Drip Drop PC-200 User Manual

DripDrop AB • Pipers Väg 2C • 170 73 Solna • www.dripdrop.se • Tel. +46 8 655 02 94

User manual

Version 2.12.xx/-UK

PC-200

Pump controller

MANUAL PC-200

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TABLE OF CONTENTS ....................

1 DESCRIPTION ............................................................................................................................................................ 5

1.1 GENERAL ............................................................................................................................................................... 5

1.2 OPERATOR UNIT .................................................................................................................................................... 5

2 LOG IN – ACCESS CODE ......................................................................................................................................... 5

3 MENU OVERVIEW .................................................................................................................................................... 6

3.1 MAIN MENU – STATUS WINDOWS, SETTINGS AND ALARM HANDLING ................................................................... 6

3.1 ▼ ▲ MENU OVERVIEW – SYSTEM SETTINGS ......................................................................................................... 7

4 STATUS MENUS ......................................................................................................................................................... 8

4.1 START WINDOW (LEVEL) ................................................................................................ ................................ ....... 8

4.2 ANALOGUE INPUT 2 (FREE CHOICE) ....................................................................................................................... 8

4.3 VOLTAGE INPUT (PHASE MEASUREMENT) .............................................................................................................. 8

4.4 ATTENDANCE CHECK (PERSON- / INTRUDER ALARM) ............................................................................................. 8

4.5 PUMP STATUS ........................................................................................................................................................ 9

4.6 OVERFLOWS (ONLY SHOWN IF OVERFLOW FUNCTION IS ACTIVATED) .................................................................... 9

4.7 FLOW STATUS ........................................................................................................................................................ 9

5 SYSTEM SETTINGS ................................................................................................................................................ 10

5.1 APPLICATION ....................................................................................................................................................... 11

5.2 I/O SETTINGS ....................................................................................................................................................... 12

5.2.1 Digital inputs ................................................................................................................................................. 13

5.2.2 Digital outputs ............................................................................................................................................... 19

5.2.3 Pulse input ..................................................................................................................................................... 20

5.2.4 Analogue inputs (mA)..................................................................................................................................... 21

5.2.5 Voltage inputs ................................................................................................................................................ 22

5.2.6 Current inputs ................................................................................................................................................ 23

5.2.7 Temperature protection.................................................................................................................................. 25

5.3 PUMP SETTINGS ................................................................................................................................................... 26

5.3.1 Start and stop levels ....................................................................................................................................... 27

5.3.2 Alternation, running time and break time ...................................................................................................... 27

5.3.3 Running confirmation .................................................................................................................................... 27

5.3.4 Setting of motor currents................................................................................................................................ 28

5.3.5 Times / delay for pumps ................................................................................................................................. 29

5.4 STATION SETTINGS .............................................................................................................................................. 30

5.4.1 Alternation type of pumps .............................................................................................................................. 30

5.4.2 Level alarm settings (Low and high level alarms) ......................................................................................... 30

5.4.3 AI 2 Setpoints, Analogue setpoints ................................................................................................................. 31

5.4.4 Mixer settings ................................................................................................................................................. 32

5.4.5 Attendance check (Person alarm or Intruder alarm) ..................................................................................... 33

5.5 VOLTAGE RELAY ................................................................................................................................................. 34

5.6 MISCELLANEOUS ................................................................................................................................................. 36

5.6.1 Communication .............................................................................................................................................. 36

5.6.2 Trusted login .................................................................................................................................................. 39

5.6.3 Operator password ........................................................................................................................................ 39

5.6.4 System password ............................................................................................................................................ 39

5.6.5 Clock setting................................................................................................................................................... 39

5.6.6 Default settings ............................................................................................................................................. 39

5.6.7 Erase alarms .................................................................................................................................................. 40

5.6.8 Erase counters ............................................................................................................................................... 40

5.6.9 Erase runtimes ............................................................................................................................................... 40

5.6.10 Contrast ..................................................................................................................................................... 40

5.7 LOGIN / LOGOUT.................................................................................................................................................. 40

6 LEVEL SETTINGS ................................................................................................................................................... 41

7 MANUAL START AND STOP OF PUMPS ........................................................................................................... 41

8 ALARM STATUS ...................................................................................................................................................... 42

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8.1 ALARM HANDLING............................................................................................................................................... 42

8.2 NEW ALARMS ...................................................................................................................................................... 42

8.3 ACTIVE ALARMS .................................................................................................................................................. 43

8.4 ALL ALARMS ....................................................................................................................................................... 43

9 SMS-FUNCTIONS - USE OF MOBIL PHONE ..................................................................................................... 44

9.1 ALARM BY SMS MESSAGES ................................................................................................................................. 44

9.2 REMOTE CONFIRMATION OF THE ALARMS ............................................................................................................ 44

9.3 TO ASK QUESTIONS VIA SMS TEXTS .................................................................................................................... 45

10 I/O-LIST, SIGNAL TABLE ......................................................................................................................................... 46

11 CONFIGURATION TABLE ........................................................................................................................................ 47

12 MENU STRUCTURE – SETTINGS ............................................................................................................................ 50

NOTES ................................................................................................................................................................................ 61

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This manual and all the information within may not be used or copied in any form without the written consent of DripDrop AB.

Changes

The content of this manual is for informational use only and can be subject to changes without prior notice.

DripDrop AB products are developed continuously and we reserve the right to alter technical specifications without prior notice.

Liability DripDrop AB assumes no responsibility or liability for errors or incorrect information that may

appear in this document. DripDrop AB assumes no responsibility or liability for loss of profit, working deficits or any

other indirect losses due to erroneous use or application of the information exposed in this manual.

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1 Description

1.1 General

The pump controller PC-200 is an advanced computer controlled device to control and supervise up to 3 pumps. It is built up of a combined operator and I/O unit for connecting all digital and analogue signals used by the unit. The level in the sump is detected by a 4-20 mA level sensor (chapter 5.2.4), or by the use of level switches to start and stop the pumps (chapter 5.2.1). The controller can handle a mixing device and has an integrated voltage supervision relay. The unit has one communications port RS 232 for communication with radio/PSTN modems or a GSM-modem to send SMS-text messages or to communicate with a supervision and SCADA system.

1.2 Operator unit

The operator unit is mounted in the front door of a cabinet and has 4 control keys for handling, configuration and alarm. There are 4 light emitting diodes for indication of alarms and status and an alphanumeric display with 2 x 16 signs for displaying all information.

Front panel

2 Log in – Access code

For looking at information about pumps, running times or alarm you can go directly to the actual information menus. But to make changes or acknowledge alarms a.s.o. you need to enter an access code depending of what you want to do. The unit is delivered with two different access codes:

1. Operator code – allows acknowledgement of alarms. The code is ZZZZ (▼▼▼▼)

2. System code – allows changes of for example start and stop values or configuration of the unit. The code is 0000 (▲▲▲▲) The access codes can be changed under ”System settings”

When you enter a menu and want to change any value, the access code prompt will show when you press the OK key to enter the changing position. When the prompt shows up you set the actual code and accept with the OK key you enter the changing position and can make the changes you desire. The unit will automatically log out 5 minutes after the last time you pressed a key. If the function “Trusted logged in” is activated no log out will be made.

Confirm choice, enter submenus, and to go from the start menu to the main menu.

Exit the menus and go to the left.

Used to step downwards in the submenus, and to change values to be set.

Used to step upwards in the submenus and to change the values to be set.

Indication diode ”P1-P3”

3 multicolour diodes show the status for each pump.

¤ Green shows pump is running.

¤ Red shows pump alarm

¤ Orange shows pump ”Not Auto”

Indication diode ”Alarm”

1 red diode shows the alarms.

¤ Red ”blinking” not ackn. alarm. ¤ Red ”fixed” active, ackn. alarm.

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D a t e : 0 5 / 0 3

T i m e : 1 2 . 3 5

O v . f l o w [ h ]

O v . f l o w N o s

V o l u m e [ m 3 ] :

0

L e v e l [ m ] :

P 1 P 2 O n o f f

A I 2 [ % ] :

1 . 1 9

U R U S U T

0 2 3 0 2 3 0 V

P e r s . Ala r m ON

8 0 0 s e c

P 1 O p h r s . . : 5

P 1 N o s . : 3 5

P 2 O p h r s . : 5

P 2 N o s . : 35

3 Menu overview

3.1 Main menu – Status windows, settings and alarm handling

A l a r m s t a t u s ►

M a n . C o n t r o l ►

L e v e l s e t t i n g s ►

S y s t e m s e t t i n g s ►

▼▲

A t t e n d a n c e ►

▼▲

This is the start window, which always is shown.

In the menu for the system settings, all settings for Applications, In/outputs, Levels, Pumps, Station, Voltage relay and miscelaneous settings like, communications etc. are made. See system settings chapter 3.2 and 5.

In this menu you have fast access to set the start/ stop levels of the pumps and to the alarm level for low and high level. See level settings chapter 7.

Menu to start and stop pumps manually. Can only be hand started if the conditions allow this. See chapter 7

The menues for The UP key takes you to settings, alarm handling and manual control of pumps.

The DOWN key takes you to all status windows. NOTE tat the shadowed display windows will always be shown not depending on the setting of the functions. Not shadowed will only be shown if the functions are activated.

Menu to look at and acknowledge alarms and look at the alarm history. See further chapter 8

Shows actual value for analogue input 2. If input 2 is activated. See chapter 4

Shows actual voltage between all phases and neutral if the voltage relay function is activated. See further 5.2.5 and 5.5

Shows actual status for person alarm if the function is activated. Chapter 5.4.5

The pumpstatus window shows if the pum is running or not. If the pump current function is activated the pump current will be display for running pump.

Shows total running time and number of starts for pump 1.

Shows total running time and number of starts for pump 2.

Shows total overflow time and numbers of overflows. Is only shown if the overflow float function is activated. See further 5.2.1

Shows actual flow on pulse input. Only shown if pulse input is activared See 5.2.3

Shows total pumped volume onnumber pulse input. Show only if pulse input is activated. See 5.2.3

F l o w [ m 3 / h ] :

0 . 0

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D i g i t a l i n p u t s

D i g i t a l o u t p u t s

C o u n t e r

A n a l o g u e i n p u t s

V o l t a g e i n p u t s

C u r r e n t i n p u t s

A l t e r n a t i o n

L e v e l a l a r m s

A I 2 s e t p o i n t s

M i x e r s e t t i n g s .

N o m i n a l [ V ] ( L - N)

F a i l b r e a k t i m e

P h a s e r o t a t i o n

U n d e r v o l t a g e

O v e r v o l t a g e

U n b a l a n c e

C o m m u n i c a t i o n

T r u s t e d l o g i n

O p e r a t o r p a s s w o r d

S y s t e m p a s s w o r d

C l o c k s e t t i n g s

D e f a u l t s e t t i n g s

E r a s e a l a r m s

E r a s e c o u n t e r s .

E r a s e p u l s e i n p u t .

R e s e t o p . h r s . C o n t r a s t

L o g i n / l o g o u t

P a s s w o r d

Z Z Z Z

P 1 M a n u a l s t a r t

N o t a l l o w e d

S t a r t P 2

* A c t i v e a l a r m s

A l l a l a r m s

D a t e : 0 5 / 0 3

T i m e : 1 2 . 3 5

N u m b e r o f p u m p s

M a x p u m p n u m b e r

F u n c t i o n

A d v a n c e d m o d e

P u m p 1

P u m p 2

P u m p 3

T i m e / D e l a y s

S t a r t l e v e l P 1

S t o p l e v e l P 1

S t a r t l e v e l P 2

S t o p l e v e l P 2

S t a r t l e v e l P 3

S t o p l e v e l P 3

A l a r m l o w l e v e l

A l a r m h i g h l e v e l

3.2 ▼ ▲ Menu overview – System settings

4

A p p l i c a t i o n ►

I / O s e t t i n g s ►

P u m p s e t t i n g s ►

S t a t i o n s e t t i n g s .►

V o l t a g e r e l a y .►

M i s c e l l a n e o u s .►

M a n u a l c o n t r o l ►

A l a r m s t a t u s ►

S y s t e m s e t t i n g s ►

L e v e l s e t t i n g s ►

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L e v e l [ m ]:

1 . 19

A I 2 [ % ]:

1.19

U R US UT

2 3 1 2 3 0 2 3 0 V

P e r s . A l a r m O N

8 0 0 s e c 0

Status menus

When in the normal standby mode the controller will show the actual level in the pump pit at all times. By pressing the down arrow ▼you will have direct access to status windows which are organized in a loop, where, by each pressing of an arrow button you will see the next status window in the loop. In this menu you will find information about the level, pump and station status etc.

4.1 Start window (Level)

This is the window that is always displayed when the unit is in normal working mode.

4.2 Analogue input 2 (Free choice)

Will appear only if analogue input 2 is activated and configured. Actual value for the analogue input 2 is shown in the next window. As this input is editable regarding texts, units and scaling and will show the configured values.

4.3 Voltage input (phase measurement)

The voltage reading for each phase (Phase-N) will be shown if the voltage relay is activated and the corresponding wiring is done (three phases and neutral)

4.4 Attendance check (person- / intruder alarm)

If the attendance check function is activated, personal alarm or intruder alarm, in this window the status for the function is shown, on/off and the remaining delay time for the alarm to go active.

A t t e n d . c h e c k ►

▼▲

If the up ▲ arrow is pressed you will access the settings and alarmwindows

in the main menu.

If the down ▼ arrow is pressed you will access the status windows in the

main menu.

More information under system settings page 21

More information under system settings page 26

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P 1 P 2 P 3 o f f o n o n

P 1 O p . h : 5

P 1 N o s : 3 5

P 2 O p .h: 5

P 2 N o s : 3 5

O v . f l o w [ h ] 0

O v . F l o w N o s 3 1

F l o w [ m 3 / h ] :

0 . 0

V o l u m e [ m 3 ] :

0

P 3 O p . h : 5

P 3 N o s : 3 5

4.5 Pump status

In the pump status windows the information about all pumps is available. The first information window shows if pumps are running, and if they are in auto or not in auto. The following windows show the total values for operating hours and number of starts for each pump. This information is only available in these windows. Only pumps that are used are shown.

4.6 Overflows (only shown if overflow function is activated)

If the overflow switch function is activated, the total overflow duration and total number of overflows will be shown.

4.7 Flow status

If the digital pulse counter input for flow is used, in these two windows you will see the actual instant flow and the accumulated total volume pumped.

▼▲

Shows if the pumps are on/off. If the current measurement is activated when the pump is on the pump current will be shown. If the a pump is Not in auto this will be shown by the two vertical lines surrounding thepump number │P1│.

In the second pump status window the total operation hours and number of starts for pump 1 will be shown. The following windows will show the corresponding values for pump 2 and 3, if used.

If the corresonding digital input for overflow detection is activated , this window will show the total duration of overflowing conditions and the number occured overflows.

The instant actual flow will be shown, according to the configuration of the digital pulse input for flow measured in m3/h or l/s.

The total pumped volume will be shown in m3/h.

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N u m b e r o f p u m p s

◄ 3

F u n c t i o n ◄◄◄ ░ N o t i n u s e

5 System settings

The unit is delivered with a factory setting, for a fast start up of a pumping station with the most used functions activated. To adjust the controller to the application you need to configure and activate I/O s and functions according to the specific use.

The system setting menu is built up in logic split sub menus. When you enter system settings, 7 sub menus will be available. In this part the description of how to enter the different submenus and how change values is made. During configuration of the unit it is convenient to follow the logical structure of the submenus

How to change values in the setting menus

Application type – here you set the number of pumps in

the station and how many pumps are allowed to run.

I/O setting – here is set how in and outputs are to be used.

Pump settings – here all setting for each pump is done for

start and stop levels, alternation etc..

Station setting – here all settings for alarm levels, mixer functions are made.

Voltage relay – here the settings of how you measure the phases of the power supply are done.

Miscelaneous – Settings for default settings, communication settings , clock settings , alarms etc.

Login/Logout – Here log in with access codes are done.

S y s t e m s e t t i n g s ►

▼▲

A p p l i c a t i o n ►

I / O s e t t i n g s ►

▼▲

P u m p s e t t i n g ►

S t a t i o n s e t t i n g ►

▼▲

V o l t a g e r e l a y ►

M i s c e l a n e o u s ►

▼▲

L o g i n / L o g o u t ►

▼▲

How you move in the menues?

To move in the menues you use the ▼▲keys. To enter a menu you use the OK key. To leave a menu you use the Esc key.

S y s t e m s e t t i n g s ►

A p p l i c a t i o n ►

How to change values?

Move in to the menu window where you want to change a value and press the OK key. You will see the actual value with blinking grey square.

To change a value go up and down with the ▼▲keys

changing the numeric value or toggling between options, then press OK to accept the choice. To leave a menu you use the Esc key.

1.P 1 N o t i n a u t o ► ◄◄

▲

▼

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N u m b e r o f p u m p s

◄ 3

A d v a n c e d m o d e

◄ Y e s

M a x p u m p n u m b e r ◄ 2

F u n c t i o n

◄ e m p t y i n g

5.1 Application

The pump controller PC-200 is made to control up to 3 pumps. In the application menu you set how many pumps the station has and how many of these pumps are allowed to run at the same time. The unit can be configured to control the pumps with only level floats.

Advanced mode – The advanced / not advanced mode is a mean to with just one simple settings change can convert an advanced pump controller with many functions, to a simple controller with only basic pump control functions.

Menu - Application

Here you set how many pumps the station has.

Here you set how many pumps are allowed to run at the same time.

Here you set if the pumps are used for filling or emptying of pumpsump.

Here you set if you want the unit for advanced (all functions) mode or Basic (just the most

▼▲

A p p l i c a t i o n ►

▼▲

S y s t e m s e t t i n g s . ►

When you are in a menu where you want to change a value you choose the parameter you want to change and enter the changing mode by pressing the OK key.

Now the cursor will flash in front of the value you want to change. Use the ▲kay to see the alternatives and accept wanted alternative with the OK key.

Advanced mode –NO ( Basic mode )

In Basic mode you will access the following basic functions:

- Start and stop functions for 1 to 3 pumps.

- Alternation of pumps

- Use of analogue level sensor or level switches

- Comunication and sending of SMS alarms

- One digital pulse counter for flow, energy or rain.

- Alarm handling with alarm history (up to 15 alarms).

Advanced mode –YES

In advanced mode you will access the following additional functions:

- One additional analogue input (free choice) with alarm set points

- Voltage relay

- Current measurement and/or running confirmation

- Inputs for the pumps termoswitches

- Mixer functions

- Attendance check

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5.2 I/O Settings

The unit has following in and outputs:

- 10 Digital inputs

- 7 Digital outputs

- 1 Digital pulse counter

- 2 Analogue inputs (4-20 mA)

- 3 Voltage inputs

- 3 Current inputs (5 A current transformers)

- 3 Temperature protection inputs (digital)

All these In and Outputs are predefined for what they are used for, but you have to select if they are to be used or not, which shall generate alarms, signal delays, measuring ranges for analogue inputs etc. For a complete overview of all In and Outputs refer to the table in chapter 10.

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5.2.1 Digital inputs

There are totally 10 digital inputs 24 VDC available according to the list below:

1-2 Pumps 3 Pumps

Each of these inputs has following choices to be set:

Function: in use / not in use -

You can choose not to use the input.

Signal type: NC/NO

Here you specify if the input is NC or NO. NC = normally closed and NO = normally open

Alarm function

Here you specify if you want to generate an alarm or not, Yes or No.

Signal delay[s]:

This is a delay of the signal activation.

Backup operation / Level switch operation

DI 7 low level switch and DI 8 High level switch can be used to start and stop the pumps;

1. If level sensor is used this function can be used as a security backup to start and stop the pumps

if there is a problem with the level measuring.

2. If NO level sensor is used, the means of start and stop of the pumps will be with level switches.

With the start switch the first pump in the alternation cycle will start and it will stop with the low level switch. If the level keeps increasing when the first pump is started (start level switch is still active) after predefined time (see 5.3.5 Max. time starts ) a second pump will start, when the low level switch is reached the pumps will stop with a time delay between the stops (see 5.3.5 Min. time stops).

Note If an alarm is activated this means that the alarm is sent either as an SMS message or to a SCADA-system Alarm type not activated – if you choose not to activate an alarm, no alarm will be generated when an alarm signal goes active. If this is a signal which forces the pump to stop for ex. a motor protector or a temperature, it can be a little confusing that a pump has stopped but that there is no alarm. If you have configured an input this way you have to go to “alarm status” to find out why the pump has stopped.

DI1 P1 Not in Auto DI2 P1 Motor protector DI3 P2 Not in Auto DI4 P2 Motor protector DI5 Not in use DI6 Overflow float DI7 Low level float DI8 High level float DI9 Ext.Block/Ovf DI10 Attendance check / Person alarm Note! See chapter 5.4.5, page 33

DI1 P1 Not in Auto DI2 P1 Motor protector DI3 P2 Not in Auto DI4 P2 Motor protector DI5 P3 Not in Auto DI6 P3 Motor protector DI7 Low level float DI8 High level float DI9 Ext.Block/Ovf DI10 Attendance check / Person alarm Note! See chapter 5.4.5, page 33

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DI 1. P1 Not in auto

A contact from the manual-0-auto switch is used to register when a pump is not in the auto position. When all pumps are in the auto position the AUTO diode will show a fixed yellow light. If a pump is not in auto position the Auto diode will show a blinking yellow light and the actual pump will be marked with | 1 | in the information window.

DI 2. P1 Motor protector

Signal indicates activated motor protection for the pump. This signal does not block the pump as the motor protector has to be reset manually externally.

DI 3. P2 Not in auto

A contact from the manual-0-auto switch is used to register when a pump is not in the auto position. When all pumps are in the auto position the AUTO diode will show a fixed yellow light. If a pump is not in auto position the Auto diode will show a blinking yellow light and the actual pump will be marked with | 1 | in the information window.

1 . P 1 N o t i n A u t o ► ◄◄

F u n c t i o n

◄◄◄ n o t i n u s e

S i g n a l t y p e

◄◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

▼▲

- Here you set if the function is used or not.

- Here you set the signal type NO or NC.

- Here you set if the alarm function shall be used or not. Yes or No

- Here you set the alarm delay.

▼▲

2 . P 1 M o t o r p r o t . ► ◄◄

F u n c t i o n

◄ ◄ ◄ n o t i n u s e

S i g n a l t y p

◄◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

▼▲

- Here you set if the input is used or not.

- Here you set the signal type NO or NC

- Here you set the alarm function : Yes or No

- Here you set the alarm delay.

▼▲

- Here you set if the function is used or not.

- Here you set the signal type NO or NC.

- Here you set the alarm function Yes or No

- Here you set the alarm delay

▼▲

3 . P 2 N o t i n A u t o ► ◄◄

F u n c t i o n

◄ n o t i n u s e

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

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DI 4. P2 Motor protector

Signal indicates activated motor protection for the pump. This signal does not block the pump as the motor protector has to be reset manually externally. .

DI 5. Not used / P3 Not in Auto

If only two pumps are set in the application setting this input will not be used and you will see “Not in use” text in the digital input 5 menu.

A contact from the manual-0-auto switches used to register when a pump is not in the auto position. When all pumps are in the auto position the AUTO diode will show a fixed yellow light. If a pump is not in auto position the Auto diode will show a flashing yellow light and the actual pump will show with | 1 | in the information window.

DI 6. Overflow / P3 Motor protector

Depending on if the application is for two pumps, the function for this input is Overflow input

▼▲

- Here you set if the input is used or not.

- Here you set the signal type NO or NC

- Here you set the alarm function : Yes or No

- Here you set the alarm delay.

▼▲

6 . O v e r f l o w ► ◄◄

▼▲

- Here you set if the input is used or not.

- Here you set the signal type NO or NC

- Here you set the alarm function Yes or No

- Here you set the alarm delay.

▼▲

-- Here you set if the input is used or not.

- Here you set the signal type NO or NC

- Here you set the alarm function : Yes or No

- Here you set the alarm delay.

▼▲

F u n c t i o n

◄ n o t i n u s e

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

4 . P 2 M o t o r p r o t . ► ◄◄

F u n c t i o n

◄ n o t i n u s e

S i g n a l t y p

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

F u n c t i o n

◄ i n u s e

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

5 . P 3 N o t i n A u t o ► ◄◄

MANUAL PC-200

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When used as P3 Motor Protection the signal indicates activated motor protection for the pump. This signal does not block the pump as the motor protector has to be reset manually. .

6 . P 3 M o t o r p r o t . ► ◄◄

▼▲

- Here you set if the input is used or not.

- Here you set the signal type NO or NC

- Here you set the alarm function Yes or No

- Here you set the alarm delay.

▼▲

F u n c t i o n

◄ n o t i n u s e

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

MANUAL PC-200

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DI 7. Low level float

The low level float is used to signal low level or to stop the pumps if you have activated stop pump function. If the “stop pump” function is not used, only an alarm is given but the pumps will not stop.

DI 8. High float Overflow

In 2 pump applicatioin thi input is only used for High level float

The high level float is used to signal high level and if the start pump option is activated, to start the pump. If you don’t activate the “start pump” function only alarm will be given, but not start the pumps.

t

In 3 pump applications this input can be used either as a high float input (as shown above )or as overflow input

If the input is used as Overflow input input it will measure when the stationis in overflow, number of overflows and total overflow time

t

Here you set if the input is used or not.

Here you set the signal type NO or NC

Here you set the alarm function Yes or No

Here you set if the pumps are going to be stopped Yes or No (backup operation or with levelswitch operation).

Here you set the alarm delay to prevent false alarms due to unstable surface in the pit.

7 . L o w f l o a t ► ◄◄

F u n c t i o n ◄◄◄ i n u s e

S i g n a l t y p e ◄◄◄ N O

▼▲

A l a r m f u n c t i o n ◄◄◄ Y e s

▼▲

S t o p p u m p ◄◄◄ N o

▼▲

A l a r m d e l a y ◄◄◄ 5

▼▲

- Here you set if the input is used or not. For three pump application you can set the function as high level float or overflow float.

- Here you set the signal type NO or NC

- Here you set the alarm function : Yes or No

- Start pump: Yes or No (For backup operation or levelswitch operation).

- Here you set the alarm delay to prevent false alarms due to ripple on the surface in the pit.

8 . H i g h f l o a t ► ◄◄

F u n c t i o n ◄◄◄ h i g h f l o a t

S i g n a l t y p e ◄◄◄ N O

▼▲

A l a r m f u n c t i o n ◄◄◄ Y e s

▼▲

S t a r t p u m p ◄◄◄ N o

▼▲

A l a r m d e l a y ◄◄◄ 5

▼▲

- Here you set if the input is used or not. For three pump application you can set the function as overflow float or not used

-Here you set the signal type NO or NC

- Here you set the alarm function : Yes or No

- Here you set the alarm delay to prevent false alarms due to ripple on the surface in the pit.

8 . H i g h f l o a t ► ◄◄

F u n c t i o n ◄◄◄ o v e r f l o w

S i g n a l t y p e ◄◄◄ N O

▼▲

A l a r m f u n c t i o n ◄◄◄ Y e s

▼▲

A l a r m d e l a y ◄◄◄ 5

MANUAL PC-200

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DI 9. Block / Overflow

For2 and 3 pump applications this input can be used for external blocking of the pumps External block is a signal input which will stop all pumps when activated with a built in delay between each

pump.

Alternativ

Fot 3 pump applications this input can be used as Overflow input,( if DI8is used for High level float)

If the input is used as Overflow input input it will measure when the stationis in overflow, number of overflows and total overflow time

Alternativ

DI 10. Attendance check (the settings for this function are made under Station settings \ attendance check. chapter 5.4.5)

F u n c t i o n

◄◄◄ E x t . B l o c k

9 . B l o c k / O v e r f l ► ◄◄

F u n c t i o n

◄◄◄ p e r s o n a l

1 0 . A t t e n d c h e c k ► ◄◄

See further details in Station settings – Attendance check

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

▼▲

- Here you set if the input is used Ext. Block or not used.

- Here you set the signal type NO or NC

- Here you set the alarm function Yes or No

- Here you set the alarm delay.

▼▲

F u n c t i o n

◄◄◄ O v e r f l o w

9 . B l o c k / O v e r f l ► ◄◄

S i g n a l t y p e

◄◄ N C

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

▼▲

- Here you set if the input is used for overflow or not.

- Here you set the signal type NO or NC

- Here you set the alarm function Yes or No

- Here you set the alarm delay.

MANUAL PC-200

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5.2.2 Digital outputs

The pump controller PC-200 has 5 digital relay outputs which handle a max load off 6A at 250 VAC/30 VDC, and 2 open collector outputs 50 mA at 30 VDC. The configuration alternatives for the digital outputs are to set the signal type i.e. NO or NC signal on each output. Below you see an overview of the outputs and their predefined functions.

DO 1. P1 Start/Stop

DO 2. P2 Start/Stop

DO 3. P3 Start/Stop

DO 4. Mixer.

DO 5. Not ack. alarm

DO 6. Attendance

DO 7. Modem control

DO1 Pump 1 Start/Stop DO2 Pump 2 Start/Stop DO3 Pump 3 Start/Stop DO4 Mixer. DO5 Not ackn. Alarm DO6 Attendance (open collector) DO7 Modem control (open collector)

1.P 1 S t a r t / S t o p ► ◄◄

S i g n a l t y p e

◄◄◄ NO

2 . P 2 S t a r t / S t o p ► ◄◄

S i g n a l t y p e

◄◄◄ NO

3 . P 3 S t a r t / S t o p ► ◄◄

S i g n a l t y p e

◄◄◄ NO

4 . P 2 S t a r t / S t o p p ► ◄◄

S i g n a l t y p e

◄◄◄ NO

5 . N o t a c k . a l a r m ► ◄◄

S i g n a l t y p e

◄◄◄ NO

6 A t t e n d a n c e ► ◄◄

S i g n a l t y p e

◄◄◄ NO

7 . M o d e m c o n t r . ► ◄◄

S i g n a l t y p e

◄◄◄ NO

The signal type is changed by pressing the OK key and change between NO and NC with the ▲ key. Confirm with the OK key

The signal type is changed by pressing the OK key and use the ▲ key to change between NO and NC, confirm with the OK key. For automatic switching off /on of the power to the modem

MANUAL PC-200

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5.2.3 Pulse input

The unit has one pulse input, for flow, rain meter or energy For this input you have to set the parameters for measuring unit, pulse unit, scaling each pulse and set a pulse delay.

▼▲

C o u n t e r ► ◄◄

F u n c t i o n

◄◄ F l o w m e t e r

F l o w u n i t

◄◄ m 3 / h

P u l s e u n i t

◄◄ m3

1 P u l s e [ ] ◄◄

▼▲

M a x . t i m e [ s ]

◄◄ 5

Here you set how the input is used as flow meter, rain meter, energy meter or not used.

Here you set the flow unit

Here you set the pulse unit, for ex. m3.

Here you set how many pulses there are on a pulse unit

Integration time in seconds

MANUAL PC-200

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5.2.4 Analogue inputs (mA)

The unit has 2 analogue mA signal inputs 0/4 – 20 mA 24 VDC. , one is for the level sensor and the other one is a free choice where you can edit the texts and units to needed conditions.

AI 1. Level sensor

Level sensor – which has an input of 0/4 – 20 mA, for ex. a DripDrop SP-25 submersible pressure sensor.

AI 2. Free choice

Other sensor - which gives a 0/4 – 20 mA signal, for.ex., Flow meter, DripDrop SP-25 submersible pressure sensor or a sensor for pressure, chlorine , pH etc. The texts and units are free texts strings to be inserted as any parameter of your own choice.

The text for AI2 and for the units are edited in edit mode (press OK key), you scroll up and down in

the character list with the up ▲and down▼ keys, and choose the character by pressing the OK key,

the cursor then moves to next character position. When you have written your text you confirm the text by pressing the OK key.

▼▲

2 . F r e e c h o i c e ► ◄◄

S i g n a l t y p e

◄◄◄ 4 - 2 0 m A

A I 1 < - > 2 0 m A

◄◄◄ 5 . 0 0

A I 2 < - > 0 / 4 m A

◄◄◄ 0 . 0 0

▼▲

U n i t f o r A I 2

◄◄◄ %

▼▲

T e x t f o r A I 2

◄◄◄ C h o i c e

Following choices available, 0-20 mA, 4-20 mA and none

Here the text for AI 2 is set, for .ex flow meter (default is Choice)

Here the value for 0 or 4 mA is set

Here the value for 20 mA is set

Here the unit for AI 2 is set, for ex. 4-20 mA and none

1.L e v e l s e n s o r ► ◄◄

S i g n a l t y p e

◄◄◄ 4 - 2 0 m A

A I 1 < - > 2 0 m A

◄◄◄ 5 . 0 0

▼▲

A I 1 c < - > 0 / 4 m A

◄◄◄ 0 . 0 0

▼▲

U n i t f o r A I 1 ◄◄◄

Following choices available, 0-20 mA, 4-20 mA and none

Here the measuring unit for AI 1 is defined as free text. Here the value for 0 eller 4 mA is set

Here the value for 20 mA is set

MANUAL PC-200

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5.2.5 Voltage inputs

The unit has a voltage relay incorporated that has to be connected to the corresponding inputs L1,L2,L3 and the installation neutral. The function then has to be activated by setting the voltage input function in, “in use” mode. The voltage input is designed for a maximum input voltage of 400 Volts between phases and 230 volts between phase and neutral. If the installation uses a higher voltage than 400 Volts (phase to phase) a voltage transformer must be used at the input. The transformation rate used will be set in the transformation factor window for each phase. Factor 1 corresponds to 400 volt input (ph/ph). Factor 2 corresponds to 800 volt input (ph/ph) etc.

For thevoltage inputs tonwork correctly the Neutral must be used. Ifno neutral exists you have to create a neutral with a voltage transformer ( For mor information check with local representative

▼▲

V o l t a g e i n p u t ► ◄

F u n c t i o n

◄◄ i n u s e

T r a n s f . U 1 f a c t .

◄◄ 1 . 0 0

T r a n s f . U 2 f a c t .

◄◄ 1 . 0 0

T r a n s f . U 3 f a c t .

◄◄ 1 . 0 0

▼▲

Following choices, in use and not in use

Here the factor value is set. Factor 1 corresponds to 400 Volt (phase/phase)

Here the factor value is set Factor 1 corresponds to 400 Volt (phase/phase)

MANUAL PC-200

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5.2.6 Current inputs

The unit measures the current consumption for each pump P1, P2, P3 in one phase by the use of a X/5 Amp current transformer. As for the voltage inputs this function has to be activated and a transformation factor (rate) has to be given.

Normally the smallest ring transformers are rated 50/5 amps. If a smaller than 50 amps. pump is measured, you will need to wind the phase power cable around the transformer coil in order to increase accuracy, the as shown in the illustration below. Each turn of the coil will lessen the rated current in to the transformer. See the following figure.

Once the correct number of turns around the coil is applied, you need to calculate the total transformation factor.

You need to consider the transformer rate as well as the transformation rate for the winding around the coil. You calculate the transformation factor the following way:

Figure 5.2.6 shows how one of the phases of the phases of the pump is fed around the transformer coil. For a 50/5 A transformer the following reduction in the measured input current applies: 1 turn will give a 25/5 amps. rate. (for a pump up to 25 Amps.) 2 turns will give a 12,5/5 amps. rate. (for a pump up to 12,5 amps.) 3 turns will give a 6,25/5 amps. rate.(for a pump up to 6,25 amps.)

Example 1.

Using a 50/5 A transformer to measure a 35 Amps pump.

The transformer ratio is 10 . Set the transformation factor in the PC 200 to 10.

Example 2.

Using a 100/5 A transformer to measure a 75 Amps pump. The transformer ratio is 20 .

Set the transformation factor in the PC 200 to 20.

MANUAL PC-200

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The factor F = transformer ratio / (n turns + 1)

You need to take the transformer rate for (example 10) and divide it by (the number of turns around the coil +1).

Example 3.

Measuring a 20 Amps pump. We use a 50/5 A. transformer where the transformer ratio is 10.

In order to increase tha accuracy of the measuring range we need to wind the powercable one turn around the tranformer coil.

F = 10/(1+1) = 5 Set the transformation factor in the PC 200 to 5.

Example 4.

Measuring a 10 Amps pump. We use a 50/5 A. transformer where the transformer ratio is 10.

In order to increase tha accuracy of the measuring range we need to wind the powercable 2 turns around the tranformer coil.

F = 10/(2+1) = 3.33 Set the transformation factor in the PC 200 to 3.33.

Example 5.

Measuring a 5 Amps pump. We use a 50/5 A. transformer where the transformer ratio is 10.

In order to increase tha accuracy of the measuring range we need to wind the powercable 3 turns around the tranformer coil.

F = 10/(3+1) = 2.5 Set the transformation factor in the PC 200 to 2.5.

▼▲

C u r r e n t i n p u t s ► ◄

F u n c t i o n

◄◄ i n u s e

T r a n s f . I 1 f a c t .

◄◄ 1 . 0 0

T r a n s f . I 2 f a c t .

◄◄ 1 . 0 0

T r a n s f . I 3 f a c t .

◄◄ 1 . 0 0

▼▲

Here the transformation factor value is set

Following choices ,in use and not in use

Here the transformation factor value is set

MANUAL PC-200

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5.2.7 Temperature protection.

The unit has one input for term contacts in the motor winding, for each pump which if activated, will stop the pump when the thermo contact is activated. When the term contacts function is used you have the option to choose for the pump to stop and be able to start again once the term contact is deactivated, or you can choose to block the pump which means that once the term contact is activated and the pump stops, it will not be able to start again until the term contact alarm is manually confirmed.

▼▲

T e m p . p r o t e c t o r s ► ◄

P 1 T e m p . p r o t . ► ◄◄

P 2 T e m p . p r o t . ► ◄◄

▼▲

F u n c t i o n

◄◄◄ i n u s e

S i g n a l t y p e

◄◄◄ N O

A l a r m f u n c t i o n

◄◄◄ Y e s

A l a r m d e l a y . [ s ]

◄◄◄ 1 . 0

B l o c k p u m p

◄◄◄ No

▼▲

Following choices, in use and not in use

Following choies NO och NC

Here the delay is set in sec.

Following choices, Yes and No

Settings for P2 and P3 are done as for P1

P 3 T e m p . p r o t . ► ◄◄

Following choices YES or NO

MANUAL PC-200

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P u m p 2 ► ◄

P u m p 3 ► ◄

P u m p 1 ► ◄

T i m e / D e l a y s . ► ◄

5.3 Pump settings

In the pump settings menu, all settings are made that directly deal with the pumps, start /stop levels, alternation of the pumps, current settings a.s.o. These settings are made for each pump that is used, but here only the settings for one pump (pump 1) are shown.

S t a r t l e v e l P 1

◄◄ 3 . 5 0

S t o p l e v e l P 1 ◄◄ 0 . 5 0

A l t e r n a t i o n P 1

◄◄ Ja

M a x r u n t i m e 1 [ m i n ]

◄◄ 7 2 0

M i n b r e a k t i m e 1 [ s ]

◄◄ 1

R u n n i n g c o n f . ► ◄◄

C o n f . t i m e [ s ]

◄◄◄ 1 0

F u n c t i o n

◄◄◄ i n u s e

C u r r e n t s e t . ► ◄◄

B l o c k P u m p

◄◄◄ N o

S t a r t t i m e P 1 [ s ] ◄◄◄

U n d e r c u r r e n t ► ◄◄◄

1 - m i n [ A ]

◄◄◄◄ 0 . 0

D e l a y [ s ]

◄◄◄◄ 0

A l a r m f u n c t i o n ◄◄◄◄ No

O v e r c u r r e n t ◄◄◄

1 - m a x [ A ]

◄◄◄◄ 0 . 0

Del a y [ s ]

◄◄◄◄ 0

A l a r m f u n c t i o n ◄◄◄◄ No

▼▲

Settings for P2 and P3 are made the same as for P1.

▼▲

Set start level

Set stop level

Following choices, Yes and No

Here the max running time Is set in minutes

Here the break time before a pump is allowed to startr is set

Here the time is set before the answer is checked

Following choices, in use and not in use

Pump running time before measuring starts

More in I/O settings and Current settings

Setting of lowest current before alarm

Timedelay before alarm is sent

Setting of highest current before alarm.

Following choises,Yes or No

Timedelay before alarm is sent

Following choises,Yes or No

MANUAL PC-200

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P u m p 1 ► ◄

5.3.1 Start and stop levels

Start and stop levels – when the unit is used with analogue level sensor you will establish the start and stop levels corresponding to each pump.

5.3.2 Alternation, running time and break time

Alternation – You can choose for each pump to be included in the alternation cycle or to work with its own independent start and stop level.

Max running time - To avoid that a pumps runs too long time during a pumping cycle you can limit the time the pump is allowed to run by setting a maximum time. When it is finished the pump will stop and the next pump in the alternation cycle start. This time is set in factory to 720 seconds.

Minimum break time - To allow a pump to cool after running you can set a min.break time before the pump can start again. This function can seem confusing because a pump will not start when you think it should.

Running confirmation If running confirmation is used you know if the pump is running, if no confirmation is received the unit will send an alarm and try to start the next pump in the alternation cycle and eventually block the pump. This function uses the measured pump current (Current input) with the inputs I 1 to 3 activated.

Running confirmation can only be made when current transformers are used.

NOTE see settingsMotor currents 5.3-4

S t a r t l e v e l P 1

◄◄ . 5 0

S t o p l e v e l P 1 ◄◄ 0 . 5 0

A l t e r n a t i o n P 1

◄◄ Y e s

M a x r u n t i m e 1 [ m i n ]

◄◄ 7 2 0

M i n b r e a k t i m e P 1 [ s ]

◄◄ 1

R u n n i n g c o n f , ► ◄◄

C o n f . t i m e [ s ]

◄◄◄ 1 0

F u n c t i o n

◄◄◄ i n u s e

▼▲

Here the start level is set Following choices, Yes and No

Here the stop level is set Here the max running time of the pump is set

Here the minimum break time before start is set

Following choices, In use and Not in use

Here the time is set before the confirmation is checked

MANUAL PC-200

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5.3.3 Setting of motor currents

Measuring of motor currents is used to check if the current is within the normal range for the pump and to protect the pump from running dry, with clogged impeller or over currents. The settings that must be done are explained below.

(This function will only appear in the menu if the pump current inputs are activated I1,I2 and I3.)

Block pumps – when an alarm for high or low current is activated, the pump is always stopped You can choose if you want the pump to remain blocked until the alarm is confirmed or not to block the pump and allow it to start next time it is activated in the alternation cycle without the alarm being confirmed.

Pump- start time – to avoid that an alarm is activated during start of pumps there is a start delay to allow the pumps to get into normal conditions for example when you use a soft start equipment.

Under current - the low current function is used to protect the pumps from working without fluid or with a clogged impeller which stops the pump from pumping fluid but does not stop the impeller from rotating

Over current - high current mostly occurs when the impeller can´t rotate freely and therefor increases the current.

C u r r e n t s e t . ► ◄◄

B l o c k P u m p

◄◄◄ N o

S t a r t t i m e P 1 [ s ]

◄◄◄ 0

U n d e r c u r r e n t ► ◄◄◄

1 - m i n [ A ]

◄◄◄◄ 0 . 0

D e l a y . [ s ]

◄◄◄◄ 0

A l a r m f u n c t i o n ◄◄◄◄ No

O v e r c u r r e n t ► ◄◄◄

1 - m a x [ A ]

◄◄◄◄ 0 . 0

D e l a y . [ s ]

◄◄◄◄ 0

G i v e a n a l a r m ◄◄◄◄ No

Following choices, Yes or No

Running time of pump before measuring starts

▼▲

Highest current value before alarm

Following choices, Yes or No

Lowest current value before alarm

Time delay before alarm

▼▲

Time delay before alarm

Following choices, Yes or No

MANUAL PC-200

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T i m e / D e l a y s . ► ◄

D e l a y o n . ( s ) ► ◄◄

D e l a y o f f ( s ) ► ◄◄

M i n . t i m e s t a r t s ( s )

◄◄ 5

M i n . t i m e s t o p ( s )

◄◄ 5

S w i t c h t i m e ( s )

◄◄ 2

5.3.4 Times / delay for pumps

In this menu you set the times and delays which are general for all pumps and different functions in the pumping station.

Start delay– Signal delay for starts of pump when startlevel is reached, for ex when there is turbulance on the surface of the pump pit.

Stop delay– Signal delay for stop of pump at stop level.

Min. Time starts* – Minimum time between start of pumps.

Min. Time stops **– Minimum time between stop of two pumps.

Switch time – Time delay between stop of pump with fault and start of next pump in the alternation

cycle

Backup running time Level switch operation – when only level switches are used to control de level in the sump.

Min time starts Min. Time starts is the starts time delay between the first and the second pump when the inflow is larger than one pumps capacity and there is need for a second pump to start.

Min time stopps Min. Time stops is the time delay between the stop of the first and the second pump when two pumps are running.

▼▲

Time delay before pump starts

Time delay before pump stops

Minimum time between pump starts.

Minimum time between Pump stop

Time between switching between pumps with automatic alternation.

MANUAL PC-200

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L o w l e v e l a l a r m ► ◄◄

H i g h l e v e l a l a r m ► ◄◄

A l t e r n a t i o n ► ◄

5.4 Station settings

All setting in this menu are general setting for the pump station .

5.4.1 Alternation type of pumps

The controller has two different ways of handling the alternation of the pumps:

1. Cyclic – witch means that the pumps alternate in a cyclic way, one after another. This means

that in the first cycle they start with pumps 1,2,3 and in the next cycle wirh pumps 2,3,1.

2. Running time – which means that the pump that has the lowest running time starts first. This

means that the pumps will have about the same running times. The second setting decides if the next pump in the alternation cycle shall start when the working pump has an fault or not.

- if you set ”alternation on fault” to Yes the next pump will start with a short time delay when the working pump has a fault.

- if you set “alternation on fault ” to No the next pump will wait until the start level is reached before it starts.

5.4.2 Level alarm settings (Low and high level alarms)

In this menu the level alarms for the level sensor are set. These alarms only show how the levels in the station are, but control no pumps

A l a r m l e v e l s e t t . ► ◄

L o w l e v e l [ m ]

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ Y e s

A l a r m d e l a y [ s ]

◄◄◄ 1

H i g h l e v e l

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ J a

A l a r m d e l a y [ s ]

◄◄◄ 1

▼▲

Here the level for low level alarm is set

Here you set if the alarm function shall be active or not

Here the time for alarm delay is set

Here the level for high level alarm is set

Here you set if the alarm function shall be active or not

Here the time for alarm delay is set

A l t e r n a t i o n t y p e ►

◄◄ c y c l i c

A l t e r n a t i o n t y p e ►

◄◄ c y c l i c

▼▲

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L o w s e t p o i n t ► ◄◄

H i g h s e t p o i n t ► ◄◄

5.4.3 AI 2 Setpoints, Analogue setpoints

For the Analogue input 2 which is a free choice/editable function adabtable to your specific needs to measure analogue signals, pH, conductivity, flow etc. For this signal you can set a high and a low set point which can be used to generate alarms for example.

A I 2 S e t p o i n t s .► ◄

S e t p o i n t v a l u e

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 0 . 0

S e t p o i n t v a l u e

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 0 . 0

▼▲

Here you set if the alarm function shall be active or not

Here the setpoint for low alarm is set

Here you set if the alarm function shall be active or not

Here the time for alarm delay is set

Here the setpoint for high alarm is set

▼▲

Here the time for alarm delay is set

▼▲

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L e v e l t y p e ► ◄◄

T i m e r t y p e ► ◄◄

5.4.4 Mixer settings

In bigger stations a mixing device must be used to keep the pit clean. To install a non clogging mixer device is recommended.

For the mixing function the controller has two separate forms of controlling the mixing device.

1. Start by level and stop by timer - during filling or emptying of the pit and stopping by a

timer. With this option you might set the function to start during filling phase (before pumping)

or the emptying phase (while pumping). The criteria of the frequency of the mixing is by

setting number of pumpcycles between mixing starts. The stopping of the mixing is made by

setting the running time by a timer.

2. Start and stop by timer – in this option you will set an idle time and a running time for the

mixing device. It will start at the elapsed idle time and keep running for the set operation time.

With this option the mixing will operate independent of the level in the pit. To avoid the

mixing while pumping (important at large flows) there is a function where you can block the

mixer while the pumps are ON.

M i x e r s e t t i n g s . .► ◄

T y p e

◄◄◄ e m t y i n g

S t a r t c y c l e s

◄◄◄ 0

S t a r t l e v e l [ [ m ]

◄◄◄ 0 . 0 0

S t a r t d e l a y [ s ]

◄◄◄ 0

R u n t i m e [ s ]

◄◄◄ 0

▼▲

T y p e

◄◄◄ i n u s e

S t a r t a f t e r [ h ] ◄◄◄

R u n t i m e [ s ] ◄◄◄

B l o c k i f P . O n

◄◄◄ No

▼▲

Choice between emptying, filling or None

Here the time for the start delay is set

Here the running time of the mixer is set

Here the startlevel of the mixer is set

Choice between in use or not in use

Here the idle time for the mixer is set

Here the running time of the mixer is set

Choice between blocking mixer while pumps are on, Yes or No

Numbers of pump start cycles before mixer starts

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F u n c t i o n

◄◄ p e r s . a l .

F u n c t i o n

◄◄ i n t r u d e r

5.4.5 Attendance check (Person alarm or Intruder alarm)

Personalarm/ Intruder alarm- to create a signal an analoge input is used which is changed to a digital signal by connecting an resistor in series with the analogr signal

Person alarm For the function person alarm the input is activated via a signal cable that is connected to the light switch in the station and starts an internal timer which after a set time activates a relay output. This output can for example be connected to a horn or flashing light to inform the operator that the operator time is finished and has to be prolonged. If this is not done a person alarm will be sent . To avoid that this happens the light switch has to be turned off and on.

Intruder alarm The function intruder alarm is activated via a signal cable that is connected to for ex. a magnetic sensor in the door and starts an internal timer which is set to after a certain set time activates a relay. This relay output can be connected to a horn or flashing light and send an intruder alarm. To avoid that the alarm is sent a password must be entered on the keyboard.

A t t e n d a n c c h e c k .► ◄

s i g n a l t y p e ◄◄ N C / N O

C o n t . s i g n a l ◄◄ N o

L o g i n t i m e [ s ] ◄◄ 0

L o g o u t t i m e ◄◄ 0

S i g n a l t y p e

◄◄ N C / N O

C o n t i n o u s h o r n

◄◄ N o

V i s i t t i m e [ s ]

◄◄ 1 8 0 0

T i m e t o a l a r m .

◄◄◄ 1 8 0

▼▲

Choice between person alarm, intruder alarm and none

Choice between NC and NO

Choice between Yes and No

Personalarm

Intruder alarm

A t t e n d a n c e c h e c k ► ◄

Choice between person alarm, intruder alarm or none

Choice between NC and NO

Choice between Yes and No

The time needed for work in the station Time before alarm is sent

Time before alarm is sent when opening the door

Time before alarm is sent, when the password is keyed in and door not closed

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N o m i n a l [ V ] ( L - N)

◄ 2 3 0

F a i l b r e a k t i m e [ s ]

30

P h a s e r o t .► ◄

U n d e r v o l t a g e .► ◄

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄ No

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄◄ N o

S i g n a l d e l a y .

◄◄ 10

U n d e r v o l t a g r % .►

◄◄ 85

O v e r v o l t a g e ► ◄

F u n t i o n

◄◄ 2 3 0

B l o c k p u m p

◄◄ No

S i g n a l d e l a y

◄◄ 10

O v e r v o l t a g e

◄◄ 5%

5.5 Voltage relay

If the phases are connected to the phase inputs of the unit the voltage, phase rotation, undervoltage, overvoltage,unbalance and missing phases are checked. If the functions are activated the pumps can be blocked if wanted and alarm given.

Nominal voltage-You will need to set the nominal voltage to be used in the installation, meaning the real installation voltage i.e. 230, 400, 660 V. You must set the nominal voltage as the phase to

neutral value.

Failbreaktime – When the voltage relay detects a failure in the power supply, and the pumps are

blocked, the unit will hold the operation of the pumps on hold for a time – the fail break time – the idea of this timer is to allow for the power supply to re-establish to stable conditions before the pumps are put back to operation.

V o l t a g e r e l a y .►

▼▲

Here the nominal incoming, phase to neutral, voltage is set.

This is the time the voltage is allowed to be wrong.

Choice between in use or not in use

Choice between Yes or No

Choice between in use or not in use

Choice between Yes or No

Here the signal delay time is set

Here the allowed undervoltage in % is set, for.ex 85%

Choice between in use or not in use

Choice between Yes or No

Here the signal delay time is set

Here the allowed overvoltage in % is set, for.ex 110%

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U n b a l a n c e ► ◄

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄ No

S i g n a l d e l a y

◄◄ 10

U n b a l a n c e

◄◄ 7

M i s s i n g p h a s e ► ◄

F u n c t i o n

◄◄ in u s e

B l o c k p u m p

◄◄ No

S i g n a l d e l a y

◄◄ 10

Voltage relay cont.

▼▲

Choice between in use or not in use

Choice between Yes or No Here the signal delay time is set

Here the value in % is set for the unbalance for ex. 7%

Choice between in use or not in use

Choice between Yes or No

Here the signal delay time is set

▼▲

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P a r i t y

◄◄◄ n o n e

S t o p b i t s

◄◄◄ 1

P r o t o c o l

◄◄◄ C o m l i

A d d r e s s

◄◄◄ 1

S t a t i o n I D

◄◄◄ 1

C o m m u n i c a t i o n ► ◄

C o n n e c t i o n . ► ◄◄

L i n k

◄◄◄ D i r e c t

C o n n e c t i o n . ► ◄◄

C o n n s e t t i n g s ► ◄◄

G S M s i g n . s t r e n g t ► ◄◄

5.6 Miscellaneous

Under miscellaneous settings are the settings for communication, log-in, clock setting, default settings, erase alarms, erase counters, erase runtimes and contrast control found.

5.6.1 Communication

Communication settings

Connection settings

Next step after the communication parameters is the connection settings . Which type of communication equipment is to be used and what settings have to be made for the equipment to work correctly. Communication alternatives are:

Direct (Fixed cable or radio)

The direct communicationen is the simplest way to communicate as communication is always available.

C o m m . s e t t i n g s ► ◄◄

R a t e [ b p s ]

◄◄◄ 9 6 0 0

▼▲

The baud rate is between 1200 to 115000 baud.. Factory setting is 9600

Here the number of stop bits is set

Choose between Modbus or Comli

Here the communication ID is set

Here the station ID is set

Here the parity is set. Choice between None, even or odd

C o m m . s e t t i n g s . ► ◄◄

L i n k .

◄◄◄ D i r e c t D i a l u p G S M - S M S

Choices are, Direct, Dial up and GSM-SMS

Here theconnection settings and modem settings are made

This window shows the GSM signal strength. This menu is only shown if a GSM modem is selcted under connection settings

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H a y e s s t r i n g

◄◄◄ % r H 0 E 0 Q

M o d e m t y p e

◄◄◄ G S M

P i n c o d e

◄◄◄ 0 0 0 0

R e s e t p u l s e [ s ]

◄◄◄ 0

A l r m . R e s e n d n o .

◄◄◄ 2

R e t r y t i m e

◄◄◄ 0

C a l l a l a r m O F F

◄◄◄ N o

A n s w e r a f t e r

◄◄◄ 0

R e m o t e A C K

◄◄◄ N o

L i n k

◄◄◄ D i a l - u p

C o n n e c t i o n . ► ◄◄

Dial-up (PSTN/Fixed telephony or GSM-modem)

Dial-up communication means that the connection between the units is made via a dial-up function. This is done trough a telephone or GSM. This type of communication needs a modem for normal telephone or a GSM modem. When modemtype is selected certain parameters must be set for the modem to work correctly.

R e s e t m o d e [ m i n ]

◄◄◄ 0

▼▲

T e l n o . 1

◄◄◄ D i a l - up

C o n n e c t . s t r i n g

◄◄◄ 0

▼▲

Here you set the Hayes string. It is recommended to read the manual of the modem.

PIN code is used only for GSM-modems . DripDrop recommends that PIN code is not used.

Modem type, analogue modem Type PSTN or GSM modem

This is the telephone number of the modem connected to the SCADA system.

Here the length of the reset pulse is set Here the time between modem resets is set

This is an identification text that certain SCADA systems uses

Here the number of call signals before the station answers is set

Here the number of retries is set.

Here the time between the retries isset.

In certain cases it is needed that the unit calls back when an alarm goes OFF. Here this function is activated.

Here you set if the alarms can be remotly acknowledged or not.

Here the communication type is set Dial-up

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H a y e s s t r i n g ◄◄◄

P i n c o d e

◄◄◄ 0 0 0 0

T e l n o . 1

◄◄◄ 1 2 3 4 5 6

R e s e t p u l s e [ s ]

◄◄◄ 0

R e m o t e A C K

◄◄◄ N o

S t a t i o n n a m e ◄◄◄

L i n k

◄◄◄ G S M - S M S

C o n n e c t i o n . ► ◄◄

G S M s i g n . s t y r k a ► ◄◄

-

S g n : 5

GSM-SMS (SMS-text via GSM-modem)

These settings are used to send and receive SMS messages with a GSM telephone. You need a normal SIM card with the SMS function activated. The PIN code of the SMS card can be activated or not. The function allows up to three different mobile phone numbers to be activated. Depending on the settings SMS messages can be sent to all phone numbers with a certain time delay.

GSM Signal strength

This is an status window which shows the actual signal strength in the GSM net if you selected to Communicate via a GSM modem. If you selected any other type of communication this menu will no apear

R e s e t m o d e m [ m i n ]

◄◄◄ 0

▼▲

T e l n o . 2 ◄◄◄ 1 2 3 4 5 6

▼▲

T e l n o . 3 ◄◄◄ 1 2 3 4 5 6

Here the length of the reset pulse is set Here the time between modem resets is set

Here you set the Hayes string. It is recommended to read the manual of the modem

PIN code is used only for GSM-modems . DripDrop recommends that PIN code is not used.

This is telephone number 1 which can be set

This is telephone number 2 which can be set

This is telephone number 3 which can be set

Here the station name is set

Here you set if the alarms can be remotly acknowledged or not.

Here the communication type is set to GSM/SMS

▼▲

Shows actual signal strength.

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S y s . p a s s w o r d ◄ 0 0 0 0

C l o c k s e t t i n g ► ◄

C l o c k s e t t i n g

1 1 / 0 5 1 2 : 5 7 : 1 1

D e f a u l t s e t t i n g s

A r e y o u s u r e ?

D e f a u l t s e t t i n g s ► ◄

5.6.2 Trusted login

You have the option to set the unit to work with different log-in modes. The default factory setting is that you need to log in whenever a change is made or an alarm is confirmed. However, if preferred the unit can be set to always be logged-in for system privileges or to always be logged-in for operator privileges.

5.6.3 Operator password

To change the passwords you use a combination of the four arrow keys .

5.6.4 System password

5.6.5 Clock setting

5.6.6 Default settings

Resets the controller to normally used pumpstation applications, The prompt “Are you sure” is shown and must be confirmed with the OK key.

T r u s t e d l o g i n ◄ s y s t e m

O p p a s s w o r d

◄ Z Z Z Z

▼▲

This menu is shown only if you are logged in with system code. Choice between system, operator or none

To change to default settings press OK key

To change the system code press OK key and the cursor will be placed on the first position which shall be changed, set new value, press OK to confirm. The cursor moves to next position ▼▼▼▼

To change the clock setting press the OK key and the cursor will be placed on the first position to be set. Set value and press OK to confirm.The cursor is moved to next position.

▼▲

To change the system code press OK key and the cursor will be placed on the first position which shall be changed, set new value, press OK to confirm. The cursor moves to next position.▲▲▲▲

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E r a s e r u n t i m e s ► ◄

C o n t r a s t ► ◄

C o n t r a s t

L o g i n

P a s s w o r d

Z Z Z Z

5.6.7 Erase alarms

5.6.8 Erase counters

5.6.9 Erase runtimes

5.6.10 Contrast

5.7 Login / Logout

As an alternative to login when prompted so when making any changes of values or confirming alarms, you can start your working session by login in, in this menu.

E r a s e c o u n t e r s . ► ◄

E r a s e c o u n t e r s

A r e y o u s u r e ?

E r a s e r u n t i m e s

A r e y o u s u r e ?

▼▲

E r a s e a l a r m s ► ◄

E m p t y a l a r m l i s t ?

A r e y o u s u r e ?

▼▲

To erase the alarmlist press the OK key

To erase the totaliser for the pulse inputs press the OK key. To erase running times press OK key

To change the contrast, press ▲ for increasing contrast and▼for decreasing contrast. Press Ok to confirm.

Login by introducing the correct password and press the OK key

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P 1 n o c o m m a n d

a v a i l a b l e

S t a r t P 2

S t o p P 3

S t a r t l e v e l P 1

3 . 0 0

S t o p l e v e l P 1

◄ 0 . 5 0

S t a r t l e v e l P 2 ◄ 3 . 5 0

S t o p l e v e l P 2

◄ 0 . 6 0

S t a r t l e v e l P 3

◄ 5 . 6 0

S t o p l e v e l P 3

◄ 0 . 5 0

L o w l e v e l [ m ]

◄ 0 . 4 0

H i g h l e v e l [ m ]

◄ 6 . 0 0

6 Level settings

For an easier access to the set the different levels there is a specific level settings menu where will set the start and stop level for the pumps as well as low and high levels alarms.

7 Manual start and stop of pumps

When the pumps are in Auto mode they can be started manually from the PC 200, this is the menu where you can start and stop pumps manually.

You will be able to start and stop all used pumps, if they don’t have any active condition that prevents

them from starting, alarms low level etc.

M a n u a l c o n t r o l ►

▼▲

L e v e l s e t t i n g s ►

▼▲

The pumps can only be started if the actual level is between the start and stop level settings.

The pumps are started and stopped by pressing the OK key.

Here you set the start och stop levels for the pumps and the level for low and high alarm

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* A c t i v e a l a r m s

A l l a l a r m s

* N o t A C K a l a r m s

A l l a l a r m s

P 1 M o t o r p r o t e c t . ▼ A c t i v e A c k n ?

P 1 M o t o r p r o t e c t .

A c k n o w l e d g e ?

*Ac t i v e a l a r m s

A l l a l a r m s

* N o n e w a l a r m s

A l l a l a r m s

* N o n e w a l a r m s

A l l a l a r m s

* N o t A C K a l a r m s

A l l a l a r m s

8 Alarm status

The pumpcontroller has the capacity to generate a large number of different alarms for the pumps, the station and internal alarms. Each of these alarms generates an information window when activated, with information about which alarm it is. At the same time a LED with blinking light is activated until the alarm is acknowledged.

Red blinking light means a new alarm which is not acknowledged. Fixed red light means an alarm which has been acknowkedged but still is active.

8.1 Alarm handling

When you want to look at the alarms or acknowledge them you need to enter the alarm status menu, depending on the status of the alarms, Not Acknowledged alarms (new alarms), Active alarms or No new alarms you will enter one of the three submenues as below. To enter and see all alarms (alarm history) you press the ▼ key, and the OK key.

8.2 New alarms

When there is a new alarm activated, you will by default enter the Not Ack alarms section of the alarm handling. Here you can easily acknowledge all new alarms by using the OK key. If you choose not to acknowledge but only to look at all new alarms you will go up and down in the not ack alarm list with the ▲▼ keys.

Once all alarms have been acknowledged you will automatically get into the Active alarms display.

If the alarms are no longer active, when you have acknowledged them you will enter the No new alarms menu when all alarms have been acknowledged.

A l a r m S t a t u s ►

When there are new alarms, you will enter the Not ACK alarms menu by default, where you can acknowledge all alarms.

When there are no alarms to acknowledge you will enter the Active alarms list, where you can see all active alarms.

When there are no active alarms present you will enter the No new alarms menu.

A l a r m S t a t u s ►

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A c t i v e a l a r m s

* A l l a l a r m s

P 1 N o t i n a u t o ▼ A c t i v e A c k n ?

P 1 M o t o r p r o t e c t . ◄ O n : 1 1 / 1 1 0 7 : 5 7

P 1 M o t o r p r o t e c t . ◄ O f f : 0 0 / 0 0 0 0 : 0 0

√ P 2 M o t o r p r o t e c t . ♦ A c t i v e

P 1 M o t o r p r o t e c t . ◄ A c k : 2 5 / 1 0 1 0 : 5 5

√ P 1 M o t o r p r o t e c t . ♦ N o t A c t i v e

√ P 2 M o t o r p r o t e c t . ▲ A c t i v e

*Ac t i v e a l a r m s

A l l a l a r m s

√ P 1 M o t o r p r o t e c t . ▼ A c t i v e

√ P 2 M o t o r p r o t e c t . ▲ A c t i v e

8.3 Active alarms

When there are new alarms to acknowledge you will by default enter the Active alarms section in the alarm handling. Here you can see all active alarms one by one using the OK key, once you have gone through all active alarms you will return to the Active alarms menu.

8.4 All Alarms

In the all alarms list you can look at all registered alarm events, active, not active , acknowledged and not acknowledged alarms.

When you enter all alarms you enter a list of all registered alarmevents, where you can se all alarms one by one. The ▼ Arrow in the display means that you are at the top of the list and that there are

older alarms to watch in the list. A ▲ arrow means that you are at the bottom of the list and that all other alarms in the list are newer than this alarm. ▲▼ arrows means that you have both newer and older alarms in the list than the one you are looking at. The √ sign in front of the alarm means that the

alarm is acknowledged, and an not acknowledged alarm still has the acknowledge prompt attached to it.

If you press the OK key when looking at an alarm you will access the information of the time when the alarm occurred, when it went unactive and when it was acknowledged. The alarm that shows first in the list is the latest occurred alarm.

Alarm history

In the alarm list for active and all alarms totally max. 8 alarms can be stored. When the alarm list is full the oldest disapears.

▼▲

A l a r m S t a t u s ►

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9 SMS-functions - use of mobil phone

With the function to send SMS activated you can send SMS messages , acknowledge alarms and receive information from the PC 200 about the alarms and values about pumps and if they are running or not

9.1 Alarm by SMS messages

When an alarm is generated in the PC-200, a text message is sent by the connected GSM modem to the established phone list. The modem will send an SMS text alarm to the first mobile phone in the telephone number list (maximum 3 numbers), the message will have the following format:

For the settings on how to send the SMS messages see chapter 5.6.1.

9.2 Remote confirmation of the alarms

Once you have received an alarm message on your phone and you have activated the remote confirmation function, you will confirm the alarm remotely by returning the same alarm text to the PC-200. Depending on the mobile phone there are different ways of doing this. But the important is to send back the same message that you have recieved on the phone. Once the PC-200 receive your return SMS message, the blinking Alarm lamp will stop blinking as an indication of that the alarm is confirmed.

When receiving an alarm sent by the PC 200, return the same message to the PC 200, and the alarm will be confirmed remotely

(005) Main Station Alarm pump 1 Over current (1)

In the mobile phone you will se the following about the alarms:

-The internal alarm number

-Pumpstation name

-That it an alarm from pump number 1

-Alarm name.

(005) Main Station Alarm pump 1 Over current (1)

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9.3 To ask questions via SMS texts

In addition to receiving SMS-alarms from the unit you can send questions for further detailed information as shown below.

1. Information about active alarms

2. Information about pump status, time and number of starts

3. Information about actual values in the station , level and running or stopped pumps.

1. Information group (Alarms)

2. Information group (Status)

3. Informationgroup (Station data)

Get a

Alarms occured:

1. Alarm pump 1 Over current

2. Alarm pump 2 NOT in AUTO

To receive information about active alarms – Send following message

Received message is an answer with a list of active alarms…

Get s

Pump status: P1 No of starts: 10 P1 Operation time: 5.25 P2 o of starts: 9 P2 Operation time: 5.10

To receive information about the pump status-Send followung message

Received message of the status of the pumps, how many starts of the pumps and operation time today since 00,00 hrs.

Get d

Actual values: Level (m): Q out (l/s): P1= OFF P2 = ON P3 = OFF

To receive information about the actual values – Send following message

Received message with actual level, outflow and if pumps are running or not.

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 46 (61)

10 I/O-list, Signal table

Upprättad av Prepared by

Datum - Date

Dokument Nr Document No.

Rev

Contaktperson

yy-mm-dd

A

Referens / Object:

Tillhör referens - File/Reference

Company / Station name

PC-200 - Programversion: 2.12.1

I/O no

Signal type

Signal function

Notes

DOI

17//18

Start/Stopp P1

NO

DO2

19/20

Start/Stopp P2

NO

DO3

21/22

Start/Stopp P3

NO

DO4

23/24

Mixer

NO

DO5

25/26

Not acknowledged alarms

NC

DO6

27

Attendance alarm

NO

DO7

28

Modem control

NO

.

DI 1

29

P1 Not in Auto

NC

Most times NC

DI 2

30

P1 Motor protector

NO

DI 3

31

P2 Not in Auto o

NC

Most times NC

DI 4

32

P2 Motor protector

NO

DI 5

33

P3 Not in Auto

NC

Most times NC

D I6

34

P3 Motor protector

NO

DI 7

35

Low level

NO

DI 8

36

High level / Overflow

NO

DI 9

8

External blocking / Overflow

NO

DI 10

12

Attendance check

NO

L1 1 Voltage phase L1

L2 2 Voltage phase L2

L3

3

Voltage phase L3

N 4 Neutral for voltage and current

I1 5 Current input P1

I2 6 Current input P2

I3 7 Current input P3

T1 9 P1 Temp. protection

NC

T2

10

P3 Temp. protection

NC

T3

11

P3 Temp. protection

NC

CI

37

Pulse input (Counter)

--

AI 1

13

Analogue In (0/4-20 mA)

Analogue input

AI2

2

Analogue In (0/4-20 mA)

Free choice Analogue input

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 47 (61)

11 Configuration table

Application type

No of pumps

Max No of working pumps

Emptying/filling

Advanced mode

Digital inputs

No

Type

Function

Signal

Type

Alarm

function

Delay

DI1

P1 Not in Auto

DI 2

P1 Motor protector

DI 3

P2 Not in Auto

DI 4

P2 Motor protector

DI 5

P3 Not in Auto

DI 6

P3 Motor protector

DI 7

Low float

DI 8

High float / Overflow

DI 9

Ext Blocking / Overflow

DI 10

Attendance check

Digital outputs Signal

DO 1

Start/Stop P1

DO 2

Start/Stop P2

DO 3

Start/Stop P3

DO 4

Mixer DO 5

Not ack. Alarms

DO 6

Attendance Alarm

DO 7

Modem reset

Counters

1 Puls

Max delay.

CI1

Pulse inputs( Counter)

Analogue inputs

Signal

Range

0/4 mA

Range 20 mA

AI 1

Level Sensor

AI 2

Free choice

I 1

P1 Motor current

I 2

P2 Motor current

I 3

P3 Motor current

N

Neutral for Current and Voltage

L 1

Voltage phase L 1

L 2

Voltage phase L 2

L 3

Voltage phase L 3

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 48 (61)

Pump settings

Pump 1

Pump 2

Pump 3

Day levels

Start[m]:

Stop[m]:

Alternation

Yes / No

Max. Runtime

[min]:

Min. Breaktime

[sek]:

Running confirmation

Function

Conf. time [s]

Current setting

Block pump

Under current

I-min[A]

Alarm delay [s]

Alarm function

Over current

I-max[A]

Alarm delay [s]

Alarm function

Times / Delays

Start delay [s]:

Stop delay :[s]

Min.- time starts[s]:

Min.- time stop [s] :

Switching time [s]:

Station settings

Alternation

Type:

Alt. on fail:

Alarm levels

High level alarm

Set point[m] :

Signal delay [s]:

Low level alarm

Set point[m] :

Signal delay;

Mixer Level type

Emptying/Filling

Start cycles

Start level

Start delay[s]

:Runtime[s]

Timer type

Start after[h]:

Runtime [Min]:

Block if Pump is running

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 49 (61)

Miscellaneous

Operator password

▲▲▲▲

System password

▼▼▼▼

Settings RS 232

Communication sett.

Baud rate:

Parityt:

Stop bits:

Protocol:

Communication ID:

Station ID:

Conections.

Link:

Modem reset[m]:

Reset pulse[s]:

Hayes:

PIN code:

Tel no1:

Tel no2:

Tel no3:

Stn:(Stationsnamn):

Remote ackn. Ja/Nej

Ackn. time SMS[x10s]:

*Idc: (Stationsnamn)

*Answer after:

*Alarm resend no:

*Retry time[s]:

*Call alarm OFF

+

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 50 (61)

N u m b e r o f p u m p s

◄ 3

A d v a n c e d m o d e

◄ Y e s

M a x . N o o f p u m p s ◄ 2

F u n c t i o n

◄ E m p t y i n g

12 Menu structure – Settings

▼▲

A p p l i c a t i o n ►

▼▲

I / O s e t t i n g s ►

D i g i t a l I n p u t s ► ◄

1 . P 1 N o t i n A u t o ► ◄◄

F u n c t i o n

◄◄◄ i n u s e

2 . P 1 M o t o r p r o t . ► ◄◄

3 . 2 N o t i n A u t o ► ◄◄

4 . P 2 M o t o r p r o t . ► ◄◄

▼▲

S i g n a l t y p e

◄◄◄ N C

A l a r m f u n c t i o n

◄ ◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 1 . 0

▼▲

5 . P 3 N o t i n A u t o ► ◄◄

▼▲

6 . P 3 M o t o r p r o t . ► ◄◄

7 . L o w f l o a t ► ◄◄

S t o p p u m p s

Y e s

▼▲

8 . H i g h f l o a t ► ◄◄

S t a r t p u m p s

No

▼▲

9 . B l o c k / O v f . ► ◄◄

▼▲

S y s t e m s e t t i n g s ►

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 51 (61)

D i g i t a l O u t ► ◄

1 . P 1 S t a r t / S t o p ► ◄◄

2 . P 2 S t a r t / S t o p ► ◄◄

3 . P 3 S t a r t / S t o p ► ◄◄

4 . M i x e r f u n c t i o n ► ◄◄

▼▲

5 . N o t a c k n . a l a r m s ► ◄◄

▼▲

6 . A t t e n d a n c e ► ◄◄

7 . M o d e m c o n t o l ► ◄◄

▼▲

P u l s e c o u n t e r ► ◄◄

F u n c t i o n ◄◄ F l o w m e t e r

F l o w u n i t

◄◄ m 3 / h

P u l s e u n i t

◄◄ m3

1 P u l s e [ ] ◄◄

▼▲

M a x . d e l a y [ s ]

◄◄ 5

▼▲

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

S i g n a l t y p e

◄◄◄ NO

System settings

I/O settings cont.

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 52 (61)

▼▲

1 . L e v e l s e n s o r ► ◄◄

2 . F r e e c h o i c e ► ◄◄

S i g n a l t y p e

◄◄◄ 4 - 2 0 m A

A I 1 < - > 2 0 m A

◄◄◄ 5 . 0 0

A I 1 < - > 0 / 4 m A

◄◄◄ 0 . 0 0

▼▲

S i g n a l t y p e

◄◄◄ 4 - 2 0 m A

A I 1 < - > 2 0 m A

◄◄◄ 5 . 0 0

A I 2 < - > 0 / 4 m A

◄◄◄ 0 . 0 0

▼▲

U n i t f o r A I 2

◄◄◄ %

▼▲

V o l t a g e i n p u t s ► ◄

F u n c t i o n

◄◄ i n u s e

T r a n s f . U 1 r a t e

◄◄ 1 . 0 0

T r a n s f . U 2 r a t e

◄◄ 1 . 0 0

T r a n s f . U 3 r a t e

◄◄ 1 . 0 0

▼▲

C u r r e n t i n p u t s ► ◄

F u n c t i o n

◄◄ i n u s e

T r a n s f . I 1 r a t e

◄◄ 1 . 0 0

T r a n s f . I 2 r a t e

◄◄ 1 . 0 0

T r a n s f . I 3 r a t e .

◄◄ 1 . 0 0

▼▲

T e x t f o r A I 2

◄◄◄ C h o i c e

U n i t f o r A I 1

◄◄◄ %

Systemsettings

I/O settings cont.

A n a l o g u e i n p u t s ► ◄

▼▲

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 53 (61)

▼▲

T e m p . s e n s o r s ► ◄

P 1 S e n s o r ► ◄◄

P 2 S e n s o r ► ◄◄

▼▲

F u n c t i o n

◄◄◄ i n u s e

S i g n a l t y p e

◄◄◄ N O

A l a r m f u n c t i o n

◄◄◄ Y e s

A l a r m d e l a y . [ s ]

◄◄◄ 1 . 0

B l o c k P u m p

◄◄◄ Y e s

P 3 S e n s o r ► ◄◄

▼▲

Systemsettings

I/O settings cont.

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 54 (61)

P u m p 1 ► ◄

P u m p 2 ► ◄

P u m p 3 ► ◄

T i m e / D e l a y s ► ◄

D e l a y o n [ s ]

◄◄ 1 . 0

D e l a y o f f [ s ]

◄◄ 1 . 0

M i n t i m e s t a r t [ s ]

◄◄ 5

M i n t i m e s t o p ( s )

◄◄ 5

S w i t c h t i m e ( s )

◄◄ 2

P u m p s e t t i n g s ►

S t a r t l e v e l P 1

◄◄ 2 . 5 0

S t o p l e v e l P 1

◄ ◄ 0 . 5 0

A l t e r n a t i o n P 1

◄◄ Y e s

M a x . r u n t i m e [ m i n ]

◄◄ 7 2 0

M i n . b r e a k t i m e 1 ( s )

◄◄ 1

R u n n i n g c o n f . ► ◄◄

C o n f . t i m e [ s ]

◄◄◄ 1 0

F u n c t i o n

◄◄◄ i n u s e

C u r r e n t s e t . ◄◄

B l o c k P u m p

◄◄◄ N o

S t a r t t i m e P 1 [ s ]

◄◄◄ 0

U n d e r c u r r e n t ► ◄◄

1 - m i n [ A ]

◄◄◄◄ 0 . 0

D e l a y [ s ]

◄◄◄◄ 0

A l a r m f u n c t i o n ◄◄◄◄ N o

O v e r c u r r e n t ► ◄◄◄

1 - m a x [ A ]

◄◄◄◄ 0 . 0

D e l a y [

◄◄◄◄ 0

A l a r m f u n c t i o n ◄◄◄◄ No

▼▲

System settings

Pumpsettings

▼▲

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 55 (61)

A l t e r n a t i o n ► ◄

L o w l e v e l ► ◄◄

H i g h l e v e l ► ◄◄

L o w s e t p o i n t ► ◄◄

H i g h s e t p o i n t ► ◄◄

S t a t i o n s e t t i n g s ►

A l t e r n . t y p e

◄◄ c y c l i c

A l t e r n . o n f a i l .

◄◄ Y e s

A l a r m l e v e l s ► ◄

L o w l e v e l a l a r m

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ Y e s

A l a r m d e l a y [ s ] ◄◄◄

H i g h l e v e l a l a r m

◄◄◄ 2 . 0 0

A l a r m f u n c t i o n

◄◄◄ Y e s

A l a r m d e l a y [ s ]

◄◄◄ 1

A I 2 S e t p o i n t s ► ◄

S e t p o i n t

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 0 . 0

S e t p o i n t

◄◄◄ 0 . 5 0

A l a r m f u n c t i o n

◄◄◄ N o

A l a r m d e l a y [ s ]

◄◄◄ 0 . 0

▼▲

System settings

Station settings

▼▲

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 56 (61)

L e v e l c o n t r o l l e d ► ◄◄

T i m e c o n t r o l l e d ► ◄◄

F u n c t i o n

◄◄ p e r s , a l a r m

F u n c t i o n

◄◄ i n t r u d e r

M i x e r s e t t i n g s ► ◄

T y p e

◄◄◄ E m p t y i n g

S t a r t c y c l e s

◄◄◄ 0

S t a r t l e v e l

◄◄◄ 0 . 0 0

S t a r t d e l a y [ s ]

◄◄◄ 0

R u n t i m e [ s ]

◄◄◄ 0

T y p e

◄◄◄ i n u s e

S t a r t a f t e r [ h ] ◄◄◄

R u n t i m e [ s ] ◄◄◄

B l o c k i f p u m p O n

◄◄◄ N o

A t t e n d . c h e c k . .► ◄

S i g n a l t y p e

◄◄◄ N C

C o n t i n o u s h o r n

◄◄◄ N o

E n t r y d e l a y [ s ]

◄◄◄ 0

E x i t d e l a y [ s ]

◄◄◄ 0

S i g n a l t y p e

◄◄ N C

C o n t i n o u s h o r n

◄◄ N o

V i s i t t i m e [ s ]

◄◄ 1 8 0 0

T i m e t o A l a r m [ s ] ◄◄ 1 8 0

▼▲

System settings

Station settings cont.

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 57 (61)

N o m i n a l [ V ] ( L - N)

◄ 2 3 0

F a i l b r e a k t i m e [ s ]

30

P h a s e r o t a t i o n ►

◄ 2 3 0

U n d e r v o l t a g e .► ◄

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄◄ Y e s

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄◄ N o

S i g n a l d e l a y [ s ]

◄◄ 10

U n d e r v o l t a g e % .► ◄◄

O v e r v o l t a g e ► ◄

F u n c t i o n

◄◄ I n u s e

B l o c k p u m p

◄ No

S i g n a l d e l a y

◄◄ 10

O v e r v o l t a g e % .►

◄◄ 1 1 0

P h a s e u n b a l a n c e ► ◄

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄ No

S i g n a l d e l a y

◄◄ 10

U n b a l a n c e %

◄◄ 7

M i s s i n g p h a s e ► ◄

F u n c t i o n

◄◄ i n u s e

B l o c k p u m p

◄ No

S i g n a l d e l a y [ s ]

◄◄ 2

V o l t a g e r e l a y .►

▼▲

System settings Voltage relay

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 58 (61)

C o m m u n i c a t i o n ► ◄

P a r i t y

◄ ◄◄ N o n e

S t o p b i t s

◄ ◄ 2

P r o t o c o l

◄◄◄ C o m l i

A d d r e s s

◄◄◄ 1

S t a t i o n I D

◄◄◄ 1

C o n n e c t i o n ► ◄◄

L i n k

◄◄◄ D i r e c t

S t a t i o n s I D ◄◄◄

H a y e s s t r i n g

◄◄◄ % r H 0 E 0 Q

M o d e m t y p e ◄◄◄

P i n c o d e

◄◄◄ 0 0 0 0

R e s e t p u l s e [ s ]

◄◄◄ 0

A l a r m r e s e n d N o

◄◄◄ 0

A n s w e r a f t e r

◄◄◄ 0

R e m o t e a c k n .

◄◄◄ N o

H a y e s s t r i n g ◄◄◄

P i n c o d e

◄◄◄ 0 0 0 0

P h o n e N o . 1

◄◄◄ 1 2 3 4 5 6

R e s e t p u l s [ s ]

◄◄◄ 0

R e m o t e a c k n .

◄◄◄ N o

S t a t i o n n a m e ◄◄◄

C a l l a l a r m O FF

◄◄◄ N o

M i s c e l l a n e o u s ►

C o m m . s e t t i n g s ► ◄◄

B a u d r a t e [ b p s ]

◄◄◄ 9 6 0 0

L i n k

◄◄◄Direct D i a l u p / G S M - S M S G S M / S M S

L i n k

◄◄◄ D i a l u p

L i n k

◄◄◄ G S M - S M S

R e s e t m o d e m [ m ]

◄◄◄ 0

P h o n e N o . 1

◄◄◄ 1 2 3 4 5 6

C o n n e c t . s t r i n g

◄◄◄ 0

R e s e t m o d e m

◄◄◄ 0

P h o n e N o . 3 ◄◄◄ 1 2 3 4 5 6

P h o n e N o . 2 ◄◄◄ 1 2 3 4 5 6

▼▲

System settings Miscellaneous

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 59 (61)

S y s t e m c o d e ◄ 0 0 0 0

C l o c k s e t t i n g ► ◄

D e f a u l t s e t t i n g ► ◄

E r a s e r u n t i m e s ► ◄

C o n t r a s t ► ◄

C l o c k s e t t i n g

1 1 / 0 5 1 2 : 5 7 : 1 1

D e f a u l t s e t t i n g

A r e y o u s u r e ?

C o n t r a s t

■■■■■■■■■

L o g i n / l o g o u t

P a s s w o r d

Z Z Z Z

T r u s t e d l o g i n ◄ No

O p e r a t o r c o d e

◄ Z Z Z Z

E r a s e a l a r m ► ◄

E r a s e c o u n t e r s ► ◄

E r a s e a l a r m l i s t ?

A r e y o u s u r e ?

E r a s e c o u n t e r s

A r e y o u s u r e ?

E r a s e r u n t i m e s

A r e y o u s u r e ?

▼▲

Use▼▲ keys to set Password

Factory settimg is Operator password is ZZZZ (▼▼▼▼)

System Password is 0000 (Zeros) (▲▲▲▲)

▼▲

Systemsettings Miscellaneous cont.

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 60 (61)

S t a r t L e v e l 1 [ m ]

2 . 5 0

S t o p L e v e l 1 [ m ]

◄ 0 . 3 0

S t a r t l e v e l 2 [ m ]

◄ 2 . 60

S t o p l e v e l 2 [ m ]

◄ 0.70

S t a r t l e v e l 3 [ m ]

◄ 2.80

S t o p l e v e l 3 [ m ]

◄ 0.70

L o w l e v e l [ m ]

◄ 0 . 3 0

H i g h l e v e l [ m ]

◄ 3 . 0 0

P 1 M a n s t a r t

N o t a l l o w e d

S t a r t P 2

S t a r t P 3

* N o t A c k . a l a r m s

A l l a l a r m s

D a t e : 0 5 / 0 3

T i m e : 1 2 . 3 5

P 1 M o t o r p r o t e c t .

A c t i v e A c k n ?

P 1 M o t o r p r o t e c t .

A c k n o w l e d g e ?

P 1 M o t o r p r o t e c t .

O n : 2 5 / 1 0 1 0 : 5 5

P 1 M o t o r p r o t e c t .

O f f : 0 0 / 0 0 0 0 : 0 0

* A c t i v e a l a r m s

A l l a l a r m s

* N o n e w a l a r m s

A l l a l a r m s

P 1 M o t o r p r o t e c t .

A c t i v e

P 2 M o t o r p r o t e c t .

A c t i v e

* N o n e w a l a r m s

A l l a l a r m s

P 1 M o t o r p r o t e c t .

A c t i v e

P 1 M o t o r p r o t e c t .

A c k . : 0 0 / 0 0 0 0 : 0 0

L e v e l s e t t i n g s ►

▼▲

M a n . S t a r t / S t o p ►

▼▲

A l a r m S t a t u s ►

▼▲

MANUAL PC-200

Ver. 2.12.xx/10/22/2010-UK Page 61 (61)

Notes