Modem diagnostics
NOTE:- Modem diagnostic screens are available on 73xx module versions 5 and above only. The
modem screens appear only when the module has been configured for use with a modem.
Modem diagnostic screens are included; press when viewing the Serial Port instrument to cycle the available
screens. If you are experiencing modem communication problems, this information will aid troubleshooting.
Line Description
RTS Request To Send Flow control
CTS Clear To Send Flow control
DSR Data Set Ready Ready to communicate
DTR Data Terminal Ready Ready to communicate
DCD Data Carrier Detect Modem is connected
Shows the state of the modem communication lines.
These can help diagnose connection problems.
Example:
RTS A dark background shows the line is active.
RTS a grey background shows that the line is toggling high
and low.
RTS No background indicates that the line is inactive
Shows the last command sent to the modem and the result
of the command.
Description of Controls
54
Modem Setup Sequence
1)
If the Modem and DSE8600 series communicate successfully:
2)
In case of communication failure between the modem and DSE8600 series module, the modem is automatically
reset and initialisation is attempted once more:
3)
In the case of a module that is unable to communicate with the modem, the display will continuously cycle
between ‘Modem Reset’ and ‘Modem Initialising’ as the module resets the modem and attempts to
communicate with it again, this will continue until correct communication is established with the modem.
In this instance, you should check connections and verify the modem operation.
Example 2 – Module connected to a modem.
Example 3 – Modem status of a GSM modem
Many GSM modems are fitted with a status LED to show operator cell status and ringing indicator. These can be a
useful troubleshooting tool.
In the case of GSM connection problems, try calling the DATA number of the SIMCARD with an ordinary telephone.
There should be two rings, followed by the modem answering the call and then ‘squealing’. If this does not happen,
you should check all modem connections and double check with the SIM provider that it is a DATA SIM and can
operate as a data modem. DATA is NOT the same as FAX or GPRS and is often called Circuit Switched Data
(CSD) by the SIM provider.
NOTE: In the case of GSM modems, it is important that a DATA ENABLED SIM is used. This is often a
different number than the ‘voice number’ and is often called Circuit Switched Data (CSD) by the SIM
provider.
If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at 9600 baud. You
may need to install a terminal program on your PC and consult your modem supplier to do this. GSM modems
purchased from DSE are already configured to work with the DSE86xx series module.
Currently connected GSM
operator and signal strength.
Description of Controls
55
Example 4 - Module RS485 port configured for connection to a
modbus master.
DSE86xx series modules operate as a modbus RTU slave device.
In a modbus system, there can be only one Master, typically a PLC, HMI
system or PC SCADA system.
This master requests for information from the modbus slave (DSE86xx series module) and may (in control systems)
also send request to change operating modes etc. Unless the Master makes a request, the slave is ‘quiet’ on the
data link.
The factory settings are for the module to communicate at 19200 baud, modbus slave address 10.
To use the RS485 port, ensure that ‘port usage’ is correctly set using the DSE Configuration Suite Software.
Required settings are shown below.
‘Master inactivity timeout’ should be set to at least twice the value of the system scan time. For example if a modbus
master PLC requests data from the DSE86xx modbus slave once per second, the timeout should be set to at least
2 seconds.
The DSE Modbus Gencomm document containing register mappings inside the DSE module is available upon
request from support@deepseaplc.com. Email your request along with the serial number of your DSE module to
ensure the correct information is sent to you.
Typical requests (using Pseudo code)
BatteryVoltage=ReadRegister(10,0405,1)
: reads register (hex) 0405 as a single register (battery volts) from slave
address 10.
WriteRegister(10,1008,2,35701, 65535-35701):
Puts the module into AUTO mode by writing to (hex) register 1008, the
values 35701 (auto mode) and register 1009 the value 65535-35701 (the bitwise opposite of auto mode)
Warning=(ReadRegister(10,0306,1) >> 11) & 1)
: reads (hex) 0306 and looks at bit 12 (Warning alarm present)
ElectricalTrip=(ReadRegister(10,0306,1) >> 10) & 1)
: reads (hex) 0306 and looks at bit 11 (Electrical Trip alarm
present)
ControlMode=ReadRegister(10,0304,2);
reads (hex) register 0304 (control mode).
Description of Controls
56
5.3.5 ABOUT
Contains important information about the module and the firmware versions. This information may be asked for
when contacting DSE Technical Support Department for advice.
• Module Type (i.e. 8610, 8660)
• Application Version – The version of the module’s main firmware file – Updatable using the Firmware
Update Wizard in the DSE Configuration Suite Software.
• USB ID – unique identifier for PC USB connection
• Analogue Measurements software version
• Firmware Update Boot loader software version
5.3.5.1 ETHERNET PAGES
• Update Network settings using DSE Configuration Suite Software+ 1 Power cycle off/on before the editor
pages are updated..
Network
NetworkNetwork
Network
IP address
IP addressIP address
IP address
192.xxx.xx.xx
192.xxx.xx.xx192.xxx.xx.xx
192.xxx.xx.xx
DHCP Disabled
DHCP DisabledDHCP Disabled
DHCP Disabled
Net
NetNet
Network
workwork
work
Subnet mask
Subnet maskSubnet mask
Subnet mask
255.255.255.0
255.255.255.0255.255.255.0
255.255.255.0
Network
NetworkNetwork
Network
Gateway address
Gateway addressGateway address
Gateway address
192.xxx.xx.xxx
192.xxx.xx.xxx192.xxx.xx.xxx
192.xxx.xx.xxx
Network
NetworkNetwork
Network
DNS address
DNS addressDNS address
DNS address
192.xxx.xx.xx
192.xxx.xx.xx192.xxx.xx.xx
192.xxx.xx.xx
Network
NetworkNetwork
Network
MAC address
MAC addressMAC address
MAC address
E8.A4.C1.0.A.C2
E8.A4.C1.0.A.C2E8.A4.C1.0.A.C2
E8.A4.C1.0.A.C2
DHCP
DHCPDHCP
DHCP
HOST
HOSTHOST
HOST
DOMAIN
DOMAINDOMAIN
DOMAIN
Vendor
VendorVendor
Vendor
MODBUS over IP
MODBUS over IPMODBUS over IP
MODBUS over IP
TCP Por
TCP PorTCP Por
TCP Port 502
t 502t 502
t 502
Pref IP 0.0.0.0
Pref IP 0.0.0.0Pref IP 0.0.0.0
Pref IP 0.0.0.0
Pages available in the “ABOUT” screen to confirm Network settings.
Unique setting for each module
Description of Controls
57
5.3.5.2 DATA LOGGING PAGES
The DSE data logging pages show information depending on the configuration in the module.
Data Logging
Log to internal memory
Logging active
No USB drive present
Inserting a USB drive to the host USB will display the following change to the page.
Data Logging
Log to USB drive
Logging active
Do not remove USB drive
NOTE:- Removal of the USB drive should only be carried out using the following method.
Press and hold the tick button until “Ok to remove USB drive” is displayed.
Data Logging
Log to USB drive
Logging active
Ok to remove USB drive
It is now safe to remove the USB drive.
This ensures the logging data file will save to memory complete and will not become corrupt.
Press down
to view the next page.
Data Logging
Time remaining
xxxx h xx m
Press down
to view the next page.
Data Logging
Memory remaining
xxxx
.
Location of stored data.
Internal module memory or external
USB memory.
If data logging is active or inactive
Remaining time available for logging
information.
xxxx hours xx minutes
Memory space remaining, this depends
what size memory drive is fitted (Max
16Gb) or allocated internal (2Mb)
memory left available.
Description of Controls
58
5.4 VIEWING THE EVENT LOG
The DSE8600 series modules maintain a log of past alarms and/or selected status changes.
The log size has been increased in the module over past module updates and is always subject to change. At the
time of writing, the 86xx series log is capable of storing the last 250 log entries.
Under default factory settings, the event log only includes shutdown and electrical trip alarms logged (The event
log does not contain Warning alarms), however this is configurable by the system designer using the DSE
Configuration Suite software.
Once the log is full, any subsequent shutdown alarms will overwrite the oldest entry in the log.
Hence, the log will always contain the most recent shutdown alarms.
The module logs the alarm, along with the date and time of the event
If the module is configured and connected to send SMS text, a text of the event is sent also.
To view the event log, repeatedly press the next page button until the LCD screen displays the Event log :
Event log 1
Oil Pressure Low
Shutdown
12 Sep 2007, 08:25:46
Press down
to view the next most recent shutdown alarm:
Continuing to press down
cycles through the past alarms after which the display shows the most recent
alarm and the cycle begins again.
To exit the event log and return to viewing the instruments, press the next page button to select the next
instrumentation page.
Example showing the
possible configuration of the
DSE8600 series event log
(DSE Configuration Suite
Software)
This also shows the factory
settings of the module (Only
shutdown alarms and the
mains status are logged).
This is event 1.
Description of Controls
59
5.5 USER CONFIGURABLE INDICATORS
These LEDs can be configured by the user to indicate any one of
100+ different functions based around the following:-
• Indications - Monitoring of a digital input and indicating
associated functioning user’s equipment - Such as Battery
Charger On or Louver’s Open, etc.
• WARNINGS - Specific indication of a particular warning or
condition, backed up by LCD indication
• Status Indications - Indication of specific functions or
sequences derived from the modules operating state - Such
as, Panel Locked, Mains Available, etc
User configurable LEDs
Description of Controls
60
5.6 CONTROLS
Stop / Reset
This button places the module into its Stop/Reset mode. This will clear any alarm conditions for
which the triggering criteria have been removed. If the engine(s) is(are) running and the module is in
Stop mode, the module will automatically instruct the changeover device to unload the generator bus
(‘Close Bus becomes inactive (if used)). The start request is taken away. Should a remote start
signal be present while operating in this mode, a remote start will not occur.
Manual
This mode allows manual control of the functions. Once in Manual mode the module will respond to
the start button, sending a start request to the engine(s) over the MSC link. If the engine is
running off-load in the Manual mode and a remote start signal becomes present, the module will
automatically instruct the changeover device to place the generator bus on load (‘Close Bus
becomes active (if used)). Upon removal of the remote start signal, the generator bus remains on
load until either selection of the ‘STOP/RESET’ or ‘AUTO’ modes.
For further details, please see the more detailed description of ‘Manual operation’ elsewhere in this
manual.
Auto
This button places the module into its ‘Automatic’ mode. This mode allows the module to control the
function of the system automatically. The module will monitor the remote start input and mains supply
status and once a start request is made, the set(s) will be automatically started and placed on load.
Upon removal of the starting signal, the module will automatically transfer the load from the generator
bus and shut the set(s) down observing the stop delay timer and cooling timer as necessary. The
module will then await the next start event. For further details, please see the more detailed
description of ‘Auto operation’ elsewhere in this manual.
Test
This button places the module into its ‘Test’ mode. This allows an on load test of the generator(s).
Once in Test mode the module will respond to the start button, sending a start request to the
engine(s) over the MSC link, and run on load, in parallel with the mains supply.
For further details, please see the more detailed description of ‘Test operation’ elsewhere in this
manual.
Start
This button is only active in TEST or MANUAL mode.
Pressing this button in manual or test mode will request the engines to start and run off load (manual)
or on load (test).
Mute / Lamp Test
This button silences the audible alarm if it is sounding and illuminates all of the LEDs as a lamp test
feature.
Description of Controls
61
CLOSE MAINS
This push button is used to control the closure of the mains load switching device and has two modes
of operation :
1. Synchronising is NOT enabled. Pressing this button when the mains is available off load and in
MANUAL mode, the bus load switch is opened and the mains load switch is closed. Further
presses of this button will have no effect.
2. Synchronising is enabled. Pressing this button when the mains is available and in MANUAL
mode, the 8660 controller, will volts match and synchronise with the Bus. The mains load switch
is then closed in parallel with the Bus.
NOTE: This button is only active in MANUAL mode.
NOTE: If the bus is live when the manual button is pressed, synchronising will take place
before the load switch is closed.
CLOSE BUS
This push button is used to control the closure of the bus load switching device and has two modes of
operation :
3. Synchronising is NOT enabled. Pressing this button when the bus is off load and in MANUAL
mode, the mains load switch is opened and the bus load switch is closed. Further presses of this
button will have no effect.
4. Synchronising is enabled. Pressing this button when the bus is live and in MANUAL mode, the
8660 controller, will volts match and synchronise with the Mains. The bus load switch is then
closed in parallel with the mains.
NOTE: This button is only active in MANUAL mode.
NOTE: If the bus is live when the manual button is pressed, synchronising will take place
before the load switch is closed.
Menu navigation
Used for navigating the instrumentation, event log and configuration screens.
For further details, please see the more detailed description of these items elsewhere in this manual.
Operation
62
6 OPERATION
The following description details the sequences followed by a module containing the standard ‘factory configuration’.
Remember that if you have purchased a completed generator set or control panel from your supplier, the module’s
configuration will probably have been changed by them to suit their particular requirements.
Always refer to your configuration source for the exact sequences and timers observed by any particular module in
the field.
6.1 ALTERNATIVE CONFIGURATIONS
Depending upon the configuration of your system by the generator supplier, the system may have selectable
configurations (for example to select between 50Hz and 60Hz running). If this has been enabled your generator
supplier will advise how this selection can be made (usually by externally operated selector switch or by selecting
the required configuration file in the DSE8600 series front panel configuration editor).
Operation
63
6.2 STOP MODE
STOP mode is activated by pressing the button.
In STOP mode, the module will remove the generator bus from load (if necessary) before remove the start request
from the engines.
Any latched alarms (electrical trip) that have been cleared are reset when STOP mode is entered.
The engine will not be started by the DSE8660 when in STOP mode. If remote start signals are given or the mains
supply fails, the start request is not sent to the engines until AUTO mode is entered.
If Immediate mains dropout is enabled, the mains load switch is opened and closed as appropriate, when the mains
fails or becomes available to take load.
6.3 AUTOMATIC MODE
NOTE: If a digital input configured to panel lock is active, changing module modes will not be possible.
Viewing the instruments and event logs is NOT affected by panel lock.
Activate auto mode by pressing the pushbutton. An LED indicator beside the button confirms this action.
Auto mode will allow the generator to operate fully automatically, starting and stopping as required with no user
intervention.
6.3.1 WAITING IN AUTO MODE
If a starting request is made, the starting sequence will begin.
Starting requests can be from the following sources:
• Mains supply out of limits
• High mains load (when the DSE8660 is configured for an automatic peak lopping system)
• Activation of an auxiliary input that has been configured to remote start on load, remote start in island mode
or remote start off load.
• Activation of an auxiliary input that has been configured to Aux Mains Failure.
• Activation of the inbuilt exercise scheduler.
• Instruction from external remote telemetry devices using the RS232 or RS485 interface.
6.3.2 STARTING SEQUENCE
To allow for ‘false’ start requests such as mains brownouts, the start delay timer begins. There are individual start
delay timers for each of the different start request types.
Should all start requests be removed during the start delay timer, the unit will return to a stand-by state.
If a start request is still present at the end of the start delay timer, the starting request is sent to the engine(s) over
the MSC data link.
Operation
64
6.3.3 ENGINE RUNNING
Once the generator bus becomes available, the load is transferred. If required, the generator bus is first
synchronised with the mains supply. This operation is automatic, using the MSC data link.
Load ramping takes place when appropriate, the DSE8660 controls the generator(s) bus to provide the configured
power to the load and/or mains supply.
6.3.3.1 BUS MODE
In this mode, the generator(s) are used to provide a fixed amount of active power (kW), this is configured into the
Load parallel power parameter.
How much reactive power is provided depends upon the kVAr/pf selection:
KVAr – The generator(s) will provide the number of KVAr configured into the Load Parallel VAr parameter. The
power factor is variable in order to achieve this.
Pf – The generator(s) will product power at the power factor configured into the Load power factor parameter.
The kVAr is variable in order to achieve this.
6.3.3.2 MAINS MODE
In this mode, the generator(s) are used to provide a variable amount of active power (kW), to maintain the mains
import/export levels at the configured values. This is configured into the Load parallel power parameter.
How much reactive power is taken from or exported to the mains depends upon the kVAr/pf selection:
KVAr – The generator(s) will be used to provide enough kVAr to keep the mains import/export VAr at the level
configured into the Load Parallel VAr parameter. The mains power factor is variable in order to achieve this.
Pf – The generator(s) will be used to provide enough kVAr to keep the mains import/export at the power factor
configured into the Load power factor parameter. The mains kVAr is variable in order to achieve this.
As the load increases and decreases, sets may automatically start and stop, depending upon their configuration.
If all start requests are removed, the stopping sequence will begin.
6.3.4 STOPPING SEQUENCE
The return delay timer operates to ensure that the starting request has been permanently removed and is not just a
short-term removal.
If there are no starting requests at the end of the return delay timer, the load is transferred back from the generator
bus to the mains supply and the start request is removed from the engine(s).
Operation
65
6.4 MANUAL MODE
NOTE: If a digital input configured to panel lock is active, changing module modes will not be
possible. Viewing the instruments and event logs is NOT affected by panel lock.
Activate Manual mode be pressing the pushbutton. An LED indicator beside the button confirms this action.
Manual mode allows the operator to start and stop the set(s) manually, and if required change the state of the load
switching devices.
6.4.1 WAITING IN MANUAL MODE
When in manual mode, the set(s) will not start automatically.
To begin the starting sequence, press the
button.
6.4.2 ENGINE RUNNING
In manual mode, the load is not transferred to the generator bus unless a ‘loading request’ is made.
A loading request can come from a number of sources.
• Pressing the transfer to bus button
• Mains supply out of limits.
• Activation of an auxiliary input that has been configured to remote start on load, remote start in island mode
or remote start off load.
• Activation of an auxiliary input that has been configured to Aux Mains Failure.
• Activation of the inbuilt exercise scheduler if configured for ‘on load’ runs.
Parallel operation is governed by configuration. See the previous section Auto Mode: Engine Running for further
details.
Once bus and mains are in parallel, you can either
• Press the transfer to bus button. The load is ramped to the bus, the mains breaker is opened.
• Press the transfer to mains button. The load is transferred to the mains. The generator bus breaker is
opened.
• Press the auto mode button to return to automatic mode.
6.4.3 STOPPING SEQUENCE
In manual mode, the set will continue to run until either:
• The stop button is pressed – The set are requested to stop
• The auto button is pressed. The set will observe all auto mode start requests and stopping timers
before beginning the Auto mode stopping sequence.
Operation
66
6.5 TEST MODE
NOTE: If a digital input configured to panel lock is active, changing module modes will not be
possible. Viewing the instruments and event logs is NOT affected by panel lock.
Activate test mode be pressing the pushbutton. An LED indicator beside the button confirms this action.
Test mode will start the set(s) and parallel the mains to the generator bus to provide a Test on load function.
Depending upon configuration this can be continuous parallel or island mode operation.
6.5.1 WAITING IN TEST MODE
When in test mode, the set will not start automatically.
To begin the starting sequence, press the
button.
6.5.2 ENGINE RUNNING
Parallel operation is governed by configuration. See the previous section entitled Auto Mode: Engine Running for
further details.
In test mode, the set will continue to run on load until either:
• The stop button is pressed – The generator bus breaker is opened and the set(s) are called to stop.
• The auto button is pressed. The set(s) will observe all auto mode start requests and stopping timers
before beginning the Auto mode stopping sequence.
Operation
67
6.6 MULTIPLE MAINS OPERATION
In a multiple mains system, the generator sets are controlled by more than one 8660 mains controller and used to
provide power to multiple loads.
Should one or more of the mains supplies fail, the generators (controlled by DSE 8610 modules) are started and
supply power to the load. If more than one mains supply has failed, the loads are transferred to the generators one
by one.
The 8610 controllers share power equally on a percentage basis with the other generators in the system.
• If one mains supply returns, the 8660 connected to that mains supply will synchronise the generators with
the mains and affect a no-break changeover. The generators continue to supply power to the remaining
loads.
• If more than one mains supply returns at the same time, then the 8660 with the highest priority will take
control of the generators and affect a no-break changeover back to the mains supply. The remaining 8660s
will operate in priority order providing no-break returns back to their respective mains supplies.
If the generators are ‘peak-lopping’ with one mains supply, and another mains supply fails, dependent upon module
configuration, the generators will either:
• Continue to peak-lop as before. The load with the mains supply that has failed will remain without power.
• Cease peak-lopping and backup the failed mains supply.
NOTE: At no time are the generators paralleled with more than one mains supply at a time. Paralleling
with mains supplies is always taken in turn.
6.6.1 8660 PRIORITY
Where more than one 8660 controller is present, they must determine which one is to take control over the
generators. The following table shows how this priority decision is made.
Priority Condition
HIGHEST
Auto mode, mains failed, bus not on load
Auto mode, mains has returned
Auto mode, mains failed, bus on load
Auto mode, mains available, requesting control over generators
Test on load mode
Manual mode, sets running or about to run (start button has been pressed)
Auto mode, mains available
Manual mode, sets not running (waiting for start button to be pressed)
Stop mode
LOWEST
Where two or more 8660 controllers have the same conditions in the table above, the ‘Set Priority’ configuration
setting comes into effect. If two or more 8660 controllers have the same priority number, an electrical trip alarm is
generated - Priority Selection Error - and the priority numbers must be changed before the system will operate.
NOTE: If a 8660 requests to control the generators (either automatically or manually) it will not be
allowed to do so until higher priority 8660 controllers have relinquished control over them.
For typical one line diagram of a multi-mains system, see the section entitled “Typical system schematics”
elsewhere in this manual.
Operation
68
6.6.2 8660 LOAD CT
The 8660 controller incorporates an optional (but recommended) extra CT measuring the size of the load. Used in
conjunction with the CTs measuring the amount of load on the mains supply, this CT allows the 8660 to determine
what portion of the load is being supplied by the generators.
This allows the 8660 to remove the sets from this load when there is little or no current passing through the bus
breaker. For example: When the generators are ramping off load.
Protections
69
7 PROTECTIONS
When an alarm is present, the Audible Alarm will sound and the Common alarm LED if configured will illuminate.
The audible alarm can be silenced by pressing the Mute button
The LCD display will jump from the ‘Information page’ to display the Alarm Page
Electrical Trip 1/2
Bus Failed To Close
The LCD will display multiple alarms. These will automatically scroll in the order that they occurred.
7.1 INDICATIONS
Indications are non-critical and often status conditions. They do not appear on the LCD of the module as a text
message. However, an output or LED indicator can be configured to draw the operator’s attention to the event.
Example
• Input configured for indication.
• The LCD text will not appear on the
module display but can be added in the
configuration to remind the system
designer what the input is used for.
• As the input is configured to Indication
there is no alarm generated.
• LED Indicator to make LED1 illuminate
when Digital Input A is active.
• The Insert Card Text allows the system
designer to print an insert card detailing
the LED function.
• Sample showing operation of the LED.
The nature of alarm
Number of present alarms. This is alarm 1 of a
total of 2 present alarms
Protections
70
7.2 WARNINGS
Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to
draw the operators attention to an undesirable condition.
In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and
shutdowns.
By default, warning alarms are self-resetting when the fault condition is removed. However enabling ‘all warnings
are latched’ will cause warning alarms to latch until reset manually. This is enabled using the 8600 series
configuration suite in conjunction with a compatible PC.
Display Reason
BATTERY UNDER
VOLTAGE
The DC supply has fallen below the low volts setting level for the duration of the
low battery volts timer
BATTERY OVER VOLTAGE
The DC supply has risen above the high volts setting level for the duration of the
high battery volts timer
AUXILIARY INPUTS
Auxiliary inputs can be user configured and will display the message as written by
the user.
kW OVERLOAD
The measured Total kW is above the setting of the kW overload warning alarm
Protections
71
7.3 ELECTRICAL TRIPS
Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip
condition the module will de-energise the ‘Close Generator’ Output to remove the load from the generator. Once
this has occurred the start request is removed. The alarm must be accepted and cleared, and the fault removed to
reset the module.
Electrical trips are latching alarms and stop the Generator(s). Remove the fault then press Stop/Reset to reset
the module.
Display Reason
AUXILIARY INPUTS
If an auxiliary input configured as an electrical trip is active, the appropriate
message will be displayed as configured by the user.
kW OVERLOAD
The measured Total kW is above the setting of the kW overload Electrical
Trip alarm
MSC OLD UNITS ON BUS
If the module detects a module on the MSC link which is incompatible with
the current module, then the MSC Compatibility alarm will be triggered.
Check all the modules’ version numbers (under About | Application Number
on the modules’ displays), modules pre V3 cannot communicate with
modules V4 and onwards. Use the DSE Configuration Suite Software to
upgrade the firmware (Tools | Update Firmware) of the older modules to V4
and onwards.
7.4 ROCOF / VECTOR SHIFT
When configured to run in parallel with the mains (utility) supply, the module monitors for ROCOF / Vector shift trips
according to the module’s configuration settings. This is included within the module and will detect failure of the
mains supply during parallel operation with the generator.
NOTE: This protection operates only when in parallel with the mains supply and is disabled at all other
times.
Should either of these alarms operate, the module will perform a controlled shutdown (electrical trip) of the
generator. This operation must be manually reset :
1) Press button. The engine will stop if it is still running and the alarm is cleared.
2) Activate digital input configured to “Clear ROCOF/Vector shift” if this has been provided.
3) Press and button together and hold for 5 seconds. The ROCOF/Vector shift instrument is displayed
and all ‘peak hold’ values are reset, clearing the ROCOF/Vector shift alarm.
For details on activating and configuring the ROCOF/Vector shift protection, you are referred to the 8600
configuration software manual.
Scheduler
72
8 SCHEDULER
DSE8600 Series contains an inbuilt exercise run scheduler, capable of automatically starting and stopping the set.
Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle.
Scheduled runs may be on load or off load depending upon module configuration.
Example
Screen capture from DSE Configuration Suite
Software showing the configuration of the Exercise
Scheduler.
In this example the set will start at 09:00 on Monday
and run for 5 hours, then start at 13:30 on Tuesday
and run for 30 minutes.
8.1.1 STOP MODE
• Scheduled runs will not occur when the module is in STOP/RESET mode.
8.1.2 MANUAL MODE
• Scheduled runs will not occur when the module is in MANUAL mode.
• Activation of a Scheduled Run ‘On Load’ when the module is operating OFF LOAD in Manual mode will
have no effect, the set continues to run OFF LOAD
8.1.3 AUTO MODE
• Scheduled runs will operate ONLY if the module is in AUTO mode with no Shutdown or Electrical Trip alarm
present.
• If the module is in STOP or MANUAL mode when a scheduled run begins, the engine will not be started.
However, if the module is moved into AUTO mode during a scheduled run, the engine will be called to start.
• Depending upon configuration by the system designer, an external input can be used to inhibit a scheduled
run.
• If the engine is running OFF LOAD in AUTO mode and a scheduled run configured to ‘On Load’ begins, the
set is placed ON LOAD for the duration of the Schedule.
Front Panel Configuration
73
9 FRONT PANEL CONFIGURATION
This configuration mode allows the operator limited customising of the way the module operates.
Use the module’s navigation buttons to traverse the menu and make value changes to the parameters:
Previous page
Increase value / next item
Decrease value / next item
Front Panel Configuration
74
9.1 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR
Ensure the engine is at rest and the module is in STOP mode by pressing the Stop/Reset button.
Press the Stop/Reset and Info buttons simultaneously.
If a module security PIN has been set, the PIN number request is then shown :
Press , the first ‘#’ changes to ‘0’. Press (up or down) to adjust it to the correct value.
Press (right) when the first digit is correctly entered. The digit you have just entered will now show
‘#’ for security.
Repeat this process for the other digits of the PIN number. You can press (left) if you need to move
back to adjust one of the previous digits.
When is pressed after editing the final PIN digit, the PIN is checked for validity. If the number is not
correct, you must re-enter the PIN.
If the PIN has been successfully entered (or the module PIN has not been
enabled), the editor is displayed :
NOTE: The PIN number is not set by DSE when the module leaves the factory. If the module has a PIN
code set, this has been affected by your generator supplier who should be contacted if you require the
code. If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE factory to have the
module’s code removed. A charge will be made for this procedure.
NB - This procedure cannot be performed away from the DSE factory.
Front Panel Configuration
75
9.1.1 EDITING A PARAMETER
Enter the editor as described above.
Press the (left) or (right) buttons to cycle to the section you wish to view/change.
Press the (up or down) buttons to select the parameter you wish to view/change within the
currently selected section.
To edit the parameter, press to enter edit mode. The parameter begins to flash to indicate that you are
editing the value.
Press the (up or down) buttons to change the parameter to the required value.
Press to save the value. The parameter ceases flashing to indicate that it has been saved.
To exit the editor at any time, press and hold the button.
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
NOTE: The PIN number is automatically reset when the editor is exited (manually or automatically) to
ensure security.
NOTE: More comprehensive module configuration is possible using the 86xx series PC configuration
software. Please contact us for further details.
Front Panel Configuration
76
9.1.2 ADJUSTABLE PARAMETERS
Front Panel Configuration Editor
Section Parameter as shown on display Factory Settings
Display
Contrast 53%
Language English, others.
Current Date and Time
hh:mm
Timers
LCD Page Timer 5m
Scroll Delay
2ssss
Battery Under Voltage Warning Delay 1m
Battery Over Voltage Warning Delay 1m
Start Delay Off Load 5s
Start Delay On Load 5s
Start Delay Telemetry 5s
Start Delay Mains Fail 5s
Mains Transient Delay 2s
Return Delay 30s
Mains Transfer Time 0.7s
Mains
Under Voltage Trip 184V
Over Voltage Trip 276V
Under Frequency Trip 45Hz
Over Frequency Trip 55Hz
CT Primary 600A
CT Secondary 5A
Mains KW Rating 345kW
Mains KVar Rating 258kW
AC System 3 Phase 4 Wire
Bus
Start Delay On Load 5s
Load Ramp Rate 3%/s
Insufficient Capacity Delay 1s
Battery Under Volts Warning Active
Battery Under Volts Warning Delay 1m
Battery Under Volts Warning 10V
Battery Over Volts Warning Active
Battery Over Volts Warning Delay 1m
Battery Over Volts Warning 30V
Load Level For More Sets 80%
Load Level For Less Sets 70%
Load Ramp Rate 3%/s
Enable MSC Compatibility Inactive
Schedule
Scheduler Inactive
Schedule Loading On Load
Inactive (Only Available When
Scheduler Is Active)
Schedule Period
Weekly (Only Available When Scheduler
Is Active)
Schedule Time & Date Selection (1-16)
Press to begin editing then or
when selecting the different
parameters in the scheduler.
Front Panel Configuration
77
9.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR
The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running
while the running editor is entered.
Press and hold the button to enter the running editor.
9.2.1 EDITING A PARAMETER
Enter the editor as described above.
Press the (left) or (right) buttons to cycle to the section you wish to
view/change.
Press the (up or down) buttons to select the parameter you wish to
view/change within the currently selected section.
To edit the parameter, press to enter edit mode. The parameter begins to flash to
indicate that you are editing the value.
Press the (up or down) buttons to change the parameter to the required
value.
Press to save the value. The parameter ceases flashing to indicate that it has
been saved.
To exit the editor at any time, press and hold the button.
9.2.2 ADJUSTABLE PARAMETERS (RUNNING EDITOR)
Running Editor (Factory default settings are shown in bold italicised text)
Section Parameter as shown on display
Factory Settings
Display
Contrast 53%
Language English
Load parallel power 30%
Load Power factor 63%
Commissioning screens Inactive
)
Mains decoupling test mode (Stop mode only) Inactive
Voltage adjust (manual mode only engine running breaker open) 0V L-N
Frequency adjust (manual mode only engine running breaker open) 0 Hz
Auxiliary Mains Fail Out of sync reset Inactive
Commissioning and Fault Finding
78
10 COMMISSIONING
10.1.1 PRE-COMMISSIONING
Before the system is started, it is recommended that the following checks are made:-
1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the
system.
2. Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are
sound.The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
3. Check the operation of the MSC datalink. Use the DSE Config Suite to check this on the SCADA | BUS |
MSC LINK page. Verify the number of sets on the bus.
4. Ensure all 8610 controllers in the system have been fully commissioned using the DSE “Four Steps to
Successful Synchronising”.
5. Place the 8660 module into STOP mode. Place the 8610(s) into AUTO mode. Initiate a start by pressing the
START button of the 8660. All 8610’s start upon receipt of the MSC start command.
6. The bus will remain off load so long as the mains supply is healthy and on load.
7. Press the 8610 STOP button to remove the start request and stop the set(s).
8. Set the modules internal clock/calendar to ensure correct operation of the scheduler and event logging
functions. For details of this procedure see section entitled Front Panel Configuration – Editing the date and
time.
9. If, despite repeated checking of the connections between the 8600 series controller and the customer’s
system, satisfactory operation cannot be achieved, then the customer is requested to contact the factory for
further advice on:-
INTERNATIONAL TEL: +44 (0) 1723 890099
INTERNATIONAL FAX: +44 (0) 1723 893303
E-mail: Support@Deepseaplc.com
Website : www.deepseaplc.com
Commissioning and Fault Finding
79
11 FAULT FINDING
SYMPTOM POSSIBLE REMEDY
Unit is inoperative
Read/Write configuration does not
operate
Check the battery and wiring to the unit. Check the DC supply. Check the DC
fuse.
Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts
Check the operating temperature is not above 70°C. Check the DC fuse.
Continuous starting of generator
when in AUTO
Check that there is no signal present on the “Remote Start” input. Check
configured polarity is correct.
Check the mains supply is available and within configured limits.
Generators fail to start on receipt
of Remote Start signal.
Check Start Delay timer has timed out.
Check signal is on “Remote Start” input. Confirm correct configuration of input
is configured to be used as “Remote Start”.
Check MSC link operation
Check 8660 ATS and 8610 engine controllers are in AUTO mode.
Module appears to ‘revert’ to an
earlier configuration
When editing a configuration using the PC software it is vital that the
configuration is first ‘read’ from the controller before editing it. This edited
configuration must then be “written” back to the controller for the changes to
take effect.
When editing a configuration using the fascia editor, be sure to press the
Accept button to save the change before moving to another item or exiting
the fascia editor
Bus will not take load Ensure the generator available LED is lit
Check that the output configuration is correct to drive the load switch device
and that all connections are correct.
Remember that the set will not take load in manual mode unless the mains
supply fails, a remote start on load input is present or the close generator
button is pressed.
Inaccurate measurements on
controller display
Check that the CT primary, CT secondary and VT ratio settings are correct for
the application.
Check that the CTs are wired correctly with regards to the direction of current
flow (p1,p2 and s1,s2) and additionally ensure that CTs are connected to the
correct phase (errors will occur if CT1 is connected to phase 2).
Remember to consider the power factor. Ie (kW = kVA x powerfactor)
The 8600 series controller is true RMS measuring so gives more accurate
display when compared with an ‘averaging’ meter such as an analogue panel
meter or some lower specified digital multimeters.
Accuracy of the controller is better than 1% of full scale. Ie Gen volts full scale
is 333V ph-n so accuracy is ±3.33V (1% of 333V).
NOTE: The above fault finding is provided as a guide check-list only. As the module can be configured
to provide a wide range of different features, always refer to the source of your module configuration if in
doubt.
Maintenance, Spares, Repair and Servicing
80
12 MAINTENANCE, SPARES, REPAIR AND SERVICING
The DSE8600 Series controller is designed to be Fit and Forget. As such, there are no user serviceable parts within
the controller.
In the case of malfunction, you should contact your original equipment supplier (OEM).
12.1.1.1 PACK OF PLUGS
If you require additional plugs from DSE, please contact our Sales department using the part numbers below.
Module type Plug Pack Part Number
DSE8610 057-513
DSE8660 007-514
12.1.1.2 INDIVIDUAL PLUGS
8600 series terminal designation Plug description Part No.
1-11
11 way 5.08mm 007-451
15-19
Not fitted to DSE8660
22-30
9 way 5.08mm 007-167
39-46
V1
8 way 7.62mm 007-454
47-50
V2
4 way 7.62mm 007-171
51-56
6 way 5.08mm 007-446
60-67
8 way 5.08mm 007-164
RS485
3 way 5.08mm 007-174
PC Configuration interface lead
(USB type A – type B)
016-125
12.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE
Item Description Part No.
8600 series fixing clips (packet of 4) 020-294
12.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE
Item Description Part No.
8600 series silicon sealing gasket 020-507
Maintenance, Spares, Repair and Servicing
81
12.4 EXPANSION MODULES
NOTE: A maximum of twenty (20) expansion modules can be connected to the DSENet®.
NOTE: DSENet® utilises an RS485 connection. Using Belden 9841 (or equivalent) cable allows for the
expansion cable to be extended to a maximum of 1.2km.
DSE Stock and supply Belden 9841 cable. DSE Part Number 016-030.
Item
Description
DSE Part numbers
Max No.
supported
Model order
number
Sales
literature
Operator
manual
Installation
Instructions
4
Model DSE2130 expansion input module
provides additional analogue and digital inputs
for use with the 73x0 controller
2130-001-00 055-060 057-082 053-033
4
Model DSE2131 Ratio-metric input expansion
module provides additional resistive, digital,
voltage 0-10 V and current 4-20 mA inputs for
use with the controller.
2131-001-00 055-115 057-139 053-125
4
Model DSE2133 RTD/Thermocouple input
expansion module provides additional RTD and
thermocouple inputs for use with the controller.
2133-001-00 055-114 057-140 053-126
4
Model DSE2152 Ratio-metric output expansion
module provides additional voltage 0-10 V and
current 4-20 mA outputs for use with the
controller.
2152-001-00 055-112 057-141 053-134
10
Model DSE2157 expansion relay module
provides eight additional voltage free relays for
use with the 73x0 controller
2157-001-00 055-061 057-083 053-034
10
Model DSE2548 expansion LED module
provides additional LED indications, internal
sounder and remote lamp test/alarm mute for
use with the 73x0 controller.
2548-001-00 055-062 057-084 053-032
Warranty & Disposal
82
13 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable
warranty, you are referred to your original equipment supplier (OEM).
14 DISPOSAL
14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of
WEEE separately from your other waste.
14.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)
Directive 2002/95/EC:2006
To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB & PBDE´s)
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE directive will
be exempt from the RoHS legislation. This was confirmed in the August 2005 UK´s Department of Trade and
Industry RoHS REGULATIONS Guide (Para 11).
Despite this exemption, DSE has been carefully removing all non RoHS compliant components from our supply
chain and products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into DSE
production.
This is a process that is almost complete and is being phased through different product groups.
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