Drill Master 93816 Assembly And Operating Instructions Manual
18V CORDLESS COMBO PACK
®
93816
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright© 2005 by Harbor Freight Tools® . All rights reserved. No portion of this manual or
any artwork contained herein may be reproduced in any shape or form without the express
written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Contents
UNPACKING.............................................................................. 2
PRODUCT SPECIFICATIONS................................................... 3
GENERAL SAFETY RULES ..................................................... 3
CHARGING THE BATTERY ..................................................... 10
OPERATION ............................................................................. 11
Reciprocating Saw ..........................................................................11
Flashlight ..........................................................................................12
Drill.....................................................................................................13
Circular Saw .....................................................................................15
INSPECTION, MAINTENANCE, AND CLEANING ................... 18
PARTS LISTS AND DIAGRAMS.............................................. 19
Parts List/Diagram - Reciprocating Saw .......................................19
Parts List/Diagram A - Flashlight ...................................................20
Parts List/Diagram B - Drill..............................................................21
Parts List/Diagram C - Circular Saw ..............................................22
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists at the
end of the manual are included. If any parts are missing or broken, please call Harbor
Freight Tools at the number shown on the cover of this manual as soon as possible.
Note: Before first use, the Batteries (47) will require charging. The first charge requires 8
hours charge time for each battery. See charging instructions on page 10.
SKU 93816 For technical questions, please call 1-800-444-3353. Page 2
PRODUCT SPECIFICATIONS
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Save This Manual
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the
inside of the front cover. Keep this manual and invoice in a safe and dry place for
future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
SKU 93816 For technical questions, please call 1-800-444-3353. Page 3
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed. Do not
allow children to handle or play with these products.
Electrical Safety
4. Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding
prong or modify the plug in any way. Do not use any adapter plugs. Check
with a qualified electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tools should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation
cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
eliminates the need for the three wire grounded power
7. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools or
pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp
edges, or moving parts. Replace damaged Power Cords immediately. Dam-
aged Power Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk
of electric shock.
Personal Safety
10. Stay alert. Watch what you are doing, and use common sense when operating
a power tool. Do not use a power tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
SKU 93816 For technical questions, please call 1-800-444-3353. Page 4
12. Avoid accidental starting. Be sure the Power Switch is off before plugging in.
Carrying power tools with your finger on the Power Switch, or plugging in power
tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal
injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the power tool in unexpected situations.
15. Use safety equipment. Always wear eye protection. Dust mask, nonskid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions. Al-
ways wear ANSI approved safety goggles and a dust mask/respirator when using
or performing maintenance on this tool.
Tool Use and Care
16. Use clamps (not included) or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body is
unstable and may lead to loss of control.
17. Do not force the tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed. Do not force the
tool and do not use the tool for a purpose for which it is not intended. Do not modify
these products.
18. Do not use the power tool if the Power Switch does not turn it on or off. Any
tool that cannot be controlled with the Power Switch is dangerous and must be
replaced.
19. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally. Always unplug the tool
from its electrical outlet before performing any inspection, maintenance, or
cleaning procedures.
20. Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained tools with a sharp cutting edge are less likely to bind and are easier to control.
Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
22. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have the
tool serviced before using. Many accidents are caused by poorly maintained
tools.
SKU 93816 For technical questions, please call 1-800-444-3353. Page 5
23. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous when
used on another tool.
Service
24. Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the
Use of unauthorized parts or failure to follow maintenance instructions may create a
risk of electric shock or injury.
“Inspection, Maintenance, And Cleaning”
section of this manual.
Grounding
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by a
service facility before use. If the plug will not fit the outlet, have a proper outlet
installed by a qualified electrician.
Grounded Tools: Tools With Three Prong Plugs
1. Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If the
tool should electrically malfunction or break down, grounding provides a low resis-
tance path to carry electricity away from the user, reducing the risk of electric shock.
(See Figure A.)
2. The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the only
wire connected to the tool’s grounding system and must never be attached to an
electrically “live” terminal. (See Figure A.)
SKU 93816 For technical questions, please call 1-800-444-3353. Page 6
3. Your tool must be plugged into an appropriate outlet, properly installed and grounded
in accordance with all codes and ordinances. The plug and outlet should look like
those in the following illustration. (See Figure A.)
FIGURE A
Double Insulated Tools: Tools With Two Prong Plugs
4. Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure B.)
FIGURE B
Extension Cords
1.
2. As the distance from the supply outlet increases, you must use a heavier gauge
Grounded
tools require a three wire extension cord.
Double Insulated
tools can
use either a two or three wire extension cord.
extension cord. Using extension cords with inadequately sized wire causes a seri-
ous drop in voltage, resulting in loss of power and possible tool damage.
(See Figure C,
next page.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure C.)
SKU 93816 For technical questions, please call 1-800-444-3353. Page 7
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