DRI-STEEM HYDROTRUE Installation Manual

READ AND SAVE THESE INSTRUCTIONS

HYDROTRUE

™

Pre-treatment Systems

Installation, Operation, and Maintenance Manual

WARNINGS AND CAUTIONS

Warnings and cautions

WARNING CAUTION

Indicates a hazardous situation that could result in death or serious injury if instructions are not followed.

mc_051508_1145

WARNING

Attention installer

Read this manual before installing, and leave this manual with product owner. This product must be installed by qualiﬁed HVAC and electrical contractors and in compliance with local, state, federal, and governing codes. Improper installation can cause property damage, severe personal injury, or death as a result of electric shock, burns, or ﬁre.

DriSteem Technical Support: 800-328-4447

Read all warnings and instructions

Read this manual before performing service or maintenance procedures on any part of the system. Failure to follow all warnings and instructions could produce the hazardous situations described, resulting in property damage, personal injury, or death.

Failure to follow the instructions in this manual can cause moisture to accumulate, which can cause bacteria and mold growth or dripping water into building spaces. Dripping water can cause property damage; bacteria and mold growth can cause illness.

If the IOM is missing, go to www.dristeem.com to download a replacement. Shut down the energy source

Before performing service or maintenance procedures on any part of the system, verify that all energy sources are off. Failure to shut down the energy source could result in ﬁre, explosion, electrical shock, and other hazardous conditions. These hazardous conditions could cause property damage, personal injury, or death.

Contact with energized circuits can cause property damage, severe personal injury or death as a result of electrical shock or ﬁre. Do not remove electrical panel cover/door or access panels until electrical power is disconnected.

Follow the shutdown procedure in the system IOM before performing service or maintenance procedures on any part of the system.

Indicates a hazardous situation that could result in damage to or destruction of property if instructions are not followed.

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Warnings and cautions

WARNING

Disconnect electrical power

Disconnect electrical power before installing supply wiring or performing service or maintenance procedures on any part of the system. Failure to disconnect electrical power could result in ﬁre, electrical shock, and other hazardous conditions. These hazardous conditions could cause property damage, personal injury, or death.

Contact with energized circuits can cause property damage, severe personal injury, or death as a result of electrical shock or ﬁre.

Follow the shutdown procedure in this manual before performing service or maintenance procedures on any part of the system.

Electric shock hazard

If the system starts up during maintenance, severe bodily injury or death from electric shock could occur. To prevent such start-up, follow the procedure below before performing service or maintenance procedures on this system:

1. Shut off all electrical power to the system using ﬁeld-installed fused disconnect, and lock all power disconnect switches in OFF position.

2. Close ﬁeld-installed manual water supply shut-off valve.

FILL IN THE FOLLOWING INFORMATION FOR YOUR RECORDS

Date of purchase

Customer's name

Model number

Serial number

___________________________________________________________________________________________________________

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

iii

Table of contents

WARNINGS AND CAUTIONS ................................................ii

OVERVIEW..............................................................2

Dechlorinator specifications ...............................2

Single water softener specifications ..........................3

Duplex water softener specifications .........................4

Optional pretreatment skid mounting .........................6

Skidded single water softener and dechlorinator specifications .......7

Skidded duplex water softener and dechlorinator specifications ......8

Skidded duplex water softener specifications ...................9

INSTALLATION ......................................................... 10

Electrical installation ...................................10

Site requirements ......................................11

Start-up checklist ......................................13

System startup ........................................14

Plumbing and wiring for dual softener 21, 24, 30 inch models .....15

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Table of contents

OPERATION ...........................................................

Softener and dechlorinator start-up .........................17

Loading the carbon media ...............................20

Loading the water softener media ..........................21

MAINTENANCE ........................................................ 22

Components .........................................22

Troubleshooting .......................................23

Water quality test strips .................................28

Water quality test log ..................................29

REPLACEMENT PARTS .................................................... 30

Water treatment system .................................30

WARRANTY ........................................................... 32

ATTENTION INSTALLER

Read this manual before installing. Leave manual with product owner.

DriSteem

800-328-4447

WHERE TO FIND MORE INFORMATION

Technical Support

Our website:

The following documents is available on our web site: www.dristeem.com

• Water Treatment Systems Catalog

• RO 200 series Installation, Operation, and Maintenance Manual

• RO 400 series Installation, Operation, and Maintenance Manual

DriCalc® sizing and selection software:

DriCalc, our software for system sizing and selection, can be ordered at our web site.

Call us at 800-328-4447

Obtaining documents from our web site or from DriCalc is the quickest way to view our literature.

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

OVERVIEW

Dechlorinator speciﬁcations

DECHLORINATOR

The dechlorinator removes chlorine from the water that degrades the reverse osmosis membranes.

120V, single-phase, 60 Hz, 5A electrical service is required for all dechlorinator models, except for the DC-CB dechlorinator (requires no electrical service).

FIGURE 2-2: WALL MOUNT DECHLORINATOR

Table 2-1: Dechlorinator specifications

Dechlorinator model* Media volume

DC-CB Carbon black ﬁlter

DC-744

DC-844 0.75 ft

DC-948 1.00 ft

DC-1054 1.50 ft

DC-1252 2.00 ft3 (0.050 m3)

DC-1354 2.50 ft3 (0.071 m3)

DC-1465 3.00 ft3 (0.085 m3)

DC-1665 4.00 ft

DC-2162 6.00 ft3 (0.170 m3)

DC-2472 8.00 ft3 (0.227 m3)

DC-3072 12.50 ft3 (0.354 m3)

* DC-CB is wall mounted; all other models are ﬂoor mounted. ** Based on 60 to 90 psi (415 to 620 kPa) inlet pressure. *** DC-2162, DC-2472, and DC--3072 media shipped separate, but included in shipping weight total.

0.5 ft

(0.014 m3)

(0.021 m3)

(0.028 m3)

(0.042 m3)

(0.113 m3)

Dimensions,

diameter x height

4" × 20"

(102 x 508 mm)

7" × 44"

(178 x 1118 mm)

8" x 44"

(203 x 1118 mm)

9" × 48"

(229 x 1219 mm)

10" x 54"

(254 x 1372 mm)

12" x 52"

(305 x 1321 mm)

13" x 54"

(330 x 1372 mm)

14" x 65"

(356 x 1651 mm)

16" x 65"

(406 x 1651 mm)

21" x 62"

6(533 x 1575 mm)

24" x 72"

(610 x 1829 mm)

30" x 72"

(762 x 1829 mm)

Connections, in /out Backwash ﬂow** Shipping weight***

1" — —

1" 2.7 gpm (10.2 L/m) 100 lbs (45.4 kg)

1" 3.2 gpm (12.1 L/m) 115 lbs (52.2 kg)

1" 4.2 gpm (15.9 L/m) 130 lbs (59.0 kg)

1" 5.3 gpm (20.1 L/m) 150 lbs (68.0 kg)

1" 7.5 gpm (28.4 L/m) 190 lbs (86.2 kg)

1" 10.0 gpm (37.9 L/m) 225 lbs (102.1 kg)

1" 12.0 gpm (45.4 L/m) 335 lbs (152.0 kg)

1" 15.0 gpm (56.8 L/m) 385 lbs (174.6 kg)

1.5" 25.0 gpm (94.6 L/m) 645 lbs (292.6 kg)

1.5" 33.0 gpm (124.9 L/m) 950 lbs (430.9 kg)

2" 50.0 gpm (189.3 L/m) 1535 lbs (696.3 kg)

FIGURE 2-1: DECHLORINATOR

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Single water softener speciﬁcations

OVERVIEW

WATER SOFTENER AND BRINE TANK

The water softener and brine tank are ﬂoor-mounted and exchange water

FIGURE 3-1: SINGLE WATER SOFTENER AND BRINE TANK

hardness for sodium.

120V, single-phase, 60 Hz, 5A electrical service is required for all water softener models.

Water inlet

OM-7940

Water outlet

Table 3-1: Single softener and brine tank specifications

Softener model

WS-744

WS-844

WS-948

WS-1054

WS-1252

WS-1354

WS-1465

WS-1665

WS-2162

WS-2472

WS-3072

Media volume

per tank

0.5 ft

(0.014 m3)

0.75 ft

(0.021 m3)

1.00 ft

(0.028 m3)

1.50 ft

(0.042 m3)

2.00 ft

(0.050 m3)

2.50 ft

(0.071 m3)

3.00 ft

(0.085 m3)

4.00 ft

(0.113 m3)

6.00 ft3

(0.170 m3)

8.00 ft3

(0.227 m3)

12.50 ft3

(0.354 m3)

** Based on 60 to 90 psi (415 to 620 kPa) inlet pressure. *** WS-2162, WS-2472, and WS--3072 media shipped separate, but included in shipping weight total.

Resin tank

diameter (A) x

height (B) (per tank)

7" × 44"

(178 x 1118 mm)

8" x 44"

(203 x 1118 mm)

9" × 48"

(229 x 1219 mm)

10" x 54"

(254 x 1372 mm)

12" x 52"

(305 x 1321 mm)

13" x 54"

(330 x 1372 mm)

14" x 65"

(356 x 1651 mm)

16" x 65"

(406 x 1651 mm)

21" x 62"

(533 x 1575 mm)

24" x 72"

(610 x 1829 mm)

30" x 72"

(762 x 1829 mm)

Connections,

in/out

1.5"

Backwash ﬂow**

1.35 gpm (4.9 L/m)

1.70 gpm (6.4 L/m)

2.2 gpm

(8.3 L/m)

2.7 gpm

(10.2 L/m)

3.2 gpm

(12.1 L/m)

4.2 gpm

(15.9 L/m)

5.3 gpm

(20.1 L/m)

6.5 gpm

(24.6 L/m)

12.0 gpm

(45.4 L/m)

15.0 gpm

(56.8 L/m)

25.0 gpm

(94.6 L/m)

Brine tank

diameter (C) x height

(D)

18" x 33"

(457 x 838 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

24" x 41"

(610 x 1041 mm)

24" x 41"

(610 x 1041 mm)

30" x 48"

(762 x 1219 mm)

39" x 48"

(991 x 1219 mm)

39" x 48"

(991 x 1219 mm)

Shipping weight***

110 lbs (49.9 kg)

125 lbs (56.7 kg)

140 lbs (63.5 kg)

160 lbs (72.6 kg)

200 lbs (90.7 kg)

235 lbs (106.6 kg)

345 lbs (156.5 kg)

395 lbs (179.2 kg)

655 lbs (297.1 kg)

960 lbs (435.4 kg)

1545 lbs (701.0 kg)

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

OVERVIEW

Duplex water softener speciﬁcations

WATER SOFTENER AND BRINE TANK

The water softener and brine tank are ﬂoor-mounted and exchange water hardness for sodium.

120V, single-phase, 60 Hz, 5A electrical service is required for all water softener models.

NPT water inlet

Water outlet

OM-7941

Table 4-1: Duplex softener and brine tank specifications

Softener model*

WD-744

WD-844

WD-948

WD-1054

WD-1252

WD-1354

WD-1465

WD-1665

Media volume

per tank

0.5 ft

(0.014 m3)

0.75 ft

(0.021 m3)

1.00 ft

(0.028 m3)

1.50 ft

(0.042 m3)

2.00 ft

(0.050 m3)

2.50 ft

(0.071 m3)

3.00 ft

(0.085 m3)

4.00 ft

(0.113 m3)

Resin tank

diameter (A) x

height (B) (per tank)

7" × 44"

(178 x 1118 mm)

8" x 44"

(203 x 1118 mm)

9" × 48"

(229 x 1219 mm)

10" x 54"

(254 x 1372 mm)

12" x 52"

(305 x 1321 mm)

13" x 54"

(330 x 1372 mm)

14" x 65"

(356 x 1651 mm)

16" x 65"

(406 x 1651 mm)

Connections,

in/out

Backwash ﬂow**

1.35 gpm (4.9 L/m)

1.7 gpm

(6.4 L/m)

2.2 gpm

(8.3 L/m)

2.7 gpm

(10.2 L/m)

3.2 gpm

(12.1 L/m)

4.2 gpm

(15.9 L/m)

5.3 gpm

(20.1 L/m)

6.5 gpm

(24.6 L/m)

FIGURE 4-1: DUPLEX WATER SOFTENER AND BRINE TANK

Brine tank

diameter (C) x height

Shipping weight

(D)

100 lbs (45.4 kg) 210 lbs (95.3 kg)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

24" x 41"

(610 x 1041 mm)

24" x 41"

(610 x 1041 mm)

250 lbs (113.4kg)

270 lbs (122.5 kg)

310 lbs (140.6 kg)

390 lbs (176.9 kg)

460 lbs (208.7 kg)

680 lbs (308.4 kg)

778 lbs (352.9 kg)

** Based on 60 to 90 psi (415 to 620 kPa) inlet pressure.

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Duplex water softener speciﬁcations

FIGURE 5-1: DUPLEX WATER SOFTENER AND BRINE TANK

OVERVIEW

Table 5-1: Duplex softener and brine tank specifications

Softener model*

WD-2162

WD-2472

WD-3072

** Based on 60 to 90 psi (415 to 620 kPa) inlet pressure. *** WD-2162, WD-2472, and WD--3072 media shipped separate, but included in shipping weight total.

Media volume

per tank

6.00 ft

(0.170 m3)

8.00 ft3

(0.227 m3)

12.50 ft3

(0.354 m3)

Resin tank

diameter (A) x

height (B) (per tank)

21" x 62"

(533 x 1575 mm)

24" x 72"

(610 x 1829 mm)

30" x 72"

(762 x 1829 mm)

Connections,

in/out

1.5"

Backwash ﬂow**

12.0 gpm

(45.4 L/m)

15.0 gpm

(56.8 L/m)

25.0 gpm

(94.6 L/m)

diameter (C) x height

Brine tank

(D)

30" x 48"

(762 x 1219 mm)

39" x 48"

(991 x 1219 mm)

39" x 48"

(991 x 1219 mm)

Shipping weight***

1300 lbs (589.7 kg)

1910 lbs (866.4 kg)

3080 lbs (1397.1 kg)

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

OVERVIEW

Optional pretreatment skid mounting

SELECT PRETREATMENT SKID MOUNTING FOR EASE OF INSTALLATION

Reduce installation cost and time by having pretreatment components come pre-assembled. The DriSteem water softener(s), brine tank, and dechlorinator have a single point water inlet, water outlet, and power for all components.

• Save time and cost on installation

• Maximize clearance

• Ensure proper installation and operation

Note: Duplex water softeners

for 21-inch diameter and larger must have media installed in the ﬁeld.

Table 6-1: Voltages

AC adapter U.S.

1" (25 mm)

L + C

54" (1372 mm)

6" (152 mm)

OM-7819a

Supply voltage 120 VAC

Supply frequency 60 Hz

Output voltage 12 VAC

Output current 500 mA

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Skidded single water softener and dechlorinator speciﬁcations

Table 7-1: Skidded single water softener and dechlorinator

Skid size*

(outside dimensions)

L x W x H

52"x 26" x 54"

(1321 x 660 x 1372 mm)

52"x 26" x 54"

(1321 x 660 x 1372 mm)

52"x 26" x 54"

(1321 x 660 x 1372 mm)

52"x 26" x 54"

(1321 x 660 x 1372 mm)

52"x 26" x 54"

(1321 x 660 x 1372 mm)

52"x 26" x 54"

(1321 x 660 x 1372 mm)

Tank quantity on

skid

Media tank diameter (A) x height (B) (per

tank)

7" × 44"

(178 x 1118 mm)

8" x 44"

(203 x 1118 mm)

9" × 48"

(229 x 1016 mm)

10" x 54"

(254 x 1372 mm)

12" x 52"

(305 x 1321 mm)

13" x 54"

(330 x 1372 mm)

Connections,

in/out

Backwash ﬂow***

1.35 gpm (4.9 L/m)

1.70 gpm (6.4 L/m)

2.2 gpm

(8.3 L/m)

2.7 gpm

(10.2 L/m)

3.2 gpm

(12.1 L/m)

4.2 gpm

(15.9 L/m)

Brine tank

diameter (C) x

height (D)

18" x 33"

(457 x 838 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

18" x 40"

(457 x 1016 mm)

OVERVIEW

Shipping weight

370 lbs

(167.8 kg)

400 lbs

(181.4 kg)

420 lbs

(190.5 kg)

470 lbs

(213.2 kg)

530 lbs

(240.4 kg)

620 lbs

(281.2 kg)

66"x 28" x 54"

(1676 x 711 x 1372 mm)

66"x 28" x 54"

(1676 x 711 x 1372 mm)

100"x 34" x 54"

(2540 x 864 x 1372 mm)

66"x 28" x 54" **

(1676 x 711 x 1372 mm)

82"x 28" x 54" **

(2083 x 711 x 1372 mm)

* Non-skidded pre-treatment dimensions are 4" (102 mm) less. ** Skid does not include brine tank. The brine tank is ﬂoor mounted. *** Based on 60 to 90 psi (415 to 620 kPa) inlet pressure.

14" x 65"

(356 x 1651 mm)

16" x 65"

(406 x 1651 mm)

21" x 62"

(533 x 1575 mm)

24" x 72"

(610 x 1829 mm)

30" x 72"

(762 x 1829 mm)

1.5"

5.3 gpm

(20.1 L/m)

6.5 gpm

(24.6 L/m)

12.0 gpm

(45.4 L/m)

15.0 gpm

(56.8 L/m)

25.0 gpm

(94.6 L/m)

24" x 41"

(610 x 1041 mm)

24" x 41"

(610 x 1041 mm)

30" x 48"

(762 x 1219 mm)

39" x 48"

(991 x 1219 mm)

39" x 48"

(991 x 1219 mm)

860 lbs

(390.1 kg)

910 lbs

(412.8 kg)

1540 lbs

(698.5 kg)

2090 lbs

(948.0 kg)

3280 lbs

(1487.8 kg)

DRISTEEM PRE-TREATMENT SYSTEMS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

+ 25 hidden pages

DRI-STEEM HYDROTRUE Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

WARNINGS AND CAUTIONS

OVERVIEW

Optional pretreatment skid mounting