Drive.web DW210 User Manual

Download

Page 1

drive.web

smarty

dw210 - Installation &

Operation Manual

Contents!! ! ! ! ! Page

Warnings, Introduction, Features! ! 1

smarty Options ! ! ! ! ! 2

Winder specials, Physical Installation! ! 3 Ethernet, savvy Intro & Upgrades! ! 3-5

smarty Terminals!! ! ! ! 5

Option 03 - Analog & Logic I/O! ! ! 5,6 Options 07, 08 & 11 Encoder Inputs & Control!7 Appendices - Function Blocks, Products!! 8

Warning!

It is essential that you read and understand this entire manual and the entire contents of the savvy software “Help” menu before proceeding with your installation and product conﬁguration. For more information and to download product manuals and software, go to www.driveweb.com.

Warning!

Your use of savvy software and drive.web devices may cause motors and machinery to power up with high voltages or start or operate in an unexpected, dangerous or lethal way. It is essential that you are completely familiar with savvy and all of the equipment and the system design you are working with before attempting to program or edit a program or connect to any live device.

Warning!

You are entirely responsible for the conﬁguration or use of any drive.web product. By conﬁguring or using these products you agree to indemnify and hold harmless Bardac Corporation, its’ employees, directors, ofﬁcers, distributors and resellers against the consequences of your conﬁguration or use of the products.

smarty Features

drive.web distributed process control over Ethernet

Modbus TCP/IP over Ethernet with option 04. Internet accessible conﬁguration, monitoring & control. “Drag ‘n drop,” connections, graphical documentation.

Automated, on-line upgrades with savvy software. System libraries Basic and optional; Process Control,

Winders, Math & Encoder Control.

Available Function Blocks; Arithmetic, logic, advanced PID, comparator,

ﬁlter, latch, timer, proﬁler, counter, drive control, ramps, diameter calculator, taper tension, torque compensator for winders and more.

Conﬁgurable Discrete I/O; 8 Digital Input/Outputs, 8 Analog Input/Outputs Optional I/O; Direct Encoder, Dedicated Encoder Module, Dual ModbusRTU,

CAN bus, High Voltage I/O.

Power over Ethernet Option Power your smarty with PoE technology.

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 1/8

Page 2

smarty base models include:

99.00mm Ref.

drive.web

smarty

PoE

smarty

drive.web 10/100Base-T(X) Ethernet enabled distributed process control.

Standard I/O Package details on page 6. 16 conﬁgurable terminals.

8 Analog Input/Outputs and 8 Digital Input/Outputs. Analog Inputs continue to be available in Output mode.

Analog Inputs ±10V, 100kΩ input impedance, 16 bit

resolution. ±25V maximum.

Analog Outputs 0 to ±10V, 10mA max. 16 bit res. ±11V max.

Digital Inputs 5, 12 or 24V Logic Inputs.

Digital Outputs 24V, 50mA max, source and/or sink selectable.

Sink mode may require fusing, see page 6.

+10V and -10V references provided, 20mA max source.

Four +24V and Four 0V terminals for power and control reference.

Basic Control Function Block Library with arithmetic, logic, PI,

clamps and more. See Appendix A for function block listing.

New Network Stats Block - in-depth network troubleshooting.

Complete logging of TCP, UDP, network, data link hardware and software errors and packets dropped:

Real Time Clock with calendar, time stamp, rechargeable battery.

Chassis Ground (Earth) Deﬁnite grounding for ease and security. Do

Indicator LEDs in front panel. For setup, trouble shooting and monitoring:

smarty models:

dw210- smarty Standard Distributed Process Controller.

dw213- smarty-o for Optidrive Plus AC Sensorless Vector

dw215- smarty-yf7 for Yaskawa F7 Vector Drives. Standard

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 2/8

NOT use for 0V control wiring.

Power On Green LED

Fault Red LED, alarm requiring immediate action. Check power supply,

connect with savvy or contact drive.web for more information.

Ethernet Link Green LED indicates current Ethernet connection.

Ethernet Activity Yellow LED indicates data transmitted or received.

100BaseTX Green LED connection with a 100Base-TX device.

Drives. Standard smarty features plus serial data link and comprehensive drive parameter control function blocks. Use dw213 Manual, HG502172.

smarty features plus dedicated serial data link and

comprehensive drive parameter control function blocks. Use dw215 Manual, HG502253

Page 3

smarty Options

Winder smarty

Taper Tension@5113

diameter

min. diameter

5113) Diameter Calculator

Diameter Calculator@5054

5114) Tension Setpoint

0.00 %

5116) Taper Strength

0.00 %

5117) Tapered Tension

0.00 %

5115) Taper Type

Linear Taper

5118) Trim

0.00 %

5119) Output

0.00 %

Option

Port 1

Port2

Not Used

Isolated ModbusRTU Slave

Encoder Comms

Isolated ModbusRTU Slave

ModbusRTU Master

Not Used

ModbusRTU Master

Not Used

Isolated ModbusRTU Master

ModbusRTU Master

Encoder Comms

Isolated Modbus Master

Encoder Comms

smarty

PoE

lOlOl

Label Type 875

04 ModbusTCP/IP. Ethernet enabled Modbus slave/server.

05 Process Control. Function Block Library 1 - Math, Logic, PID,

Switches, Comparators, User data log, Proﬁler, Presets, Latch, Filters, Counters, Timers and more, see Appendix A.

06 Winder Control Function Block Library 2 - Diameter Calculator,

Taper Tension, Torque Compensator.

10 Advanced Math Function Block Library 3 - Trig, Polynomials, Log,

Exponent, more, see Appendix A.

11 Encoder Control Function Block Library 4 (Requires smarty

Encoder Input Module with dual encoder option, dw230-02 or -03). Speed Lock, Registration, Position Function Blocks.

14 Power over Ethernet IEEE 802.3af PoE Technology. Freedom

from other power supply requirements. Green LED indicator.

15 Direct Encoder Receiver Bi-directional incremental with marker, EIA

422/485, up to 300kHz, 24V. Encoder logic and speed function blocks.

16 External Encoder Interface Port Two-wire comms connects to the

smarty Encoder Input Module, dw230, up to 500 ft away. dw230 options

include dual encoders with event inputs and single or dual EIA422 retransmit.

17 Through 23 smarty Serial Ports ModbusRTU uses EIA485 at

230.4Kbps max. Isolated option provides 250V isolation for large systems. Four yellow LED indicators - data received and transmitted on Port 1 and 2.

24 High Voltage Digital I/O Isolator 2 NO Contacts, 4 120VAC inputs. See page 7.

smarty Options Important Notes:

Modbus Options 04 and 17 through 23 enable communication with a

wide range of industrial devices from drives to operator stations, PLCs

! !

SCADA systems. It is essential that you read and understand the entire drive.web Modbus Installation and Operation Manual, HG502421, included with these options before using them.

Options 04, 05, 06, 10 and 11 are software options, easily ﬁeld installed

Options 16 through 23 are not available with -15, Direct Encoder Receiver.

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 3/8

Serial Port LEDs

Receive Transmit

Page 4

smarty Specials

OPEN LOOP WINDER

CIRCUIT DIAGRAM

ISS DATE APPROVED

A 12 JAN 07 T. COURNOW

B 26 JAN 07 T. COURNOW

C 07 FEB 07 T. COURNOW

DEVICE:

OPTIONS:

MODEL:

SPECIAL MODIFICATIONS:SMARTY

AVAILABLE -02, -04, -07, -08, -09, -10

DW110-1101

NONE

SM1

0VDC

SUPPLY COM

+24VDC

SUPPLY

EXTERNAL DIAMETER

DIAMETER

HOLD

SPEED

DEMAND

TORQUE DEMAND

0V COM

WEB SPEED

REEL

SPEED

TENSION SETPOINT

TAPER

SETPOINT

0V COM

+10 VDC REF

LOAD

DIAMETER

TENSION ENABLE

STARTD6JOG

LOADJOG STRT TENS HLD

24 VDC SUPPLY

BY OTHER

0V COM

TORQUE DEMAND

(0-10 VDC)

SPEED DEMAND

(0-10 VDC)

DIAMETER

10K,1T

TAPER SP

10K,1T

TENSION SP

10K,1T

REEL SPEED

(0-10 VDC)

- +

WEB

SPEED

(0-10 VDC)

- +

1 2 3 4

2 3 4

40 Log Canoe Circle, Stevensville, MD 21666 phone (410) 604-3400 fax: (410) 604-3500

email: [email protected]

Bardac

form: engr/cad/cadlib/form/asize

DWG. ISS.

JOB NO.

DWG. NO.

SHT. OF

N/A

DWG. TYPE

JOB TITLE

SHT. TITLE

LOCATION

DESIGN

SCALE

DRN.

SIZE

DIST.

P.O.

CUST.

SMARTY WINDER 1: DW110-1101

SAVVY DRIVE.WEB USER

N/A

T. COURNOW

NONE

SIZE

HF502096U001

Engineered solutions include function block libraries, generic system conﬁguration and system wiring diagram drawing.

dw210-1101 Generic Open-loop Constant Tension Center Winder dw210-1102 Generic Closed-loop Dancer Control Center Winder dw210-1103 Generic Closed-loop Loadcell Control Center Winder

dw210-1104 Generic Slip Core Winder dw210-1105 Generic Electronic Line Shaft dw210-1106 Generic Coordinated Drive, Line Master Controller

smarty Installation

Requires less than 1” DIN rail space in electrical enclosure with required environmental protection.

smarty Dimensions and Weight: 0.9”w, 4.5”h, 4.7”d (59, 115, 120mm) 1.0 lb (0.45 Kg)

smarty Power Requirements: Regulated 24VDC ±10%, 130mA plus loads. 1A fuse is

required! Power over Ethernet option -14 requires PoE Ethernet switch port or Midspan Injector.

smarty Environment: Clean Air, Operating temperature range, 0 to 50C. Storage temp, -20 to 80C.

Humidity less than 95% non-condensing.

smarty Ethernet Port MDI 8P8C, “RJ45,” jack, 100baseTX or 10BaseT, Full Duplex, Auto

Negotiation, Auto-MDIX per IEEE 802.3ab.

smarty USB Port Currently not used. USB support is planned, please call for information.

smarty Ethernet Networking & Programming

Before proceeding, it is important to have a basic understanding of Ethernet TCP/IP networks. smarty uses the same IP address format as a computer and may disrupt a local network or function improperly if it is not set up with a unique IP address. smartys are all shipped with the

same IP address, 10.189.189.189. Consult your company’s IT department for an appropriate, unique IP address.

You can ﬁnd useful networking information in the Basic Network

Administration Section in the savvy user manual under the, “Help,” menu.

Set up Your Physical Ethernet Network - You Will Need:

A standard Category 5e cable (with 8P8C/RJ-45 connectors on both

ends) for each drive.web device and your computer.

An Ethernet switch with sufﬁcient ports to support all your drive.web

devices and your computer.

Set up Your Computer - Get savvy

The free drive.web savvy software allows you to easily program and monitor your smarty and create distributed control systems.

To download the latest version of savvy and to view the savvy user

manual, go to www.driveweb.com and click on, “get savvy.”

Windows users will need to have Java Runtime Environment installed to

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 4/8

run savvy. There is a link on this page to download Java for free.

Page 5

Get started with savvy

Laminator Stage 2

Overview

Modbus

Function Block

Engine

Before proceeding with your systems designs it is very important to familiarize yourself

with savvy, the conﬁguration software.

We strongly recommend that you read the introductory guides, “Getting Started with

savvy,” “Getting Started with savvy-SFD,” and , “savvy-SFD and the PL series

drive.” Find these guides under the Help menu.

Use the unique, “ Create Phantom,” feature to practice your design and conﬁguration techniques. Design a system in any Phantom drive.web device and export it for use in your devices.

We also strongly recommend that you attend one of our regular on-line training seminars. Contact us at [email protected] or call 410-604-3400 to register.

Under the Directory menu, click on, “Discover All Local Devices.” If your smarty is powered up and physically connected to the same local network as your computer, an icon should appear on the screen.

If the red padlock icon at right appears, your computer’s subnet mask is preventing communication with the smarty. Under the File menu, click, “Administrate - Set IP Addresses for System.” A list will appear with a serial number that should match the label on the bottom of your smarty.

Enter a unique IP address that is within your computer’s subnet mask. A

smarty icon should now appear with the IP address underneath.

Right click on the icon and choose, “Change Name,” to name your smarty for easy identiﬁcation. Now left click on the icon to view and conﬁgure.

The ﬁrst level under the icon is the device overview screen. You will see the Block Engine and if you have option-02 or -17 to -23, a Modbus icon. Left click on icons to drill to the function block level.

Left click on function blocks to view and adjust parameters.

Left click on parameters to open the setter box unless they show a crossed-out pen meaning that they are read-only. You can adjust the parameter value with mouse or keys.

Right click on parameters to get info, add to a dock, copy, start or end connections, rename, and rescale.

drive.web works with 16 bit words allowing raw decimal integer

values 0 to 65535 or ±32767. These raw values are limited and/or scaled depending on the parameter. This prevents illegal values and presents numbers in the most useful formats. Right click to adjust scaling to ﬁt your needs. Check scaling when making connections.

Upgrade savvy with Signal Flow Diagram Option - SFD

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 5/8

With savvy-SFD, implement your systems in a graphical manner and create professional quality engineering drawings that are stored in your smarty.

Set borders, “drag and drop,” connections, zoom pan and see your system clearly. Multi-page drawings with cross-referencing and annotation are easy to create.

You can get the savvy-SFD upgrade on-line under the Commerce menu. Select, “Upgrade savvy,” and install by processing a Voucher, coupon or credit card.

Find a useful guide to this upgrade, “Getting Started with

savvy-SFD,” under the help menu.

Page 6

smarty Connections

Option Section or Manual.

Digital

Input Range

Turn On

Threshold

Turn Off

Threshold

0.83V

2.5V

12V2V6V

24V

12V

T23,24, T27-32, 8 Digital Input/Outputs

with Analog Monitoring

T19-T22 Analog Inputs or Analog Output with Monitoring

Ethernet RJ45 8P8C

Chassis Ground (Earth)

Do NOT use for 0V

+24V

T3-T8 Option Dependent. Direct Encoder Shown. See

+24V

+10Vref

T11

+24V

DIN Rail Clip. Release with small ﬂat blade screw driver at bottom

T13-T16 Analog Inputs or Analog Output with Monitoring

T12

-10Vref

smarty Analog and Digital I/O

Analog Input Function Block

±25V max. 16 bit resolution, 100kΩ input impedance. Available for all 16 I/O terminals. Scaling and offset parameters condition the data for the next processing step without additional function blocks.

Analog Output Function Block

±11V and 10mA max output. 16 bit resolution. Eight terminals; T13-16 and T19-22. Dynamically enable the output driver with Output Enable parameter. Send a 0 for Input or 1 for Output.

Digital Input Function Block

Selectable Ranges 5V, 12V & 24V, 100kΩ input impedance. Available for all 16 I/O terminals. Threshold Voltages:

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 6/8

Page 7

Digital Output Function Block

smarty w/ encoder

ENC1 Speed@5106

5106) Status

5107) Pulses Per Revolution

1024 ppr

5108) Speed

0 RPM

5109) Base Speed

1800 RPM

5110) Output

0.00 %

smarty w/2 encoders+11

Registration@5102

! 8V

hysteresis ! 4V

DIO1

! 8V

hysteresis ! 4V

DIO2

5103) Master Edge

Rising Edge

5105) Measurement

Time ("s)

5102) Configuration

DIO1 & DIO2

5104) Slave Edge

Rising Edge

5106) Scaler

5107) Output

smarty w/ encoder

ENC1 Logic@5111

max voltage: ±25V

common-mode:

-10V to +13.2V

threshold:

0V ± 200mV

hysteresis: ! 45mV

5111) Output A

High

5112) Output B

High

5113) Output Z

High

HV Isolator Terminal

Function Blocks for T17-24 Position

Function Blocks for T25-32 Position

120VAC Input Common

Digital Input T19, T20, T21, T22

Digital Input T27, T28, T29, T30

120VAC Input 1

Digital Input T19

Digital Input T27

120VAC Input 2

Digital Input T20

Digital Input T28

120VAC Input 2

Digital Input T21

Digital Input T29

120VAC Input 2

Digital Input T22

Digital Input T30

NO Relay Common

Digital Output T23 and T24

Digital Output T31 and T32

Normally Open 1

Digital Output T23

Digital Output T31

Normally Open 2

Digital Output T24

Digital Output T32

+24V, 50mA Source or Sink. Eight terminals; T23, T24 & T27-T32. May be used as a, “push-pull,” or, “totem pole,” output.

Source drivers are self-protecting. In case of shut-down due to overheating or over-current, a warning triangle will appear in the affected channel’s function block and the Status parameter in that function block will change from OK to Fault. Connect from the Source Status parameter to your fault contingency system for critical applications.

Systems connecting a, “heavy load,” i.e. one that is not inherently impedance protected or otherwise current limiting to a Digital Output in Sink Mode should be fuse protected with a 0.5A fuse.

smarty Option 11 Encoder Control F. B. Library 4

Requires smarty Encoder Input Module with dual encoder option, dw230-02 or -03

Encoder Position Function Block absolute position measurement Encoder Speed Lock Function Block provides a numerical speed error signal. Encoder Registration Function Block measure time or pulse delay between markers.

smarty Option 15, Direct Encoder Input

Encoder inputs are EIA422/EIA485 receivers, up to 300KHz, 24V max.

Connect your encoder with shielded cable with individually shielded twisted pairs such as Belden 8163. Ground the shield at only one end.

Two function block types provide bidirectional speed and logic information.

EIA422/485 signals are differential-balanced. The, “+,” line must swing negative with respect to the, “-,” line for proper operation. A single sided logic signal requires that the, “-,” terminal be biased at least 250mV higher than logic low at, “+,” terminal and 250mV lower than the logic high.

smarty Option 24 High Voltage Digital I/O Isolator

Plug-in option. Fits at T17-24 or T25-32. Two NO relay contacts with shared common and four photocoupled 120VAC digital inputs with shared common.

NO Contact Ratings: Resistive Load - 3A @ 30VDC, 3A @ 250VAC

Motor Load - 1.5A @ 120VAC, 0.9A @ 230VAC

Correct function block assignment in savvy depending on isolator position:

smarty HG502055 v. 5.1! ! www.driveweb.com ! ! ! ! Page 7/8

Page 8

smarty Appendix A Function Blocks by Library and Option

Bold header indicates function block category. Number indicates # of active parameters inside the block.

Basic smarty

Arithmetic

3 Adder 3 Divider 3 Multiplier 3 Subtracter

Clamps

4 Clamp

Process Control Library Option 05

Arithmetic

3 Differential Splitter 4 Multiplier-Divider 3 Sign And Value 3 Sign Changer

Clamps

5 Clamp with Monitor 4 Deadband 4 Skipband

Comparators

4 Comparator 5 Equality Comparator 3 Maximum 3 Minimum 6 Window Comparator

Control

6 Differentiator 8 Integrator

Option 02, 04

Utility

4 Modbus Indirect

Option 03

I/O

2 AOP’s 3 DIO’s 5 UIP Differential 5 UIP Analog 3 UIP Logic

Control

15 PI

Drive Helper

11 Optidrive Helper

Logic Gates

3 AND 2 NOT

15 PI 20 PID 8 Proﬁler

Counters

17 Up/Down Counter

Drive Helper

11 Optidrive Helper

Filters

4 Low Pass Filter 5 Moving Average Filter

Latches

4 D Latch 5 D Latch with Reset 5 D Latch with Set 6 D Latch w/Set, Reset 3 SR Latch 4 T Latch

Option 06

Winder

18 Diameter Calculator 7 Taper Tension 30 Torque Compensator

Options 07,08

I/O

3 ENC Logic 5 ENC Speed

3 OR

Switches

4 2-In Switch 4 2-Out Switch

Utility

1 Dev. Comms Monitor 1 Indicator

Logic

17 16-Bit Binary Encod. 17 16-Bit Binarty Decod. 5 4-Bit Binary Encoder 16 4-Bit Priority Encod. 3 Bitwise AND 2 Bitwise NOT 3 Bitwise OR 3 Bitwise Shift 3 Bitwise XOR

Logic Gates

3 NAND 3 NOR 3 XNOR 3 XOR

Ramps

7 Linear Ramp 11 MOP

Option 10

Math

2 ArcCosine 2 ArcSine 2 ArcTangent 2 Cosine 2 Cube 2 Cube Root 2 Exponential 2 Logarithm 2 Reciprocal 2 Sine 2 Square 2 Square Root 2 Tangent

4 Parameter Block 6 Watchdog 1 Watchdog Driver

17 S Ramp

Switches

18 16-In Switch 18 16-Out Switch 6 4-In Switch 6 4-Out Switch 10 8-In Switch 10 8-Out Switch 3 Track and Hold

Timers

5 Delay-Off Timer 5 Delay-On Timer 3 One Shot 5 Oscillator 8 Underlap

Utility

4 User Logger

Option 11

I/O

5 ENC Position 6 ENC Speed Lock 7 Registration

Option 12

ModbusRTU Master

7 Comms Port 48EurothermERCFW09 6 Holding Reg. INT16 6 Holding Reg. UINT16 54 Optidrive Plus 54 Optidrive VTC 48 WEG CFW09

Appendix B drive.web Product Line Overview

smarty distributed process controller simultaneously manages varied process components and drives.

speedy sp and speedy485 Processing power, tailored for your drive or generic, Ethernet, EIA485

savvy Signal Flow Diagram Option Easily implement your systems designs. “Drag n’ Drop,”

connections with complete, graphical documentation created in one step and stored in your device.

drive.web Training Courses An essential component in your drive.web system. On-line and factory

courses are available at all technical levels. Sign up and get the most out of your drive.web technologies.

drive.web 4/116 Crockford Street, Northgate, QLD 4013 AUS.

Ph. 61(0)7-3256-8177, Fax 61(0)7-3256-8711, www.invertek.com.au

smarty HG502055 v. 5.1! ! www.invertek.com.au! ! ! ! Page 8/8