Drello Drelloscop 1020 Operating Instructions Manual

Translation of the original
DRELLOSCO P 1020
2 DRELLOSCOP 1020
Article no. of this documentation: 1.1020.2B001e As of: 12.11.2012
DRELLO is used in these operating instructions as abbreviation for DRELLO Ing. Paul Drewell GmbH & Co. KG.
No part of this publication may be duplicated, transmitted, transcribed, stored to a memory device, translated into another language or computer language in any way without prior written permission from DRELLO. In­fringement of this copyright can also compromise product support from DRELLO for this device. DRELLO reserves the right to make changes to the product described within this manual without advanced notice. The contents of the manual do not contain any contractual or other obligations on the part of DRELLO and are not legally binding. This publication was created with the utmost care. Suggestions for improvement can be sub­mitted to DRELLO.
© DRELLO Ing. Paul Drewell GmbH & Co. KG
Andreas-Bornes-Strasse 46
D-41179 Mönchengladbach
Telephone: +49 - (0)2161 - 909 - 6 Telefax: +49 - (0)2161 - 909 - 700
Email: info@drello.de Internet: www.drello.de
Table of Contents
DRELLOSCOP 1020 3
1 General 5
1.1 Information on these operating instructions 5
1.2 Explanation of symbols 6
1.3 Warnings 7
1.4 Limitation of liability 8
1.5 Spare parts 8
2 Safety 9
2.1 General 9
2.2 Responsibility of the operator 9
2.3 Staff requirements 11
2.3.1 Staff qualifications 11
2.3.2 Unauthorised persons 12
2.3.3 Instruction 12
2.4 Intended use 13
2.5 Device protection 13
2.6 Particular hazards 14
2.6.1 Danger from stroboscopic lig ht flashe s 14
3 Technical specifications 15
4 Description 17
4.1 Description of functions 17
4.2 Device overview 20
4.2.1 Front view 22
4.2.2 View from underneath 22
4.3 Menu structure 23
4.4 Type plate 24
5 Transport, assembly and connection 25
5.1 Scope of supply 25
5.2 Available accessories 27
5.3 Unpacking 27
5.4 Storage 28
5.5 Requirements for the place of use 29
5.6 Mains operation 29
5.7 Connecting an external controller 30
Table of Contents
4 DRELLOSCOP 1020
6 Operation 31
6.1 Switching the device ON/OFF 31
6.2 Operating 31
6.2.1 Selecting the operating mode 31
6.3 Further setting options for flash operation (manual control) 33
6.3.1 Setting the flash sequence display 33
6.3.2 Displaying the current flash du ration 33
6.3.3 Setting the "Duration-Auto-Modus" variable flash duration 34
6.3.4 Setting the flash duration "Duration-Fix-Modus" 35
6.4 Further setting options for flash operation (external control) 36
6.4.1 Image shift (PHASE) 36
6.4.2 Setting the slow-motion function 37
7 Maintenance and repair 38
7.1 Maintenance 38
7.2 Changing the batteries 38
7.3 Cleaning 39
7.4 Troubleshooting 39
7.5 Repairs 40
7.6 Disposal 40
General
DRELLOSCOP 1020 5
1 General
1.1 Information on these operating instructions
These operating instructions contain important instructions on han­dling the DRELLOSCOP 1020 LED hand-hel d str obo sc ope, here­inafter referred to as the device, during installation, operation, maintenance and care as well as disposal.
The requirement for safe, proper and economic work on and with the device is compliance with all spe cif ied safe t y and handlin g in­structions.
Compliance helps to avoid danger, minimise repair costs and downtimes and increase the reliability and the service life of the de­vice.
In addition, local accident prevention regulations and general safety rules for the location of the device must be complied with.
Read the operating instructions carefully before beginning any work! They are part of the product and must be kept in the immedi­ate vicinity of the device and be accessible to operating staff at all times.
General
6 DRELLOSCOP 1020
1.2 Explanation of symbols
All warnings in these operating instructions are also indicated by a warning symbol.
The following warning symbols are used throughout these operat­ing instructions:
Symbol Meaning
General warning
Danger of electric current
General instructions and useful suggestions on handling
Note on observing environmen tal regula tio ns for disposal
General
DRELLOSCOP 1020 7
1.3 Warnings
The warnings used in these operation instructions are indicated by signal words that are intended to indicate the extent of the danger. The warning symbol also indicates the type of danger.
The following warning symbols are used throughout these operat­ing instructions:
WARNING
Risk of injury!
Consequences of failure to observe... Instructions for avoidi ng
A warning of this category indicates a potentially dangerous situa­tion. If the dangerous situation is not avoided, it may lead to serious injury or even death.
Follow the instructions in this warning to avoid possible danger of serious injury or even death.
CAUTION
Damage to property by...
Consequences of failure to observe... Instructions for avoidi ng
This warning level indicates potential damage to property. If the sit­uation is not avoided, it may lead to damage to property.
Follow the instructions in this warning to avoid material damage.
NOTE
Descriptive text…
A descriptive text contains additional information that is important for further processing or for simplifying the procedure step ex­plained.
General
8 DRELLOSCOP 1020
1.4 Limitation of liability
The manufacturer assumes no liability for damage and operational faults resulting from:
failure to observe these operating instructions,
use for other than the intended purpose,
deployment of non-trained or insufficiently-trained staff,
use of non-approved equipment,
faulty connection,
previous work that is not part of the scope of supply,
failure to use original replacement and acce ssory parts,
technical modifications and changes not approv ed by DRELLO,
failure to perform prescribed maintenance work.
With the exception of further claims, DRELLO is liable for any er­rors or omissions within the framework of the warranty obligations stated in the contract.
Claims for damage are excluded irrespective of the legal basis.
1.5 Spare parts
WARNING
Danger of injury due to wrong or faulty spare parts!
Incorrect or faulty replacement parts can lead to damage, malfunction or total breakdown of the equipment as well endangering the safety.
Use only the original spare parts of
the manufacturer.
Safety
DRELLOSCOP 1020 9
2 Safety
2.1 General
This section provides important instructions on all safety aspects for optimum protection of staff as well as safe and smooth opera­tion.
WARNING
Danger from failure to observe the safety in­structions!
Failure to observe the safety and handling instruc­tions listed in these operating instructions can lead to considerable danger.
Always pay attention to all warnings and instruc-
tions specified here.
2.2 Responsibility of the operator
Since this device is used in the commercial sector, the operator is subject to the legal requirements for occupational safety.
In addition to the occupational safety instructions in these operating instructions, the current safety, accident prevention and environ­mental protection regulations relevant for operation of the device must be complied with.
The operator must
be informed on the current industrial safety r egulation s and c on-
duct risk assessment to determine additional hazards specific to the device that result from the special work conditions at its lo c a­tion. These must be implemented in the for m of in structions for the operation of the device.
continually check during the entire per iod of serv ice that all oper-
ating instructions created by hi m comply with current regulations and to modify them if necessary.
clearly regulate and determine the responsi bilitie s of t he staff f or
installation, operation, maintenance and c leaning
Safety
10 DRELLOSCOP 1020
ensure that all persons handling the dev ice have r ead and un der-
stood these operating instructions. In addit ion, he mu st ensure that persons are regularly trained and informed on all haz ar ds when using the device.
check that staff observes the oper ating instru ctions a nd is aware
of safety and danger while w orking w ith the dev ice.
ensure that these operating instructions and all additional regula-
tions can be accessed by operating and ma intenanc e staff.
determine a person responsible for the dev ice and allow him to
reject instructions from third par ties that ar e prejud icial to safety!
make the necessary protective equipment av ailab le to staff.
The operator is also responsible that the device is always in perfect condition and the following therefore applies:
The operator must ensure that the cleaning and mai ntenanc e in-
tervals stated in these operating instructions are adhered to.
Safety
DRELLOSCOP 1020 11
2.3 Staff requirements
2.3.1 Staff qualifications
WARNING
Risk of injury due to insufficient qualification!
Improper use can result in considerabl e damag e to persons or property.
All activities shall only be performed by qualified
staff.
The following qualifications are stated in these operating instruc­tions for various different fields of activities.
Instructed person
was instructed by the operator on their assigned responsibilities and the possible dangers resulting from improper behaviour.
Specialist staff
is able to carry out assigned work tasks as well as recognise and prevent possible dangers based on his/her technical train­ing, knowledge and experience, including knowledge of appli­cable regulations.
Only those staff members are permitted who can be expected to re­liably perform their task. Those staff members whose responsive­ness is affected by substances such as medication shall not be permitted.
Allow staff to be trained or instructed and/or persons undergoing general training to work on the device only under the constant su­pervision of an experienced person!
NOTE
Observe age and occupational-specific reg ulations at the location of the device when selecting staff.
Safety
12 DRELLOSCOP 1020
2.3.2 Unauthorised persons
WARNING
Danger for and resulting from unauthorised persons!
Unauthorised persons who do not fulfil the require­ments are not familiar with the dangers at the work location.
Do not permit unauthorised persons to be in the
vicinity of the work area.
In case of doubt, approach the persons and
instruct them to leave the work area.
Do not continue with work while the unauthor-
ised person is in the vicinity of the work area.
2.3.3 Instruction
Staff must be regularly instructed by the operator.
NOTE
In order to keep track and protocol all instruction sessions, participating members of staff are re­quired to acknowledge with their signature.
Safety
DRELLOSCOP 1020 13
2.4 Intended use
The device is portable and intended for visual che ck ing of mo v ing work sequences. It is possible to connect an external controller via machine impulse for example.
Any use other than previously stated is considered as improper use.
WARNING
Danger from use for other than the intended purpose!
Any use other than and/or going beyond the intend­ed use of the device can lead to dangerous situa­tions.
Only use the device for its intended purpose. Pay attention to all specifications in these
operating instructio ns.
No claims of any kind will be accepted for damage resulting from use of the appliance for other than its intended purpose. The risk must be borne solely by the user.
2.5 Device protection
The DRELLOSCOP 1020 is protected during battery operation by an internal self-restoring fuse, which is not replaceable. If the DRELLOSCOP 1020 is operated via the NG-1020 mains supply, the device is protected by the fuse of the mains supply.
Safety
14 DRELLOSCOP 1020
2.6 Particular hazards
2.6.1 Danger from stroboscopic light flashes
WARNING
Danger from stroboscopic light flashes
In rare cases, stroboscopes can cause epileptic fits when operated at a frequency of approx. 10 – 20 Hz. The risk increases if the contrast between the flash and the ambient lighting is high. Even persons who have never experienced an epilept ic fit can be af­fected. Consequent injury such as falling over can therefore not be ruled out.
If possible, always work in normal ambient light
conditions.
When setting the flash sequence, begin with the
highest frequency.
Make sure that persons suffering from epilepsy
are not in the vicinity of the device during opera­tion.
WARNING
Danger from optical illusions!
A rotating machine part appears to be stationary at certain settings of the device. Persons who are not informed of this effect may reach into or be caught by the running machine, which could lead to serious or even fatal injuries.
Inform all persons who stand in the vicinity of
the illuminated area on the functionality of the device and make them aware of the danger that can result from the optical illusion.
Technical specifications
DRELLOSCOP 1020 15
3 Technical specifications
Dimensions
Length / width 200 - 85 mm Height / with rotary adjuster 40 - 55 mm Weight approx. 0.5 kg
Controller
Manual controller (internal) via rotary adjuster,
120...25000 min-1 or
2...416.6 sec-1
fast finder function by multiplica-
tion/division of the set flash sequence
External controller via rectangular pulse 10...24 V
60…199999 min
-1
or 1…3333 sec-1
display up to 99999 min-1 (1666.6 Hz)
or 3333.3 sec-1
smooth real-
time image shifting 0...360°
and slow-motion function, automatic input
frequency division from 416.66 sec-1
Flash length control automatic, depending on the
flash sequence or manual by rotary
adjuster, setting range 1...250 μs Maximum flash sequence 416.66 sec-1 or 25000 min-1 Measured value display 5-digit 7-segment display,
number height 7.6 mm
Electrics
Mains supply 3 x 1.2 V NiMH rechargeable batteries
(AA),
fast charging capability
Plug-in mains supply 5 VDC Power consumption 400 mA @ 5 VDC Reverse polarity protection yes Operating time (battery) approx. 4 hours at full load
(depending on battery type, 2850 mAh)
Operating time (plug-in mains supply)
Continuous operation
Technical specifications
16 DRELLOSCOP 1020
Ambient conditions
Ambient temperature range 0 … +4 5 °C Storage temperature range -20 … +60 °C Degree of protection IP50 Illumination LED High-performance LED, white radiating
combined with highly-efficient optics Colour temperature 6500 K Illumination Ø 150 mm @ 300 mm object gap Illumination strength 3500 lx @ 200mm object gap; meas-
ured at 50 Hz and 50 µs flash length
CE declaration of conformity printed version on request
NOTE
Battery operation
Following detection of undervoltage during battery operation (display flashes), the device can be operated for approx. 15 minutes.
Description
DRELLOSCOP 1020 17
4 Description
4.1 Description of functions
The DRELLOSCOP 1020 is a portable LED hand-held stroboscope for use in a harsh industrial environment.
Switching the appliance ON/OFF
The device is switched on or off by pressing the ON/OFF button. A display test is performed after switching on. All display elements light up for approx. 4-5 seconds and subsequently switch to the basic setting (LED sec
-1
lights up, display value is 50,000). P ress-
ing the "ON/OFF" button again, switches off the device.
Internal controller (hereinafter referred to as manual control­ler)
Flash sequence 2.00 sec-1 ...416.67 sec-1 / 120 min-1....25000 min-1.
Setting takes place via the rotary adjuster. Turn clockwise flash sequence increases Turn anticlockwise flash sequence decreases
Fast finder function
Pressing the "Double" button mult ipl ies the curr ent flas h seq uenc e by a factor of 2. Pressing the "Halving" button divides the current flash sequence by two. Exceeding the lower or higher flash se­quence limit (2Hz / 416.67Hz) is not possible and in this case, mul­tiplication or division by 2 is not performed. This function allows convenient detection of the true flash sequence with respect to the object motion sequence.
Explanation
If an intermittent moving object seems to be standing still, the flash sequence corresponds to the motion sequence or the ratio is an in­teger number. However, the highest flash sequence possible should be set in order to produce a simple stati onary image . When this has been achieved, the flash sequence is multiplied by a factor of 2 by pressing the "Double" button. If a doubled stationary image is then produced, the previously set flash sequence is correct. If however, a single stationary image is produced, the set flash se­quence was too low. Repeated doubling of the flash sequence helps to determine the correct motion sequence. If this is higher than the flash sequence range of the stroboscope allows, the true motion sequence can be determined using a following method:
Description
18 DRELLOSCOP 1020
Starting with the highest flash sequence, the first two values are determined by reducing them, which then produces simple station­ary images of the object. This then results in the true motion se­quence
True motion sequence f
x
[Hz] = n ∙ f1 [Hz]
with
[ ]
[ ] [ ]
HzfHzf
Hzf
n
21
2
=
Example:
Beginning with the highest flash sequence (416.66Hz), the flash sequence is reduced until a simple stationary image results. The flash sequence is named f
1
.
The flash sequence is then reduced further until another simple sta­tionary image can be seen. The motion sequence is named f
2
.
To determine the "n" factor, the determined values f
1
and f2 are in-
serted into the corresponding formula. The true motion sequence f
x
cannot be determined using the formula (fx = n ∙ f1). If rotating ob­jects are being examined, rotation-symmetric al str u ct ur e s su ch as spoke wheels must be marked to rule out ambiguity due to sym­metry.
External controller
Pressing the "External" button ( cogw heel sy mbo l) other w ise name d Extended External Control activates the "external co ntr ol " fun ctio n. The frequency of the impulse sequence supplied then appears in the display. The flash sequence is synchronised to the incoming control impulses and therefore creates the impression that the ob­ject is stationary even with heavily fluctuating movement for exam­ple. If no control signal is supplied to the "external input", the value
0.0 appears in the display after approx. 2 seconds. If the input frequency is greater than 416.67 sec
-1
, the flash se­quence is automatically split to a permissible flash sequence value. The displayed value corresponds to the original input frequency. Note that a frequency input greater than 1.6666 KHz (99999 min
-1
)
cannot be displayed in min-1. Input frequencies greater than
3.33 kHz are not permit ted, t h e error cod e (Err 1) is displayed. Flash sequences that are smaller than 1 Hz are not permissible
and are indicated by an error code (Err 2). However, flash trigger­ing still takes place irrespective of this error message.
Description
DRELLOSCOP 1020 19
Menu control
Additional function expansions or display values can be set via the menu control.
Menu functions for manual control:
Display value in sec
-1
Display value in min
-1
Flash duration display or setting
Also with extended control
Setting of the image position and display of the pha se angle i n
degrees
Setting of the slow-motion funct ion und disp lay of the slow-motion
angle in degrees
For further information, refer to the "Menu structure" section
NOTE
The menu level "Display value selection or func­tions" is closed after pressing the "Menu" button directly afterwards. The original setting remains unchanged. For all other levels, the selected menu functions are accepted.
Generally, all settings in the menu can be confir me d by pressing the rotary adjuster.
Sleep function
If no settings to the device are made by the user, it is switched to sleep mode after approx. 16 minutes. This reduces the intensity of the display field and the keyboard considerably and the flash func­tion is switched off. Pressing a button or the rotary adjuster switch­es the device back to the operating mode and the flash function on.
Description
20 DRELLOSCOP 1020
4.2 Device overview
1 Display Displays the current value of the
selected function.
2 Display for min
-1
Display of flashes per minute. The LED
lights up when the function is selected.
3 "Menu" button Menu control selection. The LED lights
up when the function is selected.
1
2
3
4
5
6
10
9
8
7
Description
DRELLOSCOP 1020 21
4 Rotary adjuster The rotary adjuster is used to switch the
flash mode on and off and for confirming the menu functions.
Turning clockwise or anticlockwise, set­tings are made for the flash sequence during manual control, image position, slow-motion angle, flash duration, menu selection and the "sec
-1
" or "min-1" dis-
play.
5 Double button The current flash sequen ce is multipl ied
by a factor of 2. This is for fast retrieval
of the true object frequency. 6 ON/OFF button Switches the device ON/OFF. 7 9-pole device
plug
Connection for the NG-1020 mains
adapter and supply of the control signals
for the "external control" mode 8 Halving button The current flash sequence is divided by
a factor of 2. This is for fast retrieval of
the true object frequency if the stationary
image is displayed repeatedly. 9 External button Selection of external control. The LED
lights up when the function is selected. 10 Display for sec-1 Displays number of flashes per second.
The LED lights up when the function is
selected.
Description
22 DRELLOSCOP 1020
4.2.1 Front view
1 LED with lens High-performance LED with integrated
lens.
4.2.2 View from underneath
1 Lid fixing Thread for removing the fixing screws of
the battery compartment lid.
2 Battery compart-
ment
Battery compartment for accommodating 3 rechargeable 1.2V AA /HR6-size bat­teries (see scope of delivery)
1
1 2 1
+
+
Description
DRELLOSCOP 1020 23
4.3 Menu structure
Menu button
M
Display secˉ1
Display min
ˉ1
Function dur.
POSITION
SL-MOTION
Display dur
Autom. dur. A
Manuel dur. F
Manuel dur. F
Press once for
selection
Press twice for
break-off
External function
Yes
No
Selection via adjustor
Confirm entry by pressing the button and chose function
Rotary adjustor
Setting position
Setting
slow motion
Description
24 DRELLOSCOP 1020
4.4 Type plate
The type plate is located on the un­derneath of the device. It includes the following information:
Device designation
Serial number
Connection values
Options
Transport, assembly and connection
DRELLOSCOP 1020 25
5 Transport, assembly and connection
5.1 Scope of supply
The DRELLOSCOP 1020 system is supplied with the following components depending on the system number:
DRELLOSCOP 1020 system number: 1.1020.00001
No.
Designation
Article number
1 DRELLOSCOP 1020
1.1020.60001
1 NG-1020 plug-in mains supply
1.1020.20001
3 NiMH 1.2V / 2100mAh HR6 (AA) recharge-
able battery
23.02.022
1 TK-1020-01 plastic transport case
39.1020.001
DRELLOSCOP 1020 operating manual, English
1.1020.2B001e
DRELLOSCOP 1020 system number: 1.1020.00002
No.
Designation
Article number
1 DRELLOSCOP 1020
1.1020.60001
1 LA 1020B charging device (Basic 4 plus)
59.1020.20001
6 NiMH 1.2V / 2100mAh HR6 (AA) recharge-
able battery
23.02.022
1 TK-1020-02 plastic transport case
39.1020.002
DRELLOSCOP 1020 operating manual, English
1.1020.2B001e
DRELLOSCOP 1020 system number: 1.1020.00003
No.
Designation
Article number
1 DRELLOSCOP 1020
1.1020.60001
1 LA 1020B charging device (Basic 4 plus)
59.1020.20001
3 NiMH 1.2V / 2100mAh HR6 (AA) recharge-
able battery
23.02.022
1 NG-1020 plug-in mains supply
1.1020.20001
1 TK-1020-02 plastic transport case
39.1020.002
DRELLOSCOP 1020 operating manual, English
1.1020.2B001e
Transport, assembly and connection
26 DRELLOSCOP 1020
DRELLOSCOP 1020 system number: 1.1020.00004
No.
Designation
Article number
1 DRELLOSCOP 1020
1.1020.60001
1 LA 1020US charging device (Ultra Fast)
59.1020.20003
6 NiMH 1.2V / 2850mAh HR6 (AA) recharge-
able battery
23.02.022
1 TK-1020-02 plastic transport case
39.1020.002
DRELLOSCOP 1020 operating manual, English
1.1020.2B001e
DRELLOSCOP 1020 system number: 1.1020.00005
No.
Designation
Article number
1 DRELLOSCOP 1020
1.1020.60001
1 LA 1020US charging device (Ultra Fast)
59.1020.20003
3 NiMH 1.2V / 2850mAh HR6 (AA) recharge-
able battery
23.02.023
1 NG-1020 plug-in mains supply
1.1020.20001
1 TK-1020-02 plastic transport case
39.1020.002
DRELLOSCOP 1020 operating manual, English
1.1020.2B001e
NOTE
Check the entire delivery according to the delivery note for completeness. We also refer you to our sales and delivery conditions.
Measures in the event of transport damage
Report damage due to defective packaging or damage incurred during transit to the haulage contractor, insurer and factory imme­diately after delivery .
Take steps to reduce existing damage and prevent any further damage.
Transport, assembly and connection
DRELLOSCOP 1020 27
5.2 Available accessories
The following accessories are av ailab le for the device:
No. Designation Article number
1 Sensors for the external controller
on request
5.3 Unpacking
Remove all packaging materials and protective foils from the prod­uct and the accessories before using it for the first time.
NOTE
Do not remove the rating plate or any warning
signs on the appliance.
If possible, keep the original packaging during the
guarantee period in order to be able to pack the appliance properly in the event of a guarantee claim. Transport damage will invalidate the guar­antee.
NOTE
The packaging materials used can be recy cled. When no longer required, dispose of the packaging materi­als according to local environmental regulations.
Transport, assembly and connection
28 DRELLOSCOP 1020
5.4 Storage
The following regulations apply for storage:
Store at a dry place. Maximum relativ e humidity : 80%, non-
condensing
Protect from direct sunlight. Keep storage temp er ature
between -20 … +60 °C.
Store at a dust-free location.
Avoid mechanical vibration and damages.
NOTE
After use, store the device in the transport case sup­plied and also in the original packaging if possible.
CAUTION
Risk of damage to the device due to leaking bat­teries!
When storing for longer periods of time, ´the re­chargeable batteries can leak and damage the de­vice.
Before storing for longer periods of time, remove
the batteries and store them in the battery com­partments proved in the transport case.
Transport, assembly and connection
DRELLOSCOP 1020 29
5.5 Requirements for the place of use
At the place of use, the device may not be subject to extreme
temperatures or humidity. Comply w ith the specificat ions for am­bient conditions specified in the t echnical data.
Avoid setting up at locations with direct sunl ight .
Avoid strong ambient lighting at the place of u se in order to
achieve a good contrast.
Do not subject the device to vibration or knoc ks.
5.6 Mains operation
When using the NG-1020 plug-in mains supply (depending on the scope of supply), battery operation is switched off automatically.
Carry out the electrical connection of the device as follows:
Insert the 9-pole cable socket of the connectin g cabl e for the NG-1020 plug-in mains supply into the 9-pole device connection plug of the DRELLOSCOP 1020 and secure it against loosening by means of the locking screws.
Insert the plug of the NG-1020 plug-in mains supply into the mains socket.
CAUTION
Risk of damage to the device due to incorrect pin assignment!
Incorrect pin assignment of the connecting cable can lead to destruction of the electrical components in the device.
Only use the NG-1020 plug-in mains supply from
the manufacturer.
Transport, assembly and connection
30 DRELLOSCOP 1020
5.7 Connecting an external controller
If the device is to be connected to an external controller, the con­nections on the 9-pole plug must be undertaken by a qualified spe­cialist electrician.
Pin assignment
The pin assignment of the connecting plug is depicted as follows:
Numbering of the device connection plug (top view)
Pin Signal Direction Level
1 not assigned 2 not assigned 3 Supply voltage (+) Input 5 VDC 4 not assigned 5 Trigger impulse (0 V) Input 0 V trigger 6
Trigger impulse
(+)___----___ 10...24 VS 7 not assigned 8 Supply voltage (-) Input 0 V 9 Supply voltage (-) Input 0 V
Operation
DRELLOSCOP 1020 31
6 Operation
6.1 Switching the device ON/OFF
The device is switched on or off by pressing the ON/OFF button. After switching on, a display test is performed. All display elements
light up for approx. 4-5 seconds and subsequently switch to the basic setting (LED sec
-1
lights up, display value 50,000). The de-
vice is subsequently ready for operation. The device is switched off by pressing the butto n again .
6.2 Operating
6.2.1 Selecting the operating mode
The device can be operated in two modes:
Manual controller
This function is active when the LED of the "EXTERN" button is not lit up. If the LED of the "EXTERN" button lights up, press the "EX­TERN" button to activate manual control.
In manual control, the flash sequence is set with the rotary adjuster.
The object to be controlled should speed up to its target speed in order to adjust the flash sequence.
Press the rotary adjuster to switch on the flash trigger.
Set the flash sequence via the rotary adjuster so that a station­ary image is seen by the observer. The flash sequence speed is increased by turning the rotary ad­juster clockwise and decreased by turning anticlockwise.
If multiple images the object are seen, press the "Halving" but­ton. Repeat this procedure until a single stationary image of the object is achieved.
Operation
32 DRELLOSCOP 1020
External controller
This function is available when the device is connected to a pulse generator, from which it obtains control impulses. This type of flash sequence control also generates the desired stationary image even if the machine speed changes.
Press the "EXTERNAL" button . T he ex ternal control ler is act i­vated when the LED of the button lights up. The frequency of the supplied pulse sequence appears in the display. If no control signal is suppl ied to the "ex ternal inp ut ", the value 0.0 appears in the display after approx. 2 seconds.
NOTE
If the input frequency is greater than 416.67 sec-1,
the flash sequence is split down to a permissi ble flash sequence value automatically. The value displayed corresponds to the original input fre­quency.
An input frequency greater than 1.666 KHz can-
not be displayed in min
-1
.
Input frequencies greater than 3.333 kHz are not
permissible and are indicated by an error code "Err 1".
Flash sequences that are smaller than 1 Hz are
not permissible and are indicated by an error code "Err 2". However, flash triggering still takes place irrespective of this error message.
NOTE
If the menu button is pressed, the measured value can be depicted also for input signals smaller than 1Hz or greater than 3.333Khz in sec
-1
or up to
1.666KHz in min
-1
respectively.
Operation
DRELLOSCOP 1020 33
6.3 Further setting options for flash operation (manual control)
6.3.1 Setting the flash sequence display
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until the lights up with "Display min-1" or "Display sec
-1
".
If the desired display (min-1 or sec-1) was selected, press the ro­tary adjuster to confirm selection.
NOTE
The menu is closed automatically and all settings are stored.
6.3.2 Displaying the current flash duration
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until the "dur." function is displayed.
Press the rotary indicator.
The current flash duration is displayed in [μs]. Either "dA" for Duration-Automatic-Mode or "dF" for Duration-Fix-Mode is in front of the number.
If the setting is to be changed, select the corresponding function (refer to following section).
Press the rotary adjuster to either set the flash duration (Fix-Mode) or to exit the function. The changed setting is saved.
NOTE
To exit the function, press the Menu button again. The menu is closed.
Operation
34 DRELLOSCOP 1020
6.3.3 Setting the "Duration-Auto-Modus" variable flash duration
The flash duration is adjusted automatically to the flash sequence with this function. Automatic adjustment gives the impression of a constant brightness irrespective of the flash sequence.
NOTE
Use this function if a continual impression of bright­ness is desired irrespective of the flash sequence used.
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until "dur." is displayed.
Press the rotary indicator.
The current flash duration is displayed in [μs]. Either "dA" for Duration-Automatic-Mode or "dF" for Duration-Fix-Mode is in front of the number.
Turn the rotary adjuster until "dA" is displayed.
Press the rotary indicator. The device is in automatic mode and the current flash duration is displayed in [μs].
Press the "Menu" or rotary adjuster button. The menu control is closed and the settings saved.
Operation
DRELLOSCOP 1020 35
6.3.4 Setting the flash duration "Duration-Fix-Modus"
This function allows the flash duration to be set to a fixed value ir­respective of the flash sequence. Adjustment of the fla sh sequen ce makes it possible to eliminate possible motion blur while depicting the moving object.
NOTE
Use this function if significant motion blur is detected or the brightness needs to be reduced.
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until "dur." is displayed.
Press the rotary indicator.
The current flash duration is displayed in [μs]. Either "dA" for
Duration-Automatic-Mode or "dF" for Duration-Fix-Mode is in front of the number.
Turn the rotary adjuster until "dur F" is displayed.
Press the rotary indicator. The device is in fix mode.
Set the flash duration by turning the rotary adjuster.
Press the "Menu" or rotary adjuster button. The menu control is closed and the settings saved.
NOTE
Manual setting of the flash duration may not exceed the maximum permissible flash duration for the re­spective flash sequence.
An additional protective function (overload protection) reduces the manually set flash duration automatically when this reaches a non-permissible value as a re­sult of a change in the flash sequence.
Operation
36 DRELLOSCOP 1020
6.4 Further setting options for flash operation (external control)
6.4.1 Image shift (PHASE)
The object to be controlled can be "shifted" into the optimum position. The flash moment is changed electro nic al ly that another image position of the object can be viewed.
NOTE
This function is useful when the object does not need to be completely illuminated.
NOTE
The "image shift" function is deactivated in the "ex­ternal controller" mode after switching on the device. The "PHASE" function must called first to enable it. Switching off the function is only possible if either the "slow-motion" functi on is selec ted or the dev ice is briefly switched off and on again.
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until "PHASE" is displayed.
Press the rotary adjuster to activate the image shift setting and to read the current "phase angle" (image position) with respect to the input signal.
Turn the rotary adjuster to set the desired image position.
Press the "Menu" or rotary adjuster button. The menu control is closed and the settings saved.
NOTE
After closing the "PHASE" menu functi on, the set image position remains and can be further modified with the rotary adjuster. However, the phase angle is no longer displayed.
Operation
DRELLOSCOP 1020 37
6.4.2 Setting the slow-motion function
With external control of the flash sequence a continual, apparent image shift can be set. The eye perceives this as a sequence in slow motion.
NOTE
The "scrolling" is deactivated after switching on the device in "external control" operating mode. The "SLO" function must be called first to enable it. Switching the function on/off is only possible when either the "PHASE" function (image shift) is selected or the device is switched off briefly and then switched on again.
Press the "Menu" button. The LED lights up when the function is selected.
Turn the rotary adjuster until "SLO" is displayed.
Press the rotary adjuster to activate the slow-motion function and to read the current "slow-motion angle" with respect to the input signal.
Set the slow-motion speed by turning the rotary adjuster
Press the "Menu" or rotary adjuster button. The menu control is closed and the settings saved.
NOTE
The apparent slow-motion effect (scrolling) remains after switching off this function and can be further modified with the rotary adjuster. However, the "slow­motion angle" is no longer displayed.
NOTE
The "slow-motion angle" serv es as a setting aid. Once set, it is adjusts itself automatically to the changing object speed. This automatic adjustment keeps the apparent circulation speed constant irre­spective of the object speed.
Maintenance and repair
38 DRELLOSCOP 1020
7 M aint en an ce and rep air
7.1 Maintenance
No maintenance work on the device is necessary. Only the re­chargeable batteries used must be charged as required with the charging station supplied.
NOTE
If the DRELLOSCOP 1020 is not to be used for a longer period of time, remove the batteries from the device and insert them into the battery compartment provided in the transport case.
7.2 Changing the batteries
Switch off the device.
Unscrew both screws of the battery lid and remove it.
Remove any batteries.
Insert the loaded batteries according to polarity into the battery compartment, replace the lid and the screws.
Charging the batteries
NOTE
When the battery voltage is too low, the indicator in the display starts flashing. If the voltage sinks further, flash operation switches off automatically and "dc Lo" appears in the display. The batteries must be re­placed.
The device switches off automatic ally w ithin 30 se­conds.
NOTE
If the DRELLOSCOP 1020 is not to be used for a longer period of time, remove the batteries from the device and insert them into the battery compartment provided in the transport case.
Maintenance and rep ai r
DRELLOSCOP 1020 39
7.3 Cleaning
Clean the lens (light emitting surface) with a damp cloth as re­quired.
If dirty, clean the housing of the device with a slightly damp, lint­free cloth. Do not use cleaners containing solvents.
7.4 Troubleshooting
Fault Cause Remedy
No display Batteries discharged. Recharge batteries
No voltage supply. Check
connecting cable.
Stroboscope not switched on.
Switch on stroboscope.
Display is flash­ing
Battery voltage in lower permitted range.
Change the batteries immediately.
Display is flash­ing, "dc Lo" is displayed and operation not possible.
Battery voltage too low.
Replace batteries immediately.
The device does not flash with manual controller.
"External controller" operating mode is ac­tivated without a trig­ger impulse.
Switch over to "man­ual controller" oper­ating mode.
The device does not flash with ex­ternal controller.
There is no trigger impulse.
Check external im­pulse generator
"Err 1" display Input frequency above
3.33 kHz.
Reduce input fre­quency.
"Err 2" display Input frequency below
1.00 Hz.
Increase input fre­quency.
Maintenance and rep ai r
40 DRELLOSCOP 1020
7.5 Repairs
Do not perform repairs on the device yourself. Contact customer service at DRELLO. Improper work can result in personal injuries, damage to property or damage to the device itself.
If repairs must be performed, please cont act:
DRELLO Ing. Paul Drewell GmbH & Co. KG
Customer service Andreas-Bornes-Strasse 46 D-41179 Mönchengladbach
Telephone: +49 - (0)2161 - 909 - 6 Telefax: +49 - (0)2161 - 909 - 700 Email: service@drello.de Internet: www.drello.de
7.6 Disposal
This product may not be disposed of in the domestic refuse within the European Union.
Dispose of the device in accordance with the EC Directive Waste Electrical and Electronic Equipment 2002/96/EC. Questions on dis­posal can be answered by the responsible local authority.
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