Dru Saxo SL 80, Scenic SL 80 Instructions For Installation Manual
English
Saxo SL 80
Please retain this document carefully
Instructions for installation (GB/IE)
959.010.03.
uK
UK
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s ax o sl 80 - i n s tr uc ti o n f or i ns ta ll at io n
Contents
page
Preface 2
1. Introduction 3
2. CE declaration 3
3. SAFETY 3
3.1 General 3
3.2 Regulations 3
3.3 Precautions / safety instructions during installation 3
4. Instructions 4
5. Removing the packaging 4
6. Installation 4
6.1 Regulations 4
6.2 Type of gas 4
6.3 Gas connection 4
6.4 Placing the appliance 5
6.5 Flue gas discharge / combustion air supply system 7
6.6 Placing the chimney breast 10
6.7 Placing the control box 12
6.8 Adjusting the appliance 13
6.9 Placing wood set 14
6.10 Panes 19
7. Wireless remote control 20
7.1 Receiver 20
8. Final check 21
8.1 Gastightness 21
8.2 Gas pressure / pre-pressure 21
8.3 Ignition pilot burner and main burners 21
8.4 Flame image 22
9. Maintenance 22
10. Delivery 23
11. Malfunctions 24
Appendix 1 Parts included with the delivery 26
Appendix 2 Technical data 26
Appendix 3 Parts 26
Preface
DRU, a manufacturer of gas heating appliances, develops and produces products that comply with the highest quality, performance and safety requirements.
This guarantees that the user will be able to enjoy using his product for many years to come.
This appliance has a CE marking, which means that it complies with the essential requirements of the European gas
appliance directive.
As an installer, you must be competent in the field of atmospheric gas heating.
Two manuals are supplied with the appliance: the installation manual and the user manual.
The installation manual will give you the information you need to install the appliance in such a way that it will operate properly and safely.
This manual discusses the installation of the appliance and the regulations that apply to the installation. In addition,
you will find technical data for the appliance and information on maintenance, any malfunctions that might occur
and their possible causes.
Please carefully read and use this installation manual.
The following symbols are used in the manual to indicate important information:
➠
Work to be performed
!Tip
Suggestions and recommendations
!Caution
You will need these instructions to prevent problems that might occur during installation and/or use.
Caution
You need these instructions to prevent re, personal injury or other serious damages.
After delivery, you should give the user manual and this installation manual to the user.
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1. Introduction
The Saxo SL 80 is a closed atmospheric gas heating appliance.
The appliance is suitable for natural gas.
The safe operation of the appliance is guaranteed by the use of a second thermocouple fitted to the main burner.
A closed appliance does not extract the combustion air from the living environment, but from outside. This is done
through a combined flue gas discharge system / combustion air supply system. In this concentric system the outer
pipe serves as air supply and the inner pipe as flue gas discharge.
This system can be installed through the wall, or through the roof.
The Saxo SL 80 will be built within a chimney breast. For this, DRU has a number of chimney breasts in its programme. The chimney breast must be ventilated, for a proper heat discharge. DRU is able to supply various ventilation
elements.
The appliance is supplied with a wireless remote control that works on batteries.
2. CE declaration
We hereby declare that the design and construction of DRU’s atmospheric gas heating appliance comply with the
essential requirements of the Gas Appliance Directive.
Product: atmospheric gas heating appliance
Type: Saxo SL 80
Applicable EEC directives: 90/396/EEC
Applied harmonized standards: NEN-EN-613
NEN-EN-613/A1
Internal measures by the company guarantee that appliances produced in series comply with the essential requirements of the prevailing EEC directives and the standards derived from them.
This declaration will lose its validity if adjustments are made to the appliance, without prior written permission by
DRU.
M.J.M. Gelten
General manager
DRU verwarming B.V.
Postbus 1021, 6920 BA Duiven
Ratio 8, 6921 RW Duiven
www.dru.nl
3. SAFETY
3.1 General
Caution
- Carefully read this chapter on safety, before you start performing installation or maintenance work
- Please observe the general regulations and the precautions/safety instructions in this manual
3.2 Regulations
Please install the appliance in accordance with the applicable national, local and constructional (installation) regulations.
In the Netherlands, the Bouwbesluit applies.
3.3 Precautions / safety instructions during installation
Carefully follow the following precautions/safety regulations:
➠
you should only install and maintain the appliance if you are a competent installer in the eld of atmospheric gas heating;
➠
do not make any changes to the appliance;
➠
use incombustible and heat resistant material for building the chimney breast, including the back wall, the inside and
the top of the chimney breast;
➠
comply with the minimum required internal measurements of the chimney breast;
➠
ventilate the chimney breast by means of the ventilation holes, which will form a combined passage of at least 200 cm2;
➠
only use the ue gas discharge / combustion air supply system supplied by DRU;
➠
mount the appliance using the wall brackets supplied;
➠
do not place the appliance too tightly against the back wall;
➠
make sure the space between the appliance’s legs is kept free;
➠
do not cover the appliance and/or do not wrap it in an insulation blanket or any other material;
➠
make sure that combustible objects and/or materials have a distance from the appliance of at least 500 mm.
➠
only ever use the supplied wood set;
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➠
place the wood set exactly as described;
➠
make sure thermocouple 2 and the space around it are kept free;
➠
make sure the pilot burner and the space around it is kept free;
➠
avoid dirt in gas pipes and connections;
➠
mount a gas tap directly next to the appliance;
➠
check the connections for gastightness before using the appliance;
➠
use heat resistant electrical connectors;
➠
place the electrical connections in such a way that they are free from the appliance;
➠
avoid blocking of the pressure equalization hatch(es) on top of the appliance;
➠
check whether the pressure equalization hatch(es) t well onto the sealing surface, prior to building in the appliance;
➠
replace torn or broken panes;
➠
do not ignite the appliance until it is fully installed.
4. Instructions
Observe the following items during installation in order to guarantee a proper and safe operation of the appliance:
➠
mount the control box supplied as low as possible;
➠
avoid that the ignition cable runs over the receiver;
➠
avoid that the ignition cable touches or crosses the antenna;
➠
avoid that the ignition cable runs alongside metal parts, in order to prevent weakening of the spark;
➠
properly nish the edges in case of a tight construction;
➠
do not apply plaster on or over the anges;
➠
avoid damaging the panes during removal/placing;
➠
clean the panes before you use the appliance, in order to prevent dirt from burning in the glass.
➠
make sure that the wires of thermocouple 2 cannot come into contact with hot parts.
5. Removing the packaging
Note the following items when removing the packaging:
➠
Check the appliance for damages during transport.
➠
If necessary, contact DRU Service.
After removing the packaging, you should have the following components:
- Socket spanner; you will find it in the space between the assembly frame and the combustion chamber;
- Decorative strips; you will find them in the abovementioned space as well;
- Front pane; you will find it in the same box as the appliance - provided with protective corners;
- Box containing parts; you will find it in the combustion chamber.
➠
Remove the box containing parts from the combustion chamber.
In appendix 1 / table 4 you can see which parts you should have after removing the packaging.
➠
Contact DRU Service if you do not have all the parts after you nished removing the packaging.
➠
Dispose packaging in accordance with local regulations.
6. Installation
Read this manual carefully to ensure a proper and safe operation of the appliance.
!Caution
Install the appliance in the order described in this chapter.
6.1 Regulations
- Observe the applicable (installation) regulations.
- Observe the regulations/instructions in this manual.
6.2 Type of gas
The type plate indicates for which type of gas, gas pressure and for which country this appliance is intended. The type
plate is connected to a chain. It should remain connected to the chain.
Caution
Check whether the appliance is suitable for the type of gas and the gas pressure used at the location.
6.3 Gas connection
Place a gas tap in the gas connection, close to the appliance.
Caution
- Avoid dirt in the gas pipe and the connections;
- Do not turn the gas tap when connecting the gas pipe.
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The following requirements apply to the gas connection:
- use a gas pipe with the correct dimensions, so that no pressure loss can occur;
- the gas tap should have the CE marking;
- you should always be able to reach the gas tap.
6.4 Placing the appliance
Place the appliance as follows:
Caution
- make sure that combustible objects and/or materials have a distance from the appliance of at least 500 mm;
- Do not make any changes to the appliance.
!Caution
- Take the build-in height of the appliance into account; it depends on the length of the adjustable legs (see fi g. 1).
If necessary, the legs can be shortened. They must be fi xed with self-boring parkers (see fi g. 2);
- Take the depth of the appliance into account (see fi g. 3); (498 mm minimum).
➠
Determine the location of the appliance.
➠
Provide a gas connection at the location. For details, see section 6.3.
➠
Make a duct for the ue gas discharge/combustion air supply system with the following diameters. For details, see
section 6.5.
- Ø160 mm for a wall duct through incombustible material;
- Ø 250 mm for a wall duct through combustible material;
- Ø160 mm for a roof duct through incombustible material;
- Ø 250 mm for a roof duct through combustible material.
➠
Place the appliance on its destined location.
The gas control block is mounted under the appliance, at the burner plate. It should be made loose and placed in the
control box at a later stage. For placing the gas control block in the control box, see section 6.7.
589
16
824,5
790
150
100
257
50
Min
732
Max
1200
380
493,5
16
125450
344
38c-1258
Saxo SL80
Fig. 1
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454
1075
399
min.
114
max. 177
15
15
843,5
40
min.
7,5
725
250
27
Tot. min.
200 cm
2
933,5
490
min.
108
max.177
40
min.
1080
459
725
29
250
7,5
100
100
Tot. min.
200 cm
2
38c-1265
Fig. 3
1
2
3
38c-1263
Fig. 2
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Follow the procedure described below:
➠
Disconnect the pipes of the gas control block ( exible gas pipe, alumi-
nium pilot ame pipe and thermocouple 1).
!Caution
The red wire of thermocouple 2 must remain connected to the gas con-
trol. Fig. 3a shows how the wires are connected to the thermocouple.
➠
Disconnect the gas control block from the burner plate by unscrewing the
parker.
➠
Carefully unwind the red and black wires of thermocouple 2.
➠
Lay the gas control together with the wires of thermocouple 2 in the
direction of the control box.
Caution
- Avoid dirt in the pipes;
- Avoid kinks in the pipes.
➠
Roll out the pipes in the direction of the control box.
➠
Roll out the ignition cable in the direction of the control box.
!Caution
The type plate should remain connected to the chain.
➠
Lay the chain with type plate in the direction of the control box.
➠
Set the height of the appliance and
➠
make the appliance level at the same time.
Caution
- Do not place the appliance too tightly against the back wall;
- Make sure the space between the appliance’s legs is kept free;
- Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material.
➠
Connect the appliance to the wall using the wall brackets and the wedge bolts supplied; see fi g. 2.
6.5 Flue gas discharge / combustion air supply system
6.5.1 General
The appliance is of the C11/C31 type.
The appliance is connected to a combined fl ue gas discharge/combustion air supply system, hereafter referred to
as the concentric system.
The passage to the outside can be made with a wall duct (see section 6.5.2) or a roof duct (see section 6.5.3).
If necessary, you can also use an existing discharge channel (see section 6.5.4).
Caution
Only use the concentric system supplied by DRU (Ø100 / Ø150 mm). This system has been tested together with the ap-
pliance. DRU cannot guarantee a proper and safe operation of other systems.
- For connecting to an existing chimney ue you should only use the installation set supplied by DRU.
The concentric system is constructed from (the discharge stump of) the appliance.
If structural circumstances require that the concentric system is placed fi rst, the appliance can later be connected
with a telescopic pipe piece.
6.5.2 Application with wall duct
6.5.2.1 Construction of concentric system with wall duct
The concentric system with wall duct has to comply with the following conditions:
- First, a concentric pipe of at least 1 meter should be connected vertically to the appliance;
- The total vertical pipe length can have a maximum of 4 meters;
- After the vertical part a bend of 90° is connected;
- The total horizontal pipe length can have a maximum of 3 meters (excluding the wall duct).
The construction of the concentric system allows the following 2 confi gurations:
1) minimum 1 meter and maximum 4 meters of vertical pipe length combined with a 90° bend and a maximum 3
meters horizontal pipe length and a wall duct (see fi g. 4a).
When using this application, you must remove the air inlet guides (see section 6.8). The baffl e will not be placed.
2) minimum 1 meter and maximum 4 meters of vertical pipe length combined with a 90° bend and a wall duct
(i.e., no horizontal part, see fi g. 4b).
When using this confi guration, you will not have to do anything: the air inlet guides do not have to be removed; the
baffl e does not have to be placed.
6.5.2.2 Placing concentric system with wall duct
Place the concentric system as follows:
Caution
- Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and/or the ceiling.
If the system is built in (for instance) a cove, it should be made with incombustible material all around it.
Afb. 3a
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- Use heat-resistant isolation material when passing through combustible material;
- The rosette (mounting inner plate) of the wall duct is too small to seal the Ø 250 mm opening when passing through
combustible material. That is why you should rst apply a su ciently large heat-resistant intermediate plate to the
wall. Then, the rosette is mounted on the intermediate plate.
!Caution
Some heat-resistant isolation materials contain volatile components that will spread an unpleasant smell for a pro-
longed time; these are not suitable.
➠
Build the system up from (the connection stump of ) the appliance.
➠
Connect the concentric pipe pieces and the bends.
➠
On each connection, apply a clip binding with silicon sealing ring.
➠
Use a parker to x the clip binding to the pipe on locations that cannot be reached after installation.
➠
Apply su cient clamps, so that the weight of the pipes does not only rest on the appliance.
➠
Determine the remaining length of the wall duct.
➠
Make sure the wall duct has the right dimensions.
!Caution
- Make sure that the right insertion length is maintained;
- Place the wall duct with the groove/folded seam at the top;
- Make sure the horizontal concentric pipe pieces are sloping towards the wall duct, in order to prevent rain water
from entering.
➠
Mount the rosette (mounting inner plate); if necessary, on a heat resistant intermediate plate when passing through
combustible material.
➠
Attach the wall duct from the outside with four screws in their respective holes.
6.5.3 Application with roof duct
6.5.3.1 Construction of concentric system with roof duct
The concentric system with roof duct has to comply with the following conditions
- The construction of the chosen system has to be allowed. (See the procedure described below);
- First, a concentric pipe of at least 1 meter should be connected vertically to the appliance.
Depending on the construction of the concentric system, the appliance is set by placing the baffl e and/or removing
the air inlet guides.
In the following procedure you can see how the allowability of a concentric system can be determined and which
settings are needed.
➠
Determine the following data:
1) The number of bends required (no distinction is made between 45° and 90° bends);
2) The total number of meters of horizontal pipe length;
3) The total number of meters of vertical and/or sloping pipe length (roof duct excluded).
With these data and Table 1 you will be able to determine whether the concentric system is allowed.
In Table 2 you can see which setting the appliance requires.
Follow the procedure described below:
➠
In the rst 2 columns of Table 1, look for the number of bends required and the total horizontal pipe length:
➠
In the 3rd column of Table 1, look for the total vertical and/or sloping pipe length.
If you end up in a box with the letter A, B, C or D, the concentric system chosen by you is allowed.
➠
Use Table 2 to determine which conditions apply for the baffl e and/or the air inlet guides (for setting, see section 6.8).
Afb. 4a Afb. 4b
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Examples
To clarify, we will give 2 examples to determine the allowability of a concentric system and the conditions for setting
the appliance.
In Table 1 the route to be followed is indicated by arrows. The result is indicated by a box with a red frame.
Example 1
1) 2 bends
2) 3 meters horizontal
3) 8 meters vertical/sloping
→ Construction of this concentric system is allowed.
→ Situation B applies for setting the appliance.
Example 2
1) 3 bends
2) 4 meters horizontal
3) 9 meters vertical/sloping
→ Construction of this concentric system is not allowed.
Table 1: Conditions for setting appliance with roof duct
G20 / G25 Total number of
meters horizontal
pipe length
Total number of meters vertical and/or sloping pipe length
1 2 3 4 5 6 7
↓8 ↓9
10 11 12
no bends 0 B B B B B C C C C D D D
2 bends 0 A A B B B B B C C C C D
1 A A B B B B B C C C
2 A A B B B B B C
→
3 A A B B B B
4 A A B B
5
3 bends 0 A A A B B B B B C C C C
1 A A A B B B B B C C
2 A A A B B B B B
3 A A A B B B
→
4 A A A B
5
4 bends 0 A A A A B B B B B C C C
1 A A A A B B B B B C
2 A A A A B B B B
3 A A A A B B
4 A A A A
5
5 bends -
n = Situation is not allowed
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