DROPSA ADVANCED LUBRICATION CONTROLLER Instruction And Product Data Sheet

ADVANCED LUBRICATION CONTROLLER
with Quick Remote Configuration
INSTRUCTION AND PRODUCT DATA SHEET
1. DESCRIPTION:
This high performance/low cost Advanced Lubrication Controller has been designed to control and monitor most small to medium size lubrication systems.
The configuration parameters are all electronically stored, in two separate menus, eliminating the need to set DIP switches or jumpers,
The Operator Menu - is used to adjust pause and cycle intervals.
The Factory/System Menu - is used to configure the type of pump and lubrication system to which the controller is connected.
In addition the controller incorporates a scanner located under the remote control symbol on the front panel. When used with the Transmitter Module, the configuration can be downloaded and stored simply by positioning the mod­ule over the symbol and pressing the transmit button
This allows for a considerable time saving for OEM’s. who use the system on a production line, eliminating the need to individually configure each controller.
1639076 1639077
PATENT PENDING
2. SPECIFICATION:
INPUT CONTACTS: Power:
110V/230V, 24V, 220V Single Phase and 380V Three Phase
Power Consumption:
20 Watts.
Operating Temperature:
-5oC. to +55oC.
Control Input:
12V Max. N.O. Pressure Switch. Micro/Reed Switch. Proximity (NPN/PNP Autodetection.
Oil Level:
12V Max. Make on Low Level.
Impulse Counter:
Max. Switching Frequency; 10Hz. at 25%
OUTPUTS: Pump/Drive Line:
110V/230V 5A 50/60Hz. or 24V
Alarm Output:
Voltage Free Contact. Max. 250V, 1A.
ENCLOSURE: External Dimensions:
132 x 132 x 60 mm.
Fixing Dimensions:
95 x 95 mm.
Protection Grade:
IP55.
3. INSTALLATION/OPERATION:
MENU OPERATION: (Refer to table on page 2.) ELECTRICAL CONNECTIONS AND
CIRCUIT DETAILS:
(Refer to Fig. 1.)
Note: When using the pause timer it is possible to suspend the timer by closing contacts 14 and 15.
DIMENSIONS:
(Refer to Fig. 2.)
4. TEST PROCEDURES:
The Controller will self-diagnose on power-on and will display any errors on the 4-digit display.
1
C1019IE-10/97
MENU OPERATION:
System Menu
The System Menu is used to configure the type of pump and Lubrication System that is connected to the Controller
To access the System Menu press the UP and DOWN buttons together and hold for two seconds.
Parameter
Pump Type.
Press the MODE button to go to the next option.
Lubrication System Type
Press the MODE button to go to the next option.
Pause Interval Selection
Screen
Display
Description Operation
The Pump receives a 4 second ON and a 4 second OFF pulse
The Pump receives a constant signal.
Progressive System - Monitors switch on progressive divider.
Monitors a pressure switch on Single Line Systems.
No monitoring, just timer.
The Pause between the Pump ON cycle is determined by a timer.
The Pause between Pump cycles is determined by the cycle switch input connected to pulse
Press the UP button to switch between the two options.
Press the UP button to switch between the three options.
Press the UP button to switch between the three options.
Operator Menu:
The Operator Menu is used to adjust the Pump ON’ cycle and the (timer/impulse) pause interval.
To access the Operator Menu press and hold the MODE button for two seconds.
Parameters Screen
Display
Pump On
Time
Pause Timer or Impulse Counter
Press the MODE button and hold for two seconds.
2 ’VIP’ ADVANCED LUBRICATION CONTROLLER
Indicates the Minimum Pump ON time.
Exit and go the next option. Press the MODE button and
Indicates Pause Interval. Indicates number of impulses
between cycles. Return to normal operating
mode
Description Operation
Use the UP and DOWN buttons to adjust the setting.
hold for two seconds.
Use the UP and DOWN buttons to adjust the setting.
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