Dri-Eaz Dragon K85 Owner's Manual

Owner’s Manual –
Dragon K85 Mobile
Furnace
115-volt model
15180 Josh Wilson Road, Burlington, WA USA 98233
Fax: (360) 757-7950 Phone: (360) 757-7776
www.dri-eaz.com
The Dragon K85 Mobile Furnace is a diesel fuel- and electric-powered indirect fired heater. It provides heated air without adding moisture for a variety of applications, including water damage restoration, structural drying, construction, and temporary event shelters.
Safety Information
Read this Owner's Manual carefully to learn how to properly operate and service your Dragon K85 Mobile Furnace. This manual should be considered a permanent part of the machine and should remain with the Dragon if you sell it.
Failure to comply with the instructions and precautions provided in this Owner’s Manual can result in death, serious bodily injury, and/or property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.
Electrical Connections
The Dragon K85 Mobile Furnace is designed to operate on a 115V/60 Hz electrical connection. Make sure that the electrical outlet is grounded with three prongs. When using with an extension cord, use only a grounded cord intended for outdoor use and rated to deliver enough power to the Dragon (4.4 amps@115V or 506W).
Failure to use diesel fuel could cause injury and permanent damage to the unit. It may also void the Dri-Eaz warranty.
Altitude Adjustment
The Dragon is factory-set for use at elevations up to 2000 feet. For use above 2000 feet, the unit must be adjusted to avoid excessive soot build-up and possible flue fire. Failure to adjust for high-altitude use could
cause injury, permanent damage to the unit and secondary damage when ducting into a structure. It may also void the Dri-Eaz warranty. Have a qualified
HVAC technician adjust the unit for use in your area. Black or gray/white smoke coming from the flue indicates an improper air to fuel ratio. Call an authorized service center or HVAC specialist for assistance. For questions call: 1-888-867-3235.
OVERVIEW
Introduction
The Dragon K85 Mobile Furnace is an indirect fired heater. It supplies heated air to an area without adding any moisture or fumes through the heating process. The Dragon is able to do this by using a heat exchanger so that the process air never comes into direct contact with the flame in the combustion chamber.
The Dragon operates from outside the structure. It draws in the ambient outdoor air and increases its temperature by 81°F. An electric fan directs this heated air into the structure through ducting. The remote thermostat automatically cycles the Dragon on and off to maintain a preset temperature in the affected area.
The clean, dry heat from the Dragon helps reduce drying times while maintaining stable and comfortable temperatures. The Dragon is ideal for any number of applications, including:
water damage restoration
new construction drying
unheated jobsites
temporary event shelters
any situation calling for clean, dry heat
Fuel Type
The Dragon K85 Mobile Furnace is designed to operate on diesel #2 fuel oil only. The Dragon can operate for a minimum of 8 hours using the internal gallons (35 L). Do not run the Dragon out of fuel, as it may be difficult to restart. For longer unattended use, it is recommended that you purchase a larger, DOT­approved external
siphon.
If external tank is used, cover opening to prevent contaminants from entering tank. Place tank on flat, stable surface to prevent tipping or spilling.
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fuel tank to use with the external fuel
tank that holds 9.3
Principles of Use
For applications like water damage restoration and new construction drying, the Dragon can increase drying efficiency.
Areas of a structure that can benefit from the addition of heat for drying include: crawlspaces, basements, or parts of a building where heat is not available.
Cold air actually impairs the evaporation of moisture from materials. Warm air from the Dragon helps airmovers and dehumidifiers evaporate more moisture from materials and remove it from the structure. For instance, raising the temperature of an area with the
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Dragon by just 10°F (from 60°F to 70°F) can increase the evaporative potential of your existing drying system up to 45 percent.
The specific target drying temperature will vary according to the conditions of each drying job. Determining, creating, and maintaining the optimum drying conditions on a job—including temperature and relative humidity—is your responsibility.
For best results when using the Dragon for drying, you should understand the basic principles of psychrometry—the science of drying. You should also know how to use moisture detection instruments to track the moisture content of a structure throughout the entire drying process. You can learn these skills and more in an IICRC-certified Applied Structural Drying (ASD) course. To learn more about ASD courses, contact the Dri-Eaz Education Department at 1-800-575-5152.
With this in mind, there are some general principles to keep in mind when using the Dragon. You should try to stabilize the temperature of the affected area near the ideal operating temperature of your drying equipment. Most dehumidifiers perform at their best between 70°F to 90°F. The added heat from the Dragon will increase the rate of evaporation by decreasing the relative humidity of the affected area. Be certain that your combination of airmovers and dehumidifiers is powerful enough to keep the relative humidity well below 60%RH to avoid secondary damage to the structure and contents.
Parts Identification
Accessories Included
The Dragon K85 Mobile Furnace includes the following parts and accessories:
Dragon K85 Mobile Furnace
1
Flue with cap
1
Remote thermostat
1
External fuel siphon
1
30-ft ducting (8-in diameter)*
2
Duct clamps
2
2-ft heat shields (10-in diameter)
2
*Replacement ducting can be obtained from Grainger (Part #3XK06). For more information, go to www.grainger.com
Rear Handle
A
Air Intake Grill
B
Flue
C
Ducting
D
Fuel line guard plate
E
Internal tank fuel lines
F
External fuel siphon holder
G
Wheels
H
Duct rings
I
Front handle/cord wrap
J
Flame Control Reset Button
K
Fuel pump/blower assembly housing
L
Power cord
M
FAN switch
N
HEAT switch
O
Thermostat jack
P
Temperature-Limiter Reset Button
Q
Internal fuel tank fill neck
R
Internal fuel tank drain plug
S
Air Intake vents
T
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OPERATING THE DRAGON
Breathing Hazard
Fuel exhaust contains deadly carbon monoxide gas. Operate Dragon only outdoors in open area. NEVER operate indoors or in enclosed spaces.
Electric Shock Hazard
Unit must be grounded. Use only with 3-hole grounded outlet.
Never modify plug or use an adaptor. If an extension cord is needed, it must have a three-prong grounding plug, be rated for outdoor use and be rated for at least 506 watts or 4.4 amps @ 115 volts.
Never operate the Dragon in pooled or standing water. If electrical components become wet, allow to dry before using.
snow, etc. Blocking the air intake will cause the unit to burn inefficiently resulting in sooty exhaust and potential damage to the unit and the structure being heated.
Air Intake vents shown from underneath unit.
Fire and Explosion Hazard Burner produces sparks and flame and unit becomes hot
during use. Keep away from flammable vapors, such as those from
gasoline, paint thinner or solvents. Keep away from combustible dusts, such as coal dust or
sawdust. Keep unit at least ten feet away from any combustible
material. Keep children and pets away. Diesel fuel is flammable and can be explosive. Do not smoke while operating, servicing, or refueling
the Dragon. Before refueling, shut off unit, allow to cool and then
unplug. Hot surfaces can ignite fuel vapors.
Setting up the Dragon
Choosing a location
Use the Dragon outdoors only. Place the unit on a level, stable surface. Choose an inconspicuous location away from high-traffic areas for children and/or pets. Ensure there is no obstruction in the air intake during the use of the Dragon.
NOTICE: Keep air intake vents under unit clean and clear of any obstruction. Avoid setting up unit where the intake could be blocked or restricted i.e. tall grass, deep
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Connecting the internal tank fuel lines
To connect the fuel lines, simply push the male and
female adapters together until the lock rings snap into place. Note that the adapters are arranged so that you will always connect the lines properly. You must always connect both
fuel lines.
Connect the internal tank fuel lines
The Dragon is shipped with the fuel lines disconnected. Before operating, make sure the fuel lines from the internal tank are properly connected.
You may also operate the Dragon with an external fuel tank (not included). See the section "Connecting an external fuel tank" for more information.
Fill the internal fuel tank
The Dragon is shipped with an empty fuel tank. Before operating, fill the internal tank with diesel #2 fuel oil The internal tank has a 9.3-gallon capacity. Do not overfill.
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only.
Attaching the flue to the Dragon
The Dragon is designed to operate with the flue attached to the top of the unit. Always operate the Dragon with the flue attached. In addition to preventing any water or debris from falling into the heat exchanger, the flue creates a slight draft on the Dragon exhaust that assists in preventing thermal overload.
1. To attach the flue, slide it over the pipe on top of the heat exchanger.
3. Drive a sheet metal screw (#8x1) through each hole to secure the flue to the Dragon.
Attach the flue to the Dragon
2. Drill two 1/8-inch holes through the bottom of the flue into the heat exchanger pipe. The holes should be approximately 90 degrees apart.
Secure the flue to the Dragon with sheet metal screws
Attaching ducting to the Dragon
The Dragon delivers clean heat to a structure through two 30-foot lengths of 8-inch diameter aluminum ducting. You must attach both lengths of ducting to the Dragon for operation.
1. Extend a 1-foot section of ducting and slide a hose clamp over the end. Slip the ducting over one of the Dragon outlet duct rings. Secure the ducting firmly to the duct ring with the hose clamp. Make sure the clamp is tight enough to hold the ducting in place when you extend it to the structure.
Drill two 1/8-inch holes in the flue
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Clamp the ducting securely to the duct ring
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2. Slide one of the heat shields over the ducting until it rests against the Dragon housing. This will provide extra protection against burns from accidental contact with hot surfaces near the duct rings.
6. Repeat steps 1 through 4 for the second length of aluminum ducting. Always connect both lengths of ducting from the Dragon to the affected area.
Connecting the remote thermostat
The thermostat monitors the temperature in the affected area. It turns the Dragon on and off to maintain a preset temperature in the affected area.
Always operate the Dragon with the remote thermostat connected. The HEAT switch will not function and the Dragon will not heat the air if the thermostat is not connected.
Slide the heat shields in place
3. Grasp the free end of the ducting and pull until it reaches the structure. Take care not to damage the aluminum ducting, as this could restrict airflow during operation and cause the unit to shut off from thermal overload.
4. Repeat steps 1 through 3 for the other length of ducting. Always connect both lengths of ducting from the Dragon to the affected area.
Securing ducting to the structure
In most drying situations you will need to attach the end of the ducting to an opening in the structure such as a basement window or crawlspace vent hole. Since each structure is unique, you will usually need to build an adapter to fit the specific opening.
To build two adapters, you will need:
2 Plywood sheets 2 Duct adapters, 8-inch diameter 2 Hose clamps 1 Jigsaw
1. Cut a sheet of plywood to fit over the opening in the structure.
2. Use a jigsaw or similar tool to cut an 8-inch diameter hole in the center of the plywood.
3. Fit an 8-inch diameter duct adapter (available at most hardware stores) into the hole in the plywood. Secure the duct adapter to the plywood.
4. Slip a hose clamp (not included) over the free end of one of the 30-foot lengths of 8-inch diameter aluminum ducting. Slide the ducting over the adapter and secure firmly with the hose clamp.
5. Secure the plywood to the structure.
The remote thermostat sensor cable, control box, cable, and jack
1. Run the thermostat’s 8-foot sensor cable into the affected area. If necessary, drill a small hole in the plywood adapter.
2. Position the tip of the sensor cable as far away as possible from the Dragon process air—at least six feet for best results.
Note: Only the tip of the sensor cable will read temperature.
3. Place the thermostat control box where it will be easy to monitor temperature setting. The control box is weatherproof and may be left outside.
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4. Plug the thermostat into the jack on the Dragon. The jack is located next to the HEAT and FAN switches.
Plug the thermostat into the jack on the Dragon
Note: The HEAT switch will not function and the Dragon will not heat the air unless the thermostat is plugged into the jack.
For more information about operating the remote thermostat, see the section "Programming the thermostat."
Establishing negative air pressure
Always create a negative air pressure in the affected area when using the Dragon. An area has negative air pressure when the air pressure inside is lower than outside. This helps prevent odors and contaminants from spreading to unaffected areas through cracks, crevices, and openings in the structure walls.
On average, the Dragon will force in about 800 CFM. As long as you remove more than 800 CFM through an exhaust opening, more air will flow out area than will flow in from the Dragon. This differential creates the negative air pressure in the affected area—a slight vacuum effect—so that any contaminants and odors are exhausted harmlessly outdoors instead of being forced into other areas of the structure.
1. First close or block any large openings between the affected area and other parts of the structure.
2. Select an opening between the affected area and the outdoors to use as an exhaust, preferably on a side opposite the Dragon process air. A window or crawlspace vent hole will do.
3. Place a TurboDryer, Vortex Axial Fan, or other airmover so that it forces air out to the outdoors airmover should remove at least 800 CFM from the affected area.
through the selected opening. The
of the affected
of the affected area
Starting the Dragon
Inspecting before operation
Warning! Before starting the Dragon:
Check for any fuel leaks around the fuel tank or fuel lines.
Check for nearby hazards like combustible materials or flammable vapor sources.
Check the power cord for damage. Correct these and any other safety hazards before
starting the Dragon.
Starting the Dragon
1. Check the fuel tank. If needed, add #2 diesel fuel to the fuel tank. Do not overfill. WARNING! Turn off power and allow unit to cool before refueling.
2. With the ducting secured, the thermostat in place, and negative air pressure established, plug the Dragon’s power cord into a nearby outlet.
3. Turn the HEAT switch to on. This provides power to the thermostat. The thermostat will only function when the HEAT switch is on.
4. While the Dragon’s heat exchanger is warming up, set the desired temperature on the thermostat control box. See the next section, "Programming the thermostat," for more information.
5. Monitor the settings on the Dragon and conditions in the structure at least twice daily during operation.
Programming the thermostat
The remote thermostat controls the operation of the Dragon. Based on the settings you program, the Dragon will cycle on and off to maintain a predetermined temperature in the affected area. It can be programmed in either degrees Fahrenheit or Celsius.
1. When the Dragon is plugged in and the HEAT switch is first turned on, the thermostat will display the ambient temperature.
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Before programming, the thermostat shows the current ambient temperature
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