DriSteem CRU SERIES Installation Instructions And Maintenance Operations Manual

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Page 1

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DRI-STEEM

CRU SERIES

ELECTRIC STEAM HUMIDIFIERS

Installation Instructions

and

Maintenance Operations Manual

UL RECOGNIZED COMPONENT

For Toll-Free Customer Support,

Call: 1-800-328-4447

CUL RECOGNIZED COMPONENT

Page 2

TABLE OF CONTENTS

TO THE PURCHASER AND THE INSTALLER

Thank you for purchasing our CRU® Series humidification equipment. We have designed and built this equipment to give you total satisfaction and many years of trouble-free service. Proper installation and operating practices will assure you of achieving that objective. We therefore urge you to become familiar with the contents of this manual.

DRI-STEEM Humidifier Company

CRU Series Humidifiers ............................................................ 3

Installation..................................................................................4

Specifications, Capacities, and Dimensions .......................... 6

Start-up and Operation ............................................................. 8

Maintenance ............................................................................... 10

Trouble-Shooting Guide ........................................................... 11

Replacement Parts..................................................................... 13

Maintenance Service Record .................................................... 19

Two-Year Limited Warranty ...................................................... 20

Page 3

CRU® SERIES HUMIDIFIERS

Figure 3-1: The CRU Humidifier

Figure 3-2: The CRUV Humidifier

(CRUV 2-16 shown, CRUV 25, 34 not shown)

Over Flow

Electrical Conduit

Heater Terminal Cover

Probe

Electric Drain Valve

Strainer

Fill Valve

Cover Knob

Cover

Steam Output

OM-771

Steam Output

Heater Terminal Cover

Cover Knob

Over Flow

Electric Drain

Strainer

Probe

Cover

Fill Valve

Heater

OM-770

CRU Series Humidifiers

This humidifier is designed to be used with either softened or unsoftened water (softened water will greatly reduce humidifier maintenance and improve overall system performance). The probe-type level control system requires water conductivity of at least 100 micromhos/cm (2 grains/gal) to function, and therefore, will not operate with demineralized water. For humidification using demineralized water, see CRUV®-DI below.

Figure 3-3: The CRUV-DI Humidifier

(CRUV-DI 2-16 shown, CRUV-DI 25, 34 not shown)

Heater Terminal Cover

Steam Output

Over Flow

¾" SST Ball Valve

Water Supply Pipe

Electrical Conduit

Cover Knob

Heater

CRUV®-DI Humidifiers

The evaporating chamber of this humidifier is constructed of corrosion-resistant stainless steel alloy to resist the corrosive effects of mineral-free water. Since the CRUV-DI humidifier is designed for use with deionized or RO demineralized water, there is no need to clean the unit, although an annual inspection of the evaporating chamber is recommended.

Cover

Float Valve

Float Cut-off Switch

OM-772

Page 4

INSTALLATION

Locate the CRU® humidifier near an electric power source, water supply and a drain.

In an Air-Conditioning Unit

When installing a humidifier inside an air conditioning unit, provide adequate support; allow easy access for removing and servicing the evaporating chamber, and provide adequate clearance to install the vapor hose and dispersion tube (see figure 4-1).

In a Duct

When installing the dispersion tube in a duct, allow for a continuous pitch of the vapor hose back to the evaporating chamber. Otherwise, use a water seal and drain (see examples in figures 4-2 and 5-1). The dispersion tube can also be placed vertically in the duct with some models (see figure 5-2).

Place the electrical sub-panel in a grounded protective metal enclosure and mount in a dry and accessible location.

If draining the evaporating chamber by gravity is not possible, use a small condensate lift pump, rated to pump 212° F water.

Examples of Installation in an Air Stream

Figure 4-1: Installation in an Air-Conditioning Unit

Electrical Conduit

Water Supply Pipe

Figure 4-2: Horizontal Dispersion Tube

Duct

Vapor Hose

OM-773

Horizontal mounting of dispersion tube in a duct, connected via vapor hose to a wall-mounted CRU Series humidifier.

Drain Pipe

OM-830

Page 5

INSTALLATION

Piping

Water make-up piping should be of corrosion-resistant, code-approved material (copper, steel, or plastic). The final connection size is ¼" NPT. In cases where water hammer is possible, a shock arrestor should be considered.

Drain piping should be of code approved material (copper, steel, or plastic rated for 212°F minimum). The ¾" O.D. copper sweat connection should not be reduced in size.

If there is no sewer available for drainage, the unit can be piped for manual drainage. Consult factory for instructions.

Wiring

The CRU

is designed for a single source of electric power supply. Wiring must meet all electrical codes, the current characteristics, and capacity requirements should be checked against the nameplates. The electrical subpanel should be mounted in a location convenient for service. Wiring must be in accordance with all governing codes, and with the humidifier wiring diagram. The diagram is shipped loose with the unit. The wiring between the control cabinet and humidifier must be rated at 105°C.

Figure 5-2: Vertical Dispersion Tube

Duct

OM-775

The dispersion tube can be mounted vertically in the duct. Note: When dispersion tube is more than 10 feet from unit, insulated, 1½" diameter minimum rigid tubing or pipe should be used instead of vapor hose. This application is not

recommended for CRUV-16, -25, and -34.

Figure 5-3: RAPID-SORBTM Rapid Absorption Tube Bank

Caution: Only qualified electrical personnel should perform installation procedures.

Figure 5-1: Horizontal Dispersion Tube Lower Than Humidifier

Duct

Tee

3"-5" Water Seal

OM-774

When horizontally mounting the dispersion tube in an air stream that is located lower than the CRU Series humidifier a water seal (to prevent steam from escaping at the open drain) must be provided in the drain line and line extended to open drain, as shown, to drain the condensate. A multiple

dispersion tube bank must be used with CRUV-34 because of its high output (see figure 5-3).

Duct

When rapid absorption is extremely critical, a RAPID-SORB multiple-tube bank can provide 100% steam absorption within three feet or less - at any duct temperature. Also required for

CRUV-34.

For complete information on calculating the number of dispersion tubes required to satisfy steam absorption distance requirements, consult your sales representative, the DRI-STEEM factory, or use DRI-STEEM's DRI-CALC® II Humidification Sizing and Selection Software.

Page 6

SPECIFICATIONS, CAPACITIES, AND DIMENSIONS

CRU Series Mechanical/Electrical Specifications

Side Elevation

.25 DIA

Table 6-1: CRU Dimensions (in inches)

OHGR0$%&'(

4&2-URC

8&6-URC

.ni52.1157.705.805.2152.12

mm582591512513045

.ni52.4157.705.905.3152.42

mm063591042543516

.375" TYP

OM-282

End Elevation

4.25"

1.75"

OM-283

NOTE: The "CRU" differs from the "CRUV" in evaporating chamber size,

heater KW and arrangement of drains and overflow plumbing.

Table 6-2: CRU Mechanical/Electrical Specifications and Capacities

85& 85& 85& 85&

UXRKWXSWX2

JNODJVEO

WZJQLWDUHS2

JNVEO

WZJQLSSLK6

JNVEO

WDVSP$

°Y °Y 6.92.918.825.83

°Y 0.80.610.429.13 °Y 3.87.610.523.33 °Y 2.43.85.217.61 °Y 3.37.60.013.31 °Y -**7.61**0.52**3.3 °Y -**4.41**7.12**9.82 °Y -**7.8**0.31**3.71 °Y -**2.7**8.01**4.41 °Y -**8.5**7.8**5.11

:. 0.20.40.60.8

* Subtract 9 lbs. (4 kg) from total weight for models without pre-wired subpanel. ** For wire sizing, highest leg draw is shown due to current imbalance in some cases.

7.2/7./64.5/4.1/212.8/2.2/819.01/9.2/42

/245.91/341.42/351.42/35

1.41/135.41/239.51/539.51/53

7.61 ---

Page 7

SPECIFICATIONS, CAPACITIES, AND DIMENSIONS

CRUV® Series Mechanical/Electrical Specifications

Side Elevation

End Elevation

Side Elevation

(CRUV 25,34)

.375" TYP

OM-285

.375" TYP

OM-759

Table 7-1: CRUV Dimensions (in inches)

4.25"

OHGR0$%&'()*+

2.375" NOTE: Charts shown here can be used for CRUV-DI sizing.

OM-286

.ni53.4105.5100.988.705.1144.1183.26.6

4&2-ID-VURC/VURC

mm46349392200229219233.067.761

.ni53.4100.

01&8,6-ID-VURC/VURC

mm46360456352292492372.8212.632

.ni53.4100.6183.4186.0188.6157.4150.53.9

61&21-VURC/VURC

mm46360456317

.ni53.4100.6183.4152.2188.6152.6150.53.9

43&03,52,12-VURC/VURC

mm46360456311392431472.8212.632

6183.4188.888.6149.2150.53.9

292457372.8212.632

Table 7-2: CRUV Mechanical/Electrical Specifications and Capacities

85& 85& 85& 85&

UXRKWXSWX2

JNODJVEO

WZJQLWDUHS2

JNVEO

WZJQLSSLK6

JNVEO

WDVSP$

°Y °Y 6.92.918.825.83

°Y 0.80.610.429.13 °Y 3.87.610.523.33 °Y 2.43.85.217.61 °Y 3.37.60.013.31 °Y -**7.61**0.52**3.33 °Y -**4.41**7.12**9.82 °Y -**7.8**0.31**3.71 °Y -**2.7**8.01**4.41 °Y -**8.5**7.8**5.11

:. 0.20.40.60.8

* Subtract 9 lbs (4 kg) from total weight for models without pre-wired subpanel. ** For wire sizing, highest leg draw is due to current unbalance in some cases.

7.2/7./64.5/4.1/212.8/2.2/819.01/9.2/42

/245.91/341.42/351.42/35

1.41/135.41/239.51/539.51/53

7.61 ---

Page 8

START-UP AND OPERATION

Start-up and Checkout Procedures

After the system has been properly installed and connected to both electrical and water supplies, it may then be started.

Mounting

Check mounting to see that the unit is level and securely supported before filling with water.

Piping

Verify that all piping connections have been completed as recommended and that water pressure is available.

Electrical

Verify that all wiring connections have been made in accordance with all governing codes and the enclosed wiring diagram.

Caution: Only qualified personnel should perform start-up procedure.

Figure 8-1: Electronic Probe Control for Maintaining Proper Water Level (CRU

and CRUV®)

B C

OM-211

LW415 Electronic Water Level Control Module

When the power is activated, the solenoid-operated water fill valve will open, filling the evaporating chamber. Filling will continue until water reaches level A, at which time the fill valve will close. To ensure that a water seal is created in the overflow hose, disconnect probe plug and cable from probe rod assembly (located on cover), allowing the fill valve to re-energize and overfill humidifier tank. This process will take only seconds; probe plug and cable must then be reconnected. A call for humidity will then energize the heating element.

Water Refill

During operation, when the water line drops below level B the fill valve opens, and remains open until the water line returns to level A.

Heater Protection

Should the water line ever drop below level C, the heaters are de-energized and remain OFF until the water line has been restored to level C. This feature provides heater protection in the event of a low-water condition.

Surface Skimmer

Each time the evaporating chamber refills, the upper 1/4" of water is immediately drained off through the skimmer. This drains away the mineral residue formed during the previous evaporating cycle. This skimming action effectively removes most of the mineral precipitate in much the same way as a surface blowdown does in a steam boiler. This simple device greatly extends the time between evaporating chamber cleanings.

A simple three-probe conductivity sensor cycles a solenoid-operated water fill valve to maintain the proper water levels.

The CRU® Series humidifiers are available with either the standard LW 415 Electronic Water Level Control Module or the optional VAPOR-LOGIC

microprocessor control

system. If your system is equipped with the VAPOR-LOGIC2 system, see the VAPOR-LOGIC

Operations and Maintenance Manual for more information.

Then continue reading this manual beginning at the maintenance section on page 10.

Drain/Flush Feature

This control module contains an integral electronic timer which tracks the humidifying time of the unit. When this accumulated time reaches what has been set in the timer, the drain/flush cycle is activated. Upon activation, the following sequence occurs:

1. The drain valve opens and begins to drain surface water and minerals from the evaporating chamber.

2. When the height of the water drops to the “REFILL” level, the fill valve opens.

3. The drain and fill valves remain open for ten more minutes, flushing the chamber.

Page 9

START-UP AND OPERATION

4. The drain valve then closes, the chamber refills, and

the fill valve closes. The timer resets and the unit resumes normal operation.

The electronic timer comes factory-set for drainage after 40 hours of operation. Alternate settings of 20 hours and 80 hours are available. See wiring diagram(s) attached to unit for timer board location and instructions for changing the timer setting.

Test Cycling the Drain/Flush System

The level control board contains four pairs of terminal pins which are marked 20, 40, 80 and “T” (TEST). To test:

1. Pull the pin block off the pair of pins in use, move it to the “T” pair, and push it on.

2. Set the humidistat high enough so that unit will remain

“on call” for at least one hour.

3. After about 35 minutes of operation, activation will take place, causing the drain valve to open. Th e water level will then drop to level B (see figure 8-1 on page 8) and cause the fill valve to open. Both valves will remain open for about 10 minutes.

4. The drain valve will then close, and the water level will rise to level A (see figure 8-1 on page 8), causing the fill valve to close.

5. Once the test cycle is complete, move the pin block back to the desired pair of pins. Failure to do so

will result in a drain/flush cycle every 35 minutes.

protection in the event of a low-water condition is common to all DI humidifiers and can be found in the wiring diagram shipped with the unit.

CRUV-DI Start-Up Procedure

a) Adjust humidistat to "call" setting. b) Open shut-off valve on water supply line. Unit should begin filling with water through the fill valve. c) Shortly before the fill valve shuts off, the float

operated heater cut-off switch will "make." When this switch makes, the heating element contactor(s) will be actuated. A time delay relay circuit prevents contactor chatter due to bouncing of heater cut-off float.

d) Check heater cut-off circuit.

1. Close manual valve on water supply.

2. Open drain valve and start draining unit.

3. When water level drops past switching level on the heater cut-off float, the heating element contactor(s) will drop out.

4. When step 3 has been satisfactorily completed, close drain valve.

e) Check function of field-installed safety controls,

such as the fan proving switch. Contactor(s) should drop out when any proving switch is "open."

f) Check heater draw by testing and recording voltage

and amperage in each phase. Readings should

match name plate readings; name plate is located on the humidifier housing. g) Inspect installations for steam or air leaks while

operating the humidifier. Any leaks should be

sealed.

CRUV® Make-up Water Piping

If the water pressure is above 60 psi and/or water hammer would be objectionable, a pressure-reducing valve or shock arrester should be installed. Even though the humidifier has an internal 1" air gap, some local codes may require a vacuum breaker.

Important: Minimum water supply pressure is 25 psi.

CRUV®-DI Water Level Control System

The basic water level system and circuit for heater

Caution

Overtightening will cause leaks.

All cover knobs are turned down at the factory until the bottom of the knob makes contact with the flange, then one half turn further. If more compression is required, turn all knobs a half turn more. Do not turn knobs more than a half turn before identifying that a leak still exists.

Page 10

MAINTENANCE

CRU® and CRUV® Humidifiers

(Non-DI humidifiers with either the LW 415 or VAPOR-LOGIC

Mineral Precipitate

As evaporation takes place in the CRU humidifier, some of the minerals dissolved in the water precipitate out and float on the water surface. The minerals not removed by the skimmer will settle to the bottom of the evaporating chamber.

Cleaning the Evaporating Chamber

The heating element itself is self-cleaning. The mineral buildup on the element flakes off after reaching a thickness of about 1/16", and settles to the bottom of the chamber.

Long heater element life can be expected when the operation of the humidifier is observed for a few weeks following initial start-up. By observing the mineral build-up rate, the frequency of both drain/flush use and manual cleaning can be determined and adjustments made.

Cleaning once or twice a season is usually adequate, assuming the water has no more than 15 grains of hardness per gallon.

CAUTION: Before this mineral scale builds up on the underside of the heating element, it must be removed. Failure to do so may result in premature heater burn-out.

The CRU humidifier is designed for convenient cleaning and maintenance.

To Service:

1. Shut off all electrical power to humidifier. Drain evaporating chamber by manually opening DRAIN valve. Do this by moving lever on valve to MANUAL position and lock in place.

2. Disconnect flexible vapor hose from evaporating chamber.

3. Unscrew utility knobs and remove cover.

4. Disconnect overflow hose and drain valve.

5. Remove evaporating chamber and clean.

6. Unscrew probe-rod assembly. Scale should flake off easily. Build-up on tips should be scraped off to remove any mineral residue.

7. Replace chamber cover, making sure chamber is sealed tight.

Control Systems)

8. Reconnect flexible vapor hose, overflow hose and drain valve.

9. Verify drain valve lever is in AUTO position.

10. The CRU humidifier is again ready to humidify when power is restored.

Off-Season Shutdown

1. Switch off power.

2. Turn off water supply to make-up valve.

3. Drain evaporating chamber and clean if necessary (see steps 1 through 9 above).

4. Leave chamber dry, power OFF and water shut-off valve closed until the next humidification season.

CRUV®-DI Humidifier

To Service

1. Shut off electric power to unit

2. Shut off water supply to make-up valve.

3. Allow time for evaporating chamber to cool.

4. Make sure evaporating chamber is drained by manually opening the drain valve.

5. Check condition of the overflow hose.

6. Remove evaporating chamber as follows: Disconnect flexible vapor hose on top of evaporating chamber. Close drain valve. Disconnect unit from drain. DO NOT DISCONNECT ANY OF THE ELECTRICAL CONDUITS.

7. Unscrew utility knobs and remove cover.

8. Check operation of float valve and low-water cut-out.

9. Inspect heating elements.

10. Inspect evaporating chamber and clean if necessary.

11. Inspect cover gasket, and replace if necessary.

12. Replace chamber cover.

13. Reconnect all flexible hoses.

14. Verify drain valve is in the closed position.

15. Open water supply valve and turn on electric power.

16. CRUV-DI humidifier is again ready to humidify.

Off-Season Shutdown Procedure

1. Switch off electrical power to unit.

2. Check overall appearance of unit.

3. Shut off water supply to make-up valve.

4. Drain evaporating chamber by manually opening drain valve.*

5. Visually check electrical components of subpanel.

6. Leave chamber dry, power off, and water shut-off valve closed until the next humidification season.

* With VAPOR-LOGIC2 option, the evaporating chamber is automatically drained after 72 hours without a call for humidity.

Page 11

CRU® TROUBLE-SHOOTING GUIDE (LW415 Electronic Water Level System Only)*

CONTROL PANEL

LIGHTS PROBLEM FILL READY DRAIN POSSIBLE CAUSE RECOMMENDED ACTION

WATER

Humidifier will Off Off Off Control transformer Verify control voltage across secondary not heat leads of transformer. Reset transformer

circuit breaker.

Off On Off Humidistat is not calling Set humidistat to call. Inspect for faulty

Safety controls open Check safety controls, air flow switch, high

Faulty control board Verify control voltage between terminals

Probe head deterioration** Replace probe head.

Humidifier will On Off Off No water pressure at valve. Check water supply/shut off valves. not fill

Faulty water fill valve Verify action of fill water solenoid valve by

Plugged strainer Check strainer. Plugged valve Check valve. Faulty control board Verify control voltage across terminals

Humidifier does On Off Off Lack of tank to probes Jumper wires brown to yellow. If water not stop filling electrical continuity. Water stops, verify tank ground; check water

conductivity 100 supply conductivity; then consult factory. micromhos/cm (2 gr/gal) min.

humidistat.

limit humidistat, etc.

H & N.

turning control module switch from standby to normal op. Audible click should be heard as solenoid operates.

H & N.

Fill valve is stuck open Check valve for foreign matter. Drain Valve not closed Check for correct water flow through valve

Fill valve installed backward note arrow.

On Off On Auto-drain mode 10 Minute must complete first.

Low output Off On Off Electric drain valve not Correct cause of leakage or replace valve.

seating

Off On Off Fill valve is stuck open Check valve for foreign matter.

Unit short cycles

Reduced or no Off On Off Heater malfunctioning Verify that proper voltage is being applied to output even heaters. Check heater (amp draw and though water compare to wiring diagram ratings). is at the proper level

*For VAPOR-LOGIC2 trouble-shooting, see the VAPOR-LOGIC2 Operations and Maintenance Manual. **Probe rod corrosion or probe head material aging may cause level control system failure. This generally does not occur in the first two years of operation.

On & Off

On Off Probes may be incorrectly Confirm that unit is wired per diagram.

wired or need cleaning Clean probe rod tips with steel wool.

Malfunctioning control Heater contactor not functioning--replace. system Service fuses blown. Auxiliary limit controls

not allowing system to operate (dust humidistat, air flow proving switch, etc.). Reset, replace or calibrate as required. Faulty or inaccurate humidistat, replace or calibrate.

Page 12

CRUV® -DI TROUBLE-SHOOTING GUIDE (LW415 Electronic Water Level System Only)*

PROBLEM

Humidifier will not heat

Humidifier will not fill

Water float valve does not close

READY WATER

Off

POSSIBLE CAUSE

Control transformer

Humidistat is not calling Safety controls open

Low water float switch

No water pressure at valve

Malfunctioning water float valve

Plugged float valve Open drain valve

Manual drain valve not closed

RECOMMENDED ACTION

Verify control voltage across secondary leads of transformer. Reset transformer circuit breaker.

Set humidistat to call. Inspect for faulty humidistat. Check safety control. (Air flow switch, high limit

humidistat, etc.) Verify control voltage from float switch and transformer

secondary common. Check manual water supply. Valve, minimum 30 psi

water pressure. Check to make sure that valve float & stem moves freely.

Check float valve seat. Obstruction in drain valve will not allow complete

closure, clean or replace valve. Close drain valve.

Malfunctioning float valve

Water passing into overflow stand pipe

Float valve stuck

Reduced or no output even though water is at the proper level

*For VAPOR-LOGIC2 trouble-shooting, see the VAPOR-LOGIC2 Operations and Maintenance Manual.

Heater malfunctioning

Malfunctioning control system

Time delay/interlock relays Low water cut-off switch

Float ball has water leak. Float valve seat defective, replace.

Readjust float valve rod, so water level reaches 1/4-3/8" from overflow edge when water is at ambient or cold state. Excessive water pressure, 100 psi maximum.

Obstruction will not allow float valve to seat properly, clean or replace with new seat.

Verify that proper voltage is being applied to heaters. Check heaters (amp draw and compare to wire diagram ratings).

Heater contactor not functioning, replace. Service fuses blown. Auxiliary limit controls not allowing system to operate (duct humidistat, air flow proving switch, etc.). Reset, replace, or calibrate as required. Faulty or inaccurate humidistat, replace or calibrate.

On delay relay delay time is 10-15 seconds. Check relays. Check for proper operation.

Page 13

REPLACEMENT PARTS

Table 13-1: CRU

No. Description Part No.

1 Tank 160712* 2Cover * 3 Cover, Heater Terminal 160750* 4 Gasket, Cover 160695* 5 Knob, T-Handled Utility 700725 6 Heater 409600* 7 Thermo Cut-Out 409560-001 8 Strainer, 1/4" NPT Sediment 300050 9 Orifice, .041 Fill Valve 160225-002 10 Valve, 1/4" Solenoid Fill 505084 11 Gasket, Probe 309750-003 12 Probe Assembly, CRU 406220 13 Probe Plug Wire Assembly, 24" 406050-002 14 Probe Housing, Nylon 308500 15 Drain Assembly, CRU 180250* 16 Valve, 3/4" HW Hydronic Drain 505400-001 17 Hose, Overflow 307020-002 18 Hose Clamp, 3/4" I.D. 700560-075 19 Spri ng , Overflow H o se 307025

OM-778

* Specify humidifier model and serial numbers when ordering.

Page 14

REPLACEMENT PARTS

OM-779

Table 14-1: CRUV® 2-16

No. Description Part No.

1 Tank 160701* 2 Cover * 3 Cover, Heater Terminal 160750* 4 Gasket, Cover 160695 5 Knob, T-Handled Utility 700725 6 Heater 409600* 7 Thermo Cut-Out 409560-001 8 Strainer, 1/4" NPT Sediment 300050 9 Orifice, .041 Fill Valve 160225-002 10 Valve, 1/4" Solenoid Fill 505084 11 Gasket, Probe 309750-003 12 Probe Assembly, CRUV * 13 Probe Plug Wire Assembly, 24" 406050-002 14 Probe Housing, Nylon 308500 15 Drain Assembly, CRUV 180200* 16 Valve, 3/4" Electric Drain 505400-001 17 Hose, Overflow 307020-002 18 Hose Clamp, 3/4" I.D. 700560-075 19 Spring, Overflow Hose 307025

* Specify humidifier model and serial numbers when ordering.

Page 15

REPLACEMENT PARTS

Table 15-1: CRUV®-25, 34

No. Description Part No.

1 Tank 160701* 2Cover * 3 Cover, Heater Terminal 160750-010

4 Gasket, Cover 160695-002 5 Knob, T-Handled Utility 700725 6 Heater 409600*

7 Thermo Cut-Out 409560-001 8 Strainer, 1/4" NPT Sediment 300050 9 Orifice, .052 Fill Valve 160225-005 10 Val ve, 1/4" So l e no i d Fi ll 5050 84 11 Gasket, Probe 309750-003 12 Probe Assembly, CRUV-25, 34 406200

14 Probe Housing, Nylon 308500 15 Drain Assembly, CRUV-25, 34 180200-007 16 Valve, 3/4" HW Hydronic Drain 505400-001 17 Hose, Overflow 307020-002 18 Hose Clamp, 3/4" I.D. 700560-075 19 Spring, Overflow Hose 307025

Probe Plug Wire Assembly, 24" (without conduit)

406050-003

OM-1014

* Specify humidifier model and serial numbers when ordering.

Page 16

REPLACEMENT PARTS

Table 16-1: CRUV®-DI 2-16

No. Description Part No.

1 Tank 160701* 2 Cover * 3 Cover, Heater Terminal 160750* 4 Gasket, Cover 160695* 5 Knob, T-Handled Utility 700725 6 Heater 409600* 7 Thermo Cut-Out 409560-001 8 Elbow 1/4" 90° 200580 9 Pipe Weld, CRUV-DI, 2-16 Fill Valve 160210 10 Orifice, .041 Fill Valve 160225-001 11 Seal Ring, 1/4" 18 NPT 306365 12 Float Valve Assembly, CRUV-DI * 13 Float Switch, Stainless Steel LWCO 408420 14 Drain Assembly, CRUVDI 180180* 15 Valve, 3/4" Stainless Steel Ball 505000-001 16 Hose, Overflow 307020-002 17 Hose Clamp, 3/4" I.D. 700560-075 18 Spring, Overflow Ho se 30 70 25

OM-780

* Specify humidifier model and serial numbers when ordering.

Page 17

REPLACEMENT PARTS

OM-1015

Table 17-1: CRUV®-DI 25, 34

No. Description Part No.

1 Tank 160701* 2 C over * 3 C over, Heater Terminal 160750-010 4 Gasket, Cover 160695-002 5 Knob, T-Handled Utility 700725 6 H eater 409600* 7 Thermo Cut-Out 409560-001 8 DI Conversion Weld, CRUV-DI 25, 34 167786 9 Pipe Weld, CRUV-DI 25, 34 Fill Valve 160215 10 Orifice, .052 Fill Valve 160225-004 11 Se a l Ring, 1/4" 18 NPT 306365 12 Float Valve Assembly, CRUV-DI 25, 34 505230 13 Fl oat Switch, Stainless Steel LWCO 408420 14 Drain Assembly, CRUV-DI 25, 34 180180-005 15 Valve, 3/4" Stainless Steel Ball 505000-001 16 Hose, Overflow 307020-002 17 Hose Clamp, 3/4" I.D. 700560-075 18 Spring, Overflow Hose 307025 19 DI Housing, Nylon 167780 20 Gasket, CRUV-DI 25, 34 Conversion Weld 160698

* Specify humidifier model and serial numbers when ordering.

Page 18

REPLACEMENT PARTS

Table 18-1: CRUV® Control Cabinet (with LW430)

No. Description Part No.

1 C ontrol Cabi net, 16 x 14 x 6 407100-005 2 Display Board, LW430 4086 51 3 Microprocessor Board, LW430 408641 4 Transformer, 208/240/480V 408965 4 Transformer, 120V 408960 4 Transformer, 575V 408984 5 C ontactor, 24V 407001* 6 Ground Lug, L-35 409250-017 7 Terminal Block, 3-Pole 408300-002

* Specify humidifier model and serial numbers when ordering.

Table 18-2: CRU® and/or CRUV® Control Cabinet (with TP Modulator)

No. D escription Part No.

1 Control Cabinet, 16 x 14 x 6 407100-005 2 TP Modulator 408680* 3 LW15 Modulator 180600 4 Transformer, 208/240/480V 408965 4 Transformer, 120V 408960 4 Transformer, 575V 408984 5 Contactor, 24V 407001* 6 Ground Lug, L-35 409250-017 7 Terminal Block, 3-Pole 408300-002 8 Terminal Block, 16 Position 408250-009

OM-1017

* Specify humidifier model and serial numbers when ordering.

Table 18-3: CRUV®-DI Control Cabinet

No. Description Part No.

1 Control Cabinet, 12 x 12 x 6 407100-004 2 TP Modulator 408680* 3 Time Delay, 24V 408440-001 4 Transformer, 208/240/480V 408965 4 Transformer, 120V 408960 4 Transformer, 575V 408984 5 Contactor, 24V 407001* 6 Ground Lug, L-35 409250-017 7 Terminal Block, 3-Pole 408300-002 8 Terminal Block, 9 Position 408250* 9 Relay, 24V 407900-001

* Specify humidifier model and serial numbers when ordering.

OM-1016

OM-1018

Page 19

MAINTENANCE SERVICE RECORD

DATE INSPECTED PERSONNEL OBSERVATION ACTIONS PERFORMED

Page 20

TWO-YEAR LIMITED WARRANTY

DRI-STEEM Humidifier Company (“DRI-STEEM”) warrants to the original user that its products will be free from defects in materials and workmanship for a period of two (2) years after installation or twenty-seven (27) months from the date DRI-STEEM ships such product, whichever date is the earlier.

If any DRI-STEEM product is found to be defective in material or workmanship during the applicable warranty period, DRI-STEEM’s entire liability, and the purchaser’s sole and exclusive remedy, shall be the repair or replacement of the defective product, or the refund of the purchase price, at DRI-STEEM’s election. DRI-STEEM shall not be liable for any costs or expenses, whether direct or indirect, associated with the installation, removal or reinstallation of any defective product.

DRI-STEEM’s limited warranty shall not be effective or actionable unless there is compliance with all installation and operating instructions furnished by DRI-STEEM, or if the products have been modified or altered without the written consent of DRI-STEEM, or if such products have been subject to accident, misuse, mishandling, tampering, negligence or improper maintenance. Any warranty claim must be submitted to DRI-STEEM in writing within the stated warranty period.

DRI-STEEM’s limited warranty is made in lieu of, and DRI-STEEM disclaims all other warranties, whether express or implied, including but not limited to any IMPLIED WARRANTY OF MERCHANTABILITY, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, any implied warranty arising out of a course of dealing or of performance, custom or usage of trade.

DRI-STEEM SHALL NOT, UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS, REVENUE OR BUSINESS) OR DAMAGE OR INJURY TO PERSONS OR PROPERTY IN ANY WAY RELATED TO THE MANUFACTURE OR THE USE OF ITS PRODUCTS. The exclusion applies regardless of whether such damages are sought based on breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory, even if DRI-STEEM has notice of the possibility of such damages.

By purchasing DRI-STEEM’s products, the purchaser agrees to the terms and conditions of this limited warranty.

14949 Technology Drive, Eden Prairie, MN 55344 PH: 1-800-328-4447 • In MN: (612) 949-2415 Fax: (612) 949-2933 • E-Mail: sales@dristeem.com

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agri-based inks. Minimum 10%

Post-consumer Waste.