DR Power Equipment PILOT Safety & Operating Instructions Manual

SAFETY & OPERATING INSTRUCTIONS

PILOT TRIMMER/MOWER™

Serial No.

Order No.

Read and understand this manual and all instructions before operating the DR PILOT TRIMMER/MOWER.

DR Power Equipment

Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Website: www.DRpower.com

2 DR

PILOT TRIMMER/MOWER

Table of Contents

Chapter 1: General Safety Rules ............................................................................................................................................................ 4

Chapter 2: Setting Up The DR PILOT TRIMMER/MOWER ................................................................................................................. 7

Chapter 3: Operating the DR PILOT TRIMMER/MOWER ................................................................................................................... 11

Chapter 4: Maintaining The DR PILOT TRIMMER/MOWER............................................................................................................... 16

Chapter 5: Troubleshooting .................................................................................................................................................................. 20

Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 22

Conventions used in this manual

This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to

our machine or property.

Serial Number and Order Number

A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine. An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this manual.

Additional Information and Potential Changes

DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.

Chapter 1: General Safety Rules

Read this safety & operating Instructions manual before you use the DR PILOT TRIMMER/MOWER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Labels

Your DR PILOT TRIMMER/MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR PILOT TRIMMER/MOWER as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.

#13758

#14823

#13649

Protecting Yourself and Those Around You

This is a high-powered machine, with moving parts operating with high energy at high speeds. You must operate the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions when using this machine:

 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and

themselves.

 Always wear protective goggles or safety glasses with side shields while mowing to protect your eyes from possible thrown

debris.

 Avoid wearing loose clothing or jewelry, which can catch on the mower’s moving parts.  We recommend wearing gloves while mowing. Be sure your gloves fit properly and do not have loose cuffs or drawstrings.  Wear shoes with non-slip treads when using your DR PILOT TRIMMER/MOWER. If you have safety shoes, we recommend

wearing them. Do not use the machine while barefoot or wearing sandals with exposed toes or heels.

 Wear long pants while operating the DR PILOT TRIMMER/MOWER.  Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing.  Keep bystanders at least 50 feet away from your work area at all times. The tips of the cutting cords on the DR PILOT

TRIMMER/MOWER can throw sticks, small stones, gravel, and bits of debris over long distances at great velocity. Do not travel over loose materials such as gravel or mulch with the trimmer head spinning. Doing so could cause personal injury or property damage from thrown objects. Release the bail bar to stop the spinning cords and shut off the engine when another person or pet approaches.

 Never tamper with safety devices. Check their proper operation regularly.  Never operate the machine when under the influence of alcohol, drugs, or medication.  In an emergency, to quickly stop the cutting cords, remove your hand from the bail bar.

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PILOT TRIMMER/MOWER

Operating the Mower Safely

 Never allow people who are unfamiliar with these instructions to use the DR PILOT TRIMMER/MOWER. Allow only

responsible individuals who are familiar with these rules of safe operation to use your machine.

 Never place your hands, feet, or any part of your body on or under the mower deck in the path of the spinning cords, belt,

pulleys, or near the discharge opening while the engine is running. Keep area of discharge clear of people, animals, buildings, glass, or anything else that will obstruct clear discharge, cause injury, or damage.

 Your DR PILOT TRIMMER/MOWER is a powerful tool, not a plaything. Exercise extreme caution at all times. The design of

your machine is for trimming and mowing grass, weeds, and other growth as specified in this manual. Do not use it for any other purpose.

 Whenever you leave the operating position to make adjustments, change cords or if you have to remove grass or debris from

the underside of the deck, always shut off the engine and wait five minutes to allow parts to cool. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

 When operating over uneven terrain and slopes, use extreme caution to ensure solid and firm footing. Keep a firm hold on

the handlebar and walk, never run.

 Stop the cutting cords when crossing gravel drives, walks, or roads.  Never operate your unit on a slippery, wet, or muddy surface. Exercise caution to avoid slipping or falling.  Always operate the mower from behind the handlebar. Never pass or stand on the discharge side of the machine when the

engine is running or cutting cords are spinning.

 Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the DR PILOT

TRIMMER/MOWER. This includes all shields and guards. Modifications to your machine could cause personal injuries and property damage and will void your warranty.

 If the cutting cords strike a foreign object or if your machine should start making an unusual noise or vibration, stop the

engine and wait five minutes for all moving parts to come to a complete stop and cool. Vibration is generally a warning of trouble. Disconnect the spark plug wire and inspect for damage. Clean and repair and/or replace damaged parts.

 While using the DR PILOT TRIMMER/MOWER, do not hurry or take things for granted. When in doubt about the equipment

or your surroundings, stop the machine and take the time to look things over. Make sure that you have 100% control of the mower at all times.

 Watch for traffic when mowing near roadways.  Use the machine only in daylight.  Be cautious when using your DR PILOT TRIMMER/MOWER around fencing, wires, ropes, and hoses. It is possible that these

and other debris can become wound around the line plates of the machine, potentially damaging the bearings or injuring you.

 Do not operate the DR PILOT TRIMMER/MOWER on slopes greater than 20 degrees.  Keep all nuts and bolts tight and keep the equipment in good operating condition.

Safety for Children and Pets

Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the machine and the mowing activity. precautions:

 Keep children and pets out of the working area and under the watchful care of a responsible adult.  Be alert and turn the machine off if children or pets enter the work area.  Never allow children to operate the DR PILOT TRIMMER/MOWER.  Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.

Never

assume that children will remain where you last saw them. Always follow these

Safety with Gasoline - Powered Machines

Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions:

 Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon

monoxide, which is an odorless, tasteless, and deadly poisonous gas.

 Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open

flame, and out of the reach of children.

 Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use.  Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or

anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank Cap and fuel container cap securely.

 If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating

any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste.

 Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel

container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.

 Never make adjustments or repairs with the engine running. Shut down the engine, wait 5 minutes, disconnect the spark plug

wire, keeping it away from the spark plug to prevent accidental starting before making adjustments or repairs.

 Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the

engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine. If required, see your authorized dealer for engine governor adjustments.

 Keep combustible substances away from the engine when it is hot.  Never cover the machine while the muffler is still hot.  Do not operate the engine with the air cleaner or cover over the carburetor air-intake removed, except for adjustment.

Removal of such parts could create a fire hazard. Do not use flammable solutions to clean the air filter.

 The muffler and engine become very hot with use and can cause a severe burn; do not touch. Allow the engine to cool before

refueling, doing maintenance, or making adjustments.

 Do not mow in the rain. Water on the spark plug may cause the engine to stall.  Keep combustible substances away from the engine when it is hot.  Never cover the machine while the muffler is still hot.

California Proposition 65

California Proposition 65:

 Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other

reproductive harm.

 This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other

reproductive harm.

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR TRIMMER/MOWERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state organization for specific information in your area.

No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR PILOT TRIMMER/MOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.

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PILOT TRIMMER/MOWER

PILOT

Chapter 2: Setting Up The DR PILOT TRIMMER/MOWER

It may be helpful to familiarize yourself with the controls and features of your DR PILOT TRIMMER/MOWER as shown in Figure 1 before beginning these procedures.

If you have any questions at all, please feel free to contact us at www.DRpower.com.

DR PILOT TRIMMER/MOWER Controls and Features

Bail Bar

Handlebar

djuster

Oil Fill

Recoil Starter

Fuel Fill

Cutting Cord

Trimmer Guard

Figure 1

Mow-Ball

Specifications

Engine DR 7.0 ft-lbs Torque, Manual Start, See Engine Owners Manual for details Engine Speed 3500 rpm Cutting Width 22" Cutting Height 5 Heights, 1.5" to 3.5" Cutting Speed 3800 RPM Cord Size Green .155" Round, Blue .175" Spiral, 25" Long Belt V-Belt, 3L440R Wheels 14" x 1.75" Wide, Resin, Steel Bearings Frame 14 Gage Steel Mow-Ball 4" Diameter, Machine Dimensions 50.2" L x 21.6" W x 37.9" H Machine Weight 55 Lbs Accessories 12" Beaver Blade, DR DuraBlade, and Weather Cover

Hardware Supplied in Hardware Bag (for machines shipped with Wheels uninstalled)

Part# Description Qty

15233 ....... Nut, Nylon Lock, 7/16-20, LP ........................... 2

Wheel

Plastic Hub

Figure 2

Handlebar Hardware

Locknut

xle

Lower Handlebar

Installing the Wheels (if Wheels were shipped uninstalled)

Tool needed:

 5/8" Wrench

1. Remove the Locknuts from the Hardware Bag.

2. Slide the wheel onto the axle with the plastic hub facing out (Figure 2).

3. Install a 7/16-20 Locknut with a 5/8" Wrench.

4. Repeat for the other wheel.

Adjusting the DR PILOT TRIMMER/MOWER Handlebar

The Lower Handlebar may have been loosened during shipping. Make sure that the Bolts attachin

Tool needed:

 1/2" Wrench

Check the tightness of the four Bolts that secure the Lower Handlebar to the Frame using a 1/2" Wrench (Figure 3).

The Handlebar folds down for easy storage and the DR PILOT TRIMMER/MOWER is shipped to you with them folded.

the Lower Handlebar to the Frame are tight.

Figure 3

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PILOT TRIMMER/MOWER

Note: Ensure that the teeth of the Handlebar Adjusters mesh correctly as you tighten the Knobs in the following step.

1. Loosen both the Adjustment Knobs and move the Handlebar up or down

until the Notches on the Adjusters are aligned on both sides and tighten the Knobs (Figure 4). This puts the Handlebar at a comfortable operating position for many people.

Note: It is important to find a Handlebar height that allows the Mow-Ball® to

comfortably hover just above the ground. When in use, proper adjustment is critical to best performance. You may find you like different Handlebar heights for different mowing conditions.

2. For other Handlebar height settings, loosen the Knobs, move the Handlebar

up or down until you are comfortable, and then tighten the Adjustment Knobs securely. Take note of how many teeth you have moved away from the aligned notches to align both sides.

Notches Lined Up

Upper

Handlebar

djustment

Knob

Lower Handlebar

Figure 4

Installing the Cutting Cords

Note: Soaking the Cutting Cords and trimming the ends at an angle will make

installation easier.

1. Insert the ends of one Cord into the side openings in the Line Plate (Figure

5).

2. Push the Cord through until the ends come out the center hole in the Line

Plate. Adjust the Cord so the tips are even. If you have trouble getting the Cord ends to go into the side openings and out the center, use Pliers to push in to get them started.

3. Pull the Cord ends under the loop and push the loop up into the Line Plate

groove above them (Figure 6) and then pull tight.

4. Repeat to install a second Cord on the opposite side of that same Line Plate.

If the tips of the cords are not even, it can cause unbalance of the trimmer and will result in increased vibration.

Figure 7 illustrates Cords installed in a Line Plate. It shows the Line Plate from a top view. It may look complicated, but once you have done it a couple of times, it’s easy. There are two installation points on each Line Plate. Each point is 180 degrees apart. Always install two Cords, one opposite the other.

Side Openings

Center Opening

Cord

Figure 5

Cord Ends

Extending Cutting Cord Life

 STORE YOUR CORD OUT OF THE SUN. UV can damage your cord causing

premature wear.

 KEEP YOUR CORD HYDRATED. It is best to soak your cord in water for at

least 3 days before using.

Figure 6

In Here

Top View

Out Here

In Here

Figure 7

In Here

Out Here

In Here

+ 19 hidden pages

DR Power Equipment PILOT Safety & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual