Dräger PAS Colt Series Instructions For Use Manual

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PAS® Colt Series
Escape respiratory protection equipment
Instructions for Use
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PAS® and ChargAirTM are trade marks of Dräger 3352422 (A3-D-P) Page 1 of 2
1 For your safety
1.1 General safety statements
Before using this product, carefully read the Instructions for Use.
Strictly follow the Instructions for Use. The user must fully understand
and strictly observe the instructions. Use the product only for the purposes specified in the Intended Use section of this document.
Do not dispose of the Instructions for Use. Ensure that they are retained and appropriately used by the product user.
Only fully trained and competent users are permitted to use this product.
Comply with all local and national rules and regulations associated
with this product.
Only trained and competent personnel are permitted to inspect, rep air and service the product. Dräger recommend a Dräger service contra ct for all maintenance activities and that all repairs are carried out by Dräger.
Properly trained service personnel must inspect and service this product as detailed in the Maintenance section of this document.
Use only genuine Dräger spare parts and accessories, or the proper functioning of the product may be impaired.
Do not use a faulty or incomplete product, and do not modify the product.
Notify Dräger in the event of any component fault or failure.
The air supply shall meet the requirements for breathing air according
to EN 12021.
1.2 Definitions of alert icons
Alert icons are used in this document to provide and highlight text that requires a greater awareness by the user. A definition of the meaning of each icon is as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in physical injury or damage to the product or environment. It may also be used to alert against unsafe practices.
NOTICE
Indicates additional information on how to use the product.
2 Description
2.1 Product overview
This variant of the Dräger PAS Colt Series provides respiratory protection for escaping from a contaminated environment using breathing air from the air cylinder.
The equipment is available as a 10 minute, 15 minute or 20 minute version. These are the nominal escape durations, which are determined by the capacity (volume and pressure rating) of the air cylinder selected. The actual escape duration is also dependent on the rate at which the wearer uses air from the cylinder (the breathing rate).
The features of the equipment are:
The carrying system is a bandolier shoulder harness and waist belt with a hip mounted cylinder holster.
The pressure reducer (Fig 1, Item 2) connects directly on to the air cylinder, and reduces the cylinder pressure to the medium pressure required at the lung demand valve (Fig 1, Item 1).
The Dräger air cylinder and lung demand valve are described below.
Optional features:
Dropdown cylinder holster: assists wearer movement by making the cylinder and holster more manoeuvrable (in a confined space for example).
ChargAir
TM
direct filling system: see the ChargAir
TM
Instructions for Use
for a description and operating instructions.
2.1.1 Air cylinder
Cylinders are available with a 200 bar or 300 bar working pressure rating, and in steel, aluminium or composite materials. The pressure in the air cylinder is shown on a contents indicator on the cylinder. Only air cylinders listed in the Dräger certification are approved for use with the PAS Colt. Contact Dräger for further information.
2.1.2 Lung demand valve (LDV)
A variety of Dräger lung demand valves are compatible with this equipment, with the coupling (Fig 2, Item 1) selected to match the face mask coupling (see table below):
During use, the lung demand valve activates automatically as the wearer breathes, and then regulates the breathing air supply into the face mask in response to the breathing rate of the wearer.
On positive-pressure systems, when the lung demand valve is activated, the internal valve remains open until closed by the user. Positive-pressure valves have a reset button (Fig 2, Item 2) that closes the valve when required. Pressing the reset button closes the internal valve to switch off the air flow through the lung demand valve.
On negative-pressure systems the internal valve closes automatically to switch off the air flow through the lung demand valve.
2.2 Intended use
When this product is used with an approved face mask, air cylinder and lung demand valve, it provides the wearer with respiratory protection for escaping from contaminated or oxygen-deficient conditions. It is intended for use in applications where a high level of respiratory protection is required. The equipment is intended to be used only for escape applications.
LDV
coupling
Face mask
coupling
Type Coupling type
A P Positive
pressure
Push-in – Dräger specific
AE PE Positi ve
pressure
Screw-in – M45 x 3 to EN 148-3
N RA Negative
pressure
Screw-in – 40 mm round thread to EN 148-1
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The air cylinder, face mask (full face mask conforming to EN 136 Class 2 or Class 3) and other accessories used with this product must be certified Dräger components, assembled in an approved configuration; otherwise the operation of the device may be impaired. Contact Dräger for further information.
2.3 Limitations on use
This product is not approved for use in CBRN applications.
2.4 Approvals
The Dräger PAS Colt Series of escape respiratory protection equipment conforms to EN 402:2003, and meets the requirement of EC Council Directives PPE (89/686/EEC) and PED (97/23/EC).
PPE – EC Type examiner: DEKRA EXAM GmbH, Dinnendahlstrasse 9, 44809 Bochum, Germany. Notified Body No. 0158.
PPE (89/686/EEC) – Article 11B examiner: Lloyd's Register Quality Assurance (LRQA), Hiramford, Middlemarch Office Village, Siskin Drive, Coventry CV3 4FJ, United Kingdom. Notified Body No. 0088.
Use in potentially explosive atmospheres
The PAS Colt Series are type tested as suitable for use in potentially explosive atmospheres. Electronic sub-assemblies are ATEX certified. The combinations are suitable for use in hazardous areas up to and including zone 0 and zone 20. The combinations can be used in atmospheres containing gases of the gas explosion group IIC, with the exception of combinations using the f 2 range of face masks, which are only suitable to be used in atmospheres containing gases of the gas explosion group IIB.
Do not charge the cylinder in a potentially explosive atmosphere.
3Use
WARNING
The time required to allow the wearer to escape to a safe area must be within the capacity of the cylinder selected, taking into account the breathing rate of the wearer. When selecting the type and duration of escape equipment it is essential to consider escape routes and potential hazards.
The cylinder air quality shall meet the requirements for breathing air according to EN 12021.
1
1
2
2
1
2
3721
3717
3
1
2
Dräger
4
3723
3719
6
Dräger
8
Dräger
91011
3720 3625
3626
3714
3715
3748
5
7
1
2
3
3713
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3.1 Preparation for use
3.1.1 Visual inspection
Carry out a visual inspection, checking the full breathing apparatus including all component parts and accessories. Check that the equipment is clean and undamaged, paying particular attention to pneumatic components, hoses and connectors. Typical signs of damage that may affect the operation of the breathing apparatus include impact, abrasion, cutting, corrosion and discoloration. Report damage to service personnel and do not use the apparatus until faults are rectified.
3.1.2 Fitting the cylinder
CAUTION
If the PAS Colt is a 300 bar unit fitted with ChargAir, the pressure reducer will not accept a 200 bar cylinder. Do not attempt to connect a cylinder with the incorrect pressure rating.
1. Ensure that the cylinder is fully charged, with the pointer of the cylinder pressure indicator inside the green area.
2. Check the threads of the cylinder valve port and the pressure reducer. Ensure that the O-ring seal (Fig 3, Item 1) and the sintered filter (Fig 3, Item 2) in the reducer are clean and undamaged.
3. Fully insert the cylinder into the carrying holster. To prevent damage, ensure that the cylinder remains clear of the hand wheel of the pressure reducer while inserting the cylinder.
4. Align the cylinder with the pressure reducer and tighten the hand wheel hand tight (Fig 4). Do not use tools or over tighten.
3.1.3 Functional testing
Leak test
WARNING
If the breathing apparatus fails to meet any of the standards or parameters described in the functional tests, or if an immediate leak is evident, there is a system fault. Report the fault to trained service personnel or contact Dräger. Do not use the breathing apparatus until the fault condition is rectified.
1. Ensure that the pointer of the cylinder pressure indicator is inside the green area.
2. Positive-pressure systems: press the reset button (Fig 2, Item 2) to switch off the valve.
3. Open the cylinder valve slowly, but fully, to pressurize the system, and then close the cylinder valve.
4. Check for audible leaks. If there is any leak, investigate and repair the leak before use (see Section 4). If necessary, use a soapy solution to locate the leak.
5. Press the front button (Fig 5) (fold back the rubber cover to press the button and then immediately refit the rubber cover) to fully vent the system.
6. Positive-pressure systems: press the reset button (Fig 2, Item 2) to switch off the valve.
3.1.4 Putting on the PAS Colt (ready position)
See also Fig 1 which shows the PAS Colt worn in the ready position.
1. Ensure the pointer of the cylinder pressure indicator is inside the green area.
2. Open the waist belt buckle and fully extend the waist belt and shoulder strap.
3. Place the left arm through the shoulder harness, taking the harness over the head and on to the right shoulder, positioning the strap diagonally across the body with the cylinder positioned against the left hip.
4. Loop the waist belt around the waist and fasten the buckle – do not tighten.
5. Grip the cylinder valve with the left hand and lift until the waist belt is in line with the waist. Then tighten the waist belt strap until the equipment is secure and comfortable on the waist. Pull down to adjust the shoulder strap.
6. Check that the face mask port, and the lung demand valve coupling and O-ring are clean and undamaged.
7. Connect the lung demand valve to the face mask as follows: Push-in coupling: press into the port of the face mask until it
latches in position. Check the attachment by gently attempting to pull the coupling apart.
Screw-in coupling: screw into the port of the face mask and
tighten hand tight. When the lung demand valve is fitted to the face mask, the connector can swivel to allow for head and body movement of the wearer.
8. Put the neck strap of the face mask over the head, and then insert the neck strap stud into the hole in the centre strap of the head harness.
3.2 During use
3.2.1 Putting on the face mask
WARNING
Correct fit of the face mask can only be achieved if the complete mask seal makes contact with skin. Head hair, facial hair (including beard stubble and sideburns), earrings, other facial piercings and normal spectacles will interfere with the mask seal and are not permitted in the sealing area. Additionally, head hair that could affect the face mask fit (buns, pony-tails, hairpieces, etc.) is not permitted.
The duration available for escape starts from the time that th e wearer commences breathing from the air cylinder, and is dependent on the capacity of the cylinder and the breathing rate of the wearer.
NOTICE
Refer also to the face mask Instructions for Use.
1. Positive-pressure systems: press the reset button (Fig 2, Item 2) to switch off the valve.
2. Open the cylinder valve slowly, but fully, to pressurize the system.
3. Detach the neck strap stud from the centre strap of the head harness.
4. Spread the head harness (Fig 6). Place the chin into the chin cup of the face mask and pull the harness over the head locating the harness centre plate on back of the head.
5. Referring to Fig 7, tighten both lower (1) and then upper straps (2) evenly towards the back of the head. If necessary, tighten the centre strap (3).
6. Breathe normally and immediately leave the hazardous area by the shortest and safest escape route.
The wearer must be in a safe area before the air cylinder is empty. When in a safe area, remove the lung demand valve from the face mask if necessary and continue to breathe normally.
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PAS® Colt Series
Escape respiratory protection equipment
Instructions for Use
i
3352422 (A3-D-P) Page 2 of 2
3352422 © Dräger Safety UK Limited Edition 05 – October 2015 (Edition 01 – May 2013) Subject to alteration
Draeger Safety UK Limited Ullswater Close Tel +44 1670 352 891 Blyth, NE24 4RG Fax +44 1670 356 266 United Kingdom www.draeger.com
3.3 Dropdown cylinder holster (optional accessory)
To release the dropdown cylinder holster: a. Hold the cylinder valve with the left hand and, with the righ t hand,
press and hold the red button to open the locking mechanism (Fig 8) .
b. Lift the cylinder and holster clear of the locking mechanism and
then release the red button (Fig 9).
c. Lower the cylinder until it is supported by the har ness straps
(Fig 10). The holster is held by two harness straps, one fixed and one adjustable.
d. Hold the cylinder valve to move the cylinder and holster as required.
To reconnect the dropdown cylinder holster, align and press the roller on the holster into the locking mechanism.
3.4 After use
WARNING
Do not remove the equipment until in safe area, clear of hazard.
CAUTION
Do not drop or throw down equipment as damage could occur.
1. Loosen the face mask straps. Positive-pressure systems: as the seal between the mask and the
face is broken, press the reset button (Fig 2, Item 2) to switch off the valve.
2. Remove the face mask and fully extend all of the straps of the head harness.
3. Fully close the cylinder valve.
4. Press the front button (Fig 5) (fold back the rubber cover to press the button and then immediately refit the rubber cover) to fully vent the system.
5. Remove the lung demand valve from the face mask (Fig 11 – push-in coupling shown).
6. Open the waist belt buckle, lift the shoulder strap buckle to loosen the harness and then remove the equipment.
7. Carry out the after use maintenance tasks in the maintenance table (see Section 5.1).
4 Troubleshooting
The troubleshooting guide shows fault diagnosis and repair information applicable to breathing apparatus users. Further troubleshooting and repair information is available in Instructions for Use supplied with associated equipment (e.g. face mask and air cylinder).
Contact service personnel or Dräger when the remedy information indicates a service task, or if the symptom remains after all remedy actions have been attempted.
5 Maintenance
5.1 Maintenance table
Service and test the breathing apparatus, including out-of-use apparatus, in accordance with the maintenance table. Record all service details and testing. Refer also to the Instructions for Use for the lung demand valve, face mask and other associated equipment.
Additional inspection and testing may be required in the country of use to ensure compliance with national regulations.
Daily check – If the PAS Colt is held in a ready-for-use condition, check daily that the pointer of the cylinder pressure indicator is inside the green area. Charge the cylinder if it is in the red area (see Section 5.2.2).
Symptom Fault Remedy
High-pressure air leak or failed leak test
Loose or dirty cylinder connector
Disconnect, clean and reconnect the connector and retest
Faulty hose or component
Substitute user replaceable accessories and retest
Air leak from medium-pressure hose connection at the pressure reducer (safety relief valve)
Faulty O-ring, retainer, spring or pressure reducer
Service task
High or low medium pressure
Pressure reducer fault
Service task
Component/ System
Tas k Af ter
use
Every
month
Every
year
Every
six
years
Complete equipment
Visual inspection (see Section 3.1.1)

Clean and disinfect (see Section 5.3)
Functional test (see Section 3.1.3)

Breathing cycle and static tests (see Note 1)
Lung demand valve
Clean and disinfect (see Section 5.3 and Note 2)
Pressure reducer
Medium-pressure check (see Note 1)
Inspect the sintered filter (see Note 1 and Note 3)
Inspect the high-pressure connector O-ring (see Note 1 and Note 4)
Overhaul. Contact Dräger for the Repair Exchange (REX) service (see Note 5)
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Notes
Dräger recommendations
1. These maintenance tasks may only be carried out by Dräger or trained service personnel. Details of the tests are contained in the Technical Manual which is issued to service personnel that have attended a relevant Dräger maintenance course.
2. Lightly lubricate the O-ring of the lung demand valve (A-type coupling only) as required (recommended lubricant is Dow Corning Molykote 111 Valve Lubricant and Sealant). Products other than the recommended lubricant are not tested and may damage the equipment.
3. Replace the sintered filter if a drop in reducer performance is observed during a flow check or if it is visibly damaged.
4. Replace the high-pressure connector O-ring if it is found to leak during functional testing or if the O-ring is visibly damaged.
5. Where the breathing apparatus is subjected to a high level of use (in training establishments etc.), reduce the overhaul period for the pressure reducer. In these circumstances, Dräger recommend that the overhaul frequency should be less than 5,000 applications of use. An application of use is defined as a single use of the fully assembled breathing apparatus, where the user breathes from the air cylinder. It does not include system pressurization for pre-operational checks.
5.2 Maintenance tasks
5.2.1 Removing the cylinder
WARNING
High-pressure air release may cause injury to the user or other personnel near the breathing apparatus. Close the cylinder valve and fully vent the system before attempting to disconnect the air cylinder.
1. Close the cylinder valve and press the front button (Fig 5) (fold back the rubber cover to press the button and then immediately refit the rubber cover) to fully vent the system.
2. Disconnect the cylinder valve from the pressure reducer.
3. Carefully remove the cylinder from the holster. To prevent damage, ensure that the hand wheel of the pressure reducer remains clear of the cylinder.
5.2.2 Air cylinder charging
WARNING
Air quality for compressed-air cylinders must conform to requirements of EN 12021.
Refer also to the instructions supplied with the cylinder and the charging unit for recharging the cylinder.
Only charge compressed-air cylinders which:Conform to national standards.Feature the original manufacturer’s test date and test mark.Have not exceeded the test date indicated on the cylinder by the
last testing station.
Are not damaged.
To prevent ingress of moisture into the cylinder, ensure that the
cylinder valve remains closed until connected to the charging unit.
Recharge to the rated working pressure of the cylinder. Dräger recommend a charge rate of 27 bar/minute (rapid charging will increase the temperature resulting in an incomplete charge).
To prevent overcharging of the cylinder, Dräger recommend using a pressure-limiting device on the charging compressor.
5.3 Cleaning and disinfecting
CAUTION
Cleaning agents and disinfectants listed below are not manufactured by Dräger and have been reviewed only for compatibility when used to clean or disinfect the subject Dräger product(s). Read and comply with all safety precautions provided by the manufacturers of such agents and disinfectants.
Do not exceed 30 °C for washing, disinfecting and rinsing solutions. Do not exceed 60 °C for drying, and remove components from the drying facility immediately when dry. Drying time in a heated dryer must not exceed 30 minutes.
Do not immerse pneumatic or electronic components in cleaning solutions or water.
If water is trapped and then freezes inside the pneumatic system of the breathing apparatus (such as the lung demand valve), operation will be impaired. Prevent any liquid from entering, and thoroughly dry the breathing apparatus after cleaning to prevent this from occurring.
Refer also to the Instructions for Use for the lung demand valve, face mask and other associated equipment.
Cleaning and disinfecting materials:
Cleaning agents – Sekusept (concentration: 0.5 % – 1 %) or Safetywash (concentration: 0.7 %)
Disinfecting agents – Incidin Rapid (concentration: 1.5 %) or Safetywash (concentration: 20 %; meets the requirements of EN 13727:2012 as a bacterial disinfectant)
Use only clean lint-free cloths
Cylinder Charge to correct
pressure (see Section 5.2.2)
Check the initial test date stamped on the cylinder
Cylinder pressure test and recertification
According to national regulations in the country of use
Cylinder valve
Overhaul At the time of cylinder
recertification
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1. Prepare cleaning solution as per manufacturer’s instructions. Clean the breathing apparatus manually using a cloth moistened with cleaning solution to remove excess dirt.
2. Prepare disinfecting solution as per manufacturer’s instructions. Apply to all internal and external surfaces, ensuring that all surfaces remain visibly wet for 15 minutes.
3. Rinse all components thoroughly with clean water to remove all cleaning and disinfecting agents.
4. Dry all components using a dry cloth, in a heated dryer or in air.
5. Contact service personnel or Dräger if disassembly of pneumatic components is required.
6Storage
6.1 Storage preparation
Extend the shoulder straps, waist belt and the straps of the face mask.
For storage, place the face mask in a protective bag (contact Dräger
for supply of a suitable bag).
Route rubber hoses in such a way that the bend radius is not too acute and the hose is not stretched, compressed or twisted.
6.2 Storage conditions
Store the equipment between -15 °C and +25 °C. Ensure that the environment is dry, free from dust and dirt, and does not subject the equipment to wear or damage due to abrasion. Do not store the equipment in direct sunlight.
Fix the breathing apparatus securely to any raised mounting point to prevent it from falling.
7 Disposal
When required, dispose of the PAS Colt in accordance with national or local regulations for waste disposal.
8 Technical data
High-pressure connector: 200 bar or 300 bar, standard G5/8” as per EN 144-2.
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