Drolet HT1600, HT2000, HT1200 User Manual

OWNER`S MANUAL

DROLET EPA WOODSTOVES

HT-1200 HT-1600 HT-2000

US ENVIRONMENTAL PROTECTION
WOODSTOVES
Vérified and tested following
ULC S627 et UL 1482 Standards by:

Intertek Testing Services

READ AND KEEP THIS MANUAL FOR REFERENCE

Manufactured by : STOVE BUILDER INTERNATIONAL INC.
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : ( 418 ) 527-3060
Fax : ( 418 ) 527-4311
www.drolet.ca
990810/45060A_Feb 03

TABLE OF CONTENTS

INTRODUCTION.................................................................................................................2
TECHNICAL SPECIFICATIONS.........................................................................................3
ASSEMBLY......................................................................................................................... 4
PEDESTAL AND DECORATIVE SIDEWALL INSTALLATION........................................4
BRICKS INSTALLATION (HT-1200) ................................................................................ 5
BRICKS AND INSULATION INSTALLATION (HT-1600).................................................6
BRICK AND INSULATION INSTALLATION (HT-2000)...................................................7
AIR TUBES INSTALLATION (HT-2000):.........................................................................8
DOOR ADJUSTMENT.....................................................................................................9
THE BENEFITS OF INSTALLING A BLOWER................................................................. 10
INSTALLATION.................................................................................................................11
POSITIONING THE STOVE.......................................................................................... 11
FLOOR PROTECTOR...................................................................................................12
CLEARANCES ..............................................................................................................13
REDUCED CLEARANCES............................................................................................14
CHIMNEY......................................................................................................................15
CHIMNEY CONNECTOR (STOVE PIPE)......................................................................16
TYPICAL INSTALLATIONS........................................................................................... 17
WOODSTOVE UTILIZATION............................................................................................21
AVERAGE ENERGY YIELD OF ONE AIR DRIED CORD OF CUT WOOD.................. 21
TESTING YOUR WOOD ............................................................................................... 22
THE FIRST FIRES......................................................................................................... 22
IGNITION....................................................................................................................... 22
HEATING.......................................................................................................................23
RELOADING..................................................................................................................24
CREOSOTE FORMATION AND NEED FOR REMOVAL..............................................24
ASH DISPOSAL ............................................................................................................25
MAINTENANCE................................................................................................................26
GLASS...........................................................................................................................26
GASKETING..................................................................................................................26
PAINT............................................................................................................................26
LIMITED LIFETIME WARRANTY......................................................................................27
1

INTRODUCTION

SBI INC., one of the most important wood stove and fireplace manufacturers in Canada,
congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
The instructions pertaining to the installation of your wood stove comply with ULC-S627 and UL-1482 standards.
Read this entire manual before you install and use your new stove. If this stove is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Failure to follow instructions may result in property damage, bodily injury, or even death.
Consult your municipal building department or fire officials about restrictions and installations requirements in your area and the need to obtain a permit.
Keep this instructions manual for future references.
CAUTIONS:
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS.
DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE.
DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED.
DO NOT BURN WASTES, FLAMMABLE FLUID SUCH AS GASOLINE, NAPHTHA OR MOTOR OIL.
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
ALWAYS CLOSE THE DOOR AFTER THE IGNITION.
2

TECHNICAL SPECIFICATIONS

Combustion Type: Recommended Surface
(56 à 112 m2) (84 à 149 m2) (93 à 186 m2) Heating Capacity : E.P.A :
Real :
Efficiency : Average Emission: Colours : Standard Models :
Deluxe Models : Black, Green Black, Green Black, Green
Flue Pipe Diameter : Chimney type : Minimum Chimney Height : Maximum Log Length : Dimensions
Overall:
On Pedestal Model : Deluxe Model :
Combustion Chamber : Width x Depth :
Volume : Door Opening :
Width x Height :
Pyroceram Glass Door :
Width x Height :
Mass:
OPTIONS
Blower 75 CFM (2,83 m3/min) with variable speed control Thermodisc 100-120oF (37-490C). Yes Yes Yes
HT-1200 HT-1600 HT-2000
Wood Wood Wood
600 à 1 200 ft
36 000 BTU/h
(10,5kW)
45 000 BTU/h
(13,2 kW)
2
900 à 1 600 ft
40 000 BTU/h
(11,7 kW)
70 000 BTU/h
(20,5 kW)
2
1 000 à 2 000 ft
60 200 BTU/h
(17,6 kW)
95 000 BTU/h
(27,8 kW)
73% 71,3% 72,2%
6,5 g/h 3,3 g/h 3,8 g/h
Metallic Black Metallic Black Metallic Black
6’’ (152 mm) 6’’ (152 mm) 6’’ (152 mm)
2 100°F (650 °C) 2 100°F (650 °C) 2 100°F (650 °C)
12’ (3,66 m) 12’ (3,66 m) 12’ (3,66 m)
16’’ (406 mm) 18’’ (457 mm) 19’’ (483 mm)
W x D x H
22 ¾ x 22 ½ x 29 ¾’’
(578 x 572 x 756mm)
23 7/8 x 23 x 29 ¾’’
(607 x 584 x 756mm)
18 x 14’’
(457 x 356 mm)
3
1,5 pi
(0,04 m3)
15 ¼’’ x 7 ½’’
(387 x 191 mm)
15 ½’’ x 8 ½’’
(394 x 216 mm)
W x D x H
25 1/8 x 26 ½ x 32 5/8‘’
(638 x 673 x 828mm)
26 3/8 x 27 x 32 5/8‘’
(671 x 686 x 828mm)
18 ¼ x 15 ¼’’ (464 x 387 mm) 2,5 pi3 (0,07 m3)
17 ¾ x 9 1/8'’ (425 x 222 mm)
16 ¼ x 9 ½’’
(432 x 267 mm)
W x D x H
28 1/2 x 29 1/4 x 34 1/4’’
(724 x 743 x 870mm)
30 x 29 ¼ x 34 ¼’’
(762 x 743 x 870mm)
22 ½ x 18’’
(572 x 457 mm)
3,4 pi3 (0,09 m3)
17 3/4 x 9 1/8
(450 x 234 mm)
16 1/4 x 9 1/2
(413 x 241 mm)
311 lbs ( 141 Kg) 420 lbs (190 Kg) 560 lbs (254 Kg)
Yes Yes
Yes
2
3

ASSEMBLY

PEDESTAL AND DECORATIVE SIDEWALL INSTALLATION

Pedestal Installation :
1. Remove all bricks and insulations in the appliance.
2. Slowly, lay down the stove on his back.
3. Install legs or the pedestal with the supplied nuts and bolts. Stand up the stove and place it with the required clearances. Note that there is eight holes in the bottom of the stove but only four will align with the pedestal.
4. Slide the front part of the pedestal base around the pedestal and fix the rear part with the two supplied screws.
5. Slide the ash pan in position (for
Figure 1: HT-1200 Deluxe
Deluxe model only).
Side Panels Installation :
1. Fix the front part of the decorative side with two screws supplied. The oblong holes allow to adjust the height of the side 3\16" (5 mm) above the top of the stove.
2. Then, fix the back on the decorative side with three screws and washers supplied. Line up the decorative side in relation to the side of the appliance.
Figure 2: HT-2000 Deluxe
4

BRICKS INSTALLATION (HT-1200)

Figure 3: HT-1200 & HT-1200 DELUXE Bricks
Refractory bricks are to be installed according to figure 4.
In both stoves, the baffle brick must be pushed as close to the front as possible onto its metallic support.
The upper bricks (2) must lay on the vertical bricks (4) grove
Note that a plain brick is supplied instead of a ashtray cap on standard models.
5

BRICKS AND INSULATION INSTALLATION (HT-1600)

1. Remove from the stove all bricks and insulation.
2. Install all side bricks (12 x 4 1/2" x 9")
3. Install the back bricks (6 x 4 1/2" x 9")
4. Install the bottom bricks (4 x 4 1/2" x 9") + (2 x 6 " x 8") + (1 x 6" x 2") for HT-1600 and (4 x 4 1/2" x 9") + (2 x 6" x 7") for HT-1600 Deluxe.
5. Install the "T" shape support and the bricks (4 x 4 1/2" x 9") + (2 x 3" x 9").
6. Install the baffle bricks (4 x 4 1/2" x 9") + (2 x 3" x 9") on T shape support.
7. Finally gently slide the insulation panels over the baffle bricks.
Figure 4: HT-1600 Refractory Bricks Assembly
6

BRICK AND INSULATION INSTALLATION (HT-2000)

The stove is normally supplied with secondary air tubes in position. To install the baffle bricks and white ceramic insulation, it’s necessary to remove the two front secondary air tubes. First place only one baffle brick and one white ceramic insulation. Use the same method to put the other baffle brick and insulation. Put back in place the secondary air tubes.
Install the yellow insulation and the 6" x 8" or 6" x 6" bricks. Install the side and bottom bricks.
Figure 5: HT-2000 Refractory Bricks Assembly
7

AIR TUBES INSTALLATION (HT-2000):

The secondary air tubes are painted different colours . The back tube is yellow, the middle on is red and the front is unpainted. Before installing, make sure the locating holes in the tubes (holes near one end of the tube) are on the left side. Insert one tube in the right side air channel and slide it to the right as much as possible. Bring the left end of the tube aligned with the ring welded to the left air channel. Move the tube to the left until the locating holes are aligned with those in the ring. Insert a cutter pin to hold in place. The air injection holes should be facing down in the front and middle tubes.
Figure 6: Air Tubes Installation
8
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