DR Power DR LAWN EDGER Safety & Operating Instructions Manual

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DR
SAFETY & OPERATING INSTRUCTIONS
LAWN EDGER
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR LAWN EDGER.
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Website: www.DRpower.com
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Table of Contents
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Chapter 1: General Safety Rules ............................................................................................................................................................ 3
Chapter 2: Setting Up The DR LAWN EDGER ...................................................................................................................................... 6
Chapter 3: Operating The DR LAWN EDGER ...................................................................................................................................... 10
Chapter 4: Maintaining The DR LAWN EDGER ................................................................................................................................... 13
Chapter 5: Troubleshooting .................................................................................................................................................................. 19
Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 22
Conventions used in this manual
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to your machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine (Figure 1). An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this manual.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
Figure 1
Serial Number Labe
2 DR
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LAWN EDGER
Chapter 1: General Safety Rules
Read this safety & operating Instructions manual before you use the DR LAWN EDGER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.
Labels
Your DR LAWN EDGER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your LAWN EDGER as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.
#40055
#40056
#40054
#40052
Protecting Yourself and Those Around You
This is a high-powered machine, with moving parts operating with high energy. You must operate the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions when using this machine:
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and
themselves.
Always wear protective goggles or safety glasses with side shields while using the LAWN EDGER to protect your eyes from
possible thrown debris.
Avoid wearing loose clothing or jewelry, which can catch on moving parts. We recommend wearing gloves while using the LAWN EDGER. Be sure your gloves fit properly and do not have loose cuffs or
drawstrings.
Wear shoes with non-slip treads when using your LAWN EDGER. If you have safety shoes, we recommend wearing them. Do
not use the machine while barefoot or wearing open sandals.
Wear long pants while operating the LAWN EDGER. Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing. Keep bystanders at least 50 feet away from your work area at all times. Stop the engine when another person or pet
approaches.
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Safety for Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the machine and the edging activity. precautions:
Never
assume that children will remain where you last saw them. Always follow these
Keep children and pets at least 50 feet from the working area and ensure they are under the watchful care of a responsible
adult.
Be alert and turn the machine off if children or pets enter the work area. Never allow children to operate the LAWN EDGER.
Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open
flame, and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use. Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or
anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank Cap and fuel container cap securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel
container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.
Never make adjustments or repairs with the engine running. Shut down the engine, disconnect the spark plug wire, keeping it
away from the spark plug to prevent accidental starting, wait 5 minutes before making adjustments or repairs.
Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the
engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine. If required, see your authorized dealer for engine governor adjustments.
Keep combustible substances away from the engine when it is hot. Never cover the machine while the muffler is still hot. Do not operate the engine with the air cleaner or the carburetor air intake cover removed. Removal of such parts could create
a fire hazard. Do not use flammable solutions to clean the air filter.
The muffler and engine become very hot and can cause a severe burn; do not touch.
General Safety
Operating this LAWN EDGER safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can create a number of hazards for you. Always take the following precautions when operating this LAWN EDGER:
Your LAWN EDGER is a powerful tool, not a plaything. Exercise extreme caution at all times. The machine is designed to
edge lawns. Do not use it for any other purpose.
Know how to stop the LAWN EDGER quickly; see “stopping the engine” in chapter 3.
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LAWN EDGER
General Safety (continued
Never operate your unit on a slippery, wet, muddy, or icy surface. Exercise caution to avoid slipping or falling. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by DR
Power Equipment.
Never use the machine without ensuring that all guards and shields are in place. Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the LAWN EDGER. This
includes all shields and guards. Modifications to your machine could cause personal injuries and property damage and will void your warranty.
Allow only one person to operate the LAWN EDGER at any time. If the machine should start making an unusual noise or vibration, shut down the engine, disconnect the spark plug wire,
keeping it away from the spark plug to prevent accidental starting, wait 5 minutes, then inspect for damage. Vibration is generally a warning of trouble. Check for damaged parts and clean, repair, and/or replace as necessary.
Never tamper with safety devices. Check their proper operation regularly. Before performing any maintenance or inspection procedure on the LAWN EDGER, release the throttle control Bail-Bar, turn
the ignition switch to “off” (electric start models), remove the spark plug wire and keep it away from the spark plug.
Never allow people who are unfamiliar with these instructions to use the LAWN EDGER. Allow only responsible individuals
who are familiar with these rules of safe operation to use your machine.
Never overload or attempt to use the Edger beyond the manufacturer’s recommendation. Personal injury or damage to the
machine could result.
While using the LAWN EDGER, don't hurry or take things for granted. When in doubt about the equipment or your
surroundings, stop the machine and take the time to look things over.
Never operate the machine when under the influence of alcohol, drugs, or medication. Use the machine only in daylight. Stay alert for hidden hazards or traffic. Keep all nuts and bolts tight and keep the equipment in good operating condition.
California Proposition 65
California Proposition 65:
Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other
reproductive harm.
This product contains or emits chemicals known to the State of California to cause cancer, birth defects, and other
reproductive harm.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state organization for specific information in your area.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR LAWN EDGER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR­OWNER (376-9637) for assistance.
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LAWN EDGERS
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Chapter 2: Setting Up The DR LAWN EDGER
It may be helpful to familiarize yourself with the controls and features of your DR LAWN EDGER as shown in Figure 2 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
DR LAWN EDGER Controls and Features
Choke Lever
“Start” Key Switch (Electric Start Models)
Gas Fill
Blade Drive Belt
Curb Hop
djustment
Knob
Fuel Shut-off
Starter Pull Cor
Blade Guard
Throttle Control Bail Bar
Battery (Electric Start Models)
Oil Fill/Dipstick
Edger Blade
Oil Drain
Belt Guard
Blade Depth Handle
djustable
Front Wheel
Blade Angle Lever
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LAWN EDGER
Figure 2
Specifications
A
2 3 4 5
A
Engine
Fuel Capacity Blade Information
Cutting depths Cutting angle Wheels Machine dimensions Machine weight
Manual Start Electric Start
Rato R180, Recoil start Rato R180, Key start, Fuse protected starting
0.95 gallons (3.6 L) 0.95 gallons (3.6 L) 9" long x 2" wide, 1/2" center hole. Heat treated alloy steel
9" long x 2" wide, 1/2" center hole. Heat treated alloy steel
6 settings, 1/2" to 3" max 6 settings, 1/2" to 3" max Vertical, +15°, -15° Vertical, +15°, -15° 6” Diameter x 1.5” Wide 6” Diameter x 1.5” Wide 18” Wide x 41 ½” Long x 38” Tall 18” Wide x 41 1/2” Long x 38” Tall 71lbs 73 lbs
Compare the contents with the “Parts Supplied” list below. If you have any questions please contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
Parts Supplied (Figure 3):
Item# Part #
Description Qty
1 ............. 37977 Knob, Five Arm, 3/8-16............................................... 2
2 ............. 38482 Bolt, Carriage, 3/8-16 X 1.25", GR 5, ZP .................... 2
3 ............. 28990 Bolt, Hex, Flange, Tri Lobe, 3/8-16 X 1", GR5 ZP ...... 2
4 ............. 33333 Nut, Nylon Lock, Flanged, 3/8-16 .............................. 2
5 ............. 16003 Pin, Hair, 1/2" To 9/16", .12" Wire ............................ 2
6 ............. 39165 Rod, Linkage, Blade .................................................... 1
Assembly Instructions
Tools Needed:
Eye Protection Wire Cutters Two 9/16" Wrenches
1. Ensure that the Cable Tie that secures the Blade Assembly is cut and
removed from the machine (Figure 4).
2. Position the Handlebar onto the Frame Plates and secure at the top holes
with two Knobs and Carriage Bolts (Figure 5).
3. Secure the bottom holes of the Handlebar with the Bolts and Locknuts using
two 9/16" Wrenches.
1
Figure 3
Figure 4
Cable Tie
Spark Plug Tool
6
Blade
ssembly
Carriage Bolt
Knob
Bolt and Locknut
Handlebar
ssembly
Figure 5
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Hair Pin
A
djustment
Spindle Assembly
Figure 6
Hair Pin
Blade Linkage Rod
4. Position the Blade Depth Handle as shown to allow room so the Blade
Linkage Rod can be installed in the next step (Figure 6).
5. Install the Blade Linkage Rod into the holes on the outside of the Blade
Depth Handle and Adjustment Spindle Assembly and secure each end with a Hair Pin.
Note: When installing the Hair Pin at the Blade Depth Handle location, push it all the way into the hole so the loop is around the Rod. This lets it hang freely and prevents the Hair Pin from getting bent.
Adding Oil and Gasoline
Blade Depth Handle
You must add oil before starting the engine. This machine is shipped
without oil. Traces of oil may be in the reservoir from factory testing, but you must add oil before starting the engine
Oil Fill/Dipstic
checking the level frequently to avoid overfilling.
To get an accurate reading when checking the oil level:
- The Engine must be level.
- The dipstick should not
be screwed down to ensure an accurate oil
level reading.
Full
Low
. Fill the reservoir slowly,
Figure 7
Gas Fil
Figure 8
Engine Oil
SAE 30 and 15w-40: above 50 degrees F; 10w-30: 10-90 degrees F; 5w-30: 30 degrees F or below
Fuel
Unleaded gasoline
Note: Use only the recommended high detergent engine oil. Other types of oil could cause problems operating your machine. Please refer to your Engine Owner’s Manual for detailed oil information.
1. Position the machine so the Frame and Engine are level. Remove the Oil
Fill/Dipstick (Figure 7) and clean the end of it with a rag.
2. Machines are shipped with no oil. Initially add 8 to 10 oz. of the oil
recommended by the Engine Manufacturer. Wait one minute for the oil to settle.
3. Remove the Dipstick and check the oil level. Clean the Dipstick with the rag
after checking.
4. Continue adding a few ounces of oil at a time, rechecking the Dipstick until
the oil reaches the fill mark. Be careful not to overfill.
5. Replace the Dipstick and screw all the way down when full.
6. Remove the Gas Fill Cap and fill the Gas Tank with fresh, unleaded gas (with
a minimum of 85 Octane) to approximately 1" to 1-1/2" below the top of the fill neck to allow for fuel expansion (Figure 8). Be careful not to overfill and reinstall the Gas Fill Cap before starting the engine. See your Engine Owner’s Manual for more detailed information.
Note: To refill the gas tank, turn the engine OFF and let the engine cool at least five minutes before removing the gas fill cap.
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LAWN EDGER
Connect the Battery (Electric Start Models)
We ship all Electric-Starting Edgers with the negative terminal Battery wire disconnected. This prevents the Battery from discharging during shipment. Before using your Edger, you must connect the Battery wire.
Note: The Battery may have been shipped with a protective Cap over the negative
Terminal and the Cap will need to be removed to connect the Negative Wire.
1. Connect the Black Negative Terminal onto the negative Battery Lug (Figure
9).
Battery
Negative (Black) Wire
Figure 9
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