Drucker Diagnostics 614B User Manual

Providing Quality Centrifuges since 1932
Operator’s Manual
Model 614B • Laboratory Centrifuge
P/N 03-0-0002-0040
Rev. A
Table of Contents
Rev. A
P/N 03-0-0002-0040
Model Description pg. 2 Supplied Equipment pg. 2 Features pg. 3 Specications pg. 3 Setup Location and Procedure pg. 4 Operation pg. 5 Rotor Removal and Installation pg. 5 Tube Holder Congurations pg. 6 Care and Preventative Maintenance pg. 7,8 Safety pg. 8 Calibration and Ground Testing pg. 8 Troubleshooting pg. 8 Replacement Parts pg. 9 Available Accessories pg. 9 Warranty pg. 10
WARNING: For the safety of both the
operator and service personnel, care should be taken when using this centrifuge if handling substances that are known to be toxic, radioactive or contaminated with pathogenic microorganisms. When Risk Group II materials are used, (as identied in the World Health Organization “Laboratory Bio–Safety Manual”), a Bio–Seal should be employed. The Bio–Seal accessory for the model 614 tube holders is the non–aerosol shield cap, p/n 7713011. In the event that materials of a higher risk group are being used, more than one level of protection must be provided. The use of ammable or ex­plosive materials as well as those materials which have a vigorous chemical reaction is prohibited. For your safety and the durability of your machine, never transport or store centrifuge with tube holders inside machine.
Model Description:
The Model 614B is a continuous duty centrifuge designed for the small lab or
For warranty information, turn to page 10.
Supplied Equipment*:
The following items come standard with each Model 614B centrifuge:
NOTES:
1. One (1) six-place xed-angle rotor
p/n 7786047
2. Operator’s manual p/n 03-0-0002-0040
3. Six (6) 125 mm tube holders
4. Six (6) 100 mm tube holders
5. Six (6) 75 mm tube holders
p/n 7713032 p/n 7713031 p/n 7713033
1.
x 6
3.
* The rotor and rotor accessories are rated for a rotation frequency of 3,500 RPM.
Page 2
x 6
4.
Operator’s Manual
Model 614B • Laboratory Centrifuge
2.
5.
x 6
Page 11
WARRANTY:
The Drucker Company warranties that this centrifuge is free
from defects in workmanship and parts for 2 years.
Features:
• Fixed-angle rotor for spinning 75 mm, 100 mm and 125 mm test tubes in specially designed tube holders
• Cool–Flow air ow design that prevents overheating of samples
• Heavy gauge steel construction for safety and durability
• Lid safety switch that prevents the centrifuge from operating unless the
lid is closed and latched
• Removable rotor for easy cleaning
• Brushless A/C motor
• Clear lid for safe observation of samples and optical calibration of speed
Specications:
General Specications for the Model 614B Centrifuge
Nominal Speed (125 mm holders): 3,150 (± 100) RPM Nominal RCF (125 mm holders): 1,200 (± 80) xg Nominal Speed (100 mm holders): 3,250 (± 100) RPM Nominal RCF (100 mm holders): 1,080 (± 80) xg Nominal Speed (75 mm holders): 3,300 (± 100) RPM Nominal RCF (75 mm holders): 950 (± 80) xg Maximum capacity: 90 mL (6 x 15 mL)* Overall Dimensions (H x W x D): 8.75 in. x 11.75 in. x 14 in. Centrifuge Motor: 1/30 HP, AC Nominal Acceleration Time: 45 seconds Protection Breaker: 4 Amp. re–settable Timer: mechanical, 1 to 30 minutes
accuracy ± 10%
Current Requirement: 1.0 Amps Voltage Requirement: 115 (±10) Volts Frequency: 60 Hz Weight: 13.75 lbs.
Made in the USA by
200 Shadylane Drive • Philipsburg, PA 16866
Phone: 814-342-6205 or 814-692-7661 • Fax: 814-692-7662 • www.druckercompany.com
Page 10
Before using any cleaning or decontamination methods except those recommended by the manufacturer, users should check with the manufacturer that the proposed method will not damage the equipment. See page 7, (bottom), for the recommended cleaning solutions.
Any use other than those specied by the Manufacturer is explicitly prohibited.
* Maximum sample density is 1.15 grams / mL, (water density = 1.0 grams / mL)
Page 3
Setup Location:
1. Unpack the centrifuge and verify that all of the supplied equipment is present.
2. Choose a setup location which meets the following criteria: a) A bench top clearance height of 20” is required in order to open the lid. b) The clearance envelope is the space around the centrifuge which is required for safety. Choose a setup location which will allow for a clearance envelope of at least 24” x 24”, (with the centrifuge at the center). No person or hazardous material shall be permitted in the clearance envelope during operation. The operator time within the envelope shall be limited to the time necessary for loading, unloading and centrifuge operation only. c) Proper ventilation is necessary to prevent the overheating of samples as well as premature failure of the centrifuge. Choose an area which will allow unencumbered air ow. d) The centrifuge is designed to secure to the operating surface by four suction feet. No adjustment is necessary for leveling the centrifuge, however, the surface should be at and level.
e) Be sure the outlet is always within reach as the line cord is the means of emergency disconnection!
Initial Setup Procedure:
If any problems are found during the initial setup procedure, refer
to the troubleshooting section on page 8. For further assistance,
contact The Drucker Company at 814-342-6205 or 814-692-7661.
1. Plug the centrifuge in to an approved electrical outlet. For electrical safety, the unit must always be properly grounded.
2. Turn the latch counter–clockwise and open the lid.
3. Spin the rotor by hand; check for free and level rotation.
4. Close the lid. Rotate the lid knob clockwise to its complete stop position.
5. Turn the centrifuge on by turning the timer to 10 minutes.
6. Listen to the centrifuge. A smooth whirring sound should be heard.
Replacement Parts:
Part No. Description
7724037 Foot, rubber
7751068 Switch, lid safety 7786047 Rotor, six–place xed-angle 7735050 Motor, 1/30 H.P. 7722027 Timer, mechanical 7751043 Circuit Breaker 03-0-0003-0061 Front Panel Label 7760002 Power cord 7714101 Pawl, latch, lid 7714103 Knob, latch, lid 7712260 Lid 7724071 Hinge, friction 7732018 Seal, lid gasket 7732019 Seal, rotor chamber gasket 7713033 Tube holder, green, for 75mm tubes 7713031 Tube holder, red, for 100mm tubes 7713032 Tube holder, black, for 125mm tubes
Available Accessories:
1” Tube cushion
p/n 1525
Shield
caps
p/n
7713011
After the centrifuge has passed this procedure it is ready for operation.
BALANCED LOADS
Your centrifuge must contain a balanced load in order to work properly.
Use the following rules when loading the rotor. Spinning balanced
loads will extend the life of the machine and produce better results.
1. Opposing tube holders must be identical and must contain the same cushion, or none at all.
2. Opposing tube holders must be empty or loaded with equally weighted samples.
3. If an odd number of samples is to be spun, ll a tube with water to
match the weight of the unpaired sample and place it across from this sample.
Page 4
Page 9
(Continued)
6. Tube Holder Replacement: It is recommended that the tube holders be replaced after 24 months of use.
Operation:
7. Remove Accessories Before Moving: All tube holders, samples, and caps must be removed from the rotor chamber before transporting or storing the centrifuge to prevent damage and injury.
Safety:
Lid Safety Switch: The lid is secured to the top of the cabinet by a latching knob
and pawl system. When the knob is rotated clockwise, the pawl grips the underside of the cabinet opening and prevents the lid from opening. A mechanical stop positions the pawl and prevents it from rotating completely. When rotated to the stop position, the pawl makes contact with a micro–switch mounted underneath the cabinet top. The lid safety switch prevents the centrifuge from operating while the lid is open.
Circuit Breaker: The Model 614B is protected with a 4 Amp circuit breaker located at the rear of the machine mounted to the base. Any electrical short circuit will cause the breaker to cut power to the machine.
The Model 614B complies with all requirements of UL standard 61010A-1, 61010A-2-20; Can/CSA C22.2 No’s 1010.1; 1010.2.20.
Calibration and Earth Ground Testing:
It is recommended that the top speed, ground continuity and line leakage be tested every two years for continued safe operation. Contact The Drucker Company for
further information or testing availability.
NOTE:
The latch must be turned completely
Troubleshooting:
1. Problem:
Solutions: – Make sure nothing has fallen into the rotor chamber.
2. Problem: Excessive noise when the machine is running.
Solutions: – Check to see that the load is balanced.
3. Problem: The centrifuge does not run.
Solutions: – Check the electrical outlet.
The rotor does not spin freely.
– If there is nothing obstructing the rotor, contact The Drucker Company for further assistance.
– Make sure that nothing has fallen into the rotor chamber. – Make sure that the nut in the center of the rotor is tight.
– Have a technician test the motor and replace it if necessary.
– Make sure the lid latch is turned completely clockwise to its stop position. – Check the circuit breaker switch at the bottom left of the machine. If the switch is white, the breaker has tripped. Contact The Drucker Company for further assistance.
clockwise to its stop position in order for the centrifuge to operate.
NOTE: Follow the initial setup procedure on page 4 before initial operation.
1. Plug the centrifuge into an approved 115 Volt A.C., 60 Hz. outlet.
2. Turn the latch counter-clockwise and open the lid.
3. Insert cushions (if needed) into the tube holders for the tube size you are using. Refer to ‘Tube Holder Congurations’ (page 6) for assistance.
4. Place the test tube samples into the tube holders. Be sure to follow the
rules for balanced loads.
5. Close the lid and turn the lid knob clockwise to its complete stop position.
6. Turn on the machine by turning the timer to the desired run time.
7. The centrifuge should begin to spin.
8. Once the timer reaches zero (0), power will be cut to the motor and the rotor will coast to a stop. Do not open the lid until the rotor has come to a complete stop.
9. Turn the lid knob counter–clockwise and open the lid.
10. Remove the samples.
11. The centrifuge is immediately ready for operation.
Rotor Removal and Installation:
To remove the rotor:
CAUTION: Unplug the centrifuge from the electrical outlet at this time to
eliminate the possibility of electrical shock or other injury.
1. Open the lid.
2. Remove the test tube holders.
3. Remove the knob or nut in the center of the rotor by turning it
counter-clockwise. A nut driver may be required.
4. The rotor is sitting on a cone-shaped adapter. Pull the rotor up and off of this adapter.
To install the rotor:
1. Place the rotor back onto the cone-shaped adapter. You may need to turn the rotor slightly to line it up properly.
2. The rotor should slide onto the rotor cone freely.
3. Once a proper t has been achieved, replace the rotor knob or nut and
turn it until it is hand-tight.
4. Replace the tube holders and verify that they are seated properly.
5. It is recommended that the initial setup procedures be performed to
ensure that the rotor has been installed correctly and that no damage has been done to the centrifuge during either the rotor installation or
possible rotor chamber cleaning. See page 4 for this procedure.
Page 8
Page 5
Tube Holder Congurations:
The xed-angle rotor that came with your Model 614B is capable of spinning test tubes up to 17 mm x 125 mm. Use the following chart and drawing to determine which tube holder and cushion combination should be used with your application.
Care and Preventative Maintenance:
With proper care and maintenance your centrifuge will provide years of laboratory service.
For proper care, the following steps should be taken:
DIRECTIONS:
1. Compare the tube to be spun with the four boxes shown below.
2. Find the box that most closely matches the tube’s length. NOTE: The tube length with its stopper or cap must be shorter then the chosen box or the tube will not t properly in the tube holder.
3. Match the letter from the chosen box with one of the congurations shown.
For Example: A tube is found to be as long as box B. Accordingly, we can
A.
use a 125 mm tube holder with a 1525 cushion or a 100 mm tube holder with no cushion, (conguration B).
B.
A.
125 mm
Tube
Holder
125 mm
cushion*
Tube
Holder
with
1525
B.
or
100 mm
Tube
Holder
C.
D.
cushion*
* This part is available as an accessory. Contact The Drucker Company for assistance.
Page 6
100 mm
Tube
Holder
with
1525
C.
75 mm
Tube
Holder
D.
75 mm Tube Holder*
with
1525 cushion
1. Provide Adequate Ventilation: For cooling purposes, the centrifuge draws in ambient air through the air intake cover on the top of the lid and exhausts this air in the rear of the base. The centrifuge should be placed on a hard
smooth surface for good air circulation.
2. Always Spin Balanced Loads: Make certain that you are always spinning
a balanced load. The Model 614B has a unique counter balanced motor mounting design which, along with its rubber suction feet, produces excellent vibration dampening. However, out–of–balance loads may break glass test tubes and may produce unsatisfactory separation results. Proper load balancing will improve sample separation and extend the life of the centrifuge. Refer to page 4 on balanced loads for additional information
on balancing the load.
3. Keep the Tube Holders Clean: NOTE: Always follow the safety guidelines
of your laboratory to properly clean up and/or dispose of materials in the event that a substance known to be potentially toxic, radioactive or contaminated with a pathogenic microorganism is spilt in or on the centrifuge. Small
glass fragments left in the tube holder after a tube breakage may adhere to
the next test tube inserted in that holder. When this tube is handled, these fragments may puncture protective gloves and lacerate the operator’s ngers or hand. Remaining fragments may provide stress points on subsequent tubes and result in additional breakage. If a tube breakage occurs, carefully remove the tube holder. Properly dispose of the sample
and tube fragments and thoroughly clean both the inside and outside of the
tube holder. Insert a new tube cushion (if necessary) and replace the tube
holder in the rotor.
4. Motor and Electrical Maintenance: The Model 614B uses a brushless
A/C motor. It should not need servicig for the life of the centrifuge. The electrical components are selected for high reliability and should not need service.
5. Keep the Rotor Chamber Clean: Every six months, or whenever there is a tube breakage, (refer to the note in #3), it may be necessary to remove the rotor and clean the rotor chamber. Follow the instructions on page 5 to
remove and re–install the rotor.
CAUTION: Before cleaning, always unplug the line cord from the electrical outlet to eliminate the risk of electric shock.
The rotor chamber, rotor and accessories should be thoroughly cleaned using either isopropyl alcohol, soap and water, or bleach. The use of Fully/ Partially Halogenated Hydrocarbons, Ketones, Esters and all other chemicals not prescribed by the manufacturer may cause damage to the rotor and tube holders and should not be used. Apply cleaning solutions with a towel or cloth.
Do not submerge the centrifuge in water or other cleaning solutions as this will cause damage and void your warranty!
Page 7
(Cont.)
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