DR Power DR PRO-11KW, DR PRO-20KW Installation Manuallines
(000209b)
WARNING
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.
Installation Guidelines
60 Hz Air-Cooled Generators
11 kW and 20 kW
Register your DR Power Equipment
product at
www.drpower.com
1-855-447-3734
Para español , visita: www.drpower.com/pages/content/customer-support/product-support
Pour le français, visiter : www.drpower.com/pages/content/customer-support/product-support
SAVE THIS MANUAL FOR FUTURE REFERENCE
Use this page to record important information about your generator set.
Model:
Serial:
Production Date:
Volts:
LPV Amps:
NG Amps:
Hz:
Phase:
Controller P/N:
STA MAC ID:
SSID:
Record the information found on your unit data label on this
page. For the location of the unit data label, see your owner’s
manual. The unit has a label plate affixed to the inside
partition, to the left of the control panel console.
When contacting an Independent Authorized Service Dealer
(IASD) about parts and service, always supply the complete
model and serial numbers of the unit.
Operation and Maintenance: Proper maintenance and care
of the generator ensures a minimum number of problems
and keeps operating expenses at a minimum. It is the
operator’s responsibility to perform all safety checks, to
verify all maintenance for safe operation is performed
promptly, and to have the equipment checked periodically by
an IASD. Normal maintenance, service, and replacement of
parts are the responsibility of the owner/operator and are not
considered defects in materials or workmanship within the
terms of the warranty. Individual operating habits and usage
may contribute to the need for additional maintenance or
service.
When the generator requires servicing or repairs, the
manufacturer recommends contacting an Independent
Authorized Service Dealer for assistance. Authorized service
technicians are factory–trained and are capable of handling
all service needs. To locate the nearest Independent
Authorized Service Dealer, please visit the dealer locator at:
https://www.drpower.com/pages/content/customersupport/product-support/home-standby-generators
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.
(000393a)
ii Installation Guidelines for 60 Hz Air-Cooled Generators
Table of Contents
Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
Safety Messages .........................................................1
How to Obtain Service .................................................1
Safety Rules .........................................................2
General Hazards .........................................................2
Exhaust Hazards .........................................................3
Electrical Hazards .......................................................3
Fire Hazards ................................................................4
Explosion Hazards ......................................................4
Battery Hazards ...........................................................5
General Rules .......................................................5
Before You Begin ........................................................6
NEC Requirements .....................................................6
Standards Index ..........................................................6
Section 2: Unpacking and Inspection
General .................................................................7
Required Tools .....................................................7
Unpacking ............................................................7
Intake Side Panel Removal .........................................9
Section 4: Generator Placement
Generator Placement ........................................ 17
Fascia Installation (If Applicable) .................... 18
Section 5: Fuel Conversion / Gas
Connections
Fuel Requirements and Recommendations ... 19
Fuel Conversion ................................................ 19
Fuel Consumption ............................................. 20
Fuel Line Sizing ................................................. 20
Natural Gas Pipe Sizing ............................................ 21
LP Vapor Pipe Sizing ................................................ 21
Installing and Connecting Fuel Lines .............. 22
Shutoff Valve .............................................................22
Flexible Fuel Line ...................................................... 22
Sediment Trap ........................................................... 22
Checking Fuel Line Connections ..................... 23
Check Fuel Pressure .................................................23
Perform Leak Test ............................................. 23
Natural Gas Vapor Installation (Typical) ......... 24
LP Vapor Installation (Typical) ......................... 25
Rear Connections ................................................9
Generator Main Line Circuit Breaker ...............10
Parts Shipped Loose .........................................10
Auxiliary Shutdown Switch ...............................11
Section 3: Site Selection and Preparation
Site Selection .....................................................13
Verify Wi-Fi Range ....................................................14
Installation Guidelines for Stationary Air-Cooled
Generators ................................................................14
Annex A — Explanatory Material ..............................15
Site Preparation .................................................15
Material Sufficient for Level Installation .....................16
Transportation Recommendations ............................16
Placement on Roofs, Platforms, and Other
Supporting Structures .......................................16
Section 6: Electrical Connections
Generator Connections .................................... 27
Control Wiring ................................................... 28
Main AC Wiring .................................................. 29
Service Entrance Decals ................................... 29
Common Alarm Relay (Option) ........................ 29
Battery Requirements ....................................... 30
Battery Installation ............................................ 30
Connecting Battery ....................................................30
Battery Disposal ................................................ 30
Installation Guidelines for 60 Hz Air-Cooled Generators iii
Table of Contents
Section 7: Control Panel Start-Up/Testing
Control Panel Interface ..................................... 31
Using the AUTO/MANUAL/OFF Buttons ................. 31
Generator Setup .................................................31
Activation .................................................................. 31
Cold Smart Start ....................................................... 33
Setting The Exercise Timer ....................................... 34
Before Initial Start-up ........................................35
Installation Wizard ..................................................... 35
Interconnect System Self Test Feature ..................... 35
Before starting, complete the following: .................... 35
Check Manual Transfer Switch Operation .......38
Electrical Checks ...............................................38
Generator Tests Under Load ............................38
Checking Automatic Operation ........................ 39
Installation Summary ........................................ 39
Shutting Generator Down While Under Load or
During a Utility Outage ......................................40
Section 8: Troubleshooting
Generator Troubleshooting ..............................41
Section 9: Quick Reference Guide
System Diagnosis ..............................................43
Section 10: Accessories
Section 11: Diagrams
Installation Drawing (10000010256 rev B—1 of 2) ... 47
Installation Drawing (10000010256 rev B—2 of 2) ... 48
iv Installation Guidelines for 60 Hz Air-Cooled Generators
Section 1: Safety Rules & General Information
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Introduction
Thank you for purchasing this compact, high
performance, air-cooled, engine-driven generator. It is
designed to automatically supply electrical power to
operate critical loads during a utility power failure.
This unit is factory installed in an all-weather, metal
enclosure intended exclusively for outdoor installation.
This generator will operate using either vapor withdrawn
liquid propane (LP) or natural gas (NG).
NOTE: When sized properly, this generator is suitable for
supplying typical residential loads such as induction
motors (sump pumps, refrigerators, air conditioners,
furnaces, etc.), electronic components (computer,
monitor, TV, etc.), lighting loads, and microwaves. This
unit is also equipped with a Wi-Fi
enables the generator owner to monitor generator status
from anywhere he or she has Internet access.
NOTE: Wi-Fi
Alliance
The information in this manual is accurate based on
products produced at the time of publication. The
manufacturer reserves the right to make technical
updates, corrections, and product revisions at any time
without notice.
®
®
is a registered trademark of Wi-Fi
.
Read This Manual Thoroughly
If any portion of this manual is not understood, contact
the nearest Independent Authorized Service Dealer
(IASD) for starting, operating, and servicing procedures.
This manual must be used in conjunction with the
appropriate owner’s manual and Wi-Fi
SAVE THESE INSTRUCTIONS: The manufacturer
suggests this manual and the rules for safe operation be
copied and posted near the unit installation site. Safety
should be stressed to all operators and potential
operators of this equipment.
Safety Messages
Throughout this publication and on tags and decals
affixed to the generator, DANGER, WARNING, and
CAUTION blocks are used to alert personnel to special
instructions about a particular operation which may be
hazardous if performed incorrectly or carelessly. Observe
them carefully. Their definitions are as follows:
Installation Guidelines for 60 Hz Air-Cooled Generators 1
®
module, which
®
manual.
Safety Rules & General Information
NOTE: Notes provide additional information important to
a procedure or component.
Safety alerts cannot eliminate the hazards they indicate.
Observing safety precautions and strict compliance with
the special instructions while performing the action or
service are essential to preventing accidents.
The operator is responsible for proper and safe use of
the equipment. The manufacturer strongly recommends
that if the operator is also the owner, to read the owner’s
manual and thoroughly understand all instructions before
using this equipment. The manufacturer also strongly
recommends instructing other users to properly start and
operate the unit. This prepares them if they need to
operate the equipment in an emergency.
How to Obtain Service
When the generator requires servicing or repairs, contact
an IASD for assistance. Service technicians are factorytrained and capable of handling all service needs. Please
visit the dealer locator at: https://www.drpower.com/
pages/content/customer-support/product-support/
home-standby-generators to locate the nearest IASD.
When contacting an IASD about parts and service, always
supply the complete model number and serial number of
the unit as given on its data decal, which is located on the
generator. Refer to owner’s manual for decal location.
Record the model and serial numbers in the spaces
provided on the inside front cover of this manual.
Safety Rules & General Information
(000190)
DANGER
Loss of life. Property damage. Installation must always
comply with applicable codes, standards, laws and
regulations. Failure to do so will result in death
or serious injury.
Automatic start-up. Disconnect utility power and
render unit inoperable before working on unit.
Failure to do so will result in death or serious injury.
(000191)
DANGER
(000187)
WARNING
Electrocution. Potentially lethal voltages are generated
by this equipment. Render the equipment safe before
attempting repairs or maintenance. Failure to do so
could result in death or serious injury.
(000209b)
WARNING
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.
(000130)
WARNING
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working
on unit. Failure to do so could result in death
or serious injury.
WARNING
Equipment damage. This unit is not intended for use as a
prime power source. It is intended for use as an intermediate
power supply in the event of temporary power outage only.
Doing so could result in death, serious injury, and
equipment damage.
(000247a)
(000115)
WARNING
Moving Parts. Do not wear jewelry when
starting or operating this product. Wearing
jewelry while starting or operating this product
could result in death or serious injury.
(000111)
WARNING
Moving Parts. Keep clothing, hair, and
appendages away from moving parts. Failure
to do so could result in death or serious injury.
(000108)
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
(000146)
WARNING
Equipment and property damage. Do not alter
construction of, installation, or block ventilation for
generator. Failure to do so could result in unsafe
operation or damage to the generator.
Safety Rules
Study these SAFETY RULES carefully before installing,
operating, or servicing this equipment. Become familiar
with this installation manual, the owner’s manual, and
with the unit. The generator can operate safely,
efficiently, and reliably only if it is properly installed,
operated, and maintained. Many accidents are caused by
failing to follow simple and fundamental rules or
precautions.
The manufacturer cannot anticipate every possible
circumstance which might involve a hazard. The alerts in
this manual and on tags and decals affixed to the unit are
not all-inclusive. If using a procedure, work method, or
operating technique the manufacturer does not
specifically recommend, verify it is safe for others and
does not render the generator unsafe.
General Hazards
WARNING
Equipment damage. Only qualified service personnel may
install, operate, and maintain this equipment. Failure to follow
proper installation requirements could result in death, serious
injury, and equipment or property damage.
(000182a)
WARNING
Electric shock. Only a trained and licensed electrician
should perform wiring and connections to unit. Failure
to follow proper installation requirements could result in
death, serious injury, and equipment or property damage.
(000155a)
WARNING
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to service
this equipment and could result in death or serious
injury.
2 Installation Guidelines for 60 Hz Air-Cooled Generators
(000215)
• Inspect the generator regularly, and contact the
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
(000228)
WARNING
Injury and equipment damage. Do not use generator
as a step. Doing so could result in falling, damaged
parts, unsafe equipment operation, and could result
in death or serious injury.
(000216)
Asphyxiation. Running engines produce
carbon monoxide, a colorless, odorless,
poisonous gas. Carbon monoxide, if not
avoided, will result in death or serious injury.
(000103)
DANGER
(000146)
WARNING
Equipment and property damage. Do not alter
construction of, installation, or block ventilation for
generator. Failure to do so could result in unsafe
operation or damage to the generator.
(000178a)
Asphyxiation. Always use a battery operated carbon
monoxide alarm indoors and installed according to
the manufacturer’s instructions. Failure to do so
could result in death or serious injury.
WARNING
(000144)
DANGER
Electrocution. Contact with bare wires,
terminals, and connections while generator
is running will result in death or serious injury.
(000150)
DANGER
Electrocution. Never connect this unit to the electrical
system of any building unless a licensed electrician
has installed an approved transfer switch. Failure to
do so will result in death or serious injury.
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
(000104)
DANGER
Electrocution. Water contact with a power
source, if not avoided, will result in death
or serious injury.
(000145)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF. Use non-conductive
implements to free victim from live conductor. Apply
first aid and get medical help. Failure to do so will
result in death or serious injury.
nearest IASD for parts needing repair or
replacement.
Exhaust Hazards
Safety Rules & General Information
Electrical Hazards
DANGER
Electrical backfeed. Use only approved switchgear to
isolate generator from the normal power source.
Failure to do so will result in death, serious injury,
and equipment damage.
(000237)
The generator must be installed and operated
•
outdoors only.
DANGER
Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.
(000152)
Installation Guidelines for 60 Hz Air-Cooled Generators 3
Safety Rules & General Information
WARNING
Fire hazard. Do not obstruct cooling and
ventilating airflow around the generator. Inadequate
ventilation could result in fire hazard, possible
equipment damage, death or serious injury.
(000217)
WARNING
Fire and explosion. Installation must comply
with all local, state, and national electrical
(000218)
building codes. Noncompliance could result in unsafe
operation, equipment damage, death or serious injury.
WARNING
Fire hazard. Use only fully-charged fire
(000219)
extinguishers rated “ABC” by the NFPA. Discharged or
improperly rated fire extinguishers will not extinguish
electrical fires in automatic standby generators.
WARNING
to use required safety equipment could result
in death or serious injury.
(000257)
Electrocution. Refer to local codes and
standards for safety equipment required when
working with a live electrical system. Failure
(000147)
WARNING
Risk of Fire. Unit must be positioned in a
manner that prevents combustible material
accumulation underneath. Failure to do so
could result in death or serious injury.
(000192)
DANGER
Explosion and fire. Fuel and vapors are extremely
flammable and explosive. No leakage of fuel is
permitted. Keep fire and spark away. Failure to do
so will result in death or serious injury.
(000174)
DANGER
Risk of fire. Allow fuel spills to completely dry
before starting engine. Failure to do so will
result in death or serious injury.
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.
Fire Hazards
Explosion Hazards
DANGER
Explosion and fire. Connection of fuel source must be
completed by a qualified professional technician or
contractor. Incorrect installation of this unit will result in
death, serious injury, and property and equipment damage.
(000151a)
Comply with regulations the Occupational Safety
•
and Health Administration (OSHA) has
established. Verify the generator is installed in
accordance with the manufacturer’s instructions
and recommendations. Following proper
installation, do nothing which might alter a safe
installation and render the unit in noncompliance
with the aforementioned codes, standards, laws,
and regulations.
4 Installation Guidelines for 60 Hz Air-Cooled Generators
Safety Rules & General Information
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
(000162)
WARNING
Explosion. Do not dispose of batteries in a fire. Batteries
are explosive. Electrolyte solution can cause burns and
blindness. If electrolyte contacts skin or eyes, flush with water
and seek immediate medical attention.
(000137a)
WARNING
Explosion. Batteries emit explosive gases while charging.
Keep fire and spark away. Wear protective gear when
working with batteries. Failure to do so could result in
death or serious injury.
(000164)
WARNING
Electrical shock. Disconnect battery ground
terminal before working on battery or battery
wires. Failure to do so could result in death
or serious injury.
(000138a)
WARNING
(000163a)
WARNING
Risk of burn. Do not open or mutilate batteries.
Batteries contain electrolyte solution which can
cause burns and blindness. If electrolyte contacts
skin or eyes, flush with water and seek immediate
medical attention.
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
(000228)
(000190)
DANGER
Loss of life. Property damage. Installation must always
comply with applicable codes, standards, laws and
regulations. Failure to do so will result in death
or serious injury.
(000237)
DANGER
Electrical backfeed. Use only approved switchgear to
isolate generator from the normal power source.
Failure to do so will result in death, serious injury,
and equipment damage.
(000182a)
WARNING
Equipment damage. Only qualified service personnel may
install, operate, and maintain this equipment. Failure to follow
proper installation requirements could result in death, serious
injury, and equipment or property damage.
WARNING
to use required safety equipment could result
in death or serious injury.
(000257)
Electrocution. Refer to local codes and
standards for safety equipment required when
working with a live electrical system. Failure
Battery Hazards
General Rules
Always recycle batteries in accordance with local laws
and regulations. Contact your local solid waste collection
site or recycling facility to obtain information on local
recycling processes. For more information on battery
recycling, visit the Battery Council International website
at: http://batterycouncil.org
Installation Guidelines for 60 Hz Air-Cooled Generators 5
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
• Follow all safety precautions in the owner’s
manual, installation guidelines manual, and other
documents included with your equipment.
• Never energize a new system without opening all
disconnects and breakers.
• Always consult your local code for additional
requirements for the area in which the unit is being
installed.
• Improper installation can result in personal injury
and damage to the generator. It may also result in
the warranty being suspended or voided. All the
instructions listed below must be followed including
location clearances and pipe sizes.
(000100a)
Safety Rules & General Information
(000209b)
WARNING
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.
Before You Begin
•
Contact the local inspector or city hall to be aware
of all federal, state, and local codes which could
impact installation. Secure all required permits
before installing.
• Carefully read and follow all procedures and safety
precautions detailed in this installation manual.
Contact an IASD for assistance if any portion of the
installation manual, technical manual, or other
factory-supplied documents is not completely
understood,
• Fully comply with all relevant NEC, NFPA, and
OSHA standards, as well as all federal, state, and
local building and electric codes. This unit must be
installed in accordance with current NFPA 37 and
NFPA 70 standards, and any other federal, state,
and local codes for minimum distances from other
structures.
• Verify the capacity of the natural gas meter or LP
tank in regards to providing sufficient fuel for both
the generator and other household and operating
appliances.
NEC Requirements
Local code enforcement may require Arc Fault Circuit
Interrupters (AFCIs) to be incorporated into the transfer
switch distribution panel. The transfer switch provided
with this generator has a distribution panel which will
accept AFCIs (pre-wired transfer switches only).
Siemens Part No. Q115AF - 15A or Q120AF - 20A can
be obtained from a local electrical wholesaler and will
simply replace any of the single pole circuit breakers
supplied in the pre-wired transfer switch distribution
panel.
Standards Index
1. National Fire Protection Association (NFPA) 70:
The NATIONAL ELECTRIC CODE (NEC) *
2.
NFPA 10: Standard for Portable Fire Extinguishers *
3. NFPA 30: Flammable and Combustible Liquids
Code *
4. NFPA 37: Standard for Stationary Combustion
Engines and Gas Turbines *
5. NFPA 54: National Fuel Gas Code *
6. NFPA 58: Standard for Storage and Handling Of
Liquefied Petroleum Gases *
7. NFPA 68: Standard On Explosion Protection By
Deflagration Venting *
8. NFPA 70E: Standard For Electrical Safety In The
Workplace *
9. NFPA 110: Standard for Emergency and Standby
Power Systems *
10. NFPA 211: Standard for Chimneys, Fireplaces,
Vents, and Solid Fuel Burning Appliances *
11. NFPA 220: Standard on Types of Building
Construction *
12. NFPA 5000: Building Code *
13. International Building Code **
14. Agricultural Wiring Handbook ***
15. Article X, NATIONAL BUILDING CODE
16. ASAE EP-364.2 Installation and Maintenance of
Farm Standby Electric Power ****
17. ICC:IFGC
This list is not all-inclusive. Check with the Authority
Having Local Jurisdiction (AHJ) for any local codes or
standards which may be applicable to your jurisdiction.
The above listed standards are available from the
following internet sources:
* www.nfpa.org
** www.iccsafe.org
*** www.rerc.org Rural Electricity Resource Council P.O.
Box 309 Wilmington, OH 45177-0309
**** www.asabe.org American Society of Agricultural &
Biological Engineers 2950 Niles Road, St. Joseph, MI
49085
Strictly comply with all applicable national, state,
•
and local laws, as well as codes or regulations
pertaining to the installation of this enginegenerator power system. Use the most current
version of applicable codes or standards relevant
to the local jurisdiction, generator used, and
installation site.
NOTE: Not all codes apply to all products and this list is
not all-inclusive. In the absence of pertinent local laws
and standards, the following publications may be used as
a guide (these apply to localities which recognize NFPA
and IBC).
6 Installation Guidelines for 60 Hz Air-Cooled Generators
Section 2: Unpacking and Inspection
000427
006729
Unpacking and Inspection
General
NOTE: Carefully inspect the contents for damage after
unpacking. Unpack and inspect the unit immediately
upon delivery to identify any damage which may have
occurred in transit. Any claims for shipping damage need
to be filed as soon as possible with the freight carrier.
This is especially important if the generator will not be
installed for a period of time.
• This standby generator set is ready for installation
with a factory supplied and pre-mounted base pad
and has a weather protective enclosure intended
for outdoor installation only.
• If any loss or damage is noted at time of delivery,
have the delivery person(s) note all damage on the
freight bill, or affix their signature under the
consignor’s memo of loss or damage.
• If a loss or damage is noted after delivery, separate
the damaged materials and contact the carrier for
claim procedures.
• “Concealed damage” is understood to mean
damage to the contents of a package not evident at
the time of delivery, but discovered later.
Required Tools
• General SAE and Metric hand tools
– Wrenches
– Sockets
– Screwdrivers
• Standard electrician’s hand tools
– Drill and bits for mounting and routing conduits
• 4 mm hex key (for access to customer
connections)
• 3/16 in hex key (test port on fuel regulator)
• Manometer (for fuel pressure checks)
• Meter capable of measuring AC/DC voltage and
frequency
• Torque wrenches
• Non-corrosive gas leak detection fluid
Unpacking
1. Remove outer shipping carton.
2. See Figure 2-1. Remove the wood frame.
Figure 2-1. Crated Generator
3. See Figure 2-2. The lid will be locked. A set of
keys is attached to the cardboard sheet on top of
the generator set. An additional set is attached to
the pallet bracket on the front intake end of the
generator set.
Figure 2-2. Keys As Shipped
4. Remove the keys from the cardboard and pallet
bracket.
5. Use the keys to open the generator lid.
NOTE: The enclosed keys provided with this unit are
intended for service personnel only.
Installation Guidelines for 60 Hz Air-Cooled Generators 7
Unpacking and Inspection
A
000426
001797
A
A
B
C
D
6. See Figure 2-3. Remove bolts and pallet brackets
(A). Exercise caution when removing the
generator. Do not drag unit off pallet. Doing so will
damage the base. The generator must be lifted
from the wooden pallet to remove.
NOTE: Bolts and pallet brackets are provided only for
shipping purposes and can be discarded after removal.
Figure 2-3. Generator on Pallet
7. See Figure 2-4. Two locks (A) secure the lid; one
on each side. Press down on the lid above the side
lock, and unlock the latch to properly open the lid.
8. Repeat for the other side. The lid may appear stuck
if pressure is not applied from the top.
NOTE: Always verify side locks are unlocked before
attempting to lift the lid.
9. Remove front access panel by lifting it straight up
and out once the lid is open.
NOTE: See Figure 2-4.
Always lift the front access panel
straight up before pulling away from enclosure (B and C).
Do not pull the panel away from the enclosure before lifting
up (D).
Figure 2-4. Side Lock Location and Front Panel Removal
8 Installation Guidelines for 60 Hz Air-Cooled Generators
Unpacking and Inspection
D
002961
B
A
C
001800
A
B
D
C
E
001802
D
C
B
A
E
Intake Side Panel Removal
See Figure 2-5. The intake side panel (A) must be
removed to access the battery compartment, fuel
regulator, and sediment trap.
1. Raise lid and remove front panel.
2. Use a hex key to remove two mounting screws (B)
and hex screw on the L-bracket (C).
Figure 2-5. Intake Side Panel Removal
See Figure 2-6 and Figure 2-7 for customer connections
and loose parts location. Figure 2-9 illustrates parts
shipped loose.
3. Lift intake panel up and away from the generator.
4. Perform a visual inspection for any hidden freight
damage. Contact the freight carrier if damage is
present.
NOTE: Always lift intake side panel straight up before
pulling away from enclosure. Do not pull panel away from
enclosure before lifting up (D).
Rear Connections
Figure 2-7. Rear Connections
A Wi-Fi module
B Main AC/Control wiring hole for 1-1/4 in conduit
Figure 2-6. Customer Connection Area and Loose
Parts Location
A Customer electrical connection area
(behind access panel)
B Fuel regulator with sediment trap
C Battery compartment (battery not supplied)
D Positive (+) and negative (-) battery cables
E Location of “Loose Shipped Parts”
C Main AC/Control wiring hole for 3/4 in conduit
D Fuel connection hole
E Auxiliary shutdown switch
NOTE: The generator is equipped with a Wi-Fi module.
Refer to the Wi-Fi module owner’s manual for further
instruction.
Installation Guidelines for 60 Hz Air-Cooled Generators 9
Unpacking and Inspection
001810
A
B
001803
A
B
E
C
D
Generator Main Line Circuit Breaker
See Figure 2-8. The 2-pole circuit breaker (generator
disconnect) (A) is rated according to relevant
specifications.
Figure 2-8. Generator Main Line Circuit Breaker
The breaker can be locked in the OFF (OPEN) position
for security during maintenance or transfer switch
service. Use an appropriately-sized padlock (not
included) with a shackle long enough to pass through
both lock tabs (B).
NOTE: DO NOT leave the breaker disconnect locked in
the open (OFF) position during normal generator
operation. Leaving the breaker in the open position will
prevent the transfer of power to the generator from the
transfer equipment during normal generator operation.
Parts Shipped Loose
A Keys
B Flexible fuel line
C Battery terminal cap
D Rubber mounts (only for units including fascia)
E Fascia (if applicable)
F Decal—Service entrance warning (not shown)
G Decal—Through conductors warning (not shown)
H Decal—Service disconnect (not shown)
J Owner’s and Installation manuals (not shown)
K Wi-Fi manual (not shown)
L Wi-Fi Quick Start Guide (not shown)
Figure 2-9. Parts Shipped Loose
10 Installation Guidelines for 60 Hz Air-Cooled Generators
Auxiliary Shutdown Switch
CAUTION
(000399)
Equipment Damage. The auxiliary shutdown switch is
not to be used to power down the unit under normal
operating circumstances. Doing so will result in
equipment damage.
005491
005492
All generators are equipped with an external means of
shutting down the generator which complies with the
latest NEC code requirement. The primary generator
shutdown sequence is described in Control Panel Start-
Up/Testing.
See Figure 2-10. An auxiliary shutdown switch is
provided on the exterior of the generator back panel. This
switch shuts down the generator and disables restarts.
Unpacking and Inspection
Figure 2-10. Auxiliary Shutdown Switch (all models)
NOTE: Whenever possible, perform the primary
shutdown procedure before disabling the generator with
the auxiliary shutdown switch.
See Figure 2-11. 20 kW generators also have an
auxiliary shutdown switch located inside the generator.
Figure 2-11. Auxiliary Shutdown Switch (20 kW)
The generator will not start if either switch is OPEN (O). The
controller displays an “Auxiliary Shutdown” alarm, and the
red LED “Alarm” light illuminates until the switch or switches
are CLOSED (I) and the alarm is cleared by pressing OFF
mode button, and then ENTER. Once cleared, the
generator can be placed back in AUTO or MANUAL.
Installation Guidelines for 60 Hz Air-Cooled Generators 11
Unpacking and Inspection
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12 Installation Guidelines for 60 Hz Air-Cooled Generators
Site Selection and Preparation
3 ft (0.91 m)
5 ft (1.52 m)
5 ft (1.52 m)
3 ft*
(0.91 m)
3 ft*
(0.91 m)
A
D
D
G
F
B
B
E
B
C
001751
001789
Section 3: Site Selection and Preparation
Site Selection
Figure 3-1. Installation Clearances
ID Description Comments
A Top of generator —
Front and end
B
clearance
C Rear clearance
D
Windows and
openings
E Existing wall
F Removable fence
Minimum clear distances cannot include shrubs, bushes, or trees.
* See IMPORTANT NOTE on next page.
18 in (457 mm) minimum clearance per NFPA testing, labeling, and listing, unless
state or local codes dictate otherwise.
No operable windows, doors, or openings in the wall are permitted within 5 ft (1.52
m) from any point of the generator.
One-hour fire rated walls allow closer placement of the generator set. Confirm
before installation.
Removable fence panels for servicing cannot be placed less than 3 ft (0.91 m) in
front of the generator.
5 ft (1.52 m) minimum distance from any structure, overhang, or projections from the
G Overhead clearance
wall.
DO NOT install under wooden decks or structures unless this distance is
maintained.
Installation Guidelines for 60 Hz Air-Cooled Generators 13
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